MasterCast 141

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Product Submittal

MasterCast® 141
Multi-purpose admixture for cementitious systems.
Waterproofs and improves mortars. Bonding agent
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Index
1. Company profile

2. Commercial Licenses

3. ISO Certificates - Quality, Environment & Safety Certificates

4. Technical datasheet

5. Guidelines and Recommendations for use

6. Job references

7. Approvals

8. Test reports
Company Profile
About BASF
At BASF, we create chemistry for a sustainable future. We
combine economic success with environmental protection and
social responsibility. The approximately 114,000 employees in the
BASF Group work on contributing to the success of our customers
in nearly all sectors and almost every country in the world. Our
portfolio is organized into five segments: Chemicals, Performance
Products, Functional Materials & Solutions, Agricultural Solutions
and Oil & Gas.
BASF generated sales of about €58 billion in 2016.
BASF shares are traded on the stock exchanges in Frankfurt (BAS), London (BFA) and Zurich (BAS). Further information
at www.basf.com.

About the Construction Chemicals Division


BASF’s Construction Chemicals division offers advanced
chemicals solutions for new construction, maintenance, repair and
renovation of structures. As a leading provider of raw materials,
systems and finish products to the construction industry, BASF
provides economically and ecologically sound solutions that
facilitate high-quality construction. BASF materials and solutions
increase resource and energy efficiency and improve building life
expectancy, thus also lowering expenditure on maintenance and
repairs.

As a reliable partner for our customers we deliver innovative, customized and easy-to-use solutions for sustainable
construction. The division operates production sites and sales centers in more than 60 countries and achieved sales of
about €2.3 billion in 2016.
Master Builders Solutions
Master Builders Solutions is BASF’s brand of advanced
chemical solutions for construction. The Master Builders
Solutions brand is built on the experience gained from more
than 100 years in the construction industry. The
comprehensive portfolio under the Master Builders
Solutions brand encompasses lasting solutions for new
construction, maintenance, repair and renovation of
structures: Concrete admixtures, cement additives,
chemical solutions for underground construction,
waterproofing solutions, sealants, repair & protection
solutions, performance grouts, tiling solutions and performance flooring solutions.

The Master Builders Solutions brand is backed by a global community of BASF construction experts. To solve our
customers’ specific construction challenges from conception through to completion a project, we combine our know-
how across areas of expertise and regions and draw on the experience gained in countless construction projects
worldwide. We leverage global BASF technologies, as well as our in-depth knowledge of local building needs, to
develop innovations that help make our customers more successful and drive sustainable construction. For more
information please visit www.master-builders-solutions.basf.ae

Master Builders Solutions from BASF for the Construction Industry


MasterAir® MasterGlenium® MasterSeal®
Complete solutions for air entrained Solutions for hyperplasticized concrete Solutions for waterproofing and
concrete sealing
MasterInject®
MasterBrace® Solutions for concrete injection MasterSet®
Solutions for strengthening and structural Solutions for set control
MasterKure®
adhesives
Solutions for concrete curing MasterSure®
MasterCast®
Solutions for the manufactured concrete MasterLife ® Solutions for extraordinary workability
product industry Solutions for enhanced durability retention

MasterCem® MasterMatrix® MasterTile®


Solutions for cement manufacture Advanced rheology control solutions Solutions for tile fixing system
MasterEase ®
MasterPolyheed® MasterTop®
Solutions for low viscosity concrete High-performance superplasticizer Solutions for industrial and commercial
MasterEmaco® floors
MasterPozzolith ®
Solutions for concrete repair
Solutions for water-reduced concrete MasterWeld®
MasterFinish®
MasterProtect ® Adhesive solutions for construction
Solutions for formwork treatment
Solutions for concrete protection
MasterFlow® Master X-Seed®
Solutions for precision grouting MasterRheobuild ®
Advanced accelerator solutions for
Superplasticizer for concrete concrete
MasterFiber ®

Comprehensive solutions for fiber MasterRoc® Ucrete®


reinforced concrete Solutions for underground construction Flooring solutions for harsh environments

International Accreditation
BASF Construction Chemicals UAE LLC is a registered GCC manufacturer certified
to the ISO 9001 Quality Management System, Environmental Standard ISO 14001
and the Occupational Health & Safety Standard OHSAS 18001.

® = Registered trademark of the BASF-Group in many countries


Commercial Licenses
ISO Certificates – Quality,
Environment & Safety Certificates
Certificate of Approval
This is to certify that the Management System of:

BASF Construction Chemicals UAE LLC


Plot 598-387, Dubai Investments Park - 1, Dubai, United Arab Emirates

has been approved by LRQA to the following standards:


ISO 14001:2015 | ISO 45001:2018 | ISO 9001:2015

Basem Obaid - Global Head of Training and Improvement Services


Issued by: Lloyd's Register Quality Assurance Limited

This certificate is valid only in association with the certificate schedule bearing the same number on which the
locations applicable to this approval are listed.
Current issue date: 12 October 2018 Original approval(s):
Expiry date: 11 October 2021 ISO 14001 – 24 March 1999
Certificate identity number: 10140652 ISO 45001 – 12 October 2018
ISO 9001 – 28 July 1995
OHSAS 18001 – 12 October 2000

Approval number(s): ISO 14001 – 0045158 / ISO 45001 – 0045160 / ISO 9001 – 0045159

The scope of this approval is applicable to:


Design, Development and Production of Chemicals for the Construction Industry.

Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person
has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Quality Assurance Limited, Dubai, Festival Office Tower, Suite 2001, Dubai Festival City, Dubai

Page 1 of 2
Certificate Schedule
Certificate identity number: 10140652

Location Activities

Plot 598-387, Dubai Investments Park - 1, ISO 14001:2015


Dubai, United Arab Emirates Design, Development and Production of Chemicals
for the Construction Industry.

ISO 45001:2018
Design, Development and Production of Chemicals
for the Construction Industry.

ISO 9001:2015
Design, Development and Production of Chemicals
for the Construction Industry.

Plot no. 959, Phase 2, Al Misfah, Bousher, ISO 14001:2015


Oman Design, Development and Production of Chemicals
for the Construction Industry.

Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person
has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Quality Assurance Limited, Dubai, Festival Office Tower, Suite 2001, Dubai Festival City, Dubai

Page 2 of 2
Technical Data sheet
MasterCast® 141
High performance, styrene butadiene (SBR), latex emulsion for improving cement based mortars

DESCRIPTION • Fixing slip bricks and tiles.


