B. Rajesh Kumar

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Energy Conversion and Management 119 (2016) 246–256

Contents lists available at ScienceDirect

Energy Conversion and Management


journal homepage: www.elsevier.com/locate/enconman

A comparative analysis on combustion and emissions of some next


generation higher-alcohol/diesel blends in a direct-injection diesel
engine
B. Rajesh Kumar a,b,⇑, S. Saravanan c, D. Rana d, A. Nagendran e
a
Research Centre, Department of Mechanical Engineering, Sri Venkateswara College of Engineering, Chennai, TN, India
b
IC Engines Division, Department of Mechanical Engineering, Jeppiaar Institute of Technology, Chennai, TN, India
c
Engine Research Lab, Department of Mechanical Engineering, Sri Venkateswara College of Engineering, Chennai, TN, India
d
Department of Chemical and Biological Engineering, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
e
PG & Research Department of Chemistry, Polymeric Materials Research Lab, Alagappa Govt. Arts College, Karaikudi, TN, India

a r t i c l e i n f o a b s t r a c t

Article history: Higher alcohols are attractive next generation biofuels that can be extracted from sugary, starchy and
Received 18 February 2016 ligno-cellulosic biomass feedstocks using sustainable pathways. Their viability for use in diesel engines
Received in revised form 14 April 2016 has greatly improved ever since extended bio-synthetic pathways have achieved substantial yields
Accepted 15 April 2016
of these alcohols using engineered micro-organisms. This study sets out to compare and analyze the
Available online 20 April 2016
effects of some higher alcohol/diesel blends on combustion and emission characteristics of a direct-
injection diesel engine. Four test fuels containing 30% by vol. of iso-butanol, n-pentanol, n-hexanol and
Keywords:
n-octanol (designated as ISB30, PEN30, HEX30 and OCT30 respectively) in ultra-low sulfur diesel
Diesel engine
Combustion analysis
(ULSD) were used. Results indicated that ISB30 experienced longest ignition delay and produced
Pentanol highest peaks of pressure and heat release rates (HRR) compared to other higher-alcohol blends.
Long-chain alcohol The ignition delay, peak pressure and peak HRR are found to be in the order of (from highest to lowest):
Butanol ISB30 > PEN30 > HEX30 > OCT30 > ULSD. The combustion duration (CD) for all test fuels is in the
Higher carbon alcohol sequence (from shortest to longest): ISB30 < PEN30 < HEX30 < OCT30 < ULSD. Experimental mass fraction
burned profiles fitted using the Wiebe’s function revealed that the burning rate at the start of combustion
is rapid for ISB30 followed by PEN30, HEX30, OCT30 and ULSD. From the emissions standpoint, NOx
emissions decreased for all blends at low/medium loads but increased for PEN30 and HEX30 at high
engine loads only. Smoke opacity is low for all blends due to their oxygenated nature and was of the order
(from highest to lowest): ULSD > OCT30 > HEX30 > PEN30 > ISB30. HC emissions are high for ISB30 and
PEN30 while it decreased favorably for HEX30 and OCT30. It was of the order (from highest to lowest):
ISB30 > PEN30 > ULSD > HEX30 > OCT30. CO emissions of the blends followed the trend of smoke
emissions and remained lower than ULSD with the following order (from highest to lowest):
ULSD > OCT30 > HEX30 > PEN30 > ISB30.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction (green-house gases) emissions, toxic pollutants (smoke and NOx)


