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E503L013 UltraTEV Locator Operating Manual
E503L013 UltraTEV Locator Operating Manual
Operating Manual
Version: 3
February 2013
Contents
1 Record of Changes 1
4 Declaration of Conformity 5
5 Introduction 6
5.1 Non-Intrusive Detection of Partial Discharge Activity 6
5.1.1 General 6
5.1.2 Airborne Ultrasonic Discharge Activity 6
5.1.3 Electromagnetic Discharge Activity 7
6 Safety Note 8
7 Warnings 8
8 Kit Contents 9
13 Ultrasonic Accessories 41
13.1 Flexible Sensor 41
13.2 UltraDish 41
13.3 Ultrasonic Contact Probe 42
17 RFCT - General 52
17.1 Background Noise Measurement 52
17.2 Practical RFCT Connection Requirements 52
17.3 Cable Partial Discharge (PD) 53
17.4 RFCT Connection Requirements 54
17.4.1 Cable Type Restrictions 55
17.5 Guide to Interpretation of RFCT Readings 56
20 Flexible Sensor 59
20.1 Sensor Head 59
20.2 Connectors 59
20.3 Environmental 59
20.4 Dimensions 59
21 UltraDish Specification 59
21.1 Sensor Head 59
21.2 Connectors 59
21.3 Aiming Devices 59
21.4 Environmental 59
21.5 Dimensions 59
24 Warranty Policy 61
25 Calibration 61
26 Repair 61
28 Note 62
29 Product Support 62
30 Contact Us 62
31 Notes 64
EA Technology UltraTEV Locator Operating Manual E503/L/01/3
1 Record of Changes
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UltraTEV Detector™ - hand held, dual sensor, Partial Discharge (PD) detector, which
enables swift and simple ‘first pass’ identification of potentially damaging HV equipment
faults and MV equipment faults before they become failures.
UltraTEV Plus+™ - advanced hand held, dual sensor, Partial Discharge (PD) detector,
which enables more detailed identification and comparison of PD activity across multiple
substation assets.
UltraMet Plus+™ - simple hand held tool for measuring Partial Discharge (PD) activity by
detecting ultrasonic sound. The sounds detected are displayed on screen as decibel
readings, as well as relayed to headphones as an audible signal
UltraTEV Locator™ - simple to use tool that can measure and record the exact location of
Partial Discharge (PD) activity to within 10cm in any substation assets, including cables and
overhead equipment. The most versatile PD investigation unit in the world, it can identify
faults before they become failures and deliver an accurate assessment of asset condition
UltraTEV Alarm™ - PD system that combines all the benefits of EA Technology’s award
winning Partial Discharge (PD) detection and monitoring, in one simple to install, automatic
set up. It can monitor over 100 assets simultaneously and raise the alarm if one or more
reaches critical PD levels.
PD Monitor GIS™ - purpose designed, retrofit condition monitoring system for all commonly
used pressurised Gas Insulated Switchgear (GIS). It provides 24 hour detection, location
and analysis of PD activity to identify faults early and avoid costly failures and repairs.
Ultrasonic Contact Probe™ - high tech detector that can identify the sounds of surface
discharge activity in sealed chambers by monitoring the vibrations produced in the chamber
walls. Designed to work with EA Technology’s extensive portfolio of Partial Discharge
instruments, including the UltraTEV Plus™, UltraTEV Locator™ and UltraTEV Monitor™.
Cable Instruments
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Field Instruments
PURL™ - Pole Ultrasonic Rot Locator™ is the world’s most effective instrument for
accurately establishing the condition of pine poles, producing accurate condition
assessments without the guesswork of hammer tests or the intrusion of drill through tests.
Polarity Test Kit ™ - comprises an accurate and versatile Polarity Test Pen and a Test Pen
Checker, in one lightweight, portable unit that is essential for safe working around potentially
live cables. It detects live cables in all standard 220-250V 50/60Hz supplies, with or without
current flow.
Extended Voltstick™ - essential safety tool for identifying low voltage cables that have
been damaged during excavations.
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3.1 Substations
Partial Discharge
Insulating Oil Handling & Analysis
Switchgear Technology for Power Systems
SF6 Training
Substation Earthing
Transformers for Power Systems
Substation Design Course
3.2 Cables
Power Cable Fault Location
Cables for Power Systems (Part 1)
Cables for Power Systems (Part 2)
Oil Filled Cables
3.3 Protection
LV/HV Protection
Power System Protection
Commissioning & Testing
For further information on our complete range of products, services and training courses
please contact:
Email: sales@eatechnology.com
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4 Declaration of Conformity
I hereby declare that the equipment specified above conforms to the provisions of the
EC DIRECTIVE 89/336/EEC on Electromagnetic Compatibility (EMC). Having met the
requirements of the following standards;
EN 61000-6-2: 2001
IMMUNITY STANDARD (INDUSTRIAL ENVIRONMENT)
EN 61000-6-3:2001
EMISSION STANDARD (RESIDENTIAL, COMMERCIAL and LIGHT INDUSTRY ENVIRONMENT)
Robert Davis
Chief Executive Officer
EA Technology Ltd
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5 Introduction
5.1.1 General
Partial discharges are electric discharges that do not completely bridge the electrodes. The
magnitude of such discharges is usually small however they do cause progressive
deterioration of insulation that may lead to eventual failure.
Non-intrusive partial discharge detection provides a means for identifying these potential
sources of insulation failure that result not only in loss of supply to customers but can also
endanger staff.
