Star Assembly

Curren State Map

Customer Demand:
17500 units per Month
(Takt Time 30.2 seconds
Drawing/BOM
desing work

Q time: 2x Weekly
Q time: 1x Daily 43 units
17 units 3 days Production Control
Purchse
parts 1 days Create BOM Sales Order Sales Order Sales Order

P.O
14 units Customer
Supplier 2 1 2 1 8 days 4
Total C/T = 17 h. Total C/T = 11 min. Total C/T = 31 h. Total C/T = 27 min.
Total C/T = 23 min.
C/T is per drawing set C/T is per order C/T is per drawing set C/T is per order
C/T is per order
Defect = 7% Defect = 1% Defect = 19% Availability: 85%
Defect = 3%
Distance Traveled: 116 ft. Availability : 30% Availability : 90% Distance Traveled: 423 ft.
Distance Traveled:205 ft.
Q time: 4x Daily
Weekly 5 units
0.25 days
Schedule

Daily ship
1x Schedule Daily
Weekly

CNC Fabrication Alodine Paint Assembly Shipping

22895 units 1 11862 units 2 312 units 1 2230 units 3 10250 units 6 843 units 4

Total C/T =43 seconds Total C/T = 17seconds Total C/T = 4 seconds Total C/T = 22 seconds Total C/T = 24 seconds Total C/T = 19 seconds
Defect= 3% Defect= 11% Defect= 0% Defect= 1% Defect= 2 % Defect= 1%
C/O = 63 min C/O = 6 min C/O = 0 min C/O = 281 min Distance Traveled :188 ft. Distance Traveled :121 ft.
Uptime = 85% Distance Traveled :212 ft. Distance Traveled :352 ft. Distance Traveled :44 ft.
Availability : 60%
Distance Traveled :294 ft.

Travel
294 ft. 212 ft. 352 ft. 44 ft. 188 ft. 121 ft.

ALEJANDRO AYORA, ALEJANDRA MAZO Y MONICA OCAMPO