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Developing Collaborative SC
Developing Collaborative SC
Developing Collaborative SC
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Shui-Hua Han*
School of Management,
Xiamen University,
Xiamen, Fujian, P.R. China
E-mail: hansh@xmu.edu.cn
*Corresponding author
Chao-Hsien Chu
College of Information Sciences and Technology,
The Pennsylvania State University,
University Park, PA 16802, USA
E-mail: chu@ist.psu.edu
Abstract: Under today’s competitive environments and globalisation trend,
supply chain management has emerged as one of the best practices for
corporations to gain competitive advantages. The supply chain (SC) operations
reference (SCOR) model, developed by the SC Council, provides a common
framework and standard terminology for evaluating, positioning and
implementing SC practice. However, the model does not get to the specifics of
how to manage collaboration in SC and what makes it work. It also lacks the
best practice example for specific industries. In this paper, we extend the SCOR
model by integrating collaborative product commerce and project management
to propose a comprehensive collaborative supply chain operations reference
model (CSCOR). The CSCOR consists of four hierarchical levels: business,
cooperative, process and operational models. We apply the CSCOR model to a
regional electricity industry in China and assess its relative effectiveness.
Keywords: supply chain; SC; supply chain management; SCM; coordination;
cooperation; collaboration; collaborative product commerce; CPC; supply
chain operations reference model; SCOR; China.
Reference to this paper should be made as follows: Han, S-H. and Chu, C-H.
(2009) ‘Developing a collaborative supply chain reference model for a regional
manufacturing industry in China’, Int. J. Electronic Customer Relationship
Management, Vol. 3, No. 1, pp.52–70.
Biographical notes: Shui-Hua Han is currently a Professor at the Department
of Information System at Xiamen University. He received his PhD at the
HuaZhong University of Science and Technology in 2001. His current research
areas cover customer relationship management, logistics simulation and
radio-frequency identification security.
Chao-Hsien Chu is a Professor of Information Sciences and Technology (IST)
and the Founding Director of the Center for Information Assurance at Penn
State. He received his PhD in Business Administration from the Pennsylvania
State University in 1984. He has published more than 100 refereed articles in
top-ranking journals on enterprise integration, security and privacy issues, and
enterprise resource planning.
1 Introduction
In recent years, increasing competition and globalisation trend and the advances of
information and communication technology has attracted more and more companies to
adopt supply chain management (SCM) as a best practice to achieve manufacturing
excellence. SCM seeks to deliver customers quality of products and services with
economic value through synchronised management of physical goods and associated
information from sourcing to consumption (Schwarz, 2004). SCM involves extensive
coordination among multiple functions and independent organisations engaged in the
delivery of a product or a service to end customers (Lee and Whang, 2000).
Traditional transaction-based intra-organisation relationships focus on developing a
partnership in which information, processes, decisions and resources are shared among
organisations. However, mere coordination among trading partners today is no longer
enough to maintain a competitive advantage. Collaboration becomes a recent trend in
SCM that focus on joint planning, coordination and process integration between
suppliers, customers and other partners in a supply chain (SC) (Mclaren et al., 2002).
Several underlying trends formed the key drivers for SC collaboration (McLaren et al.,
2002; Anderson and Lee, 1999; Nambisan, 2000). The first is the demand uncertainty on
the SC, known as bullwhip effect. In the traditional supplier-buyer relationship,
companies communicate demand information exclusively in the form of orders. This
information tends to be distorted and can misguide upstream partners in their inventory
and product decisions resulted in excess inventory and inefficiencies in SC. Another issue
occurs in the absence of reliable demand information; thus, vendors must guess customer
needs and push product that created much waste if the product was pulled or demand
driven. Even when partners agreed to share information, demand forecasts and orders are
often distorted unless jointly developed by the partners. Meanwhile, effective SC
integration and collaboration among partners can eliminate excess inventory, reduce lead
times, increase sales and improve customer services.
Organisations are aware of the advantages of SC collaboration (Lin and Lin, 2004;
Zimmer, 2002; Akkermans et al., 2004; Dudek and Stdtler, 2005; Wang and Benaroch,
2004). However, it requires a comprehensive framework as a reference model when
developing a collaborative SC that consists of a manufacturer, contract partners and
suppliers. A great deal of discussion on collaboration in the SC mainly focused on the
implementation of functions and key techniques, and how they lead to competitive
advantage (McLaren et al., 2002; Holweg et al., 2005; Dreyer and Busi, 2002; O’Brien,
2001); relatively less on the functional models, coordination and collaborative
management in SC (Mentzer, 2001). The Supply Chain Council (2007) proposed a SC
operations reference (SCOR) model to assist firms in developing their SC framework and
processes. Although SCOR concept do provide considerable reference value for firms, to
date, SCOR model does not get to the specifics of how to manage collaboration in SC
and what makes it work, as well as it lacks a best practice example, especially for
regional manufacturing industry.
