Única Evolution Manual

SERVICE & MAINTENANCE MANUAL
Rev. 1.1
The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT EVEN WHEN THE
MACHINE IS TURNED OFF
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym® trademark is property of Technogym S.p.A.

The Unica Evolution™ trademark is property of Technogym S.p.A.
UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1
Contents
1. GENERAL NOTICES........................................................................................................................................... 1.1
1.1. INTRODUCTION ................................................................................................................................................. 1.1
1.2. RECOMMENDATIONS ........................................................................................................................................ 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ...................................................................................................... 1.2
2. TECHNICAL CHARACTERISTICS.................................................................................................................. 2.1
2.1. PRODUCT VERSIONS ......................................................................................................................................... 2.1
2.2. PRODUCT CODE ................................................................................................................................................ 2.1
2.3. MECHANICAL CHARACTERISTICS ..................................................................................................................... 2.2
2.4. AMBIENT SPECIFICATIONS ................................................................................................................................ 2.2
2.5. CONFORMITY TO REGULATIONS........................................................................................................................ 2.2
3. INSTALLING AND MOVING THE MACHINES ............................................................................................ 3.1
3.1. SPECIFICATIONS AND REQUIREMENTS .............................................................................................................. 3.1
3.2. INSTALLATION .................................................................................................................................................. 3.1
3.3. MOVING ........................................................................................................................................................... 3.2
4. ACCESSORIES ..................................................................................................................................................... 4.1
5. WHAT IF …........................................................................................................................................................... 5.1

5.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY ............................................................................................. 5.1
5.2. THE WEIGHT STACK CABLE IS NOT TAUT ........................................................................................................... 5.2
6. HOW TO DISASSEMBLE THE …..................................................................................................................... 6.1
6.1. SEAT GAS SPRING ............................................................................................................................................. 6.1
6.2. PECTORAL ARM ................................................................................................................................................ 6.3
6.3. WEIGHT STACK................................................................................................................................................. 6.4
7. SPECIAL OPERATIONS..................................................................................................................................... 7.1
7.1. LOCKING DOWN THE CABLE FIXING DOWELS .................................................................................................... 7.1
8. MAINTENANCE................................................................................................................................................... 8.1
8.1. CLEANING ........................................................................................................................................................ 8.1
8.1.1. Cleaning the frame and painted parts.................................................................................................. 8.1
8.1.2. Cleaning the chrome-plated parts........................................................................................................ 8.1
8.1.3. Cleaning upholstery ............................................................................................................................. 8.1
8.2. ROUTINE MAINTENANCE................................................................................................................................... 8.3
8.2.1. Check the cross, bars and weight stack plates ..................................................................................... 8.3
8.2.2. Check the cables................................................................................................................................... 8.3
8.2.3. Check the pulleys.................................................................................................................................. 8.3
8.2.4. Check the mechanisms ......................................................................................................................... 8.3
8.2.5. Check the gas spring ............................................................................................................................ 8.4
8.2.6. Check the lever limit switch buffers...................................................................................................... 8.4
8.2.7. Check the cross limit switch ................................................................................................................. 8.4
8.2.8. Checking the upholstery ....................................................................................................................... 8.4
8.2.9. Checking various rubber parts............................................................................................................. 8.4
8.3. SPECIAL MAINTENANCE .................................................................................................................................... 8.5
8.3.1. Replacing the cables............................................................................................................................. 8.5
8.3.2. Screw and bolt check............................................................................................................................ 8.5
8.3.3. Checking for mechanism play .............................................................................................................. 8.5
8.3.4. Checking cross alignment .................................................................................................................... 8.5
9. RECOMMENDED SPARE PARTS .................................................................................................................... 9.1
Page i
9.1. CABLES ............................................................................................................................................................ 9.1

9.2. UPHOLSTERY .................................................................................................................................................... 9.1
9.3. SPARE PARTS .................................................................................................................................................... 9.2
10. WELLNESS MATE CONFIGURATION......................................................................................................... 10.1
10.1. USER: MACHINE CONFIGURATION................................................................................................................... 10.2
10.1.1. Language............................................................................................................................................ 10.2
10.1.2. Units of measurement......................................................................................................................... 10.2
10.1.3. Pacer display...................................................................................................................................... 10.3
10.1.4. Pacer speed ........................................................................................................................................ 10.3
10.1.5. Pacer return speed ............................................................................................................................. 10.3
10.1.6. Display icons during the exercise ...................................................................................................... 10.4
10.1.7. Value of additional weight ................................................................................................................. 10.4
10.1.8. Enabling the TGS key......................................................................................................................... 10.4
10.1.9. Enable function keys........................................................................................................................... 10.5
10.1.10. Display exercise duration................................................................................................................ 10.5
10.1.11. Display power.................................................................................................................................. 10.5
10.1.12. Repetition number used for ROM acquisition ................................................................................. 10.6
10.1.13. Inactive time before reset ................................................................................................................ 10.6
10.1.14. Default number of repetitions.......................................................................................................... 10.6
10.1.15. Default number of sets..................................................................................................................... 10.7
10.1.16. Default recovery time during the exercise....................................................................................... 10.7
10.1.17. Default recovery time during the test .............................................................................................. 10.7
10.1.18. Clock setting: hours......................................................................................................................... 10.8
10.1.19. Clock setting: minutes ..................................................................................................................... 10.8
10.1.20. Inactive time before end of set......................................................................................................... 10.8
10.2. USER: ROM CONFIGURATION ........................................................................................................................ 10.9
10.3. SERVICE: MACHINE CONFIGURATION ............................................................................................................ 10.10
10.3.1. Machine code ................................................................................................................................... 10.10
10.3.2. Minimum ROM length...................................................................................................................... 10.11
10.3.3. Default ROM start............................................................................................................................ 10.11
10.3.4. Default ROM length ......................................................................................................................... 10.11
10.3.5. %ROM first rep ................................................................................................................................ 10.11
10.3.6. Type of encoder used........................................................................................................................ 10.12
10.3.7. Enable display adjustments.............................................................................................................. 10.12
10.3.8. Configure type of reader for Wellness System ................................................................................. 10.13
10.3.9. Configuration of the weight stack .................................................................................................... 10.13
10.4. SERVICE: WEIGHT STACK CONFIGURATION ................................................................................................... 10.15
10.4.1. Complete procedure ......................................................................................................................... 10.15
10.4.2. Fast procedure ................................................................................................................................. 10.16
10.5. SERVICE: PERIPHERALS CHECK PANEL .......................................................................................................... 10.18
10.6. SERVICE: CHECK/SET COUNTERS .................................................................................................................. 10.20
10.6.1. Neon lamp on-time ........................................................................................................................... 10.20
10.6.2. Machine on-time............................................................................................................................... 10.20
10.6.3. Number of repetitions....................................................................................................................... 10.20
10.6.4. Total weight lifted............................................................................................................................. 10.21
10.7. CONFIGURATION: CALIBRATION ................................................................................................................... 10.22
10.8. RESET PROCEDURE ....................................................................................................................................... 10.23
11. APPENDIX........................................................................................................................................................... 11.1
11.1. TOOLS TO USE ................................................................................................................................................ 11.1
Page ii
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meaning:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
OBSERVE: observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.
Page 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
OBSERVE: The tool sizes quoted in this manual are expressed in mm.
Page 1.2
2. TECHNICAL CHARACTERISTICS
2.1. PRODUCT VERSIONS

