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Chapter 4 Torsion of Circular Shafts
Chapter 4 Torsion of Circular Shafts
In addition to the bars/rods under axial loads as discussed in Chapters 1 to 3, there are other
loading cases in engineering practice. In this chapter we will discuss the effects of applying a
torsional loading to a long straight circular member such as a shaft or tube, as extracted from
the machine showing in Fig. 4.1. We are going to show how to determine both the
• Shear strain and shear stress
• The angle of twist
Wires
A B
Shaft
Turbine Transmit
Generator electrical
Machine
Transmit power
mechanical
power
F.B.D.
Driven Torque TD Resistant Torque TR
Shear Stress
Let’s recall the definition of shear stress in Chapter 2. When parts of a deformable body try to
slip past another part, a shear stress is set up.
P Shear force Shearing in torsion
∆ Fn ∆ F T
∆ Ft
Cross section ∆A τ
which is a shear force intensity that acts parallel to the material cross sectional plane as
shown in Fig. 4.2. It is worth pointing out that the shear stress in an element always comes
with pairs to maintain equilibrium as shown in Fig. 4.3.
τ
τ
Fig. 4.3 Element of material with applied shear stress τ and shear strain γ
Gradient = G
1
γ
Fig. 4.4 Relationship of shear stress τ – shear strain γ for linear elastic material
This relationship is called Hooke's law for Shear and is represented by equation Eq. (4.2).
τ = Gγ (4.2)
where: G = Shear Modulus of Elasticity (for short, Shear Modulus) or Modulus of Rigidity.
Assumptions
• This analysis can only be applied to solid or hollow circular sections
• The material must be homogeneous
• Torque is constant and transmitted along bar by each section trying to shear over its neighbor.
• Transverse planes remain parallel to each other.
• For small angle of rotation, the length of shaft and its radius remain unchanged.
Twisted
End
γ ρ
Fix
End x
da dφ
T
dx
Fig. 4.5 Small transverse element with applied torque T rotated by an amount dφ
The surface of radius “ρ” rotates through angle γ, which is shear strain.
The arc is defined as length da, which is equal to:
da = ρdϕ = γdx
which gives that:
dϕ
γ=ρ (4.4)
dx
dϕ
where: = Rate of Twist (4.5)
dx
which is constant for the cross-sectional plane. Eq. (4.4) states that the magnitude of shear
strain for any of these elements varies only with its radial distance ρ.
Fig. 4.6 Shear stress distribution in circular section with applied torque T
dA
Since this applies to circular bars, the standard terms for J are:
R
R πR 4 πD 4
J =∫ 2πρ3 dρ = = (4.11)
0 2 32
D
Ri Ro
J =∫
Ro
2πρ3 dρ =
(
π Ro4 − Ri4
=
) (
π Do4 − Di4 ) (4.12)
Ri 2 32
Di
Do
Example 4.1 Compare the weight of equal lengths of hollow and solid shafts to transmit a
torque T for the same maximum shear stress. For hollow shaft, the inner and outer diameters
have relationship Di = 2/3 Do = 2/3 DH.
From ETT (Eq. 4.15):
T J 2J
= cons tan t = =
τ ρ D
For Solid Shaft:
πDS4
J Solid =
32
For Hollow Shaft:
π π 65 4
4
2
J Hollow = DH4 − DH = × DH
32 3 32 81
If we then equate the RHS of the above equation (due to the same T and τ), we get:
2J 2J 2 J Solid 2 J Hollow
= , i.e. =
DS Solid DH Hollow DS DH
Substituting for the J's we get:
DH − DH
VH AH 4 3
= = = 0.642
VS AS π 2
DS
4
which is a reduction in weight of 35.8 % if the hollowed shaft is used!
The maximum shear stress is one of major design constraints in relation to strength of shaft.
However, sometime the design may depend on restricting the amount of rotation or twist
when the shaft is subjected to a torque.
