Jw-Relays: Compact PC Board Power Relay

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JW

COMPACT PC BOARD
POWER RELAY JW-RELAYS
UL File No.: E43028
28.6
.1.126 12.8
.504
CSA File No.: LR26550
• Miniature package with universal terminal footprint 100
• High dielectric withstanding for transient protection: 90

Surge, %
20.4 10,000 V surge in ms between coil and contact 40
Peak voltage
.803
• Sealed construction 30
• Class B coil insulation types available 0
0 1 Time, µs 40
• TV rated types available (only for 1 Form A type) —Surge Wave—
• VDE application standards;
VDE0435 VDE0631 VDE0700
1 Form A
1 Form C Approved Approved Approved
mm inch 2 Form A
2 Form C Approved — —

SPECIFICATIONS
Contact Standard type High capacity type Characteristics Standard type High capacity type
1 Form A, 1 Form C, Max. operating speed (at rated load) 20 cpm
Arrangement 2 Form A, 2 Form C 1 Form A, 1 Form C Initial insulation resistance Min. 1,000 MΩ at 500 V DC
Initial contact resistance, max.
(By voltage drop 6 V DC 1 A) 100 mΩ Initial Between open contacts 1,000 Vrms for 1 min.
breakdown Between contacts and coil 5,000 Vrms for 1 min.
Contact material Silver alloy voltage* 1

Nominal switching capacity 5 A 250 V AC, 5 A 30 V DC 10 A 250 V AC, 10 A 30 V DC Between contact sets 3,000 Vrms for 1 min. (2 Form A, 2 Form C)
Rating
Max. switching power 1,250 VA, 150 W 2,500 VA, 300 W Surge voltage between
(resistive Min. 10,000 V
load) Max. switching voltage 250 V AC, 30 V DC contacts and coil*2
Max. switching current 5A 10 A Operate time*3
5 A 125, 277 V AC 10 A 125, 277 V AC
Max. 15 ms
(at nominal voltage)
UL/CSA rating 5 A 30 V DC 10 A 30 V DC
1/8 HP 125, 250 V AC 1/3 HP 125, 250 V AC Release time(without diode)*3
Max. 5 ms
5 A 250 V AC (cosϕ = 1.0) 10 A 250 V AC (cosϕ = 1.0) (at nominal voltage)
SEMKO rating 3 A 250 V AC (cosϕ = 0.4) 7 A 250 V AC (cosϕ = 0.4)
Temperature rise
5 A 30 V DC 10 A 30 V DC
5 A 250 V ~ (cosϕ = 1.0) 10 A 250 V ~ (cosϕ = 1.0)
(at nominal voltage) (with 1a: max. 39°C 1a: max. 45°C
VDE rating 3 A 250 V ~ (cosϕ = 0.4) 7 A 250 V ~ (cosϕ = 0.4) nominal coil voltage and at 1c, 2a, 2c: max. 55°C 1c: max. 55°C
5 A 30 V — 10 A 30 V — nominal switching capacity)
Expected Mechanical (at 180 cpm) 5×106 Shock Functional*4 Min. 98 m/s2 {10 G}
life (min. Electrical (at 20 cpm) resistance Destructive*5 Min. 980 m/s2 {100 G}
ope.) 105
(Resistive load)
Approx. 98 m/s2 {10 G}, 10 to 55 Hz at
Functional*6
Coil Vibration double amplitude of 1.6 mm
Nominal operating power 530 mW resistance Approx. 117.6 m/s2 {12 G}, 10 to 55 Hz
Destructive
Remarks at double amplitude of 2.0 mm
*1 Detection current: 10mA Conditions for operation, Ambient
*2 Wave is standard shock voltage of ±1.2 × 50µs according to JEC-212-1981 transport and storage*7 temp. –40°C to +60°C –40°F to +140°F
*3 Excluding contact bounce time (Not freezing and condens-
*4 Half-wave pulse of sine wave: 11ms; detection time: 10µs ing at low temperature) Humidity 5 to 85% R.H.
*5 Half-wave pulse of sine wave: 6ms
*6 Detection time: 10µs Unit weight Approx. 13 g .46 oz
*7 Refer to 5. Conditions for operation, transport and storage mentioned in
AMBIENT ENVIRONMENT (Page 49)

TYPICAL APPLICATION 3. Industrial equipment


1. Home appliances 2. Office machines NC machines, Robots, Temperature
TV sets, VCR, Microwave ovens Photocopiers, Vending machines controllers