Electromagnetic:
Radio
Light
Heat
Acoustic:
Audio
Ultrasonic
Gases:
Ozone
Nitrous oxides
The most practical techniques for non-intrusive testing are based on the detection of the
radio frequency part of the electromagnetic spectrum and ultrasonic emissions. The
UltraTEV Detector has specifically developed to enable electromagnetic and ultrasonic
activity to be detected in a single simple to use instrument.
Acoustic emission from partial discharge activity occurs over the whole acoustic spectra.
Audible detection is possible but depends on the hearing ability of the individual. Using an
instrument to detect the ultrasonic part of the acoustic spectra has several advantages.
Instruments are more sensitive than the human ear, are not operator dependent and
operating above the audible frequency are more directional.
The most sensitive method of detection is using an airborne ultrasonic microphone centred
at 40 kHz. This method is very successful at detecting partial discharge activity provided
there is an air passage between the source and the microphone.
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When partial discharge activity occurs within high voltage switchgear it generates
electromagnetic waves in the radio frequency range which can only escape from the inside
of the switchgear through openings in the metal casing. These openings may be air gaps
around covers, or gaskets, or other insulating components. When the electromagnetic wave
propagates outside the switchgear it also impinges on the metal casing of the switchgear
producing a transient in the earth potential. The Transient Earth Voltage (TEV) is only a few
millivolts and lasts only a short time with a rise time of a few nanoseconds.
The partial discharge activity may be detected non-intrusively by placing a probe on the
outside of the switchgear whilst the switchgear is in service.
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6 Safety Note
The UltraTEV Locator is designed to detect partial discharge sources in high voltage (HV)
Plant. If no discharges are detected, this does not necessarily imply that an item of HV
Plant is discharge free. Discharge sites often have dormant periods and insulation
structures can fail through causes other than those attributable to partial discharges. If
discharges of considerable magnitude are detected in plant that is connected directly to the
high voltage power system, the authority responsible for the plant should be notified
immediately.
7 Warnings
When testing electrical plant ensure that the metalwork is earthed before taking any
measurements.
Maintain safety clearances between structures at high voltage and the instrument, its
probes and the operator at all times.
Do not make measurements when there are electrical storms in the vicinity.
This unit contains no user serviceable parts, always return to EA Technology or your
local distributor for service and repair.
Care must be taken where work is performed in tight corners, where the proximity of
other earth planes will affect the reading. If possible maintain a distance of more
than 30cm from metal work which runs perpendicular to the sensor faceplate.
Strong electromagnetic fields from mobile phones, RF transmitters, VDUs and un-
screened electronics in the frequency range DC to 1GHz can have an effect on the
readings. A measure of local fields can be obtained by holding the UltraTEV Locator
in free-air at least 1 metre away from any conducting surface.
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8 Kit Contents
UltraTEV Locator
TEV/Ultrasonic Probe
TEV/Magnetic Probe
Ultrasonic Contact Probe
Flexible Sensor
Non-Contact Temperature Probe
RFCT
Peltor Neckband Headphones
AC Reference Source
Battery Charger
Carry Case
Operating Manual
RFCT
Headphones
Ultrasonic
TEV / Ultrasonic Contact Probe
Probe
TEV / Magnetic
Probe
AC Reference
Source
UltraTEV
Locator
Instrument
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Touch-screen
Display
On/Off Button
TEV Function
Checker TEV Function
Checker
Photo
Reference
50/60Hz
Dual Probes
CH1 TEV Sensor
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The system information screen can also be viewed by selecting: Info from the SETTINGS
screen.
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From the main menu, select SETTINGS using the touch screen. The available settings
appear in a list under various headings. The list can be scrolled up and down using the
arrows on the right of the touch screen:
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In addition to these settings, there are a number of buttons along the bottom of the
screen: Info, -, +, Defaults, Save, Menu.
In the SETTINGS screen, use the arrows on the right side of the screen to display the setting
to be modified. To select the setting, highlight the value by tapping the touch screen, then
change the value using the - and + buttons. Once the setting has been changed to the
desired value, press the Save button to save the new configuration. Additionally when
changing the language and pressing Save, the instrument must be switched off and back on
in order for the new language change to take effect.
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Red Threshold – Sets the red ‘traffic light’ threshold (default 29dB)
Amber Threshold – Sets the amber ‘traffic light’ threshold (default 20dB)
Trigger Buzzer – Turns the ‘trigger buzzer’ on or off
System Frequency – Sets the system frequency used in calculations at 50 or
60Hz as required
Default TEV Screen – Set the default TEV screen
Red Threshold – Sets the red ‘traffic light’ threshold (default 6dB)
Gain – Adjusts the measurement gain, higher gains allow
measurement of smaller signals (default 100dB)
Recording Length – Sets the duration of the sound recording (default 10
seconds)
Red Threshold – Sets the red ‘traffic light’ threshold (default 20,000pC)
Amber Threshold – Sets the amber ‘traffic light’ threshold (default 3,000pC)
Red Threshold – Sets the red ‘traffic light’ threshold (default 35ºC)
Amber Threshold – Sets the amber ‘traffic light’ threshold (default 30ºC)
When changing the language and pressing Save, the instrument must be switched
off and back on in order for the new language change to take effect.
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In the file browser screen, the current level in relation to the root can be seen at all times
across the top of the screen. To change level, use the ‘Back’ and ‘Select’ buttons. Select a
folder from the list and then click on the ‘Select’ button to go to that folder. Click on the
‘Back’ button to return to the previous folder.
Clicking on the ‘Delete’ button will delete the selection from the internal disk and any data
below that in the folder structure. For example, deleting a study will delete the study and any
equipment within that study, along with each of the files for each piece of equipment.