B φ
z C x
T3 T2 T1
where
GJ φ
T
L
Fig. 4.9 Uniform shaft under a constant torque T
Usually in engineering practice, the material is homogeneous and the shaft’s cross-sectional
area and applied torque are constant as shown in Fig. 4.9. Eq. (4.17) becomes
TL
ϕ= (4.18)
GJ
+T
+φ -T
-φ
-T
+T
Fig. 4.10 Sign conventions for torque and angle of twist
In order to apply the above equation (Eq. (4.18)), we must develop a sign convention for
internal torque and angle of twist of one end with respect to the other end. To do this, we will
use the right-hand rule, whereby both the torque and angle will be positive, provided the
thumb is directed outward from the shaft when the fingers curl to give the tendency for
rotation, as illustrated in Fig. 4.10.
T=10kNm
φ
D=75mm
L=15m
ϕ=
TL
=
( )
10 × 10 3 × 15
= 0.596rad = 34.155°(= 0.596 × 180 / π )
GJ ( )(
81 × 10 9 × 3.1063 × 10 −6 )
TRo
c) The maximum shear stress must be less than the allowable stress; τ max = ≤ τ allow , i.e.
J
Tmax ≤
Jτ allow
=
( )(
3.106 × 10 −6 × 60 × 10 6
= 4.97kN ⋅ m
)
Ro 0.0375
T1 T2 y
J1 G1
G2
Fully J2
bonded
Distribution of Distribution of
Shear Stress (G1<G2) Shear Strain
Substituting Eq. (4.18) into Eq. (4.20) and equating with Eq. (4.19), we can find T1 and T2,
hence the rate of twist and shear stresses carried by each material.
TL TL GJ
ϕ= 1 = 2 , i.e T1 = 1 1 T2
G1 J 1 G2 J 2 G2 J 2
G2 J 2 G1 J 1
T2 = T ; T1 = T (4.21)
G1 J 1 + G2 J 2 G1 J 1 + G2 J 2
G2 ρ G1ρ
τ2 = T ; τ1 = T (4.22)
(G1 J 1 + G2 J 2 ) (G1 J 1 + G2 J 2 )
Indeterminate Shafts
A
T
C B
A T
TA Ro
LAC
LBC C
L B
TB
Global Equilibrium (for ground reactions):
+ ∑M x = 0 = T − T A − TB = 0 (4.23)
Since only one equilibrium equation is relevant and there are two unknowns, this problem is
statically indeterminate. However, the angle of twist of one end of the shaft with respect to
other end is zero. We can give compatibility condition as
TL
Compatibility: ϕ A B = ∑ i i = 0
i Gi J i
and note that the internal torque in segment CB is negative by using the right-hand rule.
T A L AC (− TB )LBC
+ =0 (4.24)
JG JG
From Eqs. (4.22) and Eq. (4.23), we have
L L
T A = BC T ; TB = AC T (4.25)
L L
Therefore,
L R L R
τ max
A = BC o T ; τ max B = AC o T (4.26)
LJ LJ
Deformation 0
E ( x ) A( x ) TL
Single uniform: ϕ =
FL GJ
Single uniform: δ =
EA TL
Fi Li Multi-segments: ϕ = ∑ i i
Multi-segments: δ = ∑ i Gi J i
i Ei Ai
1 1
Work W = P∆ p W = Tϕ T
2 2
2
F L T 2L
Strain Energy U = ∑ i i (for a Truss) U = ∑ i i (Multi-segments)
i 2 E i Ai i 2Gi J i
Work-Strain 2U 2U
Energy Method ∆P = ϕT =
P T
∂F L ∂T L
∆ P = ∑ (Fi ) i i ϕ T = ∑ (Ti ) i i
Castigilinao’s i ∂P Ei Ai i ∂T Gi J i
Method By introducing a virtual force Q: By introducing a virtual torque S:
∂F L ∂T L
∆Q = ∑ (Fi ) i i ϕ S = ∑ (Ti ) i i
i ∂Q Ei Ai Q =0 i ∂S Ei Ai S =0