ORDERING INFORMATION
Ex. JW 1 F S N B DC5V

Contact arrangement Contact capacity Protective construction Pick-up voltage Coil insulation class Coil voltage
1: 1 Form C Nil: Standard (5 A) S: Sealed type N: 70% of nominal Nil: Class A insulation DC 5, 6, 9,
1a: 1 Form A F: High capacity voltage B: Class B insulation 12, 18, 24,
2: 2 Form C (10 A)* 48 V
2a: 2 Form A
*Only for 1 Form A and 1 Form C type
Notes: 1. When ordering TV rated (TV-5) types, add suffix-TV (available only for 1 Form A type).
2. Standard packing: Carton: 100 pcs. Case: 500 pcs.
273
JW
TYPES
Standard (5A) types
Contact arrangement Coil voltage, V DC Part No. Contact arrangement Coil voltage, V DC Part No.
5 JW1aSN-DC5V 5 JW2aSN-DC5V
6 JW1aSN-DC6V 6 JW2aSN-DC6V
9 JW1aSN-DC9V 9 JW2aSN-DC9V
1 Form A 12 JW1aSN-DC12V 2 Form A 12 JW2aSN-DC12V
18 JW1aSN-DC18V 18 JW2aSN-DC18V
24 JW1aSN-DC24V 24 JW2aSN-DC24V
48 JW1aSN-DC48V 48 JW2aSN-DC48V
5 JW1SN-DC5V 5 JW2SN-DC5V
6 JW1SN-DC6V 6 JW2SN-DC6V
9 JW1SN-DC9V 9 JW2SN-DC9V
1 Form C 12 JW1SN-DC12V 2 Form C 12 JW2SN-DC12V
18 JW1SN-DC18V 18 JW2SN-DC18V
24 JW1SN-DC24V 24 JW2SN-DC24V
48 JW1SN-DC48V 48 JW2SN-DC48V
High capacity (10 A) types
Contact arrangement Coil voltage, V DC Part No. Contact arrangement Coil voltage, V DC Part No.
5 JW1aFSN-DC5V 5 JW1FSN-DC5V
6 JW1aFSN-DC6V 6 JW1FSN-DC6V
9 JW1aFSN-DC9V 9 JW1FSN-DC9V
1 Form A 12 JW1aFSN-DC12V 1 Form C 12 JW1FSN-DC12V
18 JW1aFSN-DC18V 18 JW1FSN-DC18V
24 JW1aFSN-DC24V 24 JW1FSN-DC24V
48 JW1aFSN-DC48V 48 JW1FSN-DC48V

COIL DATA (at 20°C 68°F)


Nominal operating Max. allowable
Nominal voltage, Pick-up voltage, Drop-out voltage, Coil resistance, Nominal operating
current, mA voltage,
V DC V DC (max.) V DC (min.) Ω (±10%) power, mW
(±10%) (at 60°C 140°F)
05 03.5 0.5 106 47 06.5
06 04.2 0.6 088 68 07.8
09 06.3 0.9 058 155 11.7
12 08.4 1.2 044 270 530 15.6
18 12.6 1.8 029 611 23.4
24 16.8 2.4 022 1,100 31.2
48 33.6 4.8 011 4,400 62.4

DIMENSIONS mm inch
1 Form A 1 Form C 2 Form A 2 Form C

20 20 20 20
.787 .787 .787 .787
0.4 0.4 0.4 0.4
.016 .016 .016 .016

0.3 0.5 3.6 0.3 3.6 0.5 3.6 3.6


0.3 0.3 0.5 .012 .020 .142 .012 .142 .020 .142 .142
.012 .012 .020 0.5 0.3 0.9
0.6 .020 .012 0.6 .035
0.3 .024 0.3 0.3 .024
12.8 .012 .012 .012
.504 1.1 1.1 1.1
7.6 2.4 2.4 .043 1.3 .043 1.3 .043
1.1 .299 .094 .094 .051 .051
.043
3.5 5 5
.138 .197 .197
3.5 General
3.5 5
28.6 .138 .197 Dimension tolerance
1.126 .138
28.6 28.6 28.6
20 1.128 16.5 1.128 20 1.128 Max. 1mm .039 inch ±0.1 ±.004
.787 .787 15
.650 .591 1 to 3mm .039 to .118 inch ±0.2 ±.008
Stand-off Min. 3mm .118 inch ±0.3 ±.012

0.9 0.9 0.9


.035 .035 .035
7.6 7.5 7.5
.299 .299 .295
12.8 12.8 12.8
.504 .504 .504
PC board pattern (Copper-side view)
3.5 3.5 3.5 5 5 5
.138 .138 .138 .197 .197 .197
2.4 20 2.4 16.5 1.3 20 1.3 15
.094 .787 .094 .650 5-1.3 dia. .051 .787 6-1.3 dia. .051 .591 8-1.3 dia.
5-.051 dia. 6-.051 dia. 8-.051 dia.