To copy data to an external USB memory stick, first ensure that a compatible USB stick has
been inserted in the USB port on the rear of the device. The screen caption will indicate if a
USB device has been detected. Data can be copied at any of the folder levels. In a similar
manner to the delete function, copying a study will also copy all of the underlying equipment
folders and the files contained with each of those. Selecting a single file from an equipment
folder will copy the single file, although the folder structure will be preserved on the USB
device.
The file browser also has the provision for the creation of folders. Clicking the ‘Create’
button will create a new folder (providing a valid name is entered and the user does not
cancel the input), at the current selected level.
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9.7 Scrolling
A number of screens incorporate the ability to scroll down the page using the scroll-bar on
the right hand side of the screen. Scrolling can be achieved either by pressing the
appropriate arrows or ‘thumbing’ the scroll bar in the direction required. The latter option is
akin to actually scrolling the page with your thumb.
Touching the text (when the keyboard is displayed) will move the cursor or highlight the text
as desired. To finish typing and save the text click on the button marked ‘Enter’. Clicking
the ‘Back’ button will cancel the changes and return to the previous screen. As well as the
standard alpha-numeric characters, there is a set of standard symbols and punctuation
characters accessed by pressing the function button labelled ‘Fn’.
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When saving measurement data, the instantaneous readings when the ‘Save’ button is
pressed are saved. The exception to this is the ultrasonic audio recording, this will start
recording when the ‘Save’ button is pressed on the save screen not the ultrasonic screen. A
slight delay will then occur as the system records the audio. The recording time may be
changed from this screen.
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If you select the default “As an XML table”, the data will open in a table structure familiar to
Excel users.
NB. If you see the below error, ignore it. It is telling you that some data has been read into
Excel as text – this is actually the date and time value. It is due to the incompatibility
between XML dates and Excel dates.
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If the XML file has multiple lines of data, the output should look like this:-
Recordings with single lines of data will import automatically into Excel like this:-
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You’ll notice that the data does not include any headers, and shows only the values. The
best way to remedy this is to use the open option “Use the XML Source task pane”, which
allows you to output the data based on its XML schema.
1. Select all elements from the pane to the right and drag them into the worksheet (with
a minimum of 1 row above).
2. The “Header Options” icon should appear next to the cells you have dropped the
schema into. Click it and select “Plase XML Heading Above”.
3. You have created an XML map for the data. Now, all you need to do is right-click one
of the cells, and select “XML”, then “Import”, and re-open the file you wish to have
mapped to the schema.
NOTE: It is possible to save the XML map and retain it for later use.
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By default after start up, the TEV – Continuous screen will appear.
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In addition to this information, there are a number of buttons along the bottom of the screen:
Mode, Back, Save, Menu.
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Channel 1 TEV level – use the + and - buttons on the left to increase or decrease
the TEV trigger level shown as a large number
Channel 2 TEV level – use the + and - buttons on the right to increase or decrease
the TEV trigger level shown as a large number
Channel 1 Trigger – This is indicated by a green rectangle below the TEV level
and shows whether the UltraTEV Locator is triggering on Channel 1 at the current
TEV level
Channel 2 Trigger – This is indicated by a green rectangle below the TEV level
and shows whether the UltraTEV Locator is triggering on Channel 2 at the current
TEV level
Channel 1 First – This is indicated by a red rectangle below the Trigger indication
and appears when Channel 1 is triggered before Channel 2
Channel 2 First – This is indicated by a red rectangle below the Trigger indication
and appears when Channel 2 is triggered before Channel 1
Trigger Level – This indicates the trigger used for the precedence indication and is
either Auto or Manual
Time (seconds) – Displays the number of seconds since any button was last
pressed
The precedence information displayed on the First indicators is used to locate the source
of the discharge signal.
It is also possible to see a First First indication which indicates that both channel 1 and
channel 2 are being triggered at the same time.
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The buttons on the left side of the screen control Channel 1, the left probe, and the buttons
on the right side of the screen control Channel 2, the right probe. These buttons are
duplicated on each Probe.
In addition to these functions, there are a number of buttons along the bottom of the screen:
Auto / Manual, Test, Mode, Back, Save, Menu.
This switch controls the trigger threshold levels applied to the instrument's precedence
detector. It is the precedence detector that establishes which channel is triggered first and,
hence, which of the First indicators is to be illuminated.
The AUTO/MANUAL switch does not affect the pulse magnitude measurement trigger level
detectors.
The differential between the TEV trigger level and the Precedence trigger level is
dependent on the manually set TEV trigger level, and linearly increases as the TEV
trigger level is increased as shown in table below.
Using the MANUAL switch position and adjusting the attenuator settings may be
necessary to isolate the TEV transients from individual discharge sites on plant
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To verify that the TEV circuits of the instrument, including the probes and their leads are
working satisfactorily a test pulse source is provided built into the instrument. The test pulse
is applied to two plates, one on either side of the instrument located behind the label marked
‘probe test point’.
Pressing the test button will highlight the button indicating the test source is active.
The TEV trigger levels for CH1 and CH2 are automatically set to 36dB to give reliable
triggering - the pulses applied to the side plates being a few dB higher than this.
Pressing the test button a second time will return the button and source to the inactive state.
The last set TEV trigger levels will not be affected.
When the test source is active the instrument generates pulses of similar magnitude,
duration and rise-time to discharge transients.
The pulses are fed to two plates on either side of the unit. A pulse arriving at the plate
adjacent to CH1 arrives a few nano seconds before the pulse arriving at the plate adjacent to
CH2.
With CH1 and CH2 probes plugged into the unit switch on the test source.
Hold CH1 and CH2 probes in the adjacent test plate position on either side of the unit.
