Professional Documents
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MasterCast 141
MasterCast 141
MasterCast 141
MasterCast® 141
Multi-purpose admixture for cementitious systems.
Waterproofs and improves mortars. Bonding agent
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Index
1. Company profile
2. Commercial Licenses
4. Technical datasheet
6. Job references
7. Approvals
8. Test reports
Company Profile
About BASF
At BASF, we create chemistry for a sustainable future. We
combine economic success with environmental protection and
social responsibility. The approximately 114,000 employees in the
BASF Group work on contributing to the success of our customers
in nearly all sectors and almost every country in the world. Our
portfolio is organized into five segments: Chemicals, Performance
Products, Functional Materials & Solutions, Agricultural Solutions
and Oil & Gas.
BASF generated sales of about €58 billion in 2016.
BASF shares are traded on the stock exchanges in Frankfurt (BAS), London (BFA) and Zurich (BAS). Further information
at www.basf.com.
As a reliable partner for our customers we deliver innovative, customized and easy-to-use solutions for sustainable
construction. The division operates production sites and sales centers in more than 60 countries and achieved sales of
about €2.3 billion in 2016.
Master Builders Solutions
Master Builders Solutions is BASF’s brand of advanced
chemical solutions for construction. The Master Builders
Solutions brand is built on the experience gained from more
than 100 years in the construction industry. The
comprehensive portfolio under the Master Builders
Solutions brand encompasses lasting solutions for new
construction, maintenance, repair and renovation of
structures: Concrete admixtures, cement additives,
chemical solutions for underground construction,
waterproofing solutions, sealants, repair & protection
solutions, performance grouts, tiling solutions and performance flooring solutions.
The Master Builders Solutions brand is backed by a global community of BASF construction experts. To solve our
customers’ specific construction challenges from conception through to completion a project, we combine our know-
how across areas of expertise and regions and draw on the experience gained in countless construction projects
worldwide. We leverage global BASF technologies, as well as our in-depth knowledge of local building needs, to
develop innovations that help make our customers more successful and drive sustainable construction. For more
information please visit www.master-builders-solutions.basf.ae
International Accreditation
BASF Construction Chemicals UAE LLC is a registered GCC manufacturer certified
to the ISO 9001 Quality Management System, Environmental Standard ISO 14001
and the Occupational Health & Safety Standard OHSAS 18001.
This certificate is valid only in association with the certificate schedule bearing the same number on which the
locations applicable to this approval are listed.
Current issue date: 12 October 2018 Original approval(s):
Expiry date: 11 October 2021 ISO 14001 – 24 March 1999
Certificate identity number: 10140652 ISO 45001 – 12 October 2018
ISO 9001 – 28 July 1995
OHSAS 18001 – 12 October 2000
Approval number(s): ISO 14001 – 0045158 / ISO 45001 – 0045160 / ISO 9001 – 0045159
Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person
has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Quality Assurance Limited, Dubai, Festival Office Tower, Suite 2001, Dubai Festival City, Dubai
Page 1 of 2
Certificate Schedule
Certificate identity number: 10140652
Location Activities
ISO 45001:2018
Design, Development and Production of Chemicals
for the Construction Industry.
ISO 9001:2015
Design, Development and Production of Chemicals
for the Construction Industry.
Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person
has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Quality Assurance Limited, Dubai, Festival Office Tower, Suite 2001, Dubai Festival City, Dubai
Page 2 of 2
Technical Data sheet
MasterCast® 141
High performance, styrene butadiene (SBR), latex emulsion for improving cement based mortars
SPECIFICATION CLAUSE
All cementitious mixes stated shall be modified
with MasterCast 141, styrene butadiene
copolymer Iatex, manufactured by BASF or similar
approved, to the following specification:
MasterCast® 141
NOTE
Field service, where provided, does not constitute
supervisory responsibility. For additional
information contact your local BASF
representative.
