Ring Spinning Machine LR 6/S

Specification and Question Answer

1 . What are the functions of ring frame?
Answer : Drafting, twisting, winding and building
2 . What is expansion for LR 6/S ?
  Answer :    

i.      L- lakshmi

ii.      R- ring frame

iii.      6- Model

iv.      S- variato

3 . What is the draft range possible?

    Answer :   Up to 60

i.       40s – 36.64

ii.       62s – 40.914

4. What is break draft possible?

  Answer :     1.07 to 2.24 (1.13)
5. What is the twist range possible?
  Answer :

i. 3.55 to 64.77

ii. 40s – 25.11

iii. 62s – 33.13

6. What are the types of spindles and their

mechanical speed possible?
  Answer :

i.       M 21 HD – 18000 rpm

ii.       M 18.5 HD – 22000 rpm

iii.       M 19 VN/HN – 25000 rpm

7 .What is the type of drafting system used?

Answer : P3-1 (3 over 3) Pneumatic loaded
 
8 . What are the cradle sizes available?
 Answer :     36, 43 & 59 mm (36 mm)
9. What are the different dia bottom rollers
available?
Answer :  27, 27, 27 & 30, 27, 30 mm
10 . What are the different Top roll dia available?
Answer : 30, 25, 30 / 32, 27, 32 mm
11. What is Spindle taper ratio?
Answer : 1:64 & 1:40
12 . How will you calculate the spindle taper?
  Answer :

i.       Spindle Taper = L/ (D-d)

ii.       L = Spindle lift (170 mm)

iii.       D = Dia at bottom of spindle (17.6 mm)

iv.       d = Dia at top of the spindle (13.4 mm)

v.       1:40

13. What is Wharve dia?

Answer :        18.5
mm                                                                                                                                             
14. What is the Spindle gauge?
 Answer : 70 mm
15. What is the type of ring used?
Answer :  Emperor +
16. What is the ring diameter?
Answer :  38 mm
17. What is Ring flange width?
Answer : 1mm
18. What is the size of bottom apron?
Answer : 80.5 X 30 X 1.05 for 36 mm cradle
19. What is the size of top apron?
Answer : 38.1 X 30 X 1.05 for 36 mm cradle
20. What is Compressed air requirement?
Answer :
      1.25 Nm3 / hr
      2.00 Nm3 / hr
21 . What is the drafting angle?
Answer :   45 degree
22. What is spinning angle?
Answer :
      Regular: 9.5 to 14.5 (14.5)
      New: 18.5 to 25.5
23. What is recommended setting of cop diameter
based on yarn count?
Answer :
      Coarser count – 3.0 to 4 mm lesser than ring dia (3 mm)
      Finer count – 2.5 to 3 mm lesser than ring dia (2.5 mm)
24. What is lappet height setting?
Answer : 2D + 5 mm (  D is the top most dia of the empty tube)
25. What are the lappet hooks available?
Answer :    1.8 & 3.2 mm (1.8 mm)
26. How to calculate Ratchet wheel?
Answer :
Ratchet wheel = {(lift – chase length)*winding length in meters}/[doff length*0.0045*no of pins]

i. Lift = 170 mm

ii. Chase length = 42 mm

iii. Winding length = 3.9 mtr

iv. Doff length = 3400 mtr

v. No of pins = 2

27. What is the drafting pressure range?

   Answer :    2.1 to 2.3 bar for 70 mm gauge
28. What is the system pressure range?
Answer :    7 to 8 bar
29. What is the minimum drafting pressure?
Answer :   0.5 bar
30. What is Break pressure?
Answer :   1.5 to 1.8 bar
31. What is Damping cylinder setting?
Answer :
      Set pointer to letter C in this position key flats are vertical
      Set pointer to yarn TPI
32 . What is the function of Damping cylinder?
Answer :    For smooth downward movement of ring rail during doff
33. What is the oil used in Damping cylinder?
Answer :   Servo system 68 oil
34. What is the oil level in Damping cylinder?
Answer :    50 to 120 mm ( While ring rail is ¾ of the cop)
35. What is the Pressure switch setting?
Answer :
Drafting: 1.8 bar
System: 5.5 bar
36. What is the drafting safety valve setting?
Answer :    2.4 bar
37. What is the slip in machine parameter setting?
Answer : Slip% = (Display speed – Actual speed)/Actual speed *100
38. What is the purpose of ring centre in the
machine parameter?
Answer :
Enabling for doing ring centering without running drafting rollers and air connection
      Ring center- Disable for running machine normally
39. What is the new E PROM loading procedure?
Answer :