and rigorous emission regulations are driving the scientific com-
Diesel engines are more popular energy conversion devices munity to find alternative renewable biofuels for use in diesel
because of their higher fuel conversion efficiency, higher torque engines. Recently higher alcohols have gathered interest among
capability, higher durability and lower hydrocarbon and carbon engine researchers to use them in diesel engines either as a neat
monoxide (HC & CO) emissions when compared to gasoline fuel or as a blending component because they offer higher calorific
engines. Increasing concerns of fossil fuel depletion, oil-price value, higher cetane number, better blend stability and lower
volatility, burgeoning energy demands, global warming by GHG vapor pressure when compared to other widely-studied lower
alcohols like ethanol and methanol. The term ‘higher alcohol’ refers
to a series of straight and branched chain alcohols that consists of
⇑ Corresponding author at: IC Engines division, Department of Mechanical
Engineering, Jeppiaar Institute of Technology, Chennai, TN, India.
four or more carbon atoms like butanol (C4), pentanol (C5), hexanol
E-mail addresses: rajesh_thermal@yahoo.com (B. Rajesh Kumar), saran@svce.ac. (C6), heptanol (C7), octanol (C8), dodecanol (C12) and phytol (C20)
in (S. Saravanan), rana@uottawa.ca (D. Rana), nagimmm@yahoo.com (A. Nagendran).

http://dx.doi.org/10.1016/j.enconman.2016.04.053
0196-8904/Ó 2016 Elsevier Ltd. All rights reserved.
B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256 247

Fig. 1. Molecular structure of some higher alcohols.

Table 1
Properties of higher alcohols [1,5] in comparison with diesel and other lower alcohols.

Properties Diesel Methanol Ethanol Iso-Butanol n-Pentanol n-Hexanol n-Octanol


Molecular weight (kg/kmol) 190–211.7 32.04 46.07 74.12 88.15 102.18 130.23
C (wt%) 86.13 37.48 52.14 64.82 68.13 70.52 73.72
H (wt%) 13.87 12.48 13.02 13.49 13.61 13.70 13.82
O (wt%) 0 49.93 34.73 21.59 18.15 15.70 12.29
Stoichiometric A/F ratio 14.67 6.47 9.01 11.21 11.76 12.15 12.71
Solubility (g/L) Immiscible Miscible Miscible 77 22 7.9 4.6
Cetane number 52 5 8 <15 20 23 37
Self-ignition temperature (°C) 254–300 463 420 415 300 285 270
Density (kg/m3) at 15 °C 835 791.3 789.4 802 814.8 821.8 827
Viscosity at 40 °C (mm/s2) 2.72 0.58 1.13 2.63 2.89 4.64 5.8
Lower heating value (MJ/kg) 42.49 19.58 26.83 33.64 34.65 36.4 37.53
Latent heat of evaporation (kJ/kg)a 270–375 1162.64 918.42 684 647.1 603.0 545.0
Vapor pressure (mmHg) 0.4 127 55 10.4 6 0.928 0.08
Boiling point (°C) 180–360 64.7 78.3 108 137.9 157 195
Flash point (°C) >55 11–12 17 28 49 63 81
a
Data from Refs. [6,7].

Table 2
Microbial production of higher alcohols from engineered microbes with their yield.

Higher alcohol Engineered host organisms Source Yield


Iso-butanol E. coli Glucose 22 g/L [9]
E. coli Glucose 50 g/L [12]
Saccharomyces cerevisiae Glucose 0.143 g/L [13]
Clostridium cellulolyticum Cellulose 0.66 g/L [14]
Ralstonia eutropha Formate 0.846 g/L [15]
Corynebacterium glutamicum Glucose 12.6 g/L [16]
Synechococcus elongates CO2 + H2O + Light 0.45 g/L [17]
Bascillus subtilis Glucose 2.62 g/L [18]
n-pentanol E. coli Glucose 204.7 mg/L [11]
E. coli Glucose 2.22 g/L [19]
n-hexanol E. coli Glucose 302 mg/L [10]
E. coli Glucose 18.5 mg/L [11]
E. coli Glucose 47 mg/L [19]
Clostridium carboxidivorans Syngas 0.9 g/L [20]
Clostridium acetobutylicum Glucose 30 mg/L [21]
Ralstonia eutropha Glucose 280 mg/L [21]
n-octanol E. coli Glucose 62 mg/L [5]
E. coli Glucose 2 mg/L [10]
E. coli Glucose 70 mg/L [21]