MasterCast 141 is a white liquid (SBR) styrene- Bedding tiles, fixing or re-fixing slip bricks,
butadiene co-polymer latex, specifically designed bonding new concrete to old.
for use with Portland cement mixes. The latex • Polymer modified concrete.
consists of microscopic particles of synthetic Production of Polymer Modified Concrete
rubber dispersed in an aqueous solution. It is used according to ACI 548.3
as an admixture in mortar and concretes to • Light Weight EPS bead concrete.
improve compressive and flexural strengths, Mix stabilization and cohesion improver to
improve bond increase resistance to water reduced surface EPS bead loss.
penetration, improve abrasion resistance and
durability. It is used with Portland cement as a ADVANTAGES
reliable water-resistant bonding agent. • Earlier hardening.
• Improved flexural strengths.
PRIMARY USES • Greatly reduced shrinkage.
The use of MasterCast 141 synthetic latex in • Reduces bleeding.
cement-based slurries and mortars compensates • Lower water-cement ratio increases strengths.
for many deficiencies in the mixes without • Increased durability and toughness.
detracting from their inherent strength and • Excellent resistance to water penetration.
properties. As ordinary mortar dries out, voids are • Improves abrasion resistance and reducing
created which make it permeable and weaker. dusting.
When MasterCast 141 is added, the MasterCast • Good frost resistance and resistance to salt
141 particles bind together to form continuous permeation.
films and strands - these bind to the sides of the • Good resistance to many chemicals and to
voids and block up the capillary pores, thus mineral oil.
increasing strength and resistance to water • Excellent adhesion to steel and concrete -
penetration. adheres well to brick, glass, asphalt, wood,
expanded polystyrene and most building
MasterCast 141 improved mortars are especially
materials.
suited for the following:
• Long term corrosion protection.
• Concrete repair.
• Similar thermal expansion and modulus
Repairing spalled, cracked or damaged
properties to concrete (unlike resin mortars and
concrete, floors, beams, columns and precast
primers).
slabs.
• Non-toxic. Can be used with potable water.
• Corrosion protection of reinforcing steel.
As a bonding slurry or steel primer in concrete • More economical than epoxy or polyester resin
repairs. mortar.
• Floor screeds and toppings.
PACKAGING
Producing abrasion resistant and mild
chemical and effluent-resistant, non- dusting MasterCast 141 is supplied in 20 litre plastic jerry
floors, and underlays for special finishes, cans and 200 litre drums.
coatings and toppings.
• Waterproofing and tanking. TYPICAL PROPERTIES*
Basements, lift pits, inspection pits, water Unless otherwise stated the typical properties
towers, liquid tanks, effluent tanks and stated below are based on a 3:1 sand/cement mix
swimming pools. in which 10 litres of MasterCast 141 per 50kg of
• External rendering. Type I OPC cement has been incorporated.
Waterproof, weatherproof and frost resistant
render.
MasterCast® 141
+Compressive strength: 40N/mm² dependent on Cement
cement used and MasterCast 141 is compatible with all types of
workability. OPC, sulphate resisting Types II and V. For use
Slant Shear Bond >9N/mm²
with other cements, contact BASF Technical
Strength ASTM C1059 /
C1042 Services Dept. for advice.
Freeze thaw resistance: Excellent. Water
Water vapour Less than 4gm/m²/24hr, Only clean uncontaminated water should be used.
permeability: through an 11mm thick test
piece.* MasterCast 141 Usage rates
Adhesion: Excellent to concrete,
steel, brick, glass, etc. Table 1 Typical mix designs (parts by weight)
Co-efficient of thermal -20°C to +20°C: 12.8 x 10-6
expansion: -20°C to +60°C: 12.9 x 10-6 Use Master OPC Sand / Water
Chemical resistance: Resists mild acids, alkalis, Cast Aggre
sulphates, chlorides, urine, 141 gate
dung, lactic acid, sugar,
Bonding 1 1.5 n/a n/a
etc.
Resistance to water Excellent - no water Slurry
under pressure - 30m through a 15mm thick test Waterproof 1 2 n/a n/a
head: piece.* Coating
+ Indicated strengths are typical. Variation in cement used Vertical 1 5 15 1
and workability can give increased strengths.
MasterCast 141 added at 10 litre / 50kg cement.
Render
*
Concrete 1 5 15 1
Repair
APPLICATION GUIDELINES
Floor 1 5 7.5 / 1
Surface Preparation
Screed 7.5
Surfaces to which MasterCast 141 modified
mortars and coatings are to be applied should be Mixing
clean, and sound. Remove all laitance, oil, grease, For use as a bonding slurry or waterproof coating
mould oil or curing compound from concrete mixing is best achieved using a slow speed drill
surfaces using a wire brush, scabbler or other and paddle. Hand mixing is only permissible when
equipment as appropriate. Ensure that reinforcing the total weight of the mix is less than 25kg
steel is clean and free from grease, oil, and rust. For renders, repair mortars, and floor screeds and
When repairing spalled or damaged concrete, similar aggregate or sand filled mortars, mixing
ensure that the concrete has been cut back to should be in an efficient concrete mixer preferably
sound material. Avoid feather edging around patch a forced action pan type.
repairs by saw cutting to 5 mm. Charge the mixer with the required quantity of
Always pre-soak absorbent surfaces, such as sand, aggregate and cement and premix for
concrete, brick, stone, etc., ensuring that they are approx. 1 minute. Add the MasterCast 141 and
saturated but free of surface water. mix for 2 minutes only, to avoid excessive air
entrapment.
Materials for producing MasterCast 141
Finally, without delay, add the water slowly until the
modified mortars required consistency is achieved - avoid adding
For best results use of good quality, consistent excessive water. Beware! Owing to the strong
materials is recommended.
plasticising properties of MasterCast 141,the mix
Sand can quickly become too fluid!
Sand should be sharp, washed, well graded and
free from excessive fines. For general use select a
BS 882 C&M (previously Zone 2) sand. For
rendering or plastering on vertical surfaces, select
a sand complying with BS 1199 Table 1.
MasterCast® 141
Application as a Bonding Slurry Application as a Floor Screed or Topping
Prepare a bonding slurry in line with Table 1. Floor screeds, based on MasterCast 141 modified
Using a stiff brush, work the bonding slurry well cements, can be laid to any thickness from 40mm
into the damp surface, ensuring that no pinholes down to 12 mm minimum. After mixing, the
are visible. MasterCast 141 modified mix should be placed
Maximum thickness: 2 mm. over the still wet bonding slurry, well compacted
If a second coat is necessary, it must be applied and struck off to level. It may then be trowelled to
after the first coat is touch dry. The second coat the required finish using a wooden float or steel
must be applied at right angles to the first to trowel.
ensure complete coverage. Note: Expansion joints in the sub-floor must be
Coverage / Usage rate carried through the MasterCast 141 modified mix.
Approximately 20 litre of MasterCast 141 mixed
with 50kg of OPC Type I cement will give a creamy Application of waterproof tanking / render
slurry which will cover 20 square metres of
substrate dependent on surface texture and MasterCast 141 is ideal for creating an internal
thickness applied. waterproof render for new or existing basements,
lift pits or water tanks. Walls may be dry or damp
Application as a vertical render but cannot be subject to running water.
Apply the bonding slurry to the prepared surface Surfaces should be prepared in normal way.
and then apply the MasterCast 141 render into the At the junction between floors and walls or other
wet bonding slurry. upstands, apply a 25 – 50 mm triangular fillet using
Apply MasterCast 141 modified mortars in coats the MasterCast 141 vertical render mortar mix.
at a maximum thickness of 5 - 10mm per coat. Allow to dry for 24 hours. Pre-soak surfaces and
Greater thickness can lead to slumping. Several then brush apply 2 full coats of the Bonding Slurry
coats can be applied in fairly rapid succession, Mix described above to a total dry film thickness of
usually within 15 to 30 minutes of the previous 1 mm. Allow the first coat to dry before applying
coat. Close the surface using a wooden float or the second coat at right angles to the first. Finally
steel trowel. apply a third coat of bonding slurry and while this
Alternatively, score the surface with a trowel and material is still wet apply a vertical render or floor
let the first coat of render dry overnight. Apply screed mix depending on whether it is a wall or
another slurry coat before applying the second floor.
coat of render. If active leaks or moving cracks are present
contact your local representative.
Application as a Concrete Repair patching
mortar CURING
Correct curing of MasterCast 141 modified mixes
With a stiff brush apply the bonding slurry to the is important.
prepared surface and any exposed, prepared Moisture cure for 24 hours and then allow to dry
reinforcing steel. out slowly. (Note that initial curing is necessary to
Apply the MasterCast 141 repair mortar into the provide good curing conditions for the hydration of
wet bonding slurry either using gloved hands or a the Portland cement, then the Iatex mortar must be
small hand trowel. Maximum layer thickness allowed to permit the latex particles to coalesce to
should be 25 mm or whatever can be applied form the continuous films and strands.)
without slumping. If greater thicknesses are need
score the surface with a trowel and apply
immediately after the preceding layer has reached
initial set and will not be dislodged. It may then be
trowelled to the required finish using a wooden
float or steel trowel.
MasterCast® 141
WATCHPOINTS Composition A milky, white styrene
1. Never apply MasterCast 141 modified mixes to butadiene copolymer
a Bonding Slurry that has been allowed to dry latex, specifically made for
out fully. use with Portland cement.
2. Always use fresh, cool cement and sharp, pH 10.5
clean, well graded aggregate, free of excessive Specific gravity 1.01
fines. Mean particle size 0.17 micron
3. Keep mixing time to a minimum.
4. Until the user becomes familiar with its The material shall be used in bonding slurries at
workability the appearance of a the rate of approximately 1 volume of
MasterCast 141 modified mix is deceptive; MasterCast 141 to 1½ to 2 volumes of OPC
when of correct consistency it may appear to be cement and in cementitious mixes at the rate of 10
too dry. However, it will be found that it can be litres per 50kg cement, as recommended in the
compacted and trowelled satisfactorily. manufacturer's literature.
5. Avoid using excessive water.
6. Trowelling should proceed with the work. Do STORAGE AND SHELF LIFE
not overtrowel and avoid retrowelling. Protect Shelf life is 12 months from date of manufacturing
from too rapid drying out prior to trowelling. in unopened original containers. Product must be
7. Lime (more than 10% cement weight), air kept out of direct sunlight and in a dry, cool,
entraining agents and masonry cement must preferably air-conditioned warehouse below 35ºC
not be used in conjunction with MasterCast temperature.
141. Store clear of the ground on pallets and do not
8. Do not overdose MasterCast 141 as strengths stack pallets.
may be adversely affected. Protect from frost.