Evolution Unica is available in 2 different versions, either with or without the Wellness Mate. The
version equipped with Wellness Mate is named Unica Evolution Trainer:
Code Description Wellness mate

M310 Unica Evolution NO
M311 Unica Evolution Trainer YES
This manual is referred specifically to the M310 “Unica Evolution” machine version,
however the M311 “Unica Evolution Trainer” differs only in the presence of the
Wellness Mate, and information about this unit is provided in the separate manual:
“Wellness Mate: Service & Maintenance Manual”
2.2. PRODUCT CODE

The following variations have been defined:
• Language:
Code Description
ITA Italian
ING English
FRA French
SPA Spanish
TED German
• Frame color:
Code Color
AL Silver
NB Black
• Upholstery color:
Code Color
M Bordeaux
L Black
X Cream
I Tobacco
Page 2.1
• Packing type:
Code Packing
E Abroad
I Italy
Thus the machine code will be:
M310 - ITA - ALL - E
Packing
Frame and
upholstery color
Language
Machine code
2.3. MECHANICAL CHARACTERISTICS

Width (minimum) 120 cm 47 inch
Width (during exercise) 160 cm 63 inch
Length 184 cm 72 inch
Height 207 cm 82 inch
Weight of the machine 150 Kg 331 lb
Weights pack 90 Kg 198 lb
2.4. AMBIENT SPECIFICATIONS

Operating from 5° to 35° C
Temperature
Storage from -20 to 55° C
Operating from 30% to 80% non-condensing
Humidity
Storage from 5% to 85% non-condensing
2.5. CONFORMITY TO REGULATIONS

The machine conforms to the following directives:
Directive Europe USA

Machinery Safety Directive 89/392/EEC 89/392/EEC
Page 2.2
3. INSTALLING AND MOVING THE

MACHINES
3.1. SPECIFICATIONS AND REQUIREMENTS

For proper installation of the equipment, make sure that:
1. The equipment is installed on a level, vibration-free surface with a sufficient capacity to support
its weight plus that of the user.
2. The area is not dusty or sandy.
3. You have observed the temperature and humidity operating requirements indicated in paragraph
2.4. “Ambient specifications”.
3.2. INSTALLATION
The machine is supplied partially disassembled, packed in three boxes which are tied together and
fixed to a wooden pallet having the dimensions given in the following drawing.
The machine installation and assembly procedures are illustrated in a CD-ROM with video clips
and photographs.
Page 3.1
3.3. MOVING
Once the machine has been assembled, it can be moved over short distances using the two wheels
supplied with the machine.
1. Screw the two wheels of Figure 3.3-1 into

the special holes on the sides of the weight
stack column using a 17 mm Box wrench.
Figure 3.3-1
2. Insert the ring provided a into the footrest

and the bottom hook into the Leg Extension
lever as shown in the figures Figure 3.3-2.
Figure 3.3-2
Continued on following page →
Page 3.2
3. Lift the machine on the rear wheels, using

the anatomical handgrips of the Arm Curl
lever and move the equipment with great
caution, due to the risk of it tipping over.
Figure 3.3-3
Page 3.3
Page intentionally left blank
Page 3.4
4. ACCESSORIES
The equipment is supplied with the following accessories:
• lifting ring;
• handle;
• pulley handle;
• ankle strap;
• floor exercise mat;
• set of tools for assembly and adjustments;
• oil for lubrication;
• User’s manual;
• wheels for moving the equipment;
• screws for assembly.
Page 4.1
Page 4.2
5. WHAT IF …
5.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY

This problem is due to insufficient lubrication of the bars or grime build-up from a mixture of dust
and oil. Clean and lubricate as illustrated below:
1. Use a paper towel slightly dampened with

ethyl alcohol to clean the weight stack bars
of the machine, removing dust and grime.
2. Reassemble the cross and add a few drops of
the oil found in the service box to the cross
bushings as shown in the photo below.
3. Move the cross up and down, making sure to

distribute the oil evenly along the full length
of the bars.
4. Dry excess oil from the bushings with a dry
cloth.
Do not use too much oil, and dry all

excess thoroughly since too much oil
could cause more dust to build up.
When the bars and bushings are

especially dirty, and only when the cross
Photo 5.1-1 alone or at most the cross and one plate
are selected, it may not return to rest on
the other plates but stick a few
centimeters above. Clean and lubricate
the bars thoroughly, as well as inside the
bushings where the bars slide, using a
paper towel moistened with ethyl
alcohol.
Page 5.1
5.2. THE WEIGHT STACK CABLE IS NOT TAUT