i.       Switch OFF the main

ii.       Remove old EPROM

iii.       Insert new EPROM

iv.       Switch ON main

v.       The program gets loaded in to the PLC

40. What is the procedure for removing of filter

waste?
Answer :
If waste is completely pulled out it leads to return air into the filter and causing waste drum
chocking.
So always leave something behind, never pull it out completely from the machine.
41. What is the procedure for unloading the ring
rail?
Answer :
      Normally one ring rail taken out simultaneously on both sides
      While removing ring rail, place hardwood block under cam segment
      Ring rail has to removed from offend side or use tool for releasing the spring load
42. What is ring rail starting position?
Answer : 10 mm
43. What is Empty tube length?
Answer :
      Lift + 20 mm
      Weight = 32 gms
44. By which material the empty tube is made of?
Answer :   Polypropylene
45. What is doffing position?
   Answer :    10 mm below from the tip of the empty tube
46. What is Chase length?
    Answer :   Ring dia + 8% to 12 % of ring dia (42 mm)
47. What is short snarl setting?
    Answer :   4 to 6 mm (4 mm)
48. What is Under winding setting?
Answer :   5 mm
49. What is the load range required to compensate
ring rail load?
Answer :
      250 to 280 N for finer counts
      300 to 320 N for coarser counts
50. What is the load range required to compensate
lappet load?
   Answer :    20 to 25 N
51. How roving traverse adjustment done?
Answer :
      Pivot topmost – Less traverse
      Pivot bottommost – More traverse
52. What is delay drafting setting?
Answer :

i. Y4 valve is ON

ii. Dismantle wheel B

iii. Adjust operating pressure to 4 bar

iv. Wheel A must rotate with torque of 40Nm

v. Adjust operating pressure to 3.8

vi. Wheel A must not rotate at 40Nm

vii. If it rotates

viii. Remove gear box cover

ix. KM6 Lock nut in the A wheel shaft inside gear box is tightened till wheel A does not

rotate with 40Nm with 3.8 bar

53. How much play to be set for ring rail?

  Answer :     0.1mm both longitudinally and laterally
54. What is Lappet position at backward tilting
condition?
  Answer :     90 degree with respect to roller beam
55. What is ring centering position?
Answer :   ½ of empty tube + 40 mm
56. What are the traveler clearer gauges available?
Answer :      1.6mmm, 1.8mm, 2mm & 2.2mm
57. What is thread suction tube setting?
Answer : 0.5 to 1.5 mm
58. C1 and C2 setting procedure?
Answer :

i. Fix the motor with basic setting 687/353 mm

ii. Run the machine with required maximum speed

iii. Lock the Y26 valve

iv. M/c should be stopped

v. Tin roll coupling should be disengaged (off end side)

vi. Check C1 , C2 setting which should be equal

vii. If C1, C2 setting is not equal

viii. Loosen the motor bet bolt slightly

ix. Move the motor towards front or back for required setting

x. Tolerance allowed is 1 mm

xi. Tightened the motor bet bolts

xii. Release the Y26 valve

xiii. Bottom variator should be brought to initial position by rotating the variator manually

xiv. Engage the tin roll coupling

xv. Run the machine normally

59. What is the frequency for C1 and C2 setting

checking?
Answer :

i. Once in 3 months

ii. When belt is changed

iii. When operating speed is changed

60. What is the Variator belt size?
Answer :   1745 X 62 X 22 mm
61. What are the reasons for changing the variator
belt?
Answer :

 If belt size decreases

Normal 1745 X 62 X 22 mm
Decreased 1745 X 59 X 22 mm

 If belt cuts

62. What is the procedure for changing the twist

direction?
Answer :

i. Jockey pulley top cover to be changed

ii. In display twist setting to be changed

iii. Head stock timing belt to be changed for twist direction

iv. S32 limit switch pressed – ‘S’ Twist

v. S32 limit switch not pressed – ‘Z’ Twist

63. What is cots buffing frequency?

Answer : Once in 45 days
64. What is reduction in diameter during cots
buffing?
Answer : 0.2 mm
65. What is min dia of cots allowed?
Answer : 28 mm
66. What is drafting roller setting?
Answer :
      Top roller – 50/62 mm
      Bottom roller – 42.5/60 mm
67. What is the off set in top arm?
Answer :
      6.5 mm front offset
      1 mm or nil back offset
68. What is Impact of minimum spacer?
Answer :
  Leads to undraft