CH1 must show a First indication indicating the pulse arrived at CH1 before CH2. This test
confirms the precedence detectors are working correctly.
Swapping over the probes must result in the First indication moving to CH2.
The actual level of the pulse should also be checked to verify the TEV trigger levels
detectors are working correctly.
The levels will vary slightly if only one channel is held on the plate. This is due to the relative
capacitance return paths being slightly different with only one probe.
The above tests should be carried out with the AUTO/MANUAL switch in both positions to
confirm correct precedence operation in both modes.
Note: The test source is not a calibrator; the instrument is calibrated before dispatch
and should be subsequently calibrated annually.
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To adjust the TEV level, use the ‘+’ and ‘-’ buttons on the right to increase or
decrease the TEV trigger level shown in the centre of the screen
The discharge pattern on a mains cycle is shown beneath the trigger level; the
horizontal axis represents the time base and is marked at 0, 90, 180, 270 and 360
degrees. Triggers are shown as vertical lines along the time base
On the right hand side of the screen there are two buttons: + and -.
In addition to these functions, there are a number of buttons along the bottom of the screen:
Mode, Back, Save, Menu.
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This screen can be useful to identify more than one discharge at different levels and different
pulse rates. In particular a high pulse rate discharge can be masked by a lower rate higher
magnitude discharge.
In addition to these functions, there are a number of buttons along the bottom of the screen:
Mode, Back, Save, Menu.
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The volume of the heterodyne signal supplied to the headphones can be adjusted by
pressing the volume scroll bar at the level required.
The magnitude of a signal source that can be measured on each gain setting is indicated in
the table below.
There is some overlap between the ranges which allows some signals to be measured on
more than one range.
On exiting the ‘Ultra Mode’ and returning to the main menu, the instrument stores the current
gain setting and subsequently uses that setting when returning to the ‘Ultra Mode’ screen
from the main menu.
The last stored gain setting will also be used by default when entering the ‘Ultra Mode’
following instrument switch on.
In addition to these functions, there are a number of buttons along the bottom of the screen:
Test, Mute, Reset, Save, Menu.
Test – Activates/Deactivates an Ultrasonic test source behind the grill that is below
the CH1 TEV connector on the front connector panel
Mute – Pressing the Mute button will drop the volume bar to zero. Pressing the
mute button again will restore the previously set volume. This button can be
particularly useful when using a contact probe as touching or moving the
probe can cause excessive volume to be experienced through the
headphones.
Reset – Resets the Max indication to zero
Save – Saves the current readings
Menu – Returns to the Main Menu
Note:
When taking ultrasonic measurements either with the instrument or flexible sensor,
the front face of the instrument or the flexible sensor should not touch the plant item
being investigated.
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9.17 Cable PD
The RFCT is used in conjunction with the Cable PD measurement screen shown below:
In addition to these functions, there are a number of buttons along the bottom of the screen:
Reset, Save, Menu.
Test – Injects a 10000 pC level (+- 500) into the input of the cable PD circuits to
verify cable PD circuits are functioning correctly.
Reset – Resets the maximum reading
Save – Saves the current readings
Menu – Returns to the Main Menu
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9.18 Temperature
The temperature measurement screen is shown below. To use this feature the non-contact
temperature sensor must be connected to the instrument. Depending on the supplied probe
there will be differing field of views. The field of view translates into the following spot
diameters in the table below. The spot diameter is the diameter of the spot over which a
reading is taken. The emissivity of the probe is fixed at 0.95. If the target has a lower
emissivity than the sensor's setting, then the sensor will read low. If the target emissivity is
higher than the sensor's setting, the sensor will read high. The size of the measurement
error depends on the error in the emissivity setting and the temperature of the target.
Model: CI 5183
Field of view 2:1
Spot diameter 12mm 62mm 112mm
Distance: Sensor to object 0mm 100mm 200mm
Model: CI 5217
Field of view 30:1
Spot diameter 12mm 45mm 79mm
Distance: Sensor to object 0mm 500mm 1000mm
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In addition to this information, there are a number of buttons along the bottom of the screen:
Reset, Save, Menu.
Note, the ambient temperature sensor has a time constant of 30 seconds and the relative
humidity sensor has a time constant of 8 seconds. It will therefore take 150 seconds and 40
seconds respectively to reach 99.6% of the actual temperature and humidity.
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UltraTEV Locator is supplied with built in function checkers. The purpose of these is to verify
the UltraTEV Locator is operational before taking a measurement on any switchgear. Note:
It is not intended to check the calibration of the instrument.
To check whether the UltraTEV Locator is operating correctly, switch the instrument on and
select the TEV – Dual Probe screen.
Pressing the test button will highlight the button indicating the test source is active.
The TEV trigger levels for CH1 and CH2 are automatically set to 36dB to give reliable
triggering - the pulses applied to the side plates being a few dB higher than this.
Pressing the test button a second time will return the button and source to the inactive state.
The last set TEV trigger levels will not be affected.
When the test source is active the instrument generates pulses of similar magnitude,
duration and rise-time to discharge transients.
The pulses are fed to two plates on either side of the unit. A pulse arriving at the plate
adjacent to CH1 arrives a few nano seconds before the pulse arriving at the plate adjacent to
CH2.
With CH1 and CH2 probes plugged into the unit, switch on the test source.
Hold CH1 and CH2 probes in the adjacent test plate position on either side of the unit.
CH1 must show a First indication indicating the pulse arrived at CH1 before CH2. This test
confirms the precedence detectors are working correctly.
Swapping over the probes must result in the First indication moving to CH2.