This problem is caused by the elongation of the weight stack cable, especially during the initial
period of use. To correct the problem it is therefore necessary to adjust the cable tension.
If the cable is new, perform a few repetitions at maximum load before adjusting its
tension, in order to “pull” the cable.
1. Select the minimum weight load: the only

weight selected will be that of the cross.
2. Back off the lock nut a using a 17mm gauge

wrench.
3. Turn the adjusting screw b using a 17mm

gauge wrench and tighten the lock nut
Check the cable tension by performing a
few repetitions with the minimum
weight load and slowly resting the cross
on the weight stack. The cross should
stay properly rested on the weight stack,
with the cable slightly taut.
Figure 5.2-1
Page 5.2
6. HOW TO DISASSEMBLE THE …
6.1. SEAT GAS SPRING
1. Using the special pliers, remove the snap

ring a and pull out the pin b from the lower
part of the seat gas piston.
Figure 6.1-1
2. Remove the plastic cap from the hole on the

frame which allows access to the parts
indicated by the letters in the figure.
3. Remove the snap ring c and pull out the pin d

from the upper part of the seat gas piston.
Figure 6.1-2
Continued on following page →
Page 6.1
4. After releasing the entire seat gas piston

group from the frame, if only the gas piston
is damaged proceed as follows:
• back off the nut e securing it to the fork,
using a 13-mm wrench;
• back off the lock-nut f using a 13-mm
wrench and unscrew the component g
which is connected to the cable of the
seat adjustment system.
5. To reassemble the gas piston, follow the

disassembly instructions in reverse order.
Figure 6.1-3
Page 6.2
6.2. PECTORAL ARM
1. Remove the pin a from the upper part of the

Pectoral arm using a 6-mm pointed tool.
Figure 6.2-1
2. Remove component b from the top.
Figure 6.2-2
3. Using a ringnut spanner, back off the nut c,

taking care with the arm which can now be
pulled out from the bottom.
Figure 6.2-3
Page 6.3
6.3. WEIGHT STACK

If it is necessary to disassemble the weight stack from the machine, proceed as follows:
1. Overturn the machine on its rear side;

2. Separate the weight stack column from the rest of the frame;
3. Back off the guide rod fixing screws and the bolts securing the weight stack to the base of the
column;
4. Remove the guide rods from the upper part of the weight stack column and pull out the plates
which are now free to come out.
The detailed procedure for disassembling the weight stack column is described in the
installation CD Rom.
Page 6.4
7. SPECIAL OPERATIONS
The term special operations refers to those procedures whose correct execution is fundamental for
the safe and reliable operation of the machine.
7.1. LOCKING DOWN THE CABLE FIXING DOWELS

The machine cables are fixed to ratchets by means of the grub screws indicated in the figure below.
The fixing dowels must be carefully locked down to prevent them from working loose and allowing
the cable to come out, causing problems to the user.
Figure 7.1-1
Use a torque wrench to ensure that the dowels are locked down with the prescribed torque of 16
Nm / 11.8 ft.lbs..
Page 7.1
Page 7.2
8. MAINTENANCE
Periodic scheduled maintenance operations are necessary to keep the machines in perfect working
order and prevent problems. There are essentially 3 types of maintenance operations:
• Cleaning operations;
• Routine maintenance operations;
• Special maintenance operations.
These should be carried out at different intervals, and by technical personnel with different skill
sets. The paragraphs below illustrate the recommended operations.
8.1. CLEANING
These operations may be carried out by the machine owner, and require no special
expertise.
The machines require simply external cleaning to respect normal health and hygiene standards. We
recommend that you carry out these operations at least once a week.
Follow the procedure below for cleaning:
8.1.1. CLEANING THE FRAME AND PAINTED PARTS

1. Clean the frame and painted parts of the machine using a cloth moistened with neutral (non-
acid) soap.
CAUTION: do not use alcohol, benzene, or chemical products in general.
8.1.2. CLEANING THE CHROME-PLATED PARTS

Do not carry out this test on the sliding bars of the weight stack.
1. Use a paper towel slightly dampened with ethyl alcohol to clean the chrome-plated parts of the
machine, removing dust and grime.
CAUTION: remove any surface rust spots with a metal scrubber.
2. If you expect the machines to remain unused for an extended period of time, we recommend
protecting the chrome-plated parts with a layer of liquid petroleum jelly applied to the surface.
Once you start using them again, clean the chrome-plated parts with a paper towel slightly
moistened with ethyl alcohol.
8.1.3. CLEANING UPHOLSTERY

1. We recommend that you perform this operation daily.
Page 8.1
2. Clean the upholstery of the machine using a cloth moistened with neutral (non-acid) soap.
CAUTION: do not use alcohol, benzene, or chemical products in general.
3. We recommend drying the upholstery after cleaning.
Page 8.2
8.2. ROUTINE MAINTENANCE
These operations may be carried out by the machine owner, and require no special
expertise.
Routine maintenance operations on the machine include cleaning, lubrication, checking for wear
and tuning the machine mechanisms to ensure smooth operation. We recommend that you carry out
these operations at least once a month.
Follow the procedure below for routine machine maintenance:
8.2.1. CHECK THE CROSS, BARS AND WEIGHT STACK PLATES

1. Check the wear status of the cross bushings and weight stack plates. Repair and/or replace any
worn parts.
2. Check the wear status of the chrome plating of the weight stack bars. Repair and/or replace any
worn parts.
3. Check the wear status of the weight stack bars and weight stack support buffers. Repair and/or
replace any worn parts.
4. Make sure the weight stack bars are firmly fastened. Repair and/or replace any worn parts.
5. Use a paper towel slightly dampened with ethyl alcohol to clean the weight stack bars of the
machine, removing dust and grime.
CAUTION: remove any surface rust spots with a metal scrubber.
6. Lubricate the bars and bushings of the plates and cross using the oil found in the service box.
7. Check the adhesive label indicating the load corresponding to the weight stack plates. Replace
any worn parts.
8.2.2. CHECK THE CABLES