BASF reserves the right to have the true cause of
any difficulty determined by accepted test
methods.
BASF_CC-UAE/Cast_141_04_94/v4/03_17/v5/08_18/v6/01/19
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either
NOTE orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not
BASF, are responsible for carrying out procedures appropriate to a specific application.
BASF Construction Chemicals UAE LLC Disclaimer: the LRQA mark relates
P.O. Box 37127, Dubai, UAE to certified management system and
Tel: +971 4 8090800 Fax: +971 4 8851002 not to the product mentioned on this
www.master-builders-solutions.basf.ae datasheet
Guidelines and
Recommendations for use
MasterCast® 141
Guidelines and Recommendations for use
All the above work is to be carried out as Laying of MasterCast 141 screeds and toppings.
generally recommended in the MasterCast
141 technical data sheet and relevant local 1. Inspect the substrate for defects and where
standards. necessary repair with MasterCast 141 mortar -
refer to Guidelines and recommendations for
concrete repair.
Recommended mix
Rapid hardening Portland cement: 50kg
2. Thoroughly prepare the substrate. The floor
BS 882 M&F (previously Zone 3) 150kg
topping is only as good as the substrate onto
sharp washed sand:
MasterCast 141: 15 litres which it is laid. The substrate must be load-
Add water as necessary: approx. 3 litres bearing and stable throughout the life of the
wearing topping and preparation must be
For thicknesses less than 6mm (for light tiles adequate - refer to Guidelines and
only, and not less than 4mm), BS 882 F recommendations for preparation of substrates
(previously Zone 4) sand can be used. If over for further guidance.
6mm bed is unavoidable (but not more than
12mm), BS 882 C&M /previously Zone 2) The vast majority of floor failures are due to
sand is recommended. For heavier tiles and poor preparation and the need for good
slip bricks, applied to a dense background, preparation cannot be over-stressed.
reduce the sand content to 125kg.
3. The minimum thickness of MasterCast 141
MasterCast 141 modified mortars are also screeds is 6mm. Do not feather edge. Cut
ideal for bedding kerbstones or precast rebates for thickening at threshold joints and at
units following the same principles as free edges. It is recommended that these
outlined above. rebates give double the screed depth and width
overall.
MasterCast® 141
Guidelines and Recommendations for use
Typical edge detail Mix designs
1. Medium duty floor screeds and toppings
Mix by weight:
OP Cement 50kg
Zone 2 sand (BS 882 Grade C&M) 150kg
MasterCast 141 10 litres
4. Thoroughly clean off the substrate and Add water as required approx. 5-7 litres
saturate with clean water. Remove all Yield approx. 0.1m³
free water (leaving the surface damp
Note:
only).
Reduce sand content to 125kg for thicknesses
5. Fix screed battens to level. under 10mm.
1. Removal of defective substrate and After reduction, the thickness achieved should
exposure of corroded steel. be as constant as possible - avoid high points
2. Reduction to accommodate the application. and depressions. If a change of thickness is
3. Preparation of the surface - this is unavoidable, it must be very gradual.
necessary in practically every case (unless However, free edges of floors should have a
already clean and suitable). thickening - refer to the Guidelines and
recommendations for preparation of
substrates.
1. Removal of defective substrate
and exposure of corroded steel Test the reduced surface for soundness -
Identify the decayed or damaged area. Mark probe to ensure that there are no soft or
clearly. Saw cut the perimeter of the area to weak areas.
be treated or cut neatly, keeping the sides of
the areas as square as possible. Defective 3. Preparation of the substrate surface
material must be removed carefully using This applies to untreated surfaces and to
suitable reducing plant, needle guns or sharp treated surfaces (as 1 and 2 above) that are
tools and chipping hammers. The force not sufficiently regular and/or not adequately
applied must not be such as will damage textured. Texturing can be achieved by
sound material beneath; for this reason jack scabbling or light grit blasting.
hammers must never be used.
