SYLLABUS: SUMMARY OF INFORMATION ON EACH COURSE

1. Name of Course: WELDING QUALITY CONTROL

2. Course Code: DMB 2113
3. Names of Subject Matter Expert : 1. ZAINAL BIN HUSSAIN KOLEJ VOKASIONAL SHAH ALAM
2. NORAZZAH BINTI ABDULLAH KOLEJ VOKASIONAL LEBUH CATOR
3. MASNAWI BIN MD YUSOF KOLEJ VOKASIONAL PORT DICKSON
4. REHAN IKHSANI BIN ABDUL JALIL KOLEJ VOKASIONAL SUNGAI BULOH
5. MOHAMAD ADAM ZAKUAN BIN AHMAD KOLEJ VOKASIONAL GRIK
4. Rationale for the inclusion of the course in the programme:
The course helps students to acquire skills, knowledge and the right attitude to check fabrication materials & consumable characteristics, knowledge in welding
quality, check welding defect and distortion, plan outgoing quality control system, check construction of weldment, structural alignment and dimensions.
5. Semester and Year offered: Semester 2 Year 1

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6. Total Student Learning Time (SLT):

Category of Activities Learning Activity Total Hours/ Semester

Lecture 24

Guided learning Tutorial/Practical 28

Student centered learning activities 4

Preparation for assignments/projects 26

Self-learning Independent study/revision 24

Preparation for assessment 7

Continuous assessments 5
Formal assessments
Final examination sitting 2

Total SLT 120

7. Credit Value: 3 credits

8. Prerequisite (if any): None

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9. Course Learning Outcomes (CLO):

CLO1 Describe aspect and criteria of quality control in welding and fabrication work according to related standard in welding area (C3,
PLO1)

CLO2 Construct quality control in welding and fabrication work according to related standard in welding area ( P3, PLO2)

CLO3 Practice accountability and cautious in quality control for welding product according to related standard (A2, PLO 5)

10. Transferable Skills (Skills and how they are developed and assessed, project and practical experience and internship):

Related PLO Transferable Skills Skills Development Skills of Assessment

PLO1 Knowledge Lecture, Tutorial Written Test, Quiz
PLO2 Practical skills Practical, demonstration Practical test
Social skills, Team skills and Case study, Project, Tutorial, Presentation, Project
PLO5
responsibilities Group work

11. Teaching-learning and assessment strategy :

CLO Method of delivery Method of assessment KPI

CLO1 Describe aspect and criteria of quality control in welding Test 100% students obtain
Lectures & Student Centered
and fabrication work according to related standard in 50% marks and
Learning Activities
welding area (C3, PLO1) above

CLO2 Construct quality control in welding and fabrication work Practical Test 100% students obtain
according to related standard in welding area (P3, PLO2) Lectures & Practical 50% marks and
above

CLO3 Practice accountability and cautious in quality control for 100% students obtain
Lectures, Guided Project and Practical work, Individual
welding product according to related standard (A2, PLO 50% marks and
Student Centered Learning assignment
5) above

12. Synopsis :

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 This course identifies the competence required for checking fabrication materials & consumable, characteristics, checking construction of weldment, structural
alignment & dimensions, checking welding quality (welding defect/distortion and weld repair), Basic knowledge in Inspection Test Plan (ITP), Welding
Procedure Specification (WPS), Procedure Qualification Record (PQR) and Welding Qualification Test (WQT)

13. Mode of Delivery :

Lecture, Practical, Student Centred Learning, and Guided Project

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14. Assessment Methods and Types : Assignment, Test, Practical work, Final Examination, and Practical Examination

CLO1 CLO2 CLO3

Continuous Assessment Total (%)
C P A
1 Quiz 1 5%
2 Quiz 2 5%
2 Test 10%
3 Practical Test 1 10% 60%
4 Practical Test 2 10%
5 Practical Test 3 10%
6 Presentation 10%
Final Examination
1 Theory (Written Examination) 40%
40%
2 Practical -
TOTAL 100%

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15. Mapping of the course/module to the Programme Aims :

PEO1 PEO2 PEO3 PEO4

PLO1 X
PLO2 X
PLO5 X

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16. Mapping of the course/module to the Programme Learning Outcomes :

PLO1

PLO2

PLO3

PLO4

PLO5

PLO6

PLO7

PLO8

PLO9
Course LOs

Describe aspect and criteria of quality control in welding and fabrication work X
according to related standard in welding area (C3, PLO1)

Construct quality control in welding and fabrication work according to related X

standard in welding area ( P3, PLO2)

Practice accountability and cautious in quality control for welding product X

according to related standard (A2, PLO 5)