EQUIPMENT CARE SAFETY PRECAUTIONS


All tools should be cleaned with water immediately Avoid contact with eyes and prolonged contact with
after use. If delayed, use of soap and coarse wire skin. During application always wear gloves and
wool may help. Solvents such as white spirit can appropriate clothing to minimise contact. In case
be used to remove partially hardened mortar. of contact with eyes, immediately flush with plenty
of water for at least 15 minutes. Should skin
DOSAGE RATE contact occur, wash immediately with soap and
water. Seek the advice of a physician should
For all normal use the standard dose of 5ltr of
symptoms persist.
MasterCast 141 per 50kg cement is adequate.
For extreme conditions and/or when adhesion,
waterproofing, water vapour resistance or chemical
resistance are critical, the dosage should be
increased to 10ltr of MasterCast 141 per 50kg
cement. For this higher dosage, the extra water
addition required is low and, therefore, use of wet
aggregate may result in excessive workability.

SPECIFICATION CLAUSE
All cementitious mixes stated shall be modified
with MasterCast 141, styrene butadiene
copolymer Iatex, manufactured by BASF or similar
approved, to the following specification:
MasterCast® 141
NOTE
Field service, where provided, does not constitute
supervisory responsibility. For additional
information contact your local BASF
representative.
BASF reserves the right to have the true cause of
any difficulty determined by accepted test
methods.

QUALITY AND CARE


All products originating from BASF’s Dubai, UAE
facility are manufactured under a management
system independently certified to conform to the
requirements of the quality, environmental and
occupational health & safety standards ISO 9001,
ISO 14001 and ISO 45001.

* Properties listed are based on laboratory controlled tests.

® = Registered trademark of the BASF-Group in many countries.

BASF_CC-UAE/Cast_141_04_94/v4/03_17/v5/08_18/v6/01/19
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.

Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either
NOTE orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not
BASF, are responsible for carrying out procedures appropriate to a specific application.

BASF Construction Chemicals UAE LLC Disclaimer: the LRQA mark relates
P.O. Box 37127, Dubai, UAE to certified management system and
Tel: +971 4 8090800 Fax: +971 4 8851002 not to the product mentioned on this
www.master-builders-solutions.basf.ae datasheet
Guidelines and
Recommendations for use
MasterCast® 141
Guidelines and Recommendations for use