[1]. The molecular structures of some higher alcohols are portrayed non-petroleum resources [8]. Higher alcohols have never been able
in Fig. 1. to be produced in larger quantities that make them potentially
Higher alcohols are found to be less corrosive on fuel injection viable for use in diesel or gasoline engines until Atsumi et al. [9]
and delivery systems due to their less hygroscopic nature than achieved a high yield of 20 g/L of iso-butanol from glucose using
ethanol [2]. They have high flashpoints that offer safer storage the valine pathway in a lab-scale fermentor employing engineered
and handling within the existing fuel distribution infrastructure. Escherichia coli. Since then, bio-synthetic pathways have been
Their lower vapor pressures cause less evaporative emissions [3]. extended to produce n-pentanol, n-hexanol, n-heptanol and
Though longer-chain alcohols have less oxygen content, they can n-octanol by employing larger substrates [10,11]. Table 2 provides
still enhance the premixed combustion phase with their relatively the details of microbial production of these alcohols from
longer ignition delays allowing sufficient mixing of air/fuel and engineered micro-organisms with their yield data.
also improve the diffusion combustion phase [1]. Furthermore, It could be inferred from Table 2 that the last decade has wit-
alcohols with longer carbon chains consume less energy during nessed a significant amount of research to produce greater yields
its production when compared to other lower alcohols since the of higher alcohols through biosynthesis. To complement these
biological process of breaking down large macromolecules can stop efforts, several experimental and chemical kinetic modeling stud-
earlier [4]. The properties of higher alcohols in comparison with ies have been carried out. Fundamental combustion studies on
diesel and other lower alcohols are listed in Table 1. iso-butanol [22–27], n-pentanol [28–32], n-hexanol [30,33,34]
The use of higher alcohols was earlier thwarted by high produc- and n-octanol [6,35] were conducted which included information
tion costs, prolific use in food industry and limited production from on its oxidation, laminar burning velocities, flame structure,
248 B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256

