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The following maintenance procedure refers to the JCB engine only. It does not apply to the machine or equipment in which it
is installed. Consult the manufacturers operation manual for further information.

Table 1. All Applications Except Generator Set Applications

Component Operation 10
h 50
h 500
h 1,000
h 2,000
h 8,000
h
Engine
Oil level Check
Coolant Quality/
Check
level
Coolant or Oil
Check
Leaks
Check for
Water Sedimenter Contamination
and Drain
Fuel Filter
(machine Change
mounted)
Oil and Filter(1, 2,
Change
3)

All Hoses -
Check
Condition
Radiator(4) Clean
FEAD (Front End
Accessory Drive) Check
Belt Condition
Fuel Filter (engine
Change
mounted)
Air Cleaner Outer
Change
Element(4)
Crankcase
Change
Ventilation Filter(5)
Air Cleaner Inner
Change
Element
Valve Check and
Clearances(6) Adjust
Oil Filler and
Change
Dipstick O-rings
Cooling system Drain and Fill
FEAD Belt Change
Injectors(6) Change
Injector(s) Leak-
Change
Off Rail(6)
High Pressure Fuel
Change
Lines(6)

(1) If operating under arduous conditions, do an engine oil flush (use the normal recommended engine oil) every 250 hours.
Change the engine oil and filter every 250 hours. Change oil and filter every 250 hours if the engine is operated at >70% duty
factor.

(2) The oil service interval will be affected if there is a high sulphur content in the fuel. Refer to Fluids, Lubricants and Capacities,
Fuel for more information.

(3) When the engine is operated with B20 biodiesel change the engine oil and filter every 250 hours. Other service requirements
apply. Refer to Fluids, Lubricants and Capacities, Fuel for more information about operating the engine with B20 biodiesel.

(4) If operating in dusty adverse working environments, do these jobs more frequently.

(5) If >65% duty factor, change crankcase filter at 500 hours.(Duty factor is the amount of fuel consumption in normal operating
conditions compared with fuel consumption at maximum fuel flow/power.)

(6) These jobs must be done by a qualified engineer.

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Table 2. Generator Set Applications Only

Component Operation 10
h 50
h 500
h 1,000
h 2,000
h 4,000
h 8,000
h
Oil level Check
Coolant
Check
Quality/ level
Coolant or Oil
Check
Leaks
Check for
Water
Contamination
Sedimenter
and Drain
Fuel Filter
(machine Change
mounted)
Change and
Oil and Filter(1,
2, 3)
flush with oil
grade C4.
All Hoses -
Check
Condition
Radiator(4) Clean
FEAD Belt
Check
Condition
Fuel Filter
(engine Change
mounted)
Air Cleaner
Outer Change
Element(4)
Crankcase
Ventilation Change
Filter(5)
Air Cleaner
Change
Inner Element
Valve Check and
Clearances(6) Adjust
Oil Filler and
Change
Dipstick O-rings
Cooling system Drain and Fill
FEAD Belt Change
Injectors(6) Change
Injector(s)
Change
Leak-Off Rail(6)
High Pressure
Change
Fuel Lines(6)

(1) If operating under arduous conditions, do an engine oil flush (use the normal recommended engine oil) every 250 hours.
Change the engine oil and filter every 250 hours. Change oil and filter every 250 hours if the engine is operated at >70% duty
factor.

(2) The oil service interval will be affected if there is a high sulphur content in the fuel. Refer to Fluids, Lubricants and Capacities,
Fuel for more information.

(3) When the engine is operated with B20 biodiesel change the engine oil and filter every 250 hours. Other service requirements
apply. Refer to Fluids, Lubricants and Capacities, Fuel for more information about operating the engine with B20 biodiesel.

(4) If operating in dusty adverse working environments, do these jobs more frequently.

(5) If >65% duty factor, change crankcase filter at 500 hours.(Duty factor is the amount of fuel consumption in normal operating
conditions compared with fuel consumption at maximum fuel flow/power.)

(6) These jobs must be done by a qualified engineer.

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