The actual level of the pulse should also be checked to verify the TEV trigger levels
detectors are working correctly.
The levels will vary slightly if only one channel is held on the plate. This is due to the relative
capacitance return paths being slightly different with only one probe.
The above tests should be carried out with the AUTO/MANUAL switch in both positions to
confirm correct precedence operation in both modes.
Note: The test source is not a calibrator; the instrument is calibrated before dispatch
and should be subsequently calibrated annually.
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Fig E – Testing the instrument and probes using the built in function checker
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Measure the background noise level on a piece of metalwork that is not part of or connected
to the switchgear, (e.g. a metal door, a metal fence). Record three consecutive dB values
and counts on the metalwork and then take the mean amplitude reading as the background
measurement.
Correct Incorrect
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breakers or other MV/HV switches should be recorded, because if these are in the off
position, certain components will not be energised and therefore readings will not be valid on
such components.
Record the first set of readings at each switch position unless the measurement amplitude is
greater than 10dB above the background, and greater than 20dB, 50 counts. If this is the
case, record three consecutive sets of readings.
1. At least one measurement should be made per panel on an extensible type switchboard.
If signals of significant magnitude are detected on a panel, further measurements should be
made to establish where the signal strength is a maximum.
2. Measurements on cable sealing ends (i.e. where a cable is terminated for connection to
an overhead line, or to plant with exposed high voltage conductors) should normally be
made with the probe about 1.5m above ground level.
3. As the magnitude of TEV signals reduces rapidly with distance travelled, a rough location
of a discharge site will be given by the position of the largest signal.
Within 5 metres of the site however, local maxima can occur due to constructive interference
between the signal and its reflections.
4. For more accurate measurements, the discharge site should be located by comparing the
arrival times of the transients at different points. This is achieved by using the UltraTEV
Locator in the double probe mode as described in the following section.
5. Measurements should be taken with the instrument supported with the strap around the
users shoulder or neck. This ensures the instrument will be a relatively controlled distance
from the surface being measured with the probes. Placing the instrument on the top of a
plant item under investigation is not recommended as this can result in reduced amplitude
measurements as TEV signals can be capacitively coupled into the circuit board ground
reference of the instrument.
1. Set the instrument to TEV – Duel Probe mode. Place the probes on the test specimen at
least 600mm apart and press the 'Auto' buttons on both probes.
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When locating discharges, it is important that the operator takes into consideration the
possible signal paths. For example, when tests are made on cable sealing ends, the external
TEV mode signals always travel along the outside of the cable sheath away from the
termination regardless of whether the discharge source is in the sealing bell or in the cable.
This is a consequence of the high frequency skin effect that restricts high frequency currents
to a thin layer on the surface of conductors. The signals cannot travel through the thickness
of the cable sheath. Instead they must travel to the base of the sealing bell before
transferring to the outside of the cable sheath and travelling back, along the outside of the
cable, to ground.
The various types of discharge site exhibit characteristic patterns of behaviour in terms of
signal amplitude and time of occurrence relative to the phase of the high voltage supply.
The TEV – Discharge Pattern mode can be used to help identify the discharge type. It must
be noted that the phase relationship between the mains reference signal and the discharge
source in general will not be known; therefore the assessment must be made on the pattern.
Tests for discharges in cable sealing ends can be frustrated by corona discharges from
sharp projections on components such as arcing horns and conductor clamps. If the
discharges are found to occur repeatedly, in quick succession, around the peak negative
voltage of the high voltage supply, and nowhere else during the cycle, and the discharges
are all of similar amplitude, this is indicative of corona from a sharp projection on a
component at high voltage. If the discharges occur around the positive peak, the corona is
associated with a sharp projection on the 'earthy' side of a discharge gap. If the absolute
phase is not known, it will not be possible to distinguish between these two options but the
presence of a corona source will still be apparent. If these are the only discharges detected,
no further tests need be made and the circuit can remain in service.
Discharges between two insulating surfaces (e.g. in a void within the insulation) generally
show considerable variation in amplitude between events. They occur in two parts of the
cycle starting before each zero voltage crossing and finishing just before the ensuing voltage
maximum. Within these time slots, their occurrences can be fairly random. The behaviour is
similar for both time slots.
Discharges between an insulating and a metallic surface (e.g. at a poorly fitting electrode)
exhibit similar characteristics but there is asymmetry between the positive and negative
going time slots. Discharges between two metallic surfaces (e.g. between the earth foil of a
capacitor bushing and its connecting plug) are, generally larger in amplitude and more
regular in terms of amplitude and timing.
If one side of the discharge site has a small external radius and the other is relatively flat
(e.g. a piece of metallic swarf adjacent to, but not in electrical contact with, the chamber of a
gas insulated switchboard or, at the edge of a stress grading foil in a capacitor bushing), the
discharges exhibit strong asymmetry between the positive and negative going cycles.
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A problem can occur in identifying the source of discharges when testing plant which can be
racked out, such as circuit breakers, voltage transformers, etc. If discharges are found on
this type of plant, it is possible to arrange for the item to be isolated by racking it out to
determine whether the discharges are in the plant item or are coming from the busbar
chamber. In particular, it may be necessary to determine whether a discharge site is in the
plug bushing of the circuit breaker or the orifice bushing of the busbar chamber.
A discharge site in the orifice bushing may remain active if the plug bushing is withdrawn
and it might therefore be expected that the level of discharge on the busbar chamber would
be unaffected when the circuit breaker is racked out if the source is in the orifice bushing.
However, this is not the case.
When the plug bushing is disconnected from the orifice bushing, there is no central
conductor at the outer end of the orifice bushing. A short length of circular wave-guide will
therefore be created which will appear as an open circuit to all signals below its cut off
frequency.
