BLOCK # 2

O-Xylene Transfer
Area Classification:
 O-xylene Transfer Pumps G-504 A/B
 Ortho-xylene filters FIL-12 A/B

The main hazards of the unit:

 when o-xylene is released, personnel may be poisoned;
 in the event of a fire in the unit with the subsequent explosion of o-xylene, damage to pipelines,
equipment and structures is possible, poisoning, injury and thermal burns of personnel are possible.
 Maximum possible discharge: o-xylene kg
 MPC in the air of the working area: - o-xylene 50 mg / m3.

SCHEME FOR CONSTRUCTING THE SCENARIOS OF EMERGENCY AND DEVELOPMENT

INCIDENTS AND ACCIDENTS IN UNIT NO. 2
 Material Wear or External Factors i.e.
Repair Errors Terrorist Act
Fatigue Weather, Nature

A.2 Depressurization, damage to the technical device, Ejection,

spillage, outflow of the medium from the technical device
Steam gas Phase

A.2.1
Formation of toxic
cloud on open area A.2.1.2

A.2.1.1
Cloud Explocion

Toxic Cloud Spread

Descriptions of action to localize and eliminate incidents and accidents in block no. 2
 Position
Technical means (systems),
number, name Performers and measures (actions) to localize, eliminate the accident,
optimal methods of emergency Responsible
and alarm protect personnel and the procedure for their implementation
protection
code
A.2.1. Leak on Technical means, systems: 1. Warn others, inform the shift engineer; turn on nearest emergency call First to see
suction or - signaling light and sound on the point
discharge line Control room when the set level is 2. Stop taking o-xylene by stopping the pump for pumping o-xylene G-503 Oxidation operator
G-504 A/ B. exceeded; A/B if in progress,
- Self-containing breathing 3. Call the fire department by phone. , plant HSE by phone. , if Shift engineer
A.2.2. Bulk apparatus. necessary, inform the first-aid team or call FIEDMC emergency or 1122
leakage - Gas analyzers with alarm system service by phone. ;
explosive and in DCS room - Assess the situation, identify the number and location of people caught in
toxic gas - Tank periphery dyke for the accident, stop carrying out repair, construction and installation work;
mixture confining. - Set up a cordon around the accident area;
formation Optimal methods of emergency - Take measures to exclude the occurrence of a fire by the forces of the shift
protection firefighting team, to save people.
A.2.2.1. Air 1. Gas analyzers with alarm system - Put on the SCBA and close suction isolating suction isolation on T503, Oxidation operator
pollution. in DCS room. G504 A/B. Isolate leak pipe.
2. Shutdown of the emergency - Shut down reactor if necessary Boardman
section of the pipeline, equipment. 4. Disconnect power supply pump motors G-504 A/B. G503 A/B. Electrician on duty
6. Deploy fire-extinguishing means; limit the filling area with sand. Shift firefighting
team
7. Organize meeting with FIEDMC team and locate them to the source. Boardman
8. Arrived FIEDMC firefighting team will take charge of the emergency
and shift firefighting team will coordinate with them. Firefighting teams
 Position
Technical means (systems),
number, name Performers and measures (actions) to localize, eliminate the accident,
optimal methods of emergency Responsible
and alarm protect personnel and the procedure for their implementation
protection
code
A.2.1. Leak on Technical means, systems: 1. Warn others, inform the shift engineer; turn on nearest emergency call First to see
suction or - Signaling light and sound on the point
discharge line Control room when the set level is 2. Stop taking o-xylene by stopping the pump for pumping o-xylene G-503 Oxidation operator
G-504 A, B. exceeded; A/B if in progress,
- Self-containing breathing 3. – Shut down reactor Boardman
A.2.2. Bulk apparatus. - Call the fire department by phone. , plant HSE by phone. , if Shift engineer
leakage - gas analyzers with alarm system necessary, inform the first-aid team or call FIEDMC emergency or 1122
explosive and in DCS room service by phone. ;
toxic gas - Tank periphery dyke for - Assess the situation, identify the number and location of people caught in
mixture confining. the accident, stop carrying out repair, construction and installation work;
formation Optimal methods of emergency - Set up a cordon around the accident area;
protection - Take measures to exclude the occurrence of a fire by the forces of the shift
A.2.2. 2. 1. Emergency stop unloading firefighting team, to save people.
Explosion, pumps. - Put on the SCBA and close suction isolating suction isolation on T-503, Oxidation operator
fire. 2. Shutdown of the emergency G-504 A/B. Isolate leak pipe, if possible and safe.
section of the pipeline, equipment. -4. Disconnect power supply pump motors G-504 A/B, G-503 A/B. Electrician on duty
5. Deploy fire extinguishing means, restrict the place of pouring with sand Shift firefighting
to limit the filling area and begin to eliminate the fire source before the team
arrival FEDMIC firefighting team.
6. Organize meeting with FIEDMC team and locate them to the source. Boardman
7. Arrived FIEDMC firefighting team will take charge of the emergency Firefighting teams
and shift firefighting team will coordinate with them.