1. Check the wear status of the machine cables, paying special attention to any hardened spots or
cracks in the protective plastic of the cable. Replace any worn parts.
2. Check the passage of the machine cables through cams, pulleys and/or the terminals connected
to ball joints.
3. Lubricate ball joints with the oil found in the box service.
4. Check the tension of the machine cables.
8.2.3. CHECK THE PULLEYS

1. Check the wear status of the pulley grooves. Repair and/or replace any worn parts.
8.2.4. CHECK THE MECHANISMS

1. Check the wear status of the machine mechanisms: lever arms, shafts, lever systems. Repair
and/or replace any worn parts.
2. Lubricate the mechanisms using MOLYKOTE LONGTERM W 2.
Page 8.3
8.2.5. CHECK THE GAS SPRING

1. Check the efficiency of the gas spring, making sure it sufficiently cushions the stem return to its
outward position.
2. Clean the stem using a dry cloth.
CAUTION: do NOT lubricate the gas spring stem for any reason.
8.2.6. CHECK THE LEVER LIMIT SWITCH BUFFERS

1. Check the wear status of the lever limit switch buffers. Repair and/or replace any worn parts.
2. Check the position of the buffers and make sure they are firmly fastened in place.
8.2.7. CHECK THE CROSS LIMIT SWITCH

1. Check the wear status of the cross limit switch. Repair and/or replace any worn parts.
2. Check the position of the cross limit switches and make sure they are firmly fastened in place.
8.2.8. CHECKING THE UPHOLSTERY

1. Check the wear status of the upholstery. Replace any worn parts.
8.2.9. CHECKING VARIOUS RUBBER PARTS

These operations apply to handles, knobs, mats, frame guards, bell covers, Selection top,
feet …
1. Check the wear status of the rubber parts used on the machine. Repair and/or replace any worn
parts.
Page 8.4
8.3. SPECIAL MAINTENANCE
These operations must be carried out only by a qualified technician specially trained by
Technogym and authorized to perform machine settings and start-up as well as special
maintenance or repairs requiring in-depth knowledge of the machine, its operation, its
safety features and intervention procedures.
Special machine maintenance operations include operative checks, lubrication, wear and tension of
mechanical parts, to ensure smooth, safe machine operation. We recommend that you carry out
these operations at least once every 6 months.
Follow the procedure below for special machine maintenance:
8.3.1. REPLACING THE CABLES

1. Replace the machine cables once a year if the machines are used intensively, every 2 years
under normal use.
8.3.2. SCREW AND BOLT CHECK

1. Make sure that the screws and bolts are firmly tightened, especially in the weight stack and seat
adjustment areas, and around moving parts in general. Tighten any that are loose.
8.3.3. CHECKING FOR MECHANISM PLAY

1. Make sure that the machine mechanisms (lever arms, shafts, starting position adjustments,
leverages) have no play. Repair and/or replace any worn parts.
8.3.4. CHECKING CROSS ALIGNMENT

1. Do not select any weight, and lift the cross. Make sure that the sinker is properly centered over
the plate hole, and that all plates in the weight stack may be selected without any strain on the
selection knob. Force it to the center by hand.
Page 8.5
Page 8.6
9. RECOMMENDED SPARE PARTS
9.1. CABLES
The cables used on the machine are:
Code Description Lenght (cm)

0R000021 Lat Machine cable 582
0R000024 Pulley cable 204
0R000030 Leg Extension cable 382
0R000031 Chest Press cable 140
0R000068 Chest Press doubling cable 190
0R000069 Easy start cable 597
9.2. UPHOLSTERY
The paddings used on the machine are:
Code Description Q.ty

0I000012-# Knee rest 1
0I000018-# Roller 2
0I000020-# Scott pad 1
0I000032-# Pectoral pad 2
0I000099-# Back rest 1
0I000102-# Back rest 1
0I000105-# Head rest 1
0I000107-# Seat 1
Substitute the appropriate color code for the # character.
Page 9.1
9.3. SPARE PARTS
Unica sticker: Technogym sticker: 0E000079

0E000080
Lat Machine bar: A053

Headrest:
0I000105-(1)
Left chest arm:
Right chest arm: H0000180
H0000181
Pectoral arm:
Pectoral pad: H0000188
0I000032-(1)
Scott pad: 0I000020-(1)

Backrest:
0I000099-(1)
Backrest:
Handle: 0N000035 0I000102-(1)
Seat: 0I000107-(1)
Rught wheel:
H0000655 Selector pin:
H0000691
Roller: 0I000018-(1) Left wheel:
H0000656
Stretching panel:
Tracy bar: A031 0C000434
Pulley footboard: H0000154 Kneerest: 0I000012-

(1)
Cables
Training panel:
0C000433
CAUTION:
(1) Enter the appropriate color code.
Page 9.2
10. WELLNESS MATE CONFIGURATION

The machine configuration procedure is accessed, with the machine in stand by mode, by
simultaneously pressing the first two keys on the left hand side for a few seconds.
The machine displays the CONFIGURATION menu, illustrated in the figure below:
CONFIGURATION
USER
SERVICE
CALIBRATION
• USER: this is the menu for the user settings, consisting of the machine configuration (see
paragraph 10.1. “User: machine configuration”) and the ROM configuration (see paragraph
10.2. “User: ROM configuration”);
• SERVICE: this is the menu for the technical settings, consisting of the machine configuration
(see paragraph 10.3. “Service: machine configuration”) ) and the weight stack configuration
(see paragraph 10.4. “Service: weight stack configuration”), the monitoring of the sensor states
(see paragraph 10.5. “Service: peripherals check panel”) and the function for
viewing/modifying the machine usage data (see paragraph 10.6. “Service: check/set counters”);
• CALIBRATION: this is the menu for configuring the weight stack of the machine on which
the system installed (see paragraph 10.7. “Configuration: calibration”).
To skip directly from one message to the next one without making any changes, or to confirm the
changes made press the OK key. To cancel a change press the ↑ key (returns to the preceding
message) and then OK. To exit the configuration menu at any time hold down the ← key. To exit
the configuration menu without saving the changes made press the ← key repeatedly until the
machine returns to stand by.
Once the configuration procedure has been accessed, if no key is pressed for a period of
1 minute, the software automatically exits the procedure, sounds the buzzer and reverts
to stand by mode.
Page 10.1
10.1. USER: MACHINE CONFIGURATION