The lightly textured but firm surface must be
If unsound material or corroded brushed clean of all loose debris, dust and
reinforcement is found to extend beyond standing water. An air lance using oil-free
the premarked area, extend the cutting as compressed air or an industrial vacuum aid
necessary, treating the edges as above. If thorough cleaning.
corroded, ensure that the back of the
reinforcement is exposed to a depth of
20mm. Test the substrate exposed for
soundness.
MasterCast® 141
Guidelines and Recommendations for use
The surface must be thoroughly wetted has been corroded away and the reduction might
down and kept damp for at least 1 hour; free impair the strength of the structure, the missing
water is then removed, just prior to cross- sectional area must be reinstated. This is
application of the MasterCast 141 slurry. usually achieved by lapping in or anchoring
additional reinforcement. When in doubt, an
Watchpoint
Engineer’s advice must be sought. Critical cross
If a surface is contaminated, e.g.: by oil, all
sectional areas are usually those of main bars
the contaminant and any contaminated
and shear reinforcement in areas of high shear. A
substrate must be removed prior to
10% reduction in cross-sectional area is usually
preparation of the substrate. Light oil or
accepted as the maximum permissible, but each
grease deposits should be removed with a
and every case must be considered on its merits.
degreasing solution. Heavy oil deposits
should be removed by hot compressed air. If
Watchpoint
purpose designed equipment is not available,
Always ensure that concrete repair extends to
a propane gas torch may be used to heat the
the limits of corrosion and for a nominal distance
concrete and dry out the deep seated oil.
beyond (say 25mm). This may mean cutting
Care must be taken when using this method
beyond the edges of the decayed concrete or
to heat the concrete slowly. Keeping the torch
behind the reinforcing bars to expose corrosion.
trained on one spot to effect a rapid heat
Before cutting structural concrete away,
build up will cause the concrete to spall
consider structural stability.
violently
Test methods
Air content
BS 4551: 13:2 or 13:3.
Compression tests
BS1881: Part 116: (Curing condition
modified as above).
Flexural strength
BS 4551: (Curing condition modified as above).
MasterCast® 141
Guidelines and Recommendations for use
Test results MasterCast 141 modified mortars
MasterCast 141 ltr/50kg cement 0 10 12.5 15 20
Values in N/mm²
Adhesion to concrete: 1W27D DRY 0.07 2.0 - 2.1 3.4
Test method 1 1W20D7W WET 0.3 1.0 - 0.9 1.4
1W20D63W WET 0 1.4 - 1.8 2.1
Adhesion to steel: DRY 0 2.0 - - 1.6
WET 0 - - - 1.3
Slant shear adhesion (mortar/SBR mortar using 141
bonding slurry) Test method 2: - 31 - - -
Tensile Strength: DRY 3.0 - - - 4.3
WET 1.8 - - - 3.9
Compressive Strength: DRY 56.0 50 - - -
Flexural Strength: DRY 7.1 - 13.2 - 10.6
WET 5.8 - - - 9.6
Effect of chemicals on Flexural Strength after 6
months immersion:
Untreated DRY 7.2 - 13.2 - -
10% Potassium Hydroxide DRY 6.1 - 12.3 - -
10% Magnesium Sulphate DRY 4.3 - 13.3 - -
5% Lactic Acid DRY 5.9 - 8.0 - -
10% Sucrose DRY 5.9 - 9.2 - -
5% Hydrochloric Acid DRY 0 - 2.2 - -
20% Ammonium Nitrate DRY 2.6 - 4.8 - -
Petroleum Spirit DRY 7.7 - 7.5 - -
Effect of extremes of temperature
Flexural Strength:
Untreated 7.1 - - - 10.6
After 60 freeze/thaw cycles in 10% brine at -18°C 0 - - - 10.4
After 1 year at 70°C 5.2 - - - 14.3
Adhesion to concrete:
Untreated 0.1 - - - 3.4
After 6 months at 70°C 0 - - - 2.6
Co-efficient x 106
Thermal expansion (linear): - 20°C to + 20°C 12.7 - - 12.8 -
+ 20°C to + 60°C 12.8 - - 12.9 -
Shrinkage during drying:
w/c ratio 0.40 0.34 - 0.34 0.30
% shrinkage 0.07 0.02 - 0.01 0.01
g / m² / 24 hrs
Water vapour permeability: 46.9 38.1 - 3.9 1.9
Water penetration: kg / m² / 24 hrs
with MasterCast 141 in mortar 100 35 - 0 0
with MasterCast 141 / cement sealing coats 0 - - - -
on unmodified mortars
MasterCast® 141
Guidelines and Recommendations for use
BASF_CC-UAE/MCast_141Guide_09_95/v1/03_14/v2/02_19
The technical information and application advice given in this BASF publication are based on the present state of
STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be
RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or
completeness either expressed or implied is given other than those required by law. The user is responsible for
checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either
NOTE orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not
BASF, are responsible for carrying out procedures appropriate to a specific application.