 Higher breakage

 Bottom apron damages

69. What is Impact of increasing the break draft?

     Answer :
       Higher thin and thick faults
       Better working performance
70. What are types of spacer?
     Answer :
      Browen          -2.5mm
      Dark Grey    -2.75mm
      White             -3.0mm
       Yellow    -3.25mm
       Black      -3.5mm
       Cream     -3.75mm
       Red         -4.0mm
       Green      -4.5mm
       Blue        -5.0mm
       Grey       -5.5mm
71. What is RH % recommended?
Answer :   50 to 55 %
72. What is impact of RH %?
Answer :

i.      Breakage rate

ii.      Roller lapping tendency

iii.      Higher imperfection

73. what is recommended minimum cots diameter?

Answer :    28.5mm
74. Whats is the diamension top roller cots?
Answer :

i.      ID       – 19mm

ii.     OD      –  30mm

iii.     Width -28mm

75. What is recommended shore hardness for

cotton?
Answer :
 i.      Front      -65 degree

ii.      Middle   -80 degree

iii.      Back      -83 degree

76. What is oil used in microfog oil lubricator?

Answer :  Servo spin 22    
77. What is oil used in drafting gear box?
Answer : Servo system 68
78. What is oil used in bijur lubrication apparatus?
Answer : Servo way 220 oil
79. What is oil used in spindle?
Answer :    Servo spin EE10
80. What is minimum mechanical speed possible? 
Answer :    8500 rpm
81. What is ABS pulley diameter?
Answer :    250 mm
82. What is diamention of spindle tape?
Answer :
    2371*11 HS 5
      H-  Habasit
      S- special
      5- recommended above 20000 rpm
83. What is spindle tape length in machine?
Answer :
    Lift
    160 mm -2386 mm
    170 mm -2371 mm
    180 mm -2356 mm
84. What is top roller grease used?
Answer :   Staburags NBN 12/300 Kb
85. What is top roller greasing frequency?
Answer :    30,000 hrs
86. What is top arm load? 
Answer :
     16 to 18 kgs –front and back
     12 to 14 kgs – middle
87. What are lubricants for rings?
Answer :   Kluber tex 146 N
88.Top arm off set?
Answer :    6.5 mm front offset
89. What is importance of short snarl?
Answer :    Reduce restarting breaks
90. What is importance of long snarl?
Answer :       To reduce after doff restarting breaks
91.What is importance of deley drafting?
Answer :     To reduce restarting breaks
92. What is empty tube specification?
Answer :    Material – PC
93. What is gauge used for empty tube setting?
Answer :      Plug gauge
94. What is purpose of traveler clearer setting?
Answer :    To avoid fluff loading in traveler
95.What is jockey pulley distance?
Answer :    110 to 130 mm
96.What is minimum suction pressure in the
exhaust?
Answer :    5 to 10 mm WC suction
97.What is the purpose of venting in damping
cylinder?
Answer :    To remove airlock
98.What is the spindle tightening torque?
Answer :    3.5 kgm
99.How many rows creel?  
   Answer :     6 rows
100.What are the type of separator?
Answer :

i.     1.long

ii.     2.short

101.How many of  separator in machine?

Answer :
      Long -948
      Short -252
102.What is top arm pressure screw tightening
torque?
Answer :   12 NM
103 .What are types of bottom roller?
     Answer :
       Knurling roll
       Flutted roll
104.How many  bottom rolls in one machine?
Answer :