This study proposes to integrate the concepts of SC, collaborative product commerce
(CPC), project management and SCOR model to establish a collaborative SC operations
reference model (CSCOR). The CSCOR consists of four hierarchical levels: business,
cooperation, process and operation models. These models represent different views and
hierarchy of collaborative SC. We apply this model and implement a decision support
54 S-H. Han and C-H. Chu
system for the regional manufacturing industry to assess the capability of the CSCOR in
establishing the best practice example.
2 Literature review
2.1 SC collaboration
A great deal of recent SC research focused on collaboration. Nambisan (2000) proposed a
framework to analyse the emerging paradigm of SC collaboration and classified SCM
integration into three dimensions: information, coordination and organisational linkage.
Kumar (200l) argued that collaborative SC needs go beyond mere exchange and
integration of information and involved tactical joint decision making among the
partners. McLaren et al. (2002) analysed the various methods for synchronising SC
information and process between organisations, such as using fax, e-mail, EDI or XML,
web-based order entry system and shared collaboration SCM system. They also discussed
the expect costs and benefits of each such system. Holweg et al. (2005) identified four
different SC configurations from the view of inventory control and planning
collaboration and discussed their dynamic behaviour and key characteristics.
All these researches mainly focused on the implementation of functions and key
techniques, the relationship, behavioural aspects between the participants and how do
they led to competitive advantage, but relatively less on the functional models,
coordination and collaborative management in SC (Mentzer, 2001).
There also have been many SC collaboration initiatives the last few years, such as
vendor managed inventory, efficient consumer response, collaborative forecasting
planning and replenishment, and continuous replenishment (Cachon and Lariviere, 2001;
Sanat et al., 2006; Smaros, 2007). But these practices only focused on front part but not
the whole product lifecycle activities, such as planning and inventory control.
SC collaboration has gone through stages of evolution. The early attempts at joint
performance reviews among suppliers and customers were transformed into deeper forms
of information exchange around sales and production. Today, collaboration occurs
around the concept of business exchanges with SC members. Collaboration as a close
relationship in an overall organisational system leads to synchronised business processes
(Bowersox et al., 1999). This means that integration (internal and external) and processes
on the operational, tactical and strategic contexts are involved. The operational context
56 S-H. Han and C-H. Chu
The model
Collaborative
covers the
business
five SC core
model
processes.
The model
focuses on
Collaborative cooperation
cooperation model and
model collaborative
interaction
patterns.
The model
describes the
Collaborative
process items
process
and their
model
inputs and
outputs.
The model
utilises tools
Collaborative such as
operation scenario,
model interaction
and work
flow
analyses.
Collaboration means an organisational entity where the partners are integrated and acts as
one extended enterprise with a mutual set of visions, goals and plans. Here, we extend the
SCOR model by integrating CPC and project management to propose a comprehensive
CSCOR. The CSCOR consists of four hierarchical levels (see Figure 1): business,
cooperation, process and operations levels. As shown, the collaborative SC encompasses
a high-end strategic business model for planning purposes, middle-end procedural model
for collaborations and interactions, and low-end detailed model for operational analysis
and control.
1 Collaborative SC business model (Level 1): The business model encompasses the
core processes in a collaborative SC, which contains five core procedures: plan (P)
covers processes that balance aggregate demand and supply to develop a course of
action which best meets sourcing, production and delivery requirements; source (S)
includes processes that procure goods and services to meet planned or actual
demand; make (M) encompasses processes that transform product to a finished state
Developing a collaborative supply chain reference model 57
to meet planned or actual demand; delivery (D) covers activities from providing
finished goods and services to meet planned or actual demand, typically including
order management, transportation management and distribution management; return
(R) encompasses processes associated with returning or receiving returned products.