The effect of this is to reflect internal discharges generated in the orifice bushing back into
the bushing, preventing them from being detected externally. It will therefore appear that the
discharge source is in the circuit breaker as the discharge on the busbar will have
disappeared. If this situation occurs, it will be necessary to carry out separate HV tests using
a test transformer to energise the circuit breaker under standard HV test safety procedures.
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Ultrasonic activity above the background levels may be a significant indication of partial
discharge. Genuine discharge can be identified by a crackling sound (similar to a sizzling
frying pan), through the headphones.
Turn on the unit and select Ultra Mode from the menu. Plug in the supplied headphones
and adjust the volume. The reading will continuously update on screen. A measurement of
the background noise should be taken within the substation. This is done by pointing the
probe away from any direct ultrasonic sources, such as switchgear and fluorescent lighting,
and taking a measurement. Record three consecutive sets of readings and take the mean
amplitude reading as the background measurement.
To survey the switchgear, point the ultrasonic sensor towards any air gaps, particularly
breaker spouts, air filled cable boxes, VT and busbar chambers. Set the gain to maximum
initially and reduce the gain if the readings are too high.
The gain can be adjusted from 60 to 100 dB in 20dB steps using the ‘G-’ and ‘G+’ buttons at
the side of the screen. If an arrow pointing up appears next to the gain value, increase the
gain setting to improve the accuracy of the reading. If an arrow pointing down is displayed,
decrease the gain accordingly as the instrument reading will potentially be higher than that
indicated.
To convert from dBµV to dB SPL (sound pressure level) subtract 19dB from the reading.
Note:
When taking ultrasonic measurements either with the instrument or flexible sensor,
the front face of the instrument or the flexible sensor should not touch the plant item
being investigated.
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13 Ultrasonic Accessories
13.2 UltraDish
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The Ultrasonic Contact Probe should be used if there is not a direct path between the PD
source and instrument sensor (Figure 1b). However, it must not be used if the tank
containing the expected PD source is separated with another layer (see Figure 1c). In cases
where there is a direct air path between the source of PD and the instrument, an airborne
sensor should be used (Figure 1a). Due to the physics of ultrasound, in some cases the
Ultrasonic Contact Probe may offer better sensitivity than that obtained using an airborne
sensor.
CP
a b c
Fig H – Use of the Ultrasonic Contact Probe
a) Ultrasonic signal can propagate through the air path. The Ultrasonic Contact Probe can
be used; however, better results may be obtained using the airborne sensor.
b) No available air gaps - using an Ultrasonic Contact Probe is the best practice.
c) There is no access to the tank containing PD source, neither the airborne sensor nor the
Ultrasonic Contact Probe will provide a valid reading.
Cable Socket
Contact Probe
Aluminium Body
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Due to the differing propagation paths of the ultrasonic signals, measurements carried out
using the UCP cannot be compared against measurements carried out using airborne
sensors. In general signals detected by the UCP are smaller as a result of the physical
properties of the asset and propagation path. Comparisons between two UCP
measurements should only be made on assets of the same type using the same
configuration of the UCP.
Figure 3 shows scenarios where the Ultrasonic Contact Probe is mounted ineffectively to the
asset enclosure.
Any air gap between Sensor Head and measurement point will effectively attenuate signals
to a level where even strong discharges will not be detected. Therefore before any
permanent or temporary installation, the Sensor Head and asset surface need to be cleaned
of any loose or unstable material. If the assets surface is very rough and uneven this will
create air gaps which will result in poor contact between the Sensor Head and the asset.
a b
Fig J - Incorrect Mounting Scenarios
a) Dust ingress between Ultrasonic Contact Probe Sensor Head and the asset surface.
b) A rough or uneven surface will drastically decrease the amount of signal being transferred
to the Sensor Head.
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Figure 4a shows the correct way of mounting the Ultrasonic Contact Probe to the asset in
order to take a valid measurement. Ideally the Ultrasonic Contact Probe will be attached to
a relatively flat surface using its magnetic clamp. This will eliminate any phantom noises
which are described in the section below.
Figure 4b shows a case where the surface is very rough and uneven. One of the following
couplants may be used:-
Water based – suitable for quick measurement offers very good coupling.
Oil based – suitable for long term monitoring as the oil will not evaporate
quickly.
Solid state – suitable for long term monitoring but does not offer as good
coupling as oil based.
Figure 4c shows the application of pressure to the Ultrasonic Contact Probe against the
asset under investigation. This can improve the signal transfer and increases its detection
abilities. Please note, when the instrument dB values are read for comparison purposes,
always use the same type of the sensor, in the same position as previously used. The asset
measuring point can be marked on the plant item to facilitate easy location in future.
a b c
Fig K – Correct Mounting Scenarios
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Figure 5a shows that when the UCP is kept in the hand during measurements, even tiny
movements of the hand can introduce significant noise to measurements through surface
noise. In cases where it is necessary to hold the Ultrasonic Contact Probe during
measurements (e.g. pushing the sensor to obtain more signal or non-magnetic asset
enclosure), a coupling fluid may help to reduce this type of noise.
Any vibrations of the asset surface caused for example by rain in outdoor assets or vibration
of transformers may cause phantom signals. In such cases the audible signal may be
appear exactly the same as a genuine PD source. These two examples are shown in Figure
5b and 5c.
a b c
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1. High background reading, i.e. greater (a) High levels of background noise can mask
than 20dB. discharges within the switchgear
(b) Possibly due to an external influence. If
possible remove the external source and
re-test alternatively re-survey using the
PD Monitor to identify any discharges in
switchgear.