1. Knurling roll
                  Middle -150 nos

2. Flutted roll

                  Front-150 nos

                  Back -150 nos
105.What is the flutted width?
Answer :   36 mm
106. What is the Knurling width?
Answer :    33 mm
107.How many bearing in tin roll shaft?
Answer :     51 nos
108.What is torque of split coupling?
Answer :     6.5 kgs
109.What is bearing used in tin roll shaft?
Answer :     45 NPPB
110.What is bearing used in bottom variator shaft?
Answer :     SAB 1309 bearing and 22209 E roller bearing
111.What is bearing used in gear end tin roll shaft?
Answer :     1209 K SAB bearing
112.What is bearing used in bottom rollers?
Answer :    3200 Needle bearing
113.What is setting between bottom roll and suction
tube?
Answer :     1 mm
114.What is setting between break lining and break
disc?
Answer :   0.5 mm
115.What is twist change gear in LR6/S?
Answer :    ABCD  Wheels
116.How many teeths twist combination?
Answer :
      A+B=165 teeth
      C+D=137 teeth
117.What is winding length change gear in LR6/S?
Answer :      E&F
118.How many teeths winding length combination?
Answer :   E+F=113 teeth
119.What is total draft constant?
Answer :      10.519
Total draft = 10.519*H/G Wheels
120.What is break draft constant?
Answer :
       67.05
         Break draft =67.05/break draft wheel
121.What is the twist constant?
Answer :   25.34
  Twist per inch =25.34*D/C*B/A
122.What is running procedure emperor plus rings?
Answer :
      Spindle speed   —  Frequency of traveller changing

i. 80% of operation speed or Machine start

ii. 16000 rpm which ever is less

iii. do- After 90 mins

iv. do – ½ hrs before second doff

v. Increase by 500 rpm After 24 hrs

vi. Increase by 500 rpm After 24 hrs

vii. Increase by 500 rpm After 24 hrs

viii. Increase by 500 rpm After 24 hrs  

Note:-

i. Ring cleaning should not be done till the completion of running in    

ii. Increase the speed by 500 rpm every day till the recommended traveller

iii. Speed is achieved

iv. After completion running in of rings for achieving optimum traveller life

v. Ring cleaning and applying the kluber tex 146 N oil 

124.what is setting between tin roll shaft  ?

Answer :       4 mm
125. How many motors ?
Answer :  2 nos
126. Give the main motor details?
Answer :  55 kw Three phase AC Indution motor 1440 rpm.
127. Give the fan motor details ?
Answer :  5 kw Three phase AC Induction motor 2880 rpm.
128. Give the details of Main switch ?
Answer : 250 A Circuit Breaker. Make: Merlingerin. type: NS250N.
129.If there is any safty & over load tripping for main
motors and others ?
Answer :

i. E1- electronic O/L relay for incoming line.

ii. F1,F2,F3,F5-mcb’s for control supply.

iii. Q2,Q5- Circuit Breakers for Fan motor & OHTC .

iv. F4- Thermister protection Unit for Main  & fan Motors.

130. How many Push buttons ?

Answer :

i. S11- machine ON Button Green.

ii. S12-Off Push Button Red.

iii. S13- Blue push button –Manual doff.

iv. S14 – Yellow push button-filter Cleaning

v. S15,S15a- Emergency off.

131.How many Limit switches ?

Answer :

i. S20 – Door limit switch

ii. S21 – Twist Change limit switch

iii. S22- long snarl piston up ,ring rail down.

iv. S23-Long snarl middle position

v. S24- long snarl piston down, ring rail up.

vi. S32-Open gear clutch.

132. How many pressure limit switches ?

   Answer :  
      B52- system pressur switch-0.5 to 10 bar.
      B53-Drafting pressure switch-0.2 to 3.6 bar
      B54- Differential pressure switch.
 
133.what are the proximity switches in LR6s?
Answer :
 i. B1-Delivery

ii. B2 –spindle speed.

iii. B25- Motor reset.

iv. B26- Motor reset.

v. B33- Motor reset

vi. B34-Thread guide Tilting.

vii. B37- Thread guide Tilting RHS

viii. B38- Thread guide Tilting LHS

ix. B40-Under Winding.

134. How many signal lamps ?

Answer :   H1,H1A – 2 nos
135. How many Electro valves ?
Answer :  15 nos.
136. What are the Electro valves used for Auto
Doffing ?
Answer :

i. Y1- Long Snarl removal

ii. Y2-Short Snarl removal

iii. Y3- Drop toggle lever.

iv. Y4- Delayed Drafting.

v. Y4a- lappet down.

vi. Y4c-Lappet tilting.

vii. Y7-Open gear clutch.

viii. Y8-Lift thread Guides

ix. Y20-Operating load of Drafting system.

137. What are the other Electro valves ?

Answer :

i. Y9- Lubrication HS

ii. Y9a- Lubrication TS

iii. Y21- Brake

iv. Y25-Variator Forward.

v. Y26- Variator Reverse.

vi. Y27-Waste Evacution.

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