To access this procedure, select the USER item from the main configuration menu and enter the
password “2406” which protects against unauthorized access. Use the two center keys to enter the
first password digit, then press OK; repeat for the remaining digits of the password. After pressing
OK to confirm the last digit, a new menu will appear:
USER
MACHINE CONFIGURATION
ROM CONFIGURATION
Use the center keys to scroll down until the MACHINE CONFIGURATION item illuminates, then
press OK.
10.1.1. LANGUAGE
This item displays the language used by the program. The display shows:
LANGUAGE
ENGLISH
The language setting cannot be changed. Press OK to confirm and proceed.
10.1.2. UNITS OF MEASUREMENT

This item sets the units of weight measurement. The display shows:
UNIT OF MEASURE
USA = 0 EUR = 1
1
The available options are:
• 1 to set European units of measurement: weight in kg;

• 0 to set US units of measurement: weight in pounds.
Select the desired value then press OK to confirm and proceed.
Page 10.2
10.1.3. PACER DISPLAY

This item selects whether to display the pacer during the exercise. The display shows:
DISPLAY PACER
NO = 0 YES = 1
1
The available options are:
• 1 to enable the pacer display

• 0 to disable the pacer display.
Choose the desired value then press OK to confirm and proceed.
10.1.4. PACER SPEED

This item sets up the speed of the pacer, if enabled. The display shows:
PACER SPEED
(10-500)
420
Enter the value of pacer speed, i.e. the target speed at which the exercise should be performed, in
millimeters per second; the value must be between 10 and 500. The recommended values is 420.
Press OK to confirm and proceed.
10.1.5. PACER RETURN SPEED

This item sets up the return speed of the pacer, if enabled. The display shows:
PACER RETURN SPEED

(10-100) % OF PACER SPEED
50
Enter the desired value for the pacer return speed, expressed as a percentage of the outward pacer
speed; the value must be between 10% and 100%. The recommended setting is 50%.
Press OK to confirm and proceed.
Page 10.3
10.1.6. DISPLAY ICONS DURING THE EXERCISE

This item selects whether to display the icons indicating the speed and range of motion during the
exercise. The display shows:
DISPLAY IMAGES
NO = 0 YES = 1
1
The possible choices are:
• 1 to enable the display of the icons;

• 0 to disable the display of the icons.
10.1.7. VALUE OF ADDITIONAL WEIGHT

This item sets up the value of the additional weight. The display shows:
ADD-ON WEIGHT
KG =
2.5
Enter the value, in the unit of measure selected, of the additional weight: this is usually 2.5 kg / 5
lbs. If the additional weight is not used, enter the value 0.0 and then press OK to confirm and
proceed.
10.1.8. ENABLING THE TGS KEY

This item selects whether the tests and workouts programmed from the main menu using the
keyboard should be saved on the TGS key. The display shows:
KEY ENABLE
NO = 0 YES = 1
1
The possible settings are:
• 1 to enable saving on the TGS key;
Page 10.4
• 0 to disable use of the TGS key.
Select the desired value, then press OK to confirm and proceed.
10.1.9. ENABLE FUNCTION KEYS

This item enables and disables the use of the function keys on the display. In consequence, it
enables or disables the TEST, MANUAL TRAINING and TRAINING PROGRAM items in the
main menu; the TGS reader remains active. When a TGS key is inserted, the keys will resume their
normal functions. The display shows:
KEYPAD ENABLE
NO = 0 YES = 1
1
• 1 to enable the function keys;

• 0 to disable the function keys.
10.1.10. DISPLAY EXERCISE DURATION

This item selects whether to display the duration of the exercise in seconds. The display shows:
DISPLAY SECS
NO = 0 YES = 1
1
• 1 to enable the display of the exercise duration;

• 0 to disable it.
10.1.11. DISPLAY POWER

This item selects whether to display the power expended during the exercise, expressed in Watts.
The display shows:
Page 10.5
DISPLAY WATTS
NO = 0 YES = 1
1
• 1 to enable the exercise power display;

Select the desired value, then press OK to confirm and proceed.
10.1.12. REPETITION NUMBER USED FOR ROM ACQUISITION

This item configures which repetition is used for the acquisition of the ROM. The display shows:
SET ROM
DURING REP (2-10)
2
Enter the desired value, then press OK to confirm and proceed.
10.1.13. INACTIVE TIME BEFORE RESET

This item configures how many seconds must elapse, after the weight stack has returned to the rest
position, before the software reverts to stand by mode. The display shows:
TIME OUT
SECS
60
Enter the desired value and then press OK to confirm and proceed.
10.1.14. DEFAULT NUMBER OF REPETITIONS

This item configures the default number of repetitions which the machine uses during a MANUAL
TRAINING session. The display shows:
Page 10.6
DEFAULT
REPS
12
Enter the desired value and press OK to confirm and proceed.
10.1.15. DEFAULT NUMBER OF SETS

This item configures the default number of sets which the machine uses during a MANUAL
DEFAULT
SETS
3
10.1.16. DEFAULT RECOVERY TIME DURING THE EXERCISE

This item configures the default recovery time in seconds between successive sets in a MANUAL
WORKOUT: REST TIME