2 Collaborative SC cooperation model (Level 2): The cooperation model describes
interactions and collaboration patterns between suppliers and customers. The model
helps to capture the numerous interactions in the collaborative SC when planning
multiple interactive relationships of the five core processes between customers and
suppliers. Also, each core process has multiple and concurrent tasks. Two
collaborative patterns exist: management mechanisms and collaboration mechanisms
(Table 1). The top level management mechanism is based on collaboration patterns
consist of plan (P) management, source (S) management, make (M) management,
delivery (D) management and return (R) management. Each core process has
particular managerial activities. The bottom-level collaboration mechanism is based
on communication between suppliers and customers and is deconstructed into a
buyer’s internal project review, buyer-seller joint review and seller’s internal project
review, such as buyer’s demand planning. Buyers and sellers can select suitable
communication pathways based on core processes.
Table 1 Summary of the collaboration patterns
Patterns Plan (P) Source (S) Make (M) Delivery (D) Return (R)
Management Plan Source Make Delivery Return
mechanism management management management Management Management
Buyer’s internal project review/buyer-seller joint review/seller’s internal project
review
Collaboration Buyer’s P Buyer’s S Buyer’s M Buyer’s D Buyer’s R
mechanism Buyer-seller Buyer-seller Buyer-seller Buyer-seller Buyer-seller
joint plan joint source joint M joint D joint R
Seller’s P Seller’s S Seller’s M Seller’s D Seller’s R
3 Collaborative SC process model (Level 3): The process model describes the process
items and process input/output (I/O) data. Based on the collaboration patterns
described in Level 2, this model corresponds to each process to illustrate the standard
process and I/O data for each collaboration pattern. Due to the CSCOR processes,
this study only uses the collaborative process controlled by the manufacturer in ‘M1:
buyer’s scheduling management’ as an example for further discussion (Figure 4).
4 Collaborative SC operation model (Level 4): The operation model utilises scenario
analysis, interaction analysis and information flow analysis to document the SC
operations. Scenario analysis encompasses the commercial activities of the customer,
manufacturer with its suppliers in the SC process; interaction analysis is applied to
analyse the interactive activities among the customer, manufacturer and its suppliers
during the SC process and information flow analysis evaluates information exchange
and interaction among the customer, manufacturer and its suppliers via online
platforms. We here utilises the three analytical approaches described previously to
develop the operational procedure ‘M1.2: searches for possible supplier source’ as an
example for discussion (Figure 5).
58 S-H. Han and C-H. Chu
In order to meet end customer requirements promptly and face market demand variability
with faster changes in production/resource planning, the core manufacturer has
established a CPC virtual manufacturing team for collaboration with customers, contract
firms and suppliers. Figure 2 depicts the key processes of the manufacturing SC. When
receiving an order from customers, the core manufacturer first analysed the customer
requirements and then developed a plan to ensure its control over the production
schedule, quality and costs. The company may choose to outsource some particular
components so that it can master the core product components. In addition, the company
may purchase other standard components from suppliers. The collaborative scheduling
includes main production scheduling, manufacturer production schedule, customer shop
scheduling and outsource delivery scheduling.
Developing a collaborative supply chain reference model 59
M1-1 M1-3
Upload scheduling Activate scheduling
Create scheduling M1-5
Search scheduling
M1-2 M1-4
Search source Amend scheduling order
62 S-H. Han and C-H. Chu
A. Scenario analysis
The scenario analysis of M1-2 focuses on three aspects. First, the manufacturer
communicates and coordinates with the customer to complete the product plan under
customer needs. Next, the manufacturer collaborates with the partners of SC to
create/modify product scheduling. Finally, the manufacturer contracts with contactors to
make plan of OEM products, additionally it purchases other standard components from
suppliers.
Supplier Scheduling
Customer
Product
Plan
Manufacturer Contractor
B. Interaction analysis
The interaction analysis of M1-2 focuses on activities in which the exception occurs, for
example, supplier can’t response for order, schedule turns to be deactivated and the
manufacturer has to search the new source again (e.g., contractor or parts supplier). Its
process is shown in Figure 6.
1 the core manufacturer receives a message on accident interruption of delivery
2 the core manufacturer searches pending schedule and find a pending schedule
3 the core manufacturer looks for supplier resource
4 the core manufacturer negotiates collaborative scheduling with new suppliers
5 after then, the core manufacturer locks the schedule
6 before amend collaborative scheduling, it needs to analyse information about
planned, purchased and received, so that new scheduling is confirmed by
coordinating with SC partners.