BASF Construction Chemicals UAE LLC Disclaimer: the LRQA mark relates
P.O. Box 37127, Dubai, UAE to certified management system and
Tel: +971 4 8090800 Fax: +971 4 8851002 not to the product mentioned on this
www.master-builders-solutions.basf.ae datasheet
Job references
International Job References - MasterCast 141
DATE PROJECT CONTRACTOR CONSULTANT
PROPOSED CONSTRUCTION OF STELLA MARIS (6B+G+51)
GENERAL CONSTRUCTION CO. LLC LACASA ARCHITECTS & ENGINEERING
2017/06 RESIDENTIAL BUILDING ON PLOT NO. 34 (3920444) AT DUBAI
(GENERAL CONSTRUCTION EST.) CONSULTANT
MARINA, DUBAI
AKOYA OXYGEN (PHASE 2) AT DUBAI LAND AREA - TRIXIS CLUSTER ENGINEERING CONSORTIUM - CONSULTING
2017/05 SIMPLEX INFRASTRUCTURES LIMITED
(168 VILLAS), DUBAI, UAE ENGINEERS
MERANO TOWER ON PLOT NO. 3460477, BUSINESS BAY, DUBAI, KIEFERLE & PARTNER (K&P) GMBH / GULF
2017/04 COMMODORE CONTRACTING CO. LLC
UAE ENGINEERING & CONSULTANTS
2016/09 KNPC AL-ZOUR REFINERY PROJECT EPCOO59, KUWAIT SAIPEM / ESSAR JOINT VENTURE KUWAIT NATIONAL PETROLEUM COMPANY
132/11KV SUBSTATIONS AT BARSHA HOUSING, SADA STREET & DUBAI ELECTRICITY & WATER AUTHORITY
2016/03 SIMPLEX INFRASTRUCTURES LIMITED
MADNASEHA, DUBAI, UAE (DEWA)
PROPOSED CONSTRUCTION OF (B+G+8 FLOORS+ROOF)
2016/01 RESIDENTIAL BUILDING ON PLOT NO. 626-368 AT DUBAI SILICON FUTURE TOWERS CONTRCTING ARIF & BINTOAK
OASIS, DUBAI, UAE
KUWAIT NATIONAL PETROLEUM COMPANY (K.S.C) CLEAN FUELS FLUOR + DAEWOO E&C + HYUNDAI HEAVY AMEC FOSTER WHEELER ENGINEERING
2015/11
PROJECT (CFP) -MAB 2 PROJECT, KUWAIT INDUSTRIES JOINT VENTURE COMPANY
AL MARYAH CENTRAL PROJECT AT SUPERPLOT CP-A, AL MARYAH AECOM CANSULT MAUNSELL / WSP MIDDLE
2015/08 BROOKFIELD MULTIPLEX CONSTRUCTIONS
ISLAND, ABU DHABI, UAE EAST
(B+G+13+R) RESORT HOTEL BUILDING ON PLOT NO. (#2080) CHINA STATE CONSTRUCTION ENGINEERING
2015/06 ARENCO
PJTRH02 & (#2100) PJTRH03 AT PALM JUMEIRAH DUBAI, UAE CORPORATION (MIDDLE EAST) LLC
2015/05 RESIDENTIAL PLOTS AT AL QUOZ IV, DUBAI, UAE SHAPOORJI PALLONJI MIDEAST LLC ARIF & BINTOAK
2014/07 550 BOULEVARD MALL, DOHA, QATAR SEG QATAR DARA ENGINEERING CONSULTANTS