To be read in conjunction with the MasterCast 141 technical datasheet


MasterCast® 141
Guidelines and Recommendations for use
Concrete repair using MasterCast 141
Concrete repair and renovation If chlorides are present, deterioration may
It is generally accepted that concrete is best occur in adjacent areas, due to chloride
repaired with concrete or cement mortar. To action, although at the time of repair no
meet this requirement for a cementitious repair defect is apparent. Protection of adjacent
system, BASF have developed the following areas helps to limit any further decay.
method which incorporates the use of
MasterCast 141, as a simple, versatile and 2. Preparation
cost effective system for the renovation of i. Carry out preparation of the defective area
concrete. thoroughly and in accordance with current
good practice.
The method is especially suitable where due to ii. Mechanically clean reinforcing steel to
logistical or economic considerations, the use of remove all corrosion products. Wash
MasterEmaco pre-bagged repair products is not reinforcing steel with clean water (to remove
appropriate. soluble salt contamination) and allow to dry.
iii. Avoid feather edging around patch repairs
SBR based concrete repair method by saw cutting to 5 mm.
Most repairs can be executed using the
following method, which is based on established 3. Priming
good practice and the use of MasterCast 141. i. Brush apply a primer coat of 1½:1 cement :
This repair method will give durability similar to MasterCast 141 by weight over freshly
that of the surrounding concrete fabric. cleaned and dry reinforcing steel. Allow
primer to dry for 16 to (not exceeding) 36
The method is outlined below: hours.
1. Diagnosis ii. Pre-wet the prepared concrete substrate (so
i. Ascertain the cause of failure. that concrete is saturated but surface is free
Ensure that the new repair is carried out in of water).
such a manner that the original cause of iii. Re-prime reinforcement and concrete with
failure is eliminated - this will make certain primer as 3.1 above.
that, in the future, a similar failure does not
4. Repair
re-occur in the repair or alongside it.
i. Whilst the primer is still wet, carefully apply
ii. Determine whether chlorides are present.
and compact a mix comprising of 50kg OP
MasterCast 141 repairs are generally
cement, 150kg well graded BS 882 C&M
recognised as being one of the most
(previously Zone 2) sand and 10 litres of
effective ways of limiting further problems
MasterCast 141, adding water as required
caused by high percentage of chlorides in
to give sufficient workability. Yield is 0.1 cu.
concrete.
metre.
ii. REPAIR MORTARS SHALL NOT BE
APPLIED TO DRY MasterCast 141
PRIMER. APPLY INTO WET OR TACKY
PRIMER ONLY.
MasterCast® 141
Guidelines and Recommendations for use
Comments: The method is often applied to leaking lift pits or
i. On vertical patches, coats can be applied up wells, basements, inspection pits and other
to 25mm thick, provided slumping does not underground structures. It is also used to
occur. This depends on the repair size and waterproof liquid storage tanks, bund walls,
geometry. On larger flat areas, coats should swimming pools, water towers and sea (or other
not exceed 6mm in thickness, though immersed) structures.
several coats can be applied in quick
succession, each coat setting firm before Leaking basements and pits
The walls may be dry or damp, but free of
the next is applied (usually between 15-30
running water. In this case the remedial
minutes, dependent on ambient conditions).
tanking is relatively straightforward.
Finish off the final surface. Alternatively -
Alternatively, water may be leaking under
scratch the first coat after application, allow
pressure, in which case special measures
to dry overnight and then apply a second
have to be taken.
coat.
Liquid retaining and submerged structures
5. Watchpoints: Internally applied tanking is equally successful
i. Do not mix more mortar than in preventing penetration of liquid into the
can be used within 30 minutes. structure and, particularly, in stopping leakage
ii. If shuttering is required, this should be from concrete liquid retaining tanks. When
prepared and fitted ahead. The shutter is aggressive chemicals are involved, an
then removed and MasterBrace ADH 1414 appropriate protective coating from the
epoxy bonding agent is applied (instead of MasterProtect range may be applied over the
MasterCast 141 slurry). The shutter is system.
replaced and the repair is completed
without delay. Leaking basements and pits
iii. Do not provide less than 10mm absolute 1. Initial inspection
minimum thickness of repair mortar over Clear away all water and closely inspect the
reinforcement. structure to determine that the existing walls
and floors are sound. Any cracks must be
6. Curing static (otherwise watertight movement joints
Moisture cure for 24 hours only and then will have to be formed). Any defects must be
allow to dry out slowly. All the above rectified prior to commencing waterproofing
work is to comply with the and the substrate must be sound. Check that
recommendations detailed in the the structural floor and walls are capable of
MasterCast 141 technical data sheet. taking the hydrostatic load that will result once
waterproofing is completed (the water level
Internal waterproof tanking with
may well rise once leakage is stopped).
MasterCast 141 modified mortars
MasterCast 141 modified mortar is ideal
for waterproofing new build or existing
structures subject to water pressure
(pressures up to 20 metre head of water or
more can be handled by this method).
MasterCast® 141
Guidelines and Recommendations for use
2. Preparation Apply 13mm screed to horizontal surfaces, or
Prepare the surface to be waterproofed. two coats of render on vertical surfaces (to
Remove any laitance from the concrete achieve 13mm total thickness), to tank the area
and weak or delaminating brickwork. completely. When the screed has dried
Brush down and clean off. This sufficiently to take foot traffic, apply fillets of the
preparation is often carried out by use of same mortar at floor/wall junctions and internal
scabblers or chipping hammers. wall angles.
At the junction between floors and walls
Notes:
or other upstands, apply a 25 – 50 mm
Mortar mixes for screeds, renders and fillets are to
triangular fillet using the MasterCast 141
be 3:1, BS 882 C&M sand (previously Zone 2) OP
vertical render mortar mix. Allow to dry
cement, + 10 litres MasterCast 141 per 50kg
for 24 hours.
cement. (For render, BS 1199 Table 1 sand can
be used). Add water as required for workability.
3. Water leakage under pressure
If leaking is under pressure, cut into the For high water pressure, increase MasterCast 141
structure to relieve the pressure at use to 15 litres per 50kg cement. (In this case sand
points of severe leakage and pipe water must not be too wet or the desired workability may
away to a drain or pump. (Pipes are set be unattainable).
in and any remaining leaks are plugged
5. Movement
using the techniques described
Form watertight joints where further movement is
overleaf). expected. Form rebates at joints and waterproof
leaving an approximately 25 x 25mm rebate. Apply
4. Waterproofing MasterSeal PG 470 onto the primed joint and
i. Thoroughly pre-wet any dry surfaces, waterproof over, as illustrated.
making sure that they are saturated (but Typical movement joint
surface free of water).
ii. Mix a MasterCast 141 slurry of 1 part
MasterCast 141 to 1½ to 2 parts of
cement by volume. Mix to a smooth,
creamy paste.
iii. Brush apply two full coats of this slurry,
to a total thickness of approximately
1mm, allowing the preceding coat to dry
(usually overnight) prior to applying the Alternatively, covering the joint with MasterSeal 930,
second at right angles to the first. joint strip, maybe appropriate. Consult your BASF
representative for further advice
iv. When the slurry coats have dried, apply
a third coat (at right angles to the
second) and immediately render or
screed onto it.
MasterCast® 141
Guidelines and Recommendations for use
6. Removal of pressure-relieving pipes: Fixing brick slips, tiles, copings, kerbstones
When the waterproofing has cured, etc. using MasterCast 141
remove pipes (if placed), plug holes and
MasterCast 141 modified mortar is ideal for
make good the waterproofing.
waterproof and chemical-resistant bonding and
Liquid retaining and submerged bedding of slip bricks, tiles, glass blocks,
structures Similar techniques to those mosaics, kerbstones and precast units.
outlined in Sections 1, 2, 4 and 5 above are
Fixing method - brick slips and tiles Prepare
used to provide a MasterCast 141
the substrate to receive the mortar - see
waterproof lining.
MasterCast 141 technical data sheet. It is
Plugging leaks imperative that a good mechanical key to a
Leaks and holes drilled to relieve water sound, strong and stable substrate is achieved
pressure are sealed permanently using when fixing slip bricks and unsupported tiles.
MasterSeal 590 applied as recommended. To The thickness of the mortar bed should normally
plug leaks under pressure, chase out the area be 6mm, but in special circumstances this can be
of the leak until water flow is free; insert a increased upto a maximum of 12mm.
length of plastic hose leading to a suitable
1. Thoroughly clean the substrate and saturate
drain or pump sump. Seal around the plastic
with clean water. Remove all free water
hose using MasterSeal 590 plugging
(leaving surface damp only). Thoroughly
compound as above: applied with a gloved
dampen the back of the brick or tile to reduce
hand. When set hard, clean the cavity and
suction.
apply a slurry of 1½ to 2 parts OP Cement to
approximately 1 part of MasterCast 141.
2. Provide rigid temporary support for any
Repair the hole around the pipe with a
unsupported bottom courses and brace
MasterCast 141 mortar and allow to cure.
where necessary. Bottom courses should
When the surrounding MasterCast 141 be permanently supported over at least 75%
mortar waterproofing is complete, withdraw of their length.
the pipe and plug the hole with plugging
3. Apply a MasterCast 141 bonding slurry to the
compound as above, using a gloved thumb to
back of the tile and to the substrate whilst still
hold it in place until set (approximately 1
damp.
minute). Fill the remainder of the hole with
mortar and when firm, complete the 4. Before the bonding slurry starts to dry, butter
MasterCast 141 waterproofing ensuring that the back of the tile or brick with mortar to
the slurry coats overlap the slurry coats of the give the desired thickness and firmly press
surrounding waterproofing. home to ensure complete contact. Strike off
Similar techniques are used for plugging surplus mortar. Do not disturb until set.
leaks that do not need to be piped. Cure and protect as recommended.

5. Similar mortar may be used for pointing joints -


but not until at least 24 hours have elapsed.
MasterCast® 141
Guidelines and Recommendations for use
Notes: Floor screeds and toppings using
Adequate slip and compression joints must MasterCast 141
be provided, together with vertical joints Applied to properly prepared sound substrates,
where appropriate at centres not exceeding suitably designed mixes modified with MasterCast
4 metres. As a general rule, brick slips 141 produce thin (6mm-25mm) floor toppings
should not be less than 20mm or more than which exhibit improved impact and wear
35mm thick. Tiles and concrete claddings resistance together with added resistance to many
should not exceed 35kg/m² maximum chemicals. These floors are economical, dustproof
weight. Hard, dense and/or smooth and durable.
materials should have moulded lugs or Similar mixes can be used as unbonded screeds
keys on the back surface. of 35mm- 60mm thick.