SECS
60
10.1.17. DEFAULT RECOVERY TIME DURING THE TEST

This item configures the recovery time in seconds between the sets of a TEST. The display shows:
TEST: REST TIME

SECS
120
Enter the desired value then press OK to confirm and proceed.
Page 10.7
10.1.18. CLOCK SETTING: HOURS

This item sets the hours of the internal clock. The display shows:
SET CURRENT TIME

HOURS
12
Enter the value then press OK to confirm and proceed.
10.1.19. CLOCK SETTING: MINUTES

This item sets the minutes of the internal clock. The display shows:
SET CURRENT TIME

MIN.
30
Enter the value then press OK to confirm and proceed.
10.1.20. INACTIVE TIME BEFORE END OF SET

This item configures how many seconds must elapse, after the weight stack has returned to the
weight position, before the software considers the set finished. The display shows:
TIME OUT WEIGHT STACK

SECS
4
Enter the value and press OK to confirm and proceed.
At this point the configuration of the Wellness Mate parameters is complete; after sounding a beep,
the software reverts to stand by mode.
Page 10.8
10.2. USER: ROM CONFIGURATION

To access this procedure, select USER from the configuration menu and enter the password “2406”
which protects against unauthorized access. Use the two center keys to enter the first password
digit, then press OK; repeat for the remaining digits of the password.
After pressing OK to confirm the last digit, a new menu appears:
USER
ROM CONFIGURATION
Use the center keys to scroll down until the ROM CONFIGURATION item illuminates, then press
OK. The display shows:
ROM CONFIGURATION
DO 3 REPETITIONS
The user must perform the 3 repetitions as prompted. The software will uses these repetitions to
calculate the user’s ROM and all the other range of motion parameters, i.e. the limits within which a
repetition is considered to be valid.
Clearly, the parameters computed from these three repetitions will be valid only for those exercises
where the software does not already have user-specific parameters available, i.e. for workouts
programmed from the menu, or for users with a TGS key on which the personal ROM has not yet
been stored.
After the three repetitions, the ROM configuration is complete and the software reverts to stand by
mode.
Page 10.9
10.3. SERVICE: MACHINE CONFIGURATION

To access the procedure, select the SERVICE item from the main configuration menu and enter the
first digit, then press OK; proceed in the same way for the other digits of the password. After
pressing OK to confirm the last digit, a new menu appears:
SERVICE
PERIPHERALS CHECK PANEL
CHECK/SET COUNTERS
Use the center keys to scroll down until the MACHINE CONFIGURATION item illuminates, then
press OK.
10.3.1. MACHINE CODE

This item sets up the machine on which the Wellness Mate system is installed. The display shows:
CONFIGURATION
MACHINE
CODE = 30
Enter the number 30 corresponding to the machine, then press OK to confirm and proceed. The
display will then show the name of the machine corresponding to the selected code. The LCD will
show:
CONFIGURATION
MACHINE
UNICA EVOLUTION
Page 10.10
10.3.2. MINIMUM ROM LENGTH

This item configures the minimum displacement of the weight stack, in cm, before the movement is
considered a repetition. The display shows:
CONFIGURATION
MINIMUM ROM LENGTH

CM X
Insert number 10.
10.3.3. DEFAULT ROM START

This item configures the distance in cm that the weight stack must move from the rest position
before entering the exercise zone. This distance depends on the mechanics of the individual
machine. Typically, this displacement is achieved using the machine’s easy-start lever. The display
shows:
CONFIGURATION
DEFAULT ROM START

CM XX
Insert number 1.
10.3.4. DEFAULT ROM LENGTH

This item configures the default value of the ROM, in cm, prior to acquisition of the user’s personal
ROM, and is used to correctly fill out the ROM LED band on the display. The display shows:
CONFIGURATION
DEFAULT ROM LENGTH

CM XX
Insert number 34.
10.3.5. %ROM FIRST REP

This item sets the percentage of the ROM, as defined in the parameter “default ROM length”,
which is performed using the machine’s easy start lever during the first repetition. The display
shows:
Page 10.11
CONFIGURATION
ROM FIRST REP

XX PERCENT
Insert number 45.
10.3.6. TYPE OF ENCODER USED

This item configures the type of encoder used on the machine. The display shows:
CONFIGURATION
ENCODER TYPE
0=INFRA 1=WIRE 2=WIRE M
1
• 0 for an infrared system;

• 1 for the cable activated encoder that is currently installed;
• 2 for a different model of cable activated encoder.
Leave this setting at 1, then press OK to confirm and proceed.
10.3.7. ENABLE DISPLAY ADJUSTMENTS

This item selects whether to display the icon for adjusting the LCD contrast and brightness, as
described in paragraph Errore. L'origine riferimento non è stata trovata. “Errore. L'origine
riferimento non è stata trovata.”, when the machine is in stand by mode. The display shows:
CONFIGURATION
ENABLE DISPLAY SETTINGS

0 = NO 1 = YES
1
• 1 to enable the display of the icon;

Page 10.12
10.3.8. CONFIGURE TYPE OF READER FOR WELLNESS SYSTEM

This item configures the type of device used by the Wellness System. The display shows:
CONFIGURATION
SELECT READER
0 = TGS 1 = SMARTCARD
0
• 1 to select the smartcard;

• 0 to select the TGS key.
10.3.9. CONFIGURATION OF THE WEIGHT STACK

This item configures the weight stack. The display shows:
CONFIGURATION
WEIGHTSTACK CONFIG
0 = NO 1 = YES
1
• 1 to enable the configuration.

