School: SET Batch : 2018-2022

Program: B.Tech Current Academic Year: 2019-20

Branch: Semester: II
Mechanical
Engineering
1 Course Code MEP105
2 Course Title Mechanical Workshop
3 Credits 1.5
4 Contact Hours 0-0-3
(L-T-P)
Course Status Compulsory
5 Course The objective of this course is to make the students, familiar with the modern day
Objective manufacturing processes, introduce them to various hand tools and equipment, acclimatize
with the measuring devices, and perform basic machine tool operations in various machine
tools.
6 Course After successful completion of this course, students will be able to
Outcomes
CO1: Define 5S (Seiri, Seiton, Seiso, Seiketsu and Shitsuke) methodology at workplace.
CO2: Demonstrate various hand tools used in basic mechanical engineering workshop viz.
black smithy, carpentry, assembling, welding etc.
CO3: Choose different measuring devices according to the job.
CO4: Categorize various machine tools and their operation.
CO5: Classify suitable tools for machining processes including turning, facing, thread
cutting and tapping, milling, drilling and shaping.
CO6: Building up of basic knowledge of workshop to manufacture basic metallic or
wooden components.
7 Course Black Smithy Shop: Simple exercises based on black smithy operations such as upsetting,
Description practice of S-Hook from circular bar using hand forging operations.

Carpentry Shop: Study of different types of wood, Carpentry Tools, Equipment and different
joints, Practice of T joint, cross lap joint, Mortise and Tenon T joint, Bridle T joint

Fitting Shop: Preparation of Square joint, V joint, half round joint, dovetail joint as per the given
specifications, which contains: Sawing, Filing, Grinding, and Practice marking operations.

Sheet Metal Shop: Study of galvanized Iron (G.I.) Sheet material properties, hand tools and sheet
metal machines, and projective geometry, demonstration of different sheet metal operations and
practice of development of Tray, cylinder, hopper, funnel etc.

Welding Shop: Introduction, Study of Tools and welding Equipment (Gas and Arc welding),
Selection of welding electrode and current, Bead practice and Practice of Butt Joint, Lap Joint.

Machine Shop: Study of machine tools in particular Lathe machine (different parts, different
operations, study of cutting tools), Demonstration of different operations on Lathe machine,
 Practice of Facing, Plane Turning, step turning, taper turning, knurling and parting and Study of
Quick return mechanism of Shaper.

Foundry Shop: Introduction to foundry, Patterns, pattern allowances, ingredients of moulding

sand and melting furnaces. Foundry tools and their purposes, Demo of mould preparation and
Practice – Preparation of mould by using split pattern.

8 Outline syllabus CO Mapping

List of
Experiments
Experiment 1 To make a S shaped hook from a given circular rod using hand forging
CO4
technique.
Experiment 2 To make a dovetail lap joint in Carpentry shop. CO2, CO3
Experiment 3 To make a cross-half lap joint in Carpentry shop. CO2, CO3
Experiment 4 To make a square fit from the given mild steel pieces in fitting shop. CO3, CO5
Experiment 5 To prepare a V-Fit from the given mild steel pieces in fitting shop. CO3, CO5
Experiment 6 To make a rectangular tray of specified dimensions in sheet metal shop. CO2, CO5
Experiment 7 To make a Lap joint, using the given mild steel pieces using arc welding. CO3, CO5
Experiment 8 To perform step turning and taper turning operations on the given work
CO5
piece
Experiment 9 To prepare a sand mold, using the given single piece pattern CO2
Experiment To prepare a sand mold, using the given Split-piece pattern.
CO2
10
Mode of Practical
examination
Weight- age CA MTE ETE
Distribution 60% 0% 40%
Text book/s* 1. Raghuwanshi B.S., Workshop Technology Vol. I & II, Dhanpath Rai & Sons.
2. Kannaiah P. and Narayana K.L., Workshop Manual, 2nd Edn, Scitech publishers.
3. John K.C., Mechanical Workshop Practice. 2nd Edn. PHI 2010.
4. Jeyapoovan T.and Pranitha S., Engineering Practices Lab Manual, 3rd Edn. Vikas
Pub.2008.