All the above work is to be carried out as Laying of MasterCast 141 screeds and toppings.
generally recommended in the MasterCast
141 technical data sheet and relevant local 1. Inspect the substrate for defects and where
standards. necessary repair with MasterCast 141 mortar -
refer to Guidelines and recommendations for
concrete repair.
Recommended mix
Rapid hardening Portland cement: 50kg
2. Thoroughly prepare the substrate. The floor
BS 882 M&F (previously Zone 3) 150kg
topping is only as good as the substrate onto
sharp washed sand:
MasterCast 141: 15 litres which it is laid. The substrate must be load-
Add water as necessary: approx. 3 litres bearing and stable throughout the life of the
wearing topping and preparation must be
For thicknesses less than 6mm (for light tiles adequate - refer to Guidelines and
only, and not less than 4mm), BS 882 F recommendations for preparation of substrates
(previously Zone 4) sand can be used. If over for further guidance.
6mm bed is unavoidable (but not more than
12mm), BS 882 C&M /previously Zone 2) The vast majority of floor failures are due to
sand is recommended. For heavier tiles and poor preparation and the need for good
slip bricks, applied to a dense background, preparation cannot be over-stressed.
reduce the sand content to 125kg.
3. The minimum thickness of MasterCast 141
MasterCast 141 modified mortars are also screeds is 6mm. Do not feather edge. Cut
ideal for bedding kerbstones or precast rebates for thickening at threshold joints and at
units following the same principles as free edges. It is recommended that these
outlined above. rebates give double the screed depth and width
overall.
MasterCast® 141
Guidelines and Recommendations for use
Typical edge detail Mix designs
1. Medium duty floor screeds and toppings

Normal thickness 12mm (min. 6mm, max. 25mm)

Mix by weight:
OP Cement 50kg
Zone 2 sand (BS 882 Grade C&M) 150kg
MasterCast 141 10 litres
4. Thoroughly clean off the substrate and Add water as required approx. 5-7 litres
saturate with clean water. Remove all Yield approx. 0.1m³
free water (leaving the surface damp
Note:
only).
Reduce sand content to 125kg for thicknesses
5. Fix screed battens to level. under 10mm.

2. Heavy duty floor topping


6. Work a MasterCast 141 bonding slurry into
Recommended thickness 20- 25mm
the floor, using a stiff brush to give a
Mix by weight:
thickness of 1 to 2mm.
Ensure that coverage is complete and that
OP Cement 50kg
the slurry is still wet when the flooring is
Zone 2 sand (BS 882 Grade C&M) 75kg
placed onto it. Do not apply slurry too far
6mm single size clean granite aggregate 75kg
ahead of the floor laying. Re-apply slurry if MasterCast 141 10 litres
the earlier application dries. Add water as required approx. 5-7 litres
Yield approx. 0.1m³
7. Mix and place the MasterCast 141
modified mix in accordance with the 3. General notes:
technical data sheet recommendations.
Increase the MasterCast 141 content to 15 litres if
Finish as the work proceeds - i.e., watertightness or enhanced properties are
immediately after placing. required. (Do not use wet aggregates or the
desired workability may be unattainable).
8. Moisture cure for a minimum of 1 day
before allowing to dry out slowly. Protect MasterCast 141 can also be used to advantage
and do not traffic until sufficiently hard. in textured and architectural floor finishes etc.,
the rate of addition normally being 10 litres per
50kg of cement and the mix design being
dependent on aggregates being used and the
finish desired.
MasterCast® 141
Guidelines and Recommendations for use
Preparation of substrates using 2. Reduction to accommodate the application
MasterCast 141 Some repairs necessitate reduction of the
Preparation of substrates prior to repair existing substrate to accommodate the
minimum thickness of the application. This is
The performance of MasterCast 141 repairs,
frequently the case, for example, when slabs or
whether patches, renders, screeds, toppings
pavements are being resurfaced.
or slurry only, is dependent on the surface to
Reduction can be carried out by planers, by
which they are applied being suitable to
sharp scabblers or by blasting with very high
receive them and so to develop the full
pressure water, grit or sand. As above, care
potential of the MasterCast 141 mixes used.
must be taken to remove material from the
Depending on the nature of the repair,
substrate surface without causing damage to
preparation may involve one or more of the
underlying layers below.
following processes:

1. Removal of defective substrate and After reduction, the thickness achieved should
exposure of corroded steel. be as constant as possible - avoid high points
2. Reduction to accommodate the application. and depressions. If a change of thickness is
3. Preparation of the surface - this is unavoidable, it must be very gradual.
necessary in practically every case (unless However, free edges of floors should have a
already clean and suitable). thickening - refer to the Guidelines and
recommendations for preparation of
substrates.
1. Removal of defective substrate
and exposure of corroded steel Test the reduced surface for soundness -
Identify the decayed or damaged area. Mark probe to ensure that there are no soft or
clearly. Saw cut the perimeter of the area to weak areas.
be treated or cut neatly, keeping the sides of
the areas as square as possible. Defective 3. Preparation of the substrate surface
material must be removed carefully using This applies to untreated surfaces and to
suitable reducing plant, needle guns or sharp treated surfaces (as 1 and 2 above) that are
tools and chipping hammers. The force not sufficiently regular and/or not adequately
applied must not be such as will damage textured. Texturing can be achieved by
sound material beneath; for this reason jack scabbling or light grit blasting.
hammers must never be used.
The lightly textured but firm surface must be
If unsound material or corroded brushed clean of all loose debris, dust and
reinforcement is found to extend beyond standing water. An air lance using oil-free
the premarked area, extend the cutting as compressed air or an industrial vacuum aid
necessary, treating the edges as above. If thorough cleaning.
corroded, ensure that the back of the
reinforcement is exposed to a depth of
20mm. Test the substrate exposed for
soundness.
MasterCast® 141
Guidelines and Recommendations for use
The surface must be thoroughly wetted has been corroded away and the reduction might
down and kept damp for at least 1 hour; free impair the strength of the structure, the missing
water is then removed, just prior to cross- sectional area must be reinstated. This is
application of the MasterCast 141 slurry. usually achieved by lapping in or anchoring
additional reinforcement. When in doubt, an
Watchpoint
Engineer’s advice must be sought. Critical cross
If a surface is contaminated, e.g.: by oil, all
sectional areas are usually those of main bars
the contaminant and any contaminated
and shear reinforcement in areas of high shear. A
substrate must be removed prior to
10% reduction in cross-sectional area is usually
preparation of the substrate. Light oil or
accepted as the maximum permissible, but each
grease deposits should be removed with a
and every case must be considered on its merits.
degreasing solution. Heavy oil deposits
should be removed by hot compressed air. If
Watchpoint
purpose designed equipment is not available,
Always ensure that concrete repair extends to
a propane gas torch may be used to heat the
the limits of corrosion and for a nominal distance
concrete and dry out the deep seated oil.
beyond (say 25mm). This may mean cutting
Care must be taken when using this method
beyond the edges of the decayed concrete or
to heat the concrete slowly. Keeping the torch
behind the reinforcing bars to expose corrosion.
trained on one spot to effect a rapid heat
Before cutting structural concrete away,
build up will cause the concrete to spall
consider structural stability.
violently