Selecting 1 causes the SW to start executing the operations described in paragraph 10.4. “Service:
weight stack configuration”, otherwise, after sounding a beep the display shows a summary of the
machine usage data. In this case the display shows:
VISUALISE COUNTERS
MACH.ON HOURS XXX.XX
NEON ON HOURS XXX.XX
T=XX.XX REPS CYCLES XXXX
WEIGHT Q.LI XXXXX
For the meaning of all these values, with the exception of “T=XX.XX”, refer to paragraph 10.6.
“Service: check/set counters”.
Page 10.13
The parameter “T=” gives the value of the temperature in degrees Celsius measured inside the
display. The normal temperature range is between 25 and 40 °C. A higher temperature is a sign of
possible problems with the display, and may result in incorrect contrast values, making the LCD
display difficult to read.
After showing the summary data for a few seconds, the software sounds a beep and reverts to stand
by mode.
Page 10.14
10.4. SERVICE: WEIGHT STACK CONFIGURATION

To access the procedure, it is necessary to select item 1 in paragraph 10.3.9. “Configuration of the
weight stack”. After pressing OK, the display shows:
CONFIGURATION
SELECT WEIGHTSTACK
CONFIGURATION PROCEDURE
FAST: – COMPLETE +
Here there are two possible options:
+ Complete procedure: Carries out the weight stack complete configuration procedure.
– Fast procedure: Carries out the weight stack fast configuration procedure, which
configure the weight stack in only five steps.
10.4.1. COMPLETE PROCEDURE

After pressing OK, the display shows:
CONFIGURATION
SELECT THE LAST

WEIGHT STACK PLATE
Position the weight selector pin on the last plate and press OK. The display shows:
CONFIGURATION
SELECT THE FIRST

WEIGHT STACK PLATE
Position the weight selector pin on the first plate and press OK. The display shows:
CONFIGURATION
PLATE LOAD KG
1 2.5
Page 10.15
Using the ↑ and ↓ keys, enter the weight corresponding to the specified plate and then press OK.
The program will then sequentially display the weight load corresponding to each plate. Proceed as
follows:
1. position the weight selector pin on the specified plate;

2. if necessary, using the ↑ and ↓ keys, enter the weight load corresponding to the specified plate;
3. press the OK key.
After confirming the value of the last plate, press and hold down the OK key for a few seconds to
complete the weight stack configuration procedure and return to stand by mode.
10.4.2. FAST PROCEDURE

After pressing OK, the display shows:
CONFIGURATION
TOTAL NUMBER OF PLATES
XX
Enter the total number of plates which are in the weight stack and press OK. The display shows:
CONFIGURATION
NUMBER OF PLATES WHICH
WEIGHT AS THE LAST PLATE
XX
Enter the number of plates which weight as the last one in the weight stack and press OK. The
display shows:
CONFIGURATION
SET TOTAL WEIGHT
KG=
XX
Enter the maximum value in Kg, selectable on the weight stack and press OK. The display shows:
Page 10.16
CONFIGURATION
SET LAST PLATE WEIGHT
KG=
XX
Enter the last weight plate, in Kg, of the weight stack.
CONFIGURATION
SELECT THE LAST

WEIGHT STACK PLATE
Position the weight selector pin on the last plate and press OK to complete the weight stack
configuration procedure and return to stand by mode.
Page 10.17
10.5. SERVICE: PERIPHERALS CHECK PANEL

To access this procedure, select the SERVICE item from the main configuration menu and enter the
first password digit, then press OK; proceed in the same way for the other digits. After pressing
OK to confirm the last digit, a new menu appears:
SERVICE
CHECK/SET COUNTERS
Scroll down with the center keys until the PERIPHERALS CHECK PANEL item illuminates, then
press OK. The display shows:
VISUALISE DATA
FRAME 127: 56: 3:240 412

DISL 412 DISM 0 2.5 KG
PINOUT N LOAD DW Y AW Y
This view is used for monitoring the status of the sensors and the serial communications between
the FPGA board and the CPU board (continuous transmission of 4 bytes from the FPGA board see
paragraph Errore. L'origine riferimento non è stata trovata.). The display shows:
• 1st LINE: shows the value of the 4 bytes of the communication protocol between the 2 boards,
in decimal format, separated by “:”. The last number is the selector pin position in
mm, obtained from the values of the 2nd and 3rd bytes;
• 2nd LINE: shows the following 3 values:
- DISL: the selector pin position in mm, acquired during the last weight selection
before running the configuration procedure;
- DISM: the relative displacement of the selector pin from its original position, in
mm, acquired before running the configuration procedure;
- last selected weight before running the configuration procedure.
• 3rd LINE: readout of the machine status:
- PINOUT: with the encoder currently used this value is always N;

- LOAD DW: shows the status of the weight stack: Y if the weight stack is in the
rest position, and N if the weight stack is raised. In other words, this parameter
monitors the state of the weight stack sensor;
Page 10.18
- AW: shows whether the additional weight has been selected: Y if it is in the rest
position and N if it is raised. In other words, this parameter monitors the state of
the additional weight sensor;
ATTENTION: to see the change of sensor state on the display, it is necessary to raise
the weight stack.
ATTENTION: the refresh rate for these parameters is very slow – in the order of a
few seconds: therefore, to see a change in the displayed values after modifying the
machine status, it is necessary to hold the position and wait.
To exit this view, press the OK key: after sounding a beep, the software will return to stand by
mode.
Page 10.19
10.6. SERVICE: CHECK/SET COUNTERS

To access the procedure, select the SERVICE item from the main configuration menu and enter the
password “2501” which protects against unauthorized access. Using the two center keys, enter the
value of the first digit, then press OK; repeat for the other password digits. After pressing OK to
confirm the last digit, a new menu appears:
SERVICE
CHECK/SET COUNTERS
Scroll down using the center keys until the CHECK/SET COUNTERS item illuminates, then press
OK.
10.6.1. NEON LAMP ON-TIME

This item shows the usage data of the lamp in hours and minutes. The display shows:
NEON LAMP TIMEON
NEON ON HOURS
XXX:XX
The displayed values can be modified using the + and – keys. Press OK to confirm and proceed.
10.6.2. MACHINE ON-TIME

