LINE OF PROCEDURE FOR ECONOMISER BEND REPAIR

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 LINE OF PROCEDURE FOR ECONOMISER BEND REPAIR
Identify the bend joints and mark the place which required to cut.
Economiser Bends to be Cut as identified and Remove.
Clean with wire brush of Bend and Pipe cut welded joints.
Grinding and Edge Prepartion the Bend both side and Pipe Side also.
After Grinding, Erection of Bend in position and Align Properly.
Inspect the Alignment and Check the Gap between pipes for root pass.
After Inspection take Welding permission from Engineer in Charge.
Root Welding the Joints by Gas Tugston Arc Wedling Method.
After Completion of Root Welding, Caryy out Dy Penetration Test.
After DPT If no defect found then Proceed for Final Cap Welding.
Clean the surface after Welding.
Carry out Radiographic Test of New Welded Joints.
 Welding Process Specification (WPS)
Company Name: V&S Constructions
Job Description : Welding of Economiser Bends

Welding Process GTAW

Application Mode Manual
Base Metal A 105 Carbon Steel
Joint Description Single 'V' Butt
Pipe Thickness
Root Gap 1.6 MM - 2.0 MM
Root Face 1.6 MM
Grove Angle 40⁰ ± 5⁰
Edge Prepartion Bevel
Welding Position 6G
Pre-Heat Temperature NA
Post Weld Heat Temperature NA
Filler Material Specification ER-70 S2
Filler Material Size 1.2 MM
Current A.C
Polarity Straight
Voltage (Range) 10-30 V
Current (Range) 60-200 Amp
No of Weld Layers 1 to 2