Temporary structural support and / or


The need for adequate preparation
removal of load
There is no substitute for good substrate
The structural significance and safety of each
preparation prior to application of MasterCast
repair process should be considered and, if
141 mixes.
necessary suitable propping must be provided
If a reduced standard of substrate preparation
during repair.
is undertaken, the user cannot expect to
achieve the full potential of the MasterCast Properties of MasterCast 141 and modified
141 repair. Poor substrate preparation can be mortar
the cause of future failure of a repair. MasterCast 141, styrene butadiene co-
polymer latex rubber:
Cleaning corroded reinforcement
Reinforcement should have all the corrosion Typical values
removed by use of powered tools, abrasive
pH 10.5
blasting, water jetting or wire brushing, as
Specific gravity 1.01
appropriate. For basic repairs, clean the steel
Freeze-thaw Withstands at least 5 freeze
removing all corrosion and leaving clean. stability thaw cycles, but inside storage
Where chlorides are present in significant above 0°C is recommended
amounts, all rust must be removed by grit Particle size 0.17 micron*
blasting. After cleaning reinforcement, it is Stabilisation Non-ionic
advisable to finally wash and dry (to remove
final traces of soluble salts). If excessive steel
MasterCast® 141
Guidelines and Recommendations for use
Butadiene content 40% by weight of the SBR Tensile strength
polymer BS 6319 Part 7 but at pulling rate 1.5mm/min.
Antioxidant Yes (Curing condition modified as above).
Bactericide Yes
Antifoam Yes Adhesion method 1
Minimum film Approximately 1°C A half dumb-bell of steel or cured mortar was
forming placed in a tensile mould as above, primed and
temperature the test mortar compacted against it. Pulling
Shelf life 12 months, but from above rate: 1.5mm/min.
(interior storage) 0°C to 25°C agitate before use
after prolonged storage Adhesion method 2
*A cubic mm of dried film is made up from more than Slant Shear BS 6319 Part 4.
125,000,000,000 particles
Water vapour permeability
BS 4016/BS 3177 11mm thick test pieces.
Tests on performance properties of
MasterCast 141 modified mortars Water penetration
30 metres per head of water was applied to one
Mix formulation for test:
face of a mortar disc 85mm diameter, 15mm
All mixes were prepared with 3 parts BS 882
thick. The volume of water passed in a given
Zone 2 sand and 1 part Ordinary Portland
time was then measured.
cement. The level of MasterCast 141 was
varied. Comment:
Test results are tabulated overleaf. These results
The minimum quantity of water was used to illustrate that the incorporation of MasterCast
achieve a reasonable consistency in accordance 141 in cement mortar significantly improves
with normal good working practice. Typically adhesion, tensile and flexural strengths, both at
water:cement ratio was 0.5 for unmodified normal working temperatures and under extreme
mortar, 0.28-0.34 for modified mortars. conditions of use. Very good resistance to a wide
range of chemicals is also demonstrated. It is
Unless stated otherwise, results were obtained
apparent that MasterCast 141 enables highly
after ageing specimens for 28 days. Curing
water resistant mortars to be designed with low
conditions were:
w:c ratios and low water penetration
1 day wet, 27 dry for ”DRY” and normally 1 wet, characteristics.
20 dry, 7 wet for ”WET” (abbreviated on next
page to 1W27D, 1W20D7W).

Test methods
Air content
BS 4551: 13:2 or 13:3.

Compression tests
BS1881: Part 116: (Curing condition
modified as above).
Flexural strength
BS 4551: (Curing condition modified as above).
MasterCast® 141
Guidelines and Recommendations for use
Test results MasterCast 141 modified mortars
MasterCast 141 ltr/50kg cement 0 10 12.5 15 20
Values in N/mm²
Adhesion to concrete: 1W27D DRY 0.07 2.0 - 2.1 3.4
Test method 1 1W20D7W WET 0.3 1.0 - 0.9 1.4
1W20D63W WET 0 1.4 - 1.8 2.1
Adhesion to steel: DRY 0 2.0 - - 1.6
WET 0 - - - 1.3
Slant shear adhesion (mortar/SBR mortar using 141
bonding slurry) Test method 2: - 31 - - -
Tensile Strength: DRY 3.0 - - - 4.3
WET 1.8 - - - 3.9
Compressive Strength: DRY 56.0 50 - - -
Flexural Strength: DRY 7.1 - 13.2 - 10.6
WET 5.8 - - - 9.6
Effect of chemicals on Flexural Strength after 6
months immersion:
Untreated DRY 7.2 - 13.2 - -
10% Potassium Hydroxide DRY 6.1 - 12.3 - -
10% Magnesium Sulphate DRY 4.3 - 13.3 - -
5% Lactic Acid DRY 5.9 - 8.0 - -
10% Sucrose DRY 5.9 - 9.2 - -
5% Hydrochloric Acid DRY 0 - 2.2 - -
20% Ammonium Nitrate DRY 2.6 - 4.8 - -
Petroleum Spirit DRY 7.7 - 7.5 - -
Effect of extremes of temperature
Flexural Strength:
Untreated 7.1 - - - 10.6
After 60 freeze/thaw cycles in 10% brine at -18°C 0 - - - 10.4
After 1 year at 70°C 5.2 - - - 14.3
Adhesion to concrete:
Untreated 0.1 - - - 3.4
After 6 months at 70°C 0 - - - 2.6
Co-efficient x 106
Thermal expansion (linear): - 20°C to + 20°C 12.7 - - 12.8 -
+ 20°C to + 60°C 12.8 - - 12.9 -
Shrinkage during drying:
w/c ratio 0.40 0.34 - 0.34 0.30
% shrinkage 0.07 0.02 - 0.01 0.01
g / m² / 24 hrs
Water vapour permeability: 46.9 38.1 - 3.9 1.9
Water penetration: kg / m² / 24 hrs
with MasterCast 141 in mortar 100 35 - 0 0
with MasterCast 141 / cement sealing coats 0 - - - -
on unmodified mortars
MasterCast® 141
Guidelines and Recommendations for use

BASF_CC-UAE/MCast_141Guide_09_95/v1/03_14/v2/02_19
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.

Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either
NOTE orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not
BASF, are responsible for carrying out procedures appropriate to a specific application.

BASF Construction Chemicals UAE LLC Disclaimer: the LRQA mark relates
P.O. Box 37127, Dubai, UAE to certified management system and
Tel: +971 4 8090800 Fax: +971 4 8851002 not to the product mentioned on this
www.master-builders-solutions.basf.ae datasheet
Job references
International Job References - MasterCast 141
DATE PROJECT CONTRACTOR CONSULTANT
PROPOSED CONSTRUCTION OF STELLA MARIS (6B+G+51)
GENERAL CONSTRUCTION CO. LLC LACASA ARCHITECTS & ENGINEERING
2017/06 RESIDENTIAL BUILDING ON PLOT NO. 34 (3920444) AT DUBAI
(GENERAL CONSTRUCTION EST.) CONSULTANT
MARINA, DUBAI
AKOYA OXYGEN (PHASE 2) AT DUBAI LAND AREA - TRIXIS CLUSTER ENGINEERING CONSORTIUM - CONSULTING
2017/05 SIMPLEX INFRASTRUCTURES LIMITED
(168 VILLAS), DUBAI, UAE ENGINEERS

MERANO TOWER ON PLOT NO. 3460477, BUSINESS BAY, DUBAI, KIEFERLE & PARTNER (K&P) GMBH / GULF
2017/04 COMMODORE CONTRACTING CO. LLC
UAE ENGINEERING & CONSULTANTS