Figure 6 Collaborative SC operational model (Level 4) interaction analysis (see online version
for colours)
64 S-H. Han and C-H. Chu
Figure 7 Regional collaborative manufacturing system (see online version for colours)
Creating, managing and maintaining real collaboration pose many challenges for SC in
the following aspects:
• information sharing and heterogeneous data integration
• creating shared processes among the SC parties
• secure SC collaboration (SSCC) and trust management.
These issues are important in guiding us to an appropriate model of SC that we intend to
design. It is our belief that next generation of SCs are collaborative SCs and all of these
issues need to be handled properly in order to materialise a collaborative and trust worthy
SC.
layer is used for data interaction between heterogeneous database to integrate with other
enterprises, Hibernate technology and JDBC is used for reading information from
heterogeneous database.
For core company, we realise data input and output between different databases in
data layer. If SC system is tired-coupling with legacy system, then huge amount of data
will be shared. We use data output method to realise data integration. First, SCM
database is divided into two parts, A and B. Part A is shared data in SCM system as well
as the backup data from legacy system, part B is used to store private data. Please note: it
is not map of legacy system; we will timely input data from legacy system to part A of
SCM system.
If item of table in legacy system is different from that of SC system, first we will
create a similar structure of table with legacy system, then select item of table by
Hibernate data persistent layer technology, to make them consistent.
For the suppliers or external consultants, we use ORM technology of Hibernate to
integrate with the legacy system. It creates virtual object on persistent layer, which can be
a related data table map of legacy system, the system will access data from legacy system
by JDBC.
Take product data table for example. Product information table CpInfo exists in
legacy system, we use hibernate.cfg.xml file to claim remote database address, access
mode and used tables.
<property name="connection.driver_class">
com.jnetdirect.jsql.JSQLDriver
</property>
<property name="connection.url">
jdbc:JSQLConnect://172.18.1.169/erp
</property>
…
<mapping resource="com/xoceco/service/scm/po/CpInfo.hbm.xml" />
Then we will create a product information virtual object CpInfo.java and map file
CpInfo.hbm.xml on persistent layer of third-party platform. Here, data item in virtual
object may be different from the legacy’s system, such as product information table
CpInfo has purchase price item, while virtual object CpInfo.java doesn’t need to include
this item.
Hibernate will automatically relate product information of virtual object with legacy
system to promise operation on virtual object will automatically map into legacy system.
<class name="com.xoceco.service.scm.po.CpInfo" table="cp_info" mutable="true"
polymorphism="implicit" dynamic-update="false" dynamic-insert="false"
select-before-update="false" optimistic-lock="version">
<id column="cpcode" name="cpcode" type="java.lang.String">
</id>
<property column="cpname" length="40" name="cpname" not-null="true"
type="java.lang.String" unique="false" optimistic-lock="true" lazy="false"
generated="never" />
Developing a collaborative supply chain reference model 67
protocol that can enable SC partners to cooperatively achieve desired system-wide goals
without revealing the private information of any of the parties, even though the jointly
computed decisions requiring the information of all the parties.
Trust management is another difficult problem to solve. Trust means having
confidence on your partner, will do what he says and that he will not exploit your
vulnerabilities. Trust is critical, without it, you waste much time in negotiations and
trying to get a bargaining advantage and forget sharing any information that you do not
have to. Trust is also the key focuses for data safekeeping. If data is collected in computer
centre of third-party, such a collaborative SC system will only be used among limited
partners who trust with each other because efficient trust mechanism is still unavailable
in China, also there exist information security, bribe and tax dodging in business. Such a
problem can only solved by government policy and social trust system first, the second is
name of certified public third party, the third is technical security guarantee, More viable
method is that the data scatters to store in internal environment of application enterprise,
the certified public third party try to manage and provide the technique support service
through the network, though this is just a kind of the safety of mental state.
Figure 8 The five-layer authorisation management system (see online version for colours)
security if they are not properly configured or maintained or if they are one-way systems
that do not include controls for outbound traffic.
To solve the security problem, the CSCOR platform not only heavily invest in such
hardware security devices as firewall and intrude detection system, but also use
IPsec-standard virtual private network (VPN) that can interoperate with the major
corporate VPN gateways, content filtering software, anti-virus software and digital
certificates from VeriSign or any other agencies. A five-layer authorisation management
system in CSCOR platform is built as shown in Figure 8. Enterprise user should first
have a login license system and then each user can login using a secret key to access the
system.
6 Conclusions
Acknowledgements
This work is supported by Program for New Century Excellent Talents in Fujian
Province University.
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