This item shows the machine usage data in hours and minutes. The display shows:
MACHINE POWER ON
MACHINE ON HOURS
XXX:XX
The displayed values can be modified using the + and – keys. Press OK to confirm and proceed.
10.6.3. NUMBER OF REPETITIONS

This item displays the total number of repetitions performed on the machine. The display shows:
Page 10.20
TOTAL REPS
CYCLES:
XXXXX
The displayed value can be changed using the + and – keys. Press OK to confirm and proceed.
10.6.4. TOTAL WEIGHT LIFTED

This item displays the total amount of weight lifted on the machine. This value is obtained by
summing the product of weight lifted and repetitions completed for each set. The units of
measurement are quintals, which correspond to 100 kg. The display shows:
TOTAL LIFTED WEIGHT
TOTAL WEIGHT
Q.LI: XXXXX
The displayed values can be changed using the + or – keys. Press OK to confirm and proceed: after
sounding a beep, the software reverts to stand by mode.
Page 10.21
10.7. CONFIGURATION: CALIBRATION

This procedure calibrates the value shown on the display so that it matches the selected weight. To
access the procedure select the CALIBRATION item from the main configuration menu. The
display shows:
CALIBRATION
SELECT THE LAST

WEIGHT STACK PLATE
Position the selector pin on the last plate of the weight stack, as prompted by the message, then
press OK: after sounding a beep, the software reverts to stand by mode.
If the procedure is completed successfully, the weight value shown on the display should match that
of the selected weight stack plate.
ATTENTION: calibration is necessary if the selector pin position is changed when the
machine is switched off, causing the display to show a different weight value from that
actually selected by the pin.
Page 10.22
10.8. RESET PROCEDURE

This procedure resets the machine configuration parameters to their default values. The default
parameter values are loaded from the program memory and overwrite those stored in the ram with
backup battery.
To do this, proceed as follows:
1. Turn off the machine.

2. Switch on the machine, while holding down the key furthest to the right, until the machine
sounds 3 consecutive beeps.
3. The machine performs the reset sequence and loads the default parameters, as for a Chest Press.
After completing this procedure, carry out the procedures described in paragraphs 10.1. “User:
machine configuration”, 10.2. “User: ROM configuration”, 10.3. “Service: machine configuration”
e 10.4. “Service: weight stack configuration”.
ATTENTION: the reset procedure should be used when the data in the memory with
backup battery has been corrupted, and it is not possible to configure the parameters by
the standard procedures.
Page 10.23
Page 10.24
11. APPENDIX
11.1. TOOLS TO USE

The following tools are necessary to carry out all disassembly, adjustment and maintenance
operations on the machines:
• 13-gauge wrench;
• 17-gauge wrench;
• 4-gauge hexagonal T-wrench;
• Torque wrench;
• Box wrenches;
• 6-mm pointed tool;
• Ring nut spanner;
• Circlip pliers;
• Hammer.
CAUTION: Tool measurements are expressed in mm.
Page 11.1
Page 11.2
TECHNOGYM S.p.A.
Via G. Perticari, 20
47035 Gambettola (FC)
ITALIA
Tel.: +39 - 0547 650438
Fax: +39 - 0547 650150
e-mail: service@technogym.com
0SM00146-ING

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SERVICE & MAINTENANCE MANUAL

CAREFULLY READ THE INFORMATION CONTAINED IN

The Technogym® trademark is property of Technogym S.p.A.

5. WHAT IF …........................................................................................................................................................... 5.1

9.1. CABLES ............................................................................................................................................................ 9.1

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

OBSERVE: observation about the operation in progress.

1.3. GENERAL RULES FOR REPAIR PROCEDURES

3. Use special tools where specified.

2.1. PRODUCT VERSIONS

Code Description Wellness mate

2.2. PRODUCT CODE

Thus the machine code will be:

M310 - ITA - ALL - E

2.3. MECHANICAL CHARACTERISTICS

2.4. AMBIENT SPECIFICATIONS

2.5. CONFORMITY TO REGULATIONS

Directive Europe USA

3. INSTALLING AND MOVING THE

3.1. SPECIFICATIONS AND REQUIREMENTS

1. Screw the two wheels of Figure 3.3-1 into

2. Insert the ring provided a into the footrest

3. Lift the machine on the rear wheels, using

Page intentionally left blank

Page intentionally left blank

5.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY

1. Use a paper towel slightly dampened with

3. Move the cross up and down, making sure to

Do not use too much oil, and dry all

When the bars and bushings are

5.2. THE WEIGHT STACK CABLE IS NOT TAUT

1. Select the minimum weight load: the only

2. Back off the lock nut a using a 17mm gauge

3. Turn the adjusting screw b using a 17mm

6. HOW TO DISASSEMBLE THE …

6.1. SEAT GAS SPRING

1. Using the special pliers, remove the snap

2. Remove the plastic cap from the hole on the

3. Remove the snap ring c and pull out the pin d

4. After releasing the entire seat gas piston

5. To reassemble the gas piston, follow the

6.2. PECTORAL ARM

1. Remove the pin a from the upper part of the

2. Remove component b from the top.

3. Using a ringnut spanner, back off the nut c,

6.3. WEIGHT STACK

1. Overturn the machine on its rear side;

7.1. LOCKING DOWN THE CABLE FIXING DOWELS

Page intentionally left blank

Follow the procedure below for cleaning:

8.1.1. CLEANING THE FRAME AND PAINTED PARTS

CAUTION: do not use alcohol, benzene, or chemical products in general.

8.1.2. CLEANING THE CHROME-PLATED PARTS

CAUTION: remove any surface rust spots with a metal scrubber.

8.1.3. CLEANING UPHOLSTERY

CAUTION: do not use alcohol, benzene, or chemical products in general.

3. We recommend drying the upholstery after cleaning.

8.2. ROUTINE MAINTENANCE

Follow the procedure below for routine machine maintenance:

8.2.1. CHECK THE CROSS, BARS AND WEIGHT STACK PLATES

CAUTION: remove any surface rust spots with a metal scrubber.