CIVILCO CIVIL ENGINEERING AND


2017/04 RESIDENTIAL TOWER PLOT C008-009 TECOM SITE C, DUBAI, UAE RICE PERRY ELLIS
CONTRACTING COMPANY CO. LLC

CONSTRUCTION OF 500 VILLAS FOR UAE NATIONAL IN OUD AL


2017/04 ARABTEC CONSTRUCTION LLC PARSONS OVERSEAS LIMITED
MUTEENA, DUBAI, UAE

DUBAI ELECTRICITY & WATER AUTHORITY


2017/03 132 / 11 KV SUBSTATION CORNICHE, DUBAI, UAE JAZEERA EMIRATES POWER
(DEWA)

DUBAI ELECTRICITY & WATER AUTHORITY


2017/03 132 / 11 KV SRSGD SUBSTATION, DUBAI, UAE SIEMENS LLC, DUBAI
(DEWA)

A2Z ARCHITECTURAL ENGINEERING


2017/02 MIRDIFF HILLS IN MIRDIFF, DUBAI, UAE ENGINEERING CONTRACTING CO. LLC
CONSULTANT

R-1070-PORT VIEWS RESIDENTIAL DEVELOPMENT (B+G+6) ON


2017/02 DUBCO CONSTRUCTION LLC AK DESIGN
PLOT NO. 3212144 AT MADINAT DUBAI AL MELAHIYA, DUBAI, UAE

DUBAI HILLS ESTATE: MOHAMMED BIN RASHID CITY - ACACIA 1,


2017/02 SOBHA ENGINEERING & CONTRACTING LLC NATIONAL ENGINEERING BUREAU
DUBAI, UAE

CONSTRUCTION OF AL FATTAN DOWN TOWN ON PLOT NO. 3340109


2017/01 ALI MOOSA & SONS CONTRACTING AE7 CONSULTANTS
PACKAGE 2 BUILDING WORKS AT AL SATWA, DUBAI, UAE

3B+G+3+R FLOORS OFFICE BUILDING (MASTERCARD) PLOT NO.


2017/01 NARESCO CONTRACTING LLC DEWAN ARCHITECTS & ENGINEERS
A009-004 AT TECOM SITE A, DUBAI, UAE
International Job References - MasterCast 141
DATE PROJECT CONTRACTOR CONSULTANT

2016/09 KNPC AL-ZOUR REFINERY PROJECT EPCOO59, KUWAIT SAIPEM / ESSAR JOINT VENTURE KUWAIT NATIONAL PETROLEUM COMPANY

DEIRA ISLANDS - NIGHT SOUK AND BOARDWALK, PALM DEIRA,


2016/06 UNITED ENGINEERING CONSTRUCTION AE7 CONSULTANTS
DUBAI, UAE

132/11KV SUBSTATIONS AT BARSHA HOUSING, SADA STREET & DUBAI ELECTRICITY & WATER AUTHORITY
2016/03 SIMPLEX INFRASTRUCTURES LIMITED
MADNASEHA, DUBAI, UAE (DEWA)
PROPOSED CONSTRUCTION OF (B+G+8 FLOORS+ROOF)
2016/01 RESIDENTIAL BUILDING ON PLOT NO. 626-368 AT DUBAI SILICON FUTURE TOWERS CONTRCTING ARIF & BINTOAK
OASIS, DUBAI, UAE
KUWAIT NATIONAL PETROLEUM COMPANY (K.S.C) CLEAN FUELS FLUOR + DAEWOO E&C + HYUNDAI HEAVY AMEC FOSTER WHEELER ENGINEERING
2015/11
PROJECT (CFP) -MAB 2 PROJECT, KUWAIT INDUSTRIES JOINT VENTURE COMPANY

AL MARYAH CENTRAL PROJECT AT SUPERPLOT CP-A, AL MARYAH AECOM CANSULT MAUNSELL / WSP MIDDLE
2015/08 BROOKFIELD MULTIPLEX CONSTRUCTIONS
ISLAND, ABU DHABI, UAE EAST

(B+G+13+R) RESORT HOTEL BUILDING ON PLOT NO. (#2080) CHINA STATE CONSTRUCTION ENGINEERING
2015/06 ARENCO
PJTRH02 & (#2100) PJTRH03 AT PALM JUMEIRAH DUBAI, UAE CORPORATION (MIDDLE EAST) LLC

MEDICAL CENTRE MODIFICATION WORKS AT AL KHOR, RAS


2015/06 TRAGS TRADING & AGENCY SERVICES LTD
LAFFAN, QATAR

2015/05 RESIDENTIAL PLOTS AT AL QUOZ IV, DUBAI, UAE SHAPOORJI PALLONJI MIDEAST LLC ARIF & BINTOAK

MURABA RESIDENTIAL DEVELOPMENT ON PLOT NO. PJCRC 38C AT


2015/04 KHANSAHEB CIVIL ENGINEERING LLC RICE PERRY ELLIS
PALM JUMEIRAH, DUBAI
2015/03 BLUEWATERS HOSPITALITY, DUBAI, UAE BROOKFIELD MULTIPLEX CONSTRUCTIONS ATKINS ENGINEERING CONSULTANTS
GENERIC ENGINEERING TECHNOLOGIES
2015/03 REFURBISHMENT WORKS AT WAKRA HOTEL, QATAR ECG CONSULTANTS
(GET)
G+7 GOLF APARTMENTS - DAMAC GOLF COMMUNITY AT AKOYA BY
DAMAC ON PLOT NO. 676-1061 AT AL HEBIAH THIRD, DUBAILAND ASCON (ASSOCIATED CONSTRUCTIONS & NAGA ARCHITECTS DESIGNERS & PLANNERS
2014/11
(MUDON), DUBAI, UAE - "ASCON (ASSOCIATED CONSTRUCTIONS & INVESTMENTS CO. LLC) DUBAI
INVESTMENTS CO. LLC) PACKAGE", DUBAI, UAE
International Job References - MasterCast 141
DATE PROJECT CONTRACTOR CONSULTANT

BREWER SMITH & BREWER GULF


2014/09 HILTON GARDEN INN HOTELS AT AL BARSHA, DUBAI LAING O'ROURKE
CONSULTANT

2014/07 550 BOULEVARD MALL, DOHA, QATAR SEG QATAR DARA ENGINEERING CONSULTANTS

P30 DEVELOPMENT OF FOOD COURT & MULTI - STOREY CAR PARK


2013/09 ASCON LACASA
AT DUBAI AIRPORT FREE ZONE MAIN WORKS PACKAGE
FOUR SEASONS HOTEL ON SECTOR AL SOWWAH 1 - PLOT C1, AL
2013/06 AL FUTTAIM CARILLION LLC EHAF CONSULTING ENGINEERS
SOWWAH ISLAND, ABU DHABI
ABU DHABI AIRPORT TERMINAL 3 - US CUSTOMS AND BORDER AL JABER ENGINEERING & CONTRACTING
2012/10 GHD GLOBAL PTY.LTD. ABU DHABI
PROTECTION FACILITIES IN ABU DHABI ALEC
FEED FOR THE NEW FIRE TRAINING FACILITIES AT ASAB, ABU
2012/01 GRANITE CONSTRUCTION CO. PENSPEN INTERNATIONAL LTD
DHABI
ABU DHABI AIRPORT TERMINAL 3 - US CUSTOMS AND BORDER AL JABER ENGINEERING & CONTRACTING
2012/02 GHD GLOBAL PTY.LTD. ABU DHABI
PROTECTION FACILITIES IN ABU DHABI ALEC (MAIN CONTRACTOR)
CONSTRUCTION OF BUILDING 2A AT ZONE 14A AL BADIA BUSINESS
2010/11 KHANSAHEB CIVIL ENGINEERING LLC ARIF & BINTOAK
PARK PHASE 1 PACKAGE NO. DC041P02, DUBAI
ARZANAH MEDICAL COMPLEX ON PLOT NO. 0, ZAYED SPORTS CITY
2010/06 AL HABTOOR ENGINEERING ENT. CO. LLC HDP OVERSEAS LTD.
ABU DHABI