2010/05 AMAL POWER STATION, AMAL, OMAN AL HASSAN ENGINEERING COMPANY SAOG
2010/04 ABU DHABI CRUDE OIL PIPELINE PROJECT - MAIN OIL TERMINAL CHINA HARBOUR ENGINEERING CO. ILFA CONSULTING ENGINEERS
2009/11 PALM JUMEIRAH SOFITEL RESORT, PALM JUMEIRAH, DUBAI EVAN LIM - PENTA CONSTRUCTION CO L.L.C BURT HILL CONSULTANTS
REPLACEMENT OF FLOOR & WALL CERAMIC TILES & CEILING TILES NEW CENTRE TRADING & ENGINEERING
2009/07 -
IN THE KICTHEN AT HGH, DOHA, QATAR SERVICES
SHAMS ABU DHABI THE GATEWAY TOWER 3 - 8 PROJECT AT AL
2009/07 ARABIAN CONSTRUCTION COMPANY KHATIB & ALAMI
REEM
International Job References - MasterCast 141
DATE PROJECT CONTRACTOR CONSULTANT
2008/08 23 MARINA ON PLOT NO. A23D MARSA DUBAI, 4B+G+90 DUBAI CIVIL ENGINEERING KEO INTERNATIONAL CONSULTANTS
2008/06 JUMEIRAH VILLAGE II PARK VILLAS PHASE 6 (TOTAL 326 NOS.) BIN BELAILA BAYTUR L.L.C DAR AL-HANDASAH
2007/02 IBN BATTUTA GATE COMPLEX, DUBAI, UAE HIGGS & HILL / ACC JV DAR AL-HANDASAH CONSULTANTS
2006/05 NEW DOHA INTERNATIONAL AIRPORT, DOHA, QATAR TAISEI / TAV BECHTEL
Approvals
MATERIAL / DOCUMENT SUBMITTAL FORM
Project Name: Contractor / Package Doc No. Revision
BROOKFIELD MULTIPLEX /
AL MARYAH CENTRAL MAIN CONTRACT
BML-ST-A-MSU-000007 01
To: AECOM SUB-CONTRACTOR NAME:
BMPLG
Material Description/Location Submittal Issue Date : Response Requested By:
19-Jul-15 1-Aug-15
Material Technical Submittal For Bonding
Attachments / Contents:
Agent Mastercast 141, (BASF Construction
Chemicals UAE LLC) ☒ Material Submission ☐ Manual
☐ Method Statement ☐ Report
☐Calculation ☐ Schedules
☐ Other
Location of Use:- Contract Specification Clause Ref:
Site Wide
SPECIFIED PROPOSED
[NB: For alternative materials a Compliance Report must be provided]
MFR MFR
BASF Construction Chemicals UAE LLC
AGENT AGENT
Reviewer Comments:
09/08/2015
CONSULTANT’S REVIEW SIGN OFF RETURNED TO CONTRACTOR: DOCUMENT STATUS
Consultant’s
REPRESENTATIVE Approved Approved as Noted
Name:
Reviewer’s
Name: Revise and Resubmit Records
Name:
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