3. For switchgear readings greater than 10dB Strong possibility of internal discharge activity
above the background and if the reading is within the switchgear.
greater than 20dB (absolute), i.e. not 20dB
above the background level, and is more than Recommend further testing using the
50 counts. PD Locator or PD Monitor.
4. For readings with a count rate greater than There may be transmitted background
1000. electromagnetic activity in the region. If the
readings are greater than 20dB then it is
recommended that a PD Monitor be installed
to identify external electromagnetic activity.
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The TEV measurement works over the frequency range 3 - 100MHz. At these frequencies
high voltage power plant items behave similarly to transmission lines rather than capacitors.
The area under the voltage/time curve would be proportional to the charge transfer during
the discharge process.
TEV sensors measure the peak voltage of the detected transient, rather than the area under
the curve. Therefore, it does not measure the charge directly.
Furthermore, it is the peak of the wave detected on the external surface of the metal-
cladding that is measured and this will be a fraction of that within the cladding.
As the pulse travels along the external surfaces of the metal-cladding it disperses, i.e.
spreads out. This has the effect of reducing the peak amplitude whilst maintaining the area
under the curve. Therefore, the further away from the discharge source the pulse is
detected, the greater the attenuation.
Clearly the relation between dB and pC is dependent on many factors, most of which are
difficult to quantify.
Some recent laboratory tests undertaken by an independent party, and field measurements
undertaken by EA Technology, on various system components, combining both conventional
discharge detection and TEV measurements, yielded the results detailed in the tables on
pages 36 and 37.
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Table 2 gives some empirical results for a phase to earth discharge in a compound-filled
11kV cable end box.
Table 2 dB-pC guidance for compound-filled 11kV distribution cable end box
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Table 3 gives some empirical results for a phase to earth discharge in a SRBP bushing in an
Oil Circuit Breaker.
Table 4 gives some empirical results for an internal discharge in a Cast Resin CT at 11kV.
It must be stressed that the tables above should only be used as a rough guide. Whilst it is
generally correct that increasing pC levels equates to increasing dB levels, factors such as
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the source of the discharge activity and the attenuation path all have significant influence on
calibrating results.
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17 RFCT - General
Using the RFCT for online PD (Partial Discharge) tests on medium voltage (6.6kV – 132kV)
power cables is relatively straightforward and very safe, as the current transformer is simply
clamped around the earth cable using its split core as illustrated in Figure A. This method
can be used on-line without disconnecting cables or switching off supplies to customers.
To measure the background noise level, fit the RFCT to a nearby LV earth.
For the background noise level to be acceptable readings less than 2,500pC for PILC and
250pC for XLPE cables are required.
Normally the simplest method when completing an online PD test is to use the earth strap.
The plant item must allow access to the earth strap and there must be insulation between
the switch gear earth and the cable earth.
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With XLPE cable installations the user can normally get access to the cable earth strap or
the core of the cables. The earth strap can be looped out of the termination box to give
better access.
With PILC (Paper Insulated Lead Covered) cables difficulty may arise attaching the RFCT
unit as the cable earth and switchgear earth can be bonded together. This is more usual on
older PILC cables using compound filled cable boxes. The placement of the RFCT is then
not possible until an insulated gland has been installed with an earth strap bridging the gland
in order to earth the cable and the switch gear earth together, so as to allow a PD test.
It should also be noted that on XLPE cables the PD event will normally take place on the
cable terminations and it is unlikely that a phase to phase PD will occur within the cable
itself. Conversely, on PILC cables the PD effect can occur more often (than on XLPE types)
between phase and phase, and the PD events can also be seen on the cables terminations.
The illustration below shows the effect of a partial discharge. However, the PD effect has
been exaggerated for the purpose of this explanation.
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IF the RFCT is placed over both the line conductor and earth cable at the same time the
discharge currents are cancelled. This is illustrated in figure E and the method to counter this
effect is shown in figure F and figure G
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In cable types like the XLPE the phase cores are separately screened. On belted cables
there is a common screen around the three phases.
This is important because on belted cables phase to phase voltages exist, whereas on XLPE
cables this is not the case.
On the 3 phase 6.6kV – 11kV belted cable types, the RFCT will not see a PD occurring
between phases when placed over the earth strap, as the discharge current flows only in the
phase conductor.
The implications for online PD tests for belted cables is that only phase to ground PD
measurements can be taken, with the phase to phase measurements not being possible
unless access to the individual cores is obtained.
Although it is difficult to gain access to the cable cores in belted cables within compound
filled boxes, it is a little easier to gain access to the XLPE cores at the dry type terminations
below an earth point. However this access is dependent on the safety requirements given by
the owners of the plant, and permission must be obtained before trying this method.
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The results in Pico-Coulombs (pC) and can be used as a starting point in building up a
database of measurements over the longer term.
Anything above 6500pC for PILC cables should be regularly monitored. For XLPE cables the
threshold is a lot lower at 350pC due to this cable type being far less resilient to PD activity.
The PD levels given for both XLPE and PILC cable terminations and joints have higher
acceptable PD levels than the cables themselves. This is because the terminations
inherently contain more insulation than the cables, which results in the terminations being
less susceptible to degradation at a given PD level of activity.
The relative proportions of PD activity failure rates relating to cable accessories and cables
for XLPE and PILC cables is summarized as follows.
XLPE = over 90% for the cable accessories, and up to 10% in the cables themselves.
PILC = around 70% for the cable accessories, and around 30% within the cables.