2010/05 AMAL POWER STATION, AMAL, OMAN AL HASSAN ENGINEERING COMPANY SAOG

2010/04 ABU DHABI CRUDE OIL PIPELINE PROJECT - MAIN OIL TERMINAL CHINA HARBOUR ENGINEERING CO. ILFA CONSULTING ENGINEERS

2009/11 PALM JUMEIRAH SOFITEL RESORT, PALM JUMEIRAH, DUBAI EVAN LIM - PENTA CONSTRUCTION CO L.L.C BURT HILL CONSULTANTS

REPLACEMENT OF FLOOR & WALL CERAMIC TILES & CEILING TILES NEW CENTRE TRADING & ENGINEERING
2009/07 -
IN THE KICTHEN AT HGH, DOHA, QATAR SERVICES
SHAMS ABU DHABI THE GATEWAY TOWER 3 - 8 PROJECT AT AL
2009/07 ARABIAN CONSTRUCTION COMPANY KHATIB & ALAMI
REEM
International Job References - MasterCast 141
DATE PROJECT CONTRACTOR CONSULTANT

4B+G+12+SP+GYM NELOOFAR TOWER ON PLOT NO. A004 AT


2009/05 SUN ENGINEERING & CONTRACTING CO ARENCO
CULTURE VILLAGE, DUBAI
EPIC FOR RAS LAFFAN EMERGENCY AND SAFETY COLLEGE, DOHA,
2009/03 BLACK CAT / SEG -
QATAR
IMPERIAL TRADING & CONTRACTING
2009/03 AL KHOR HOUSING PROJECT - PACKAGE 6A, DOHA, QATAR MAUNSELL CONSULTANCY SERVICES LTD.
COMPANY
THE BUILDINGS BY DAMAN ON PLOT NOS. PA 03 & PA 04 AT DUBAI
2009 OGER DUBAI LLC ARIF & BINTOAK
INTERNATIONAL FINANCIAL CENTRE

2008/08 23 MARINA ON PLOT NO. A23D MARSA DUBAI, 4B+G+90 DUBAI CIVIL ENGINEERING KEO INTERNATIONAL CONSULTANTS

CONSTRUCTION OF 6B + G + 100 FLOORS HOTEL & RESIDENTIAL


2008/07 TAV CONSTRUCTION NATIONAL ENGINEERING BUREAU
TOWER ON PLOT NO. 392-207 AL MARSA, DUBAI ( MARINA 101 )
DODSAL ENGINEERING & CONSTRUCTION
2008/06 JUMEIRAH PARK VILLAS PACKAGE 1 & 1A DAR AL-HANDASAH
PTE. LTD

2008/06 JUMEIRAH VILLAGE II PARK VILLAS PHASE 6 (TOTAL 326 NOS.) BIN BELAILA BAYTUR L.L.C DAR AL-HANDASAH

BELHASA ENGINEERING & CONTRACTING


2008/03 JUMEIRAH LAKE TOWERS - CLUSTER X TOWERS X1, X2 & X3 MORGANTI - PROJECT MANAGER
CO. LLC
2006 / TOSHIBA PLANTS SYSTEMS & SERVICES
400/132KV GRID STATION AT FUJAIRAH, U.A.E. FICHTNER CONSULTING ENGINEERS
2007 CORP.

2007/02 IBN BATTUTA GATE COMPLEX, DUBAI, UAE HIGGS & HILL / ACC JV DAR AL-HANDASAH CONSULTANTS

2006/10 DUBAI FESTIVAL CITY - ZONE 8 AL FUTTAIM CARILLION HOK CANADA

2006/10 BURJ DUBAI LAKE HOTEL BESIX-ARABTEC JV WS ATKINS

2006/05 NEW DOHA INTERNATIONAL AIRPORT, DOHA, QATAR TAISEI / TAV BECHTEL
Approvals
MATERIAL / DOCUMENT SUBMITTAL FORM
Project Name: Contractor / Package Doc No. Revision
BROOKFIELD MULTIPLEX /
AL MARYAH CENTRAL MAIN CONTRACT
BML-ST-A-MSU-000007 01
To: AECOM SUB-CONTRACTOR NAME:
BMPLG
Material Description/Location Submittal Issue Date : Response Requested By:
19-Jul-15 1-Aug-15
Material Technical Submittal For Bonding
Attachments / Contents:
Agent Mastercast 141, (BASF Construction
Chemicals UAE LLC) ☒ Material Submission ☐ Manual
☐ Method Statement ☐ Report
☐Calculation ☐ Schedules
☐ Other
Location of Use:- Contract Specification Clause Ref:
Site Wide

SPECIFIED PROPOSED
[NB: For alternative materials a Compliance Report must be provided]

MFR MFR
BASF Construction Chemicals UAE LLC
AGENT AGENT

MAKE/ MAKE/ Mastercast 141


MODEL MODEL

Reviewer Comments:

THORNTON TOMASETTI, INC. (TT)


07:14:09
10/08/2015
APPROVED
Reviewed by William Fulton
APPROVED AS NOTED
abu dhabi : dubai : sharjah : ksa : oman : qatar

Status E: Not in Scope. REVISE AND RESUBMIT


NOT APPROVED
TT'S APPROVAL IS ONLY FOR GENERAL CONFORMANCE
WITH THE DESIGN CONCEPT OF THE PROJECT AND

B - Approved with comments


GENERAL COMPLIANCE WITH THE INFORMATION GIVEN IN
THE CONTRACT DOCUMENTS. ANY ACTION SHOWN IS
SUBJECT TO THE REQUIREMENTS OF THE CONTRACT
DOCUMENTS. THE CONTRACTOR IS SOLELY RESPONSIBLE
FOR: DIMENSIONS WHICH SHALL BE CONFIRMED AND
Approved as back up for Bonding Agent CORRELATED AT THE JOB SITE, FABRICATION PROCESSES
AND TECHNIQUES OF THE CONSTRUCTION,COORDINATION
Polybond SBR- Henkel Poly Bit submtted Approved for use as a OF THEIR WORK WITH THAT OF ALL OTHER TRADES AND
THE SATISFACTORY PERFORMANCE OF THEIR WORK.
through BMC-ST-A-MSU-000010 subject to concrete repair product.
prior notification to be given to Engineer for
procuring the back up material. Not approved for use as
an admixture for cast in
CJB 08/05/2015
place concrete By Date:

09/08/2015
CONSULTANT’S REVIEW SIGN OFF RETURNED TO CONTRACTOR: DOCUMENT STATUS

Consultant’s
REPRESENTATIVE Approved Approved as Noted
Name:

Reviewer’s
Name: Revise and Resubmit Records
Name:

Reviewer’s FINAL STATUS REPRESENTATIVE


Sign:
Signature:

Date: Date: Signature: __________________________________ Date: __________

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Brookfield Multiplex Constructions


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