reaction rates and pathways, species concentration data, stable (Purity: 99%, CAS No: 111-87-5) were procured from Merck Millipore,
intermediate species and ignition delay times. India. All these alcohols are certified to be of analytical grade.
The compatibility of these alcohols in diesel engines has Ultra-low sulfur diesel (ULSD) fuel which forms the reference fuel
prompted engine researchers to use them in their neat or blended for this study was obtained from Indian oil corporation, Chennai.
form in diesel engines to analyze their combustion, performance The test fuels were prepared by mixing all alcohols individually
and emission characteristics under various combustion strategies. with ULSD in blending ratio of 30/70 by vol. and are designated
Unlike n-butanol, which is heavily researched in the last 5 years, as ISB30, PEN30, HEX30 and OCT30. No cetane improvers or surfac-
only a handful of research exists with iso-butanol [8,36–41] and tants were added. The choice of 30% higher alcohol/diesel blend is
n-pentanol usage [4,41–46] in diesel engines. These studies collec- governed by the fact that the variations of combustion and emis-
tively demonstrated that ignition delay increased with increasing sion parameters are relatively discernible for higher percentages
alcohol content in the blends as a result of their lower cetane num- of these alcohols. The choice of iso-butanol over n-butanol in this
ber. The peaks of in-cylinder pressure and heat release rate study was made after carefully considering several advantages of
increased with alcohol addition as a result of enhanced premixed iso-butanol over n-butanol. In the recent years, iso-butanol is
combustion phase caused by the prolonged ignition delay. Smoke increasingly favored by the industry because n-butanol production
emissions generally decreased with increasing alcohol content in technology is handicapped by high energy cost due to its
the blends. NOx emissions remained low with iso-butanol/diesel production in low concentrations and significant volumes of water
blends at all loads and n-pentanol/diesel blends only at low/med- processed even with new Clostridia strains [27]. E. coli can be
ium loads. NOx emissions increased invariably at high loads with engineered to produce 22 g/L of iso-butanol, a value that exceeded
the addition of n-pentanol. most of the native n-butanol production quantities using the
So far only one study has investigated the combustion, emission valine biosynthetic pathway [53,54]. Moreover, optimization of
and performance of a diesel engine using n-hexanol/diesel blends iso-butanol production from glucose has achieved a yield of 50 g/L
up to 50% by vol [47]. Addition of n-hexanol also increased the using the valine pathway [13] when compared to the modified
ignition delay along with slightly higher peaks of pressure and CoA (Coenzyme A) pathway that yielded only 30 g/L of n-butanol
HRR. NOx increased but the smoke was substantially reduced with [55] in lab-scale fermenters with engineered E. coli. Another advan-
n-hexanol addition. Till date, there have been far fewer studies that tage is that existing ethanol plants that use corn, sugarcane and
used n-octanol in considerable proportions in diesel engines. cellulose as feedstock can be re-purposed to produce iso-butanol
McCormick et al. [48] reported simultaneous reduction of PM by just modifying the bio-catalyst as demonstrated by Gevo [56].
and NOx by 12% and 3%, respectively, by adding 1-octanol at Further, iso-butanol/diesel blends reportedly present higher peak
2 wt% of oxygen with diesel in a 2-stroke diesel DI engine. Heuser pressures and higher premixed heat release rates than n-butanol/
et al. [49] used neat n-octanol in a compression-ignition engine diesel blends [39]. It also causes a longer ignition delay than
and reported PM emissions to reduce by 20-fold than a diesel n-butanol/diesel blends which is necessary for effective premixing
fuelled engine. Zhang et al. [50] tested n-octanol/diesel blend of air/fuel mixture before combustion and iso-butanol produces