17. Content outline of the course and the SLT per topic:
STUDENT LEARNING TIME (SLT)

NON F2F
FACE TO FACE

Total (Hours)
Week Course Materials Assessment

Test & Exam

Self Study
Practical
Tutorial
Lecture
1-3 1.0 FABRICATION MATERIALS, CONSUMABLE CHARACTERISTICS &
6 2 4 1 12 25
CHECK DESIGN, DRAWING & SPECIFICATION
1.1 Consumable Test, Quiz
1.1.1 Consumable characteristics Practical test,
1.1.2 Storage and handling Individual

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 STUDENT LEARNING TIME (SLT)

NON F2F
FACE TO FACE

Total (Hours)
Week Course Materials Assessment

Test & Exam

Self Study
Practical
Tutorial
Lecture
1.2 Material specification
1.2.1 Introduction to material fabrication
1.2.2 Mill certification
Assignment,
1.2.3 Quality material inspection (Thickness and dimension)
Group
1.2.4 introduction to Positive Material Identification (PMI)
Assignment
1.3 Design, drawing & specification
1.3.1 checking design and drawing based on project
1.3.2 Fit-up check (size, thickness and dimension)
4-6 2.0 WELDING DEFECT AND DISCONTINUITIES 6 3 3 0.75 12 24.75
2.1 Definition of welding defect and discontinuities
2.2 Type of welding defect in SMAW, GMAW, GTAW and FCAW process
2.2.1 Surface and Contour Defect Test, Quiz
2.2.2 Root Defects Practical test,
2.2.3 Internal defect (inclusion) Individual
2.2.4 Material and Mechanical defect Assignment,
2.2.5 Cracks Group
2.2.6 Miscellaneous Defects Assignment
2.3 Possible causes of defect
2.4 Corrective Actions of defect (prevention)
7–8 3.0 RESIDUAL STRESS AND DISTORTION 4 - 4 1.25 8 17.25
3.1 Definition of stresses Test, Quiz

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 STUDENT LEARNING TIME (SLT)

NON F2F
FACE TO FACE

Total (Hours)
Week Course Materials Assessment

Test & Exam

Self Study
Practical
Tutorial
Lecture
3.2 Definition of residual stress and distortion
Practical test,
3.3 Type of distortion Individual
3.4 Factor of distortion Assignment,
3.5 Control of distortion Group
Assignment
3.6 Troubleshooting (solution)
9 - 11 4.0 WELD REPAIR 6 - 6 1 12 25
4.1 Definition of weld repairs
4.2 Type of weld repair Test, Quiz
4.3 Step of weld repair Practical test,
Individual
4.4 Gouging method
Assignment,
4.4.1 Definition of gouging
Group
4.4.2 Purpose of gouging
Assignment
4.4.3 Type of gouging
4.4.4 Gouging technique
12– 14 5.0 QUALITY CONTROL SYSTEM 6 1 5 1 13 26
5.1 Introduction to Inspection Test Plan (ITP) Test, Quiz
5.2 Introduction to Welding Procedure Specification (WPS), Welding Practical test,
Procedure Qualification Test (WPQT) and procedure qualification record Individual
(PQR) Assignment,
5.3.1 Type of qualification test in PQR (NDT and DT) Group

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 STUDENT LEARNING TIME (SLT)

NON F2F
FACE TO FACE

Total (Hours)
Week Course Materials Assessment

Test & Exam

Self Study
Practical
Tutorial
Lecture
5.3 Introduction to Welding Qualification Test (WQT) Assignment
5.4.1 Coupon qualification test (NDT and DT)
5.4.2 Bend Test
15 Final examination week ( Theory) - - - 2 - 2
16-17 Final examination week (Practical) - - - - - -
Total 28 6 22 7 57 120
Notional Hours 40
Credit Value 3

18. RUJUKAN UTAMA (MAIN REFERENCES):

1. Welding : Principles and Applications (2016), Larry Jeffus, Cengage ISBN 9781305494695
2. David J Hoffman, Kevin R Dahle, David J Fisher (2016). Welding. New Jersey: Pearson Education David J Hoffman, Kevin R Dahle,

RUJUKAN TAMBAHAN (EXTRA REFERENCES):

1. Alireza Bahadori (2016). Oil and Gas Pipelines and Piping System Design
2. Amitava Mitra (2016). Fundamentals of Quality Control and Improvement . J. Paul Guyer (2017). An Introduction to Welding Inspection
3. John C. Uppold (2014). Welding Metallurgy and Weldability
4. Ram Babu Sao (2016). Perfect: Quality Assurance & Quality Control. New York: CreateSpace Independent Publishing Platform.
5. AWS D1.1/D1.1m 2010 : STRUCTURAL WELDING CODE STEEL, Author : AWS

19. Other additional information : -

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Tools, Equipment and Materials (TEM)
1. Gouging Machine and Accessories
2. Hydraulic Press machine
3. NDT test coupon

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