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18.4 Hardware
Enclosure: Self-coloured injection moulded plastic case
Indicators: Colour back-lit LCD
Charging indicator LED
Controls: Membrane keypad
Connectors: TEV/Ultrasonic Lemo mixed socket
TEV Lemo mixed socket
Cable PD BNC socket
External Ultrasonic sensor Lemo multipole socket
Non-contact temperature sensor Lemo multipole socket
3.5mm stereo headphone socket
USB 1.1 port
2.1mm 18V Charger Input
1.3mm 9V AC mains reference input
Headphones: Min. 8 ohms
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18.5 Environmental
Operating Temperature: 0 – 55 degrees C
Humidity: 0 – 90 % RH non-condensing
IP Rating: 30
18.6 Dimensions
Size: 240mm x 140mm x 140mm
Weight: 1.7kg
19.2 Hardware
Enclosure: Aluminium with stainless steel 304 core
Connectors: 7 pin Lemo
19.3 Environmental
Operating Temperature: 0 – 55 degrees C
Humidity: 0 – 90 % RH non-condensing
IP Rating: 54
19.4 Dimensions
Size: 84mm x 42mm diameter cylindrical
Weight: 338g
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20 Flexible Sensor
20.1 Sensor Head
Transducer Sensitivity: -65dB (0dB = 1volt/µbar RMS SPL)
Transducer Centre Frequency: 40 kHz
Transducer Diameter: 16mm
20.2 Connectors
Signal Connector: 7 pin Lemo
20.3 Environmental
Operating Temperature: 0 – 50 degrees C
Humidity: 0 – 90 % RH non-condensing
IP Rating: 54
20.4 Dimensions
Goose Neck Length: 175 mm
Handle Length: 120 mm
21 UltraDish Specification
21.2 Connectors
Signal Connector: 7 pin Lemo
21.4 Environmental
Operating Temperature: 0 – 50 degrees C
Humidity: 0 – 90 % RH non-condensing
IP Rating: 54
21.5 Dimensions
Dish Diameter: 275 mm
Overall Length: 340 mm
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It is important that the unit is kept clean and dry. It is not weatherproof. Avoid storage in
damp and humid conditions and do not subject it to temperature extremes, excessive
vibration or shocks. Do not stand on the case.
No attempt should be made to gain access to the internal circuitry of the instrument, or its
accessories. Advice should be sought from the manufacturer, or the supplier, if any doubt
exists over the equipment's performance or operation.
The unit should be cleaned with a damp cloth. If more heavily soiled, a foam cleanser may
be used, provided care is taken not to allow fluid to enter the instrument. Abrasive cleaners
must not be used. Take care not to scratch the plastic overlay of the front panel, especially
in the area of the LCD window.
The Sensor Head of the Ultrasonic Contact Probe should be kept clean during
measurements. Any significant scratches on the Sensor Head will introduce empty voids
between the Sensor Head and the asset enclosure, decreasing the amount of signal being
transfer to the Sensor Head.
Stainless steel has been used for the Sensor Head to prevent any oxidation. However, it is
important that Ultrasonic Contact Probe is kept dry.
The Ultrasonic Contact Probe is a very sensitive device and any significant mechanical
shock may cause internal damage and/or decrease its sensitivity.
Dropping the Ultrasonic Contact Probe onto a hard surface must be avoided at all costs as
this can destroy critical internal bonding of components that are required in its normal
operation.
Scratches and small marks to the aluminium body in general should not influence the
performance, but may be an indication that due care has not been exercised and that there
may be damage to the sensitive internal components.
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24 Warranty Policy
EA Technology products and accessories are warranted against defects in material and
workmanship for twelve months from the date of despatch from our premises.
During the warranty period, EA Technology will, at its option, either repair or replace
products, parts or accessories which prove defective.
The following are not covered: damage caused by accident, misuse, abuse, product
modification or neglect; damage resulting from failure to follow instructions contained in your
operating manual; damage resulting from the performance of repairs by someone not
authorised by EA Technology.
Repaired products are warranted against defects in workmanship and materials for a period
of six months, or the remainder of the original warranty period, whichever is greater.
Email: product-support@eatechnology.com
25 Calibration
Your application may require a different calibration interval dependant on the frequency of
use. The calibration interval should begin on the date the instrument is placed in service.
26 Repair
For information on our repair procedure please contact EA Technology Product Support:
Email: product-support@eatechnology.com
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28 Note
Every effort has been made to ensure that the information provided in this operating manual
is accurate at the time of going to print.
29 Product Support
Email: product-support@eatechnology.com
30 Contact Us
US Corporate Office
Don Genutis, President1001 E. Tel: +1 813 752 6051
Baker St., Suite 200 Email: don.genutis@eatechnologyusa.com
Plant City, FL 33563
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Abu Dhabi
UAE
Australia Office
Dr Keith Beven, Managing
Tel: +61 07 3257 3096
Director
Mobile: +61 07 3990 1450
EA Technology Australia
Email: keith.beven@eatechnology.com
7/34 Commercial Road
Newstead QLD 4006
China Office
Dr Yuan Tian - Manager
Room 27, 47th Floor
Tel: +86 (0)21 5116 2858
Hong Kong New World Tower
Email: chinaoffice@eatechnology.com
300 Huaihai Zhong Road
Shanghai 200021
China
Singapore Office
Tel: +65 6634 3591
Victor Chan, Managing Director
EA Technology Asset Mobile: +65 9438 1061
Management Pte Ltd Email: Victor.Chan@eatechnology.com
8 Ubi Rd 2, Zervex, #03-08,
Singapore 408538
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31 Notes
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means
electronic, mechanical, photocopied, recorded or otherwise, or stored in any retrieval system of any nature
without the written permission of the copyright holder.
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