(30 vol%) with hydro-treated vegetable oil (HVO) or di-tertiary- lowest smoke emissions among all the other isomers [57,58].
butyl peroxide (DTBP) as cetane improvers at various operating The properties of test fuels were measured by ASTM test meth-
points from the European stationary cycle and obtained less smoke ods at the Polymeric Materials Research Laboratory in Alagappa
and high NOx. Deep et al. [51] compared the use of 1-octanol at dif- College, Tamil Nadu and are presented in Table 3. The cetane
ferent blend ratios (10%, 20% and 30% v/v) with diesel in a medium indices of the test fuels were estimated by the four variable equa-
capacity unmodified diesel engine. NOx levels were reduced with tion as stipulated by ASTM 4737 using the test fuel’s density and
increasing octanol content in the blend and the engine efficiency T10, T50 and T90 distillation points. Diesel injected at standard
was slightly affected. Heuser et al. [6] analyzed the combustion injection timing is designated as ‘ULSD’ throughout the discus-
and emission behavior of 1-octanol and di-n-butyl ether in a single sions. Solubility of all blends was checked and no phase separation
cylinder engine. Ignition delay prolonged with 1-octanol. Soot was found after several weeks of observation. However the blends
emissions reduced by 5-fold and a reduction in total particle num- were stirred well just before refueling using an electric mixer to
ber by up to 80% was achieved. Hoppe et al. [52] found favorable ensure consistency.
soot/NOx trade-off over the entire engine load range with n- Fig. 2 illustrates the variations of ASTM properties for all higher
octanol/diesel blends. For further reading on higher alcohols usage alcohol/diesel blends. Since these properties are of different units,
in diesel engines, a detailed and exhaustive review can be obtained they are scaled downed to dimensionless numbers in order to
from a recent article by this research group [1]. represent them in a single graph. Equally from Table 1 and Fig. 2,
Filling a gap in the existing body of literature of higher alcohols, the cetane number is seen to be increasing from iso-butanol to
this research presents a vis-a-vis study that compares and analyzes n-octanol both in its neat and blended states. The fuel molecular
four higher alcohol/diesel blends (iso-butanol, n-pentanol, structure affects the combustion process mainly through ignition
n-hexanol and n-octanol) in the same light-duty, single cylinder, delay, which is a direct result of low temperature ignition reactions
and direct injection diesel engine under similar operating condi- of the fuel molecules. Increase in length of carbon chains is known
tions. To the authors’ knowledge, this is the first time that such a to improve the ignition quality of alcohol molecules which in-turn
comparative evaluation is reported for many higher alcohol/diesel influences the ignition delay. Ignition delay decreases with an
blends in the same engine and operating conditions concerning increase in carbon chain length which is partly due to the increase
combustion and emission characteristics of the engine. in the number of secondary C–H bonds and the greater ability of
the fuel peroxy radicals to isomerize [59]. Though the oxygen
content of higher alcohols decreases with increase in number of
2. Materials and methods carbon atoms (as seen from Fig. 2), the hydroxyl (–OH) radicals
would still populate fuel-rich regions and would help the unsatu-
2.1. Test fuels rated HC species to get oxidized instead of participating in soot
growth reactions [60]. This fuel-borne oxygen strongly influences
Iso-butanol (Purity: 99%, CAS No: 78-83-1) and n-pentanol the combustion behavior through local air/fuel ratio in various
(Purity: 98%, CAS No: 71-41-0) were procured from AVRA Synthe- zones and affects in-cylinder temperature and emission formation
sis, India. n-hexanol (Purity: 98%, CAS No: 108-93-0) and n-octanol [61,62]. The kinematic viscosity and density of the test fuels
B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256 249