12.8 7.6 7.6 7.5 7.5


.504 .299 .299 .295 .295

4-1.3 dia. Relay outline Relay outline Relay outline Relay outline
4-.051 dia. Tolerance: ±0.1 ±.004

274
JW
Wiring diagram (Bottom view)

1 Form A 1 Form C 2 Form A 2 Form C

N.O. N.O.
N.O. N.O.
COM COM COM COM
N.C.
N.C.

COIL COIL COIL COIL

REFERENCE DATA
1-(1). Maximum operating power 1-(2). Maximum operating power 2-(1). Life curve
1 Form A Standard (5 A) type 1 Form A High Capacity (10 A) type 1 Form A Standard (5 A) type
100 100

100
Contact current, A
Contact current, A

Life, ×104
10 10
250 V AC resistive load (cosϕ =1.0)
30 V DC resistive load
10
AC resistive
AC resistive DC resistive load load
DC resistive load load 1
1

5 10 15
10 100 1,000 10 100 1,000
Contact current, A
Contact voltage, V Contact voltage, V

2-(2). Life curve 3-(1). Operate/release time 3-(2). Operate/release time


1 Form A High Capacity (10 A) type Sample: JW1aSN-DC12V, 10 pcs. Sample: JW1aFSN-DC12V, 10 pcs.
Ambient temperature: 20°C 68°F Ambient temperature: 20°C 68°F
10 10
Operate/release time, ms

100
Operate/release time, ms
Life, ×104

Operate time Operate time


250 V AC resistive load (cosϕ =1.0)
30 V DC resistive load
Max. 5 Max.
5 x- x-
10 Min. Min.

Release time Release time Max.


Max.
x- x-
Min. Min.

5 10 15 0 0
80 90 100 110 120 80 90 100 110 120
Contact current, A Coil applied voltage, %V Coil applied voltage, %V

3-(3). Operate/release time 3-(4). Operate/release time 3-(5). Operate/release time


Sample: JW1SN-DC12V, 6 pcs. Sample: JW2aSN-DC24V, 6 pcs. Sample: JW2SN-DC12V, 6 pcs.
Ambient temperature: 20°C 68°F Ambient temperature: 20°C 68°F Ambient temperature: 20°C 68°F
13 14 9
12
13 8
Operate/release time, ms
Operate/release time, ms

11
Operate/release time, ms

10 12 7 Operate time
9 Operate time 6
10 Max.
8
5 x-
7 Max. Min.
8 x-
6 Min. 4
Max. 6 Release time
5 x- 3 Max.
Min. x-
4 4 Release time Min.
Max. Max. 2
3 x-x x-
Min. 2 Min. 1
2
1 0
80 90 100 110 120 130 80 90 100 110 120 80 90 100 110 120 130
Coil applied voltage, %V Coil applied voltage, %V Coil applied voltage, %V

275
JW
4-(1). Coil temperature rise (at 20°C 68°F) 4-(2). Coil temperature rise (at 20°C 68°F) 4-(3). Coil temperature rise (at 20°C 68°F)
Sample JW1aSN-DC12V, 6 pcs. (Contact carrying current: 5A) Sample JW1aFSN-DC12V, 6 pcs.
Point measured: Inside the coil Sample JW1aSN-DC12V, 6 pcs. Point measured: Inside the coil
Point measured: Inside the coil
70 70 70

60 60 60

Temperature rise, °C
Temperature rise, °C

Contact carrying curret: 5 A Contact carrying curret: 10 A

Temperature rise, °C
50 50 50 Contact carrying
Contact carrying curret: 20°C
3A curret: 5 A
40 40 40
40°C
Contact carrying curret: 60°C Contact carrying curret: 0 A
30 0A 30 30

20 20 20

10 10 10

0 0 0
100 110 120 100 110 120 100 110 120
Coil applied voltage, %V Coil applied voltage, %V Coil applied voltage, %V

4-(4). Coil temperature rise (at 20°C 68°F)


(Contact carrying current: 10 A)
Sample: JW1aFSN-DC12V, 6 pcs.
Point measured: Inside the coil
70

60
Temperature rise, °C

20°C
50

40
40°C
60°C
30

20

10

0
100 110 120
Coil applied voltage, %V

276
 2000 Matsushita Electric Works Group Europe
For Cautions for Use, see Relay Technical Information.

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