Table 3
Properties of test fuels.

Properties Test method ULSD ISB30 PEN30 HEX30 OCT30


Oxygen (wt%) – 0 6.378 5.25 4.71 3.69
Volumetric energy density (MJ/m3) – 36852.6 32481.9 33715.2 34549.0 34997.9
Calculated cetane index ASTM D4737 52 40.9 42.4 43.3 46.5
Low heating value (MJ/kg) ASTM D240 43.356 38.854 40.233 41.12 41.542
Kinematic viscosity at 40 °C (mm2/s) ASTM D445 3.522 3.245 3.321 3.86 4.74
Density (kg/m3) ASTM D4052 850 836 838 840.2 842.47
Flash point (°C) ASTM D93 72 28 49 63 70

purposes in India. The existing population of these diesel driven


pump-sets in the country is about 14.42 million [65]. According
to a survey carried out by the Indian Petroleum Conservation
Research Association (PCRA), the annual production of diesel
driven pump-sets is 1.5 million with an expected annual growth
of 7%. This sector recorded a consumption of 6 MMT (Million
Metric Tons) of diesel which is about 8.55% of India’s total diesel
consumption (69 MMT) in the year 2012–2013 [66]. Nevertheless,
a large population of farmers in India are severely exposed to toxic
diesel exhaust emanating from these stationary equipment. Hence
this engine is chosen for this study. Specifications of this engine are
given in Table 4.
The schematic diagram of the experimental setup is depicted in
Fig. 3. A swinging field electrical dynamometer was used to apply
the load on the engine. This electrical dynamometer consists of a
5-kVA AC alternator (220 V, 1500 rpm) mounted on bearings and
Fig. 2. Comparison of ASTM properties (expressed as dimensionless numbers) of on a rigid frame for a swinging field type loading. The output
higher alcohols.
power was obtained by measuring the reaction torque using a
strain gauge type load cell. The pressure inside the combustion
Table 4 chamber was measured using an AVL GH12D miniature pressure
Engine specifications. transducer connected to an AVL3066A02 Piezo Charge Amplifier.
The crank angle and the position of top dead center (TDC) were
Make and model Kirloskar, TAFI make
measured using an AVL364 Angle Encoder. The charge amplifier
Number of cylinders One
and the encoder were connected to an AVL 615 Indimeter A/D card,
Bore 87.5 mm
Stroke 110 mm
which converts analog input to digital output. Al/Cr K-type ther-
Swept volume 661 cm3 mocouple was used to measure the exhaust gas temperature.
Clearance volume 36.87 cm3 AVL 615 Indimeter software was used to analyze the output data
Compression ratio 17.5:1 from the A/D card. This generates a pressure-crank angle diagram
Rated output 4.4 kW at 1500 rpm
that indicates the variation of pressure and heat release rate at
Rated speed 1500 rpm
Injection type Direct injection every crank angle and also indicates the crank angles at which
Injection pressure 210 bar the combustion starts and the percentage (10%, 50%, & 90%) of heat
Fuel injection timing 23°CA bTDC released during the combustion. Measurements of all these param-
Fuel injection duration 20–30°CA
eters were carried out for 100 cycles and the average value of these
cycles was recorded as a measured parameter at that load.
Start of fuel injection (SOI) was determined at static conditions
increases in the order: ISB30 < PEN30 < HEX30 < OCT30, which
using the spill method. The fuel injection pump outlet was discon-
implies the spray and atomization characteristics of test fuels is
nected and connected to an annular tube specially designed for this
better when the number of carbon atoms decreases. High viscosity
purpose. By slowly rotating the flywheel, fuel was made to spill out
is also advantageous in reducing the wear of moving parts in the
from the tube. The flywheel was provided with divisions on its
fuel systems and in the engine. The calorific value of the blends
circumference. The distance of the spill out point from the TDC
increases with an increase in carbon number as seen from Fig. 2.
position on flywheel was converted into degrees as the start of fuel
Though the latent heat of vaporization of alcohols decreases with
injection angle. While this method of SOI measurement gives
increase in its carbon content, it is generally higher than diesel
acceptable relative results, it should be noted that it is not possible
(From Table 1). Therefore when it vaporizes, more heat is absorbed
to achieve absolute accuracy. A similar method was also used
from the surroundings and produces a cooling effect on the cylin-
earlier to determine the SOI of this engine [67]. NOx, HC and CO
der charge which might be beneficial in bringing down in-cylinder
emissions were measured using MRU Delta 1600L exhaust gas ana-
temperatures and in-turn NOx emissions [63,64]. However, charge
lyzer and smoke opacity was measured using AVL 439 opacimeter.
cooling also affects the ignition delay which may not be beneficial
with low cetane number fuels.
2.3. Error analysis
2.2. Test engine and facilities
Errors and uncertainties in the experiments can arise from
Tests were performed in a naturally-aspirated, constant-speed instrument selection, condition, calibration, environment, observa-
(1500 rpm), single-cylinder, four-stroke, direct-injection diesel tion, reading and test planning [68]. Therefore, it is necessary to
engine which is widely used to drive pump-sets for irrigation establish the accuracy of the experiments by carrying out an error
250 B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256

Fig. 3. Schematic of the experimental setup.

Table 5
Range, accuracy and percentage uncertainties of instruments used.

Instrument Measured quantity Range Accuracy Uncertainties, %


Gas analyzer NOx 0–5000 ppm ±10 ppm 0.20
HC 0–20,000 ppm ±20 ppm 0.20
CO 0–20% ±0.02% 0.15
Opacimeter Smoke opacity 0–100% ±1% 1.00
Speed measuring unit Engine speed 0–9999 rpm ±10 rpm 0.15
Pressure transducer Cylinder pressure 0–250 bar ±0.1 bar 0.10
Crank angle encoder Crank angle 0–360° ±1° 0.20

analysis. The magnitudes of error in various measured parameters was recorded. Before refueling, the engine was allowed to run for
namely speed, pressure, crank angle and exhaust emissions were some time in-order for it to consume the fuel that remained in
estimated from the minimum values of output and accuracy of the fuel system during the previous trial. Later the engine was
the instruments using the root-mean square method [69,70]. run with the next test fuel.
Table 5 shows the range, accuracy and uncertainties of the instru-
ments used in this study.
3. Results and discussion
2.4. Test procedure
The results of the combustion and emission characteristics are
presented and discussed for higher alcohol/diesel blends with ref-
All the tests were conducted under steady state conditions. No
erence to baseline diesel operation. Some results were analyzed
modifications were made to the test engine. Since the calorific
only at high load conditions for the sake of brevity of space of this
value and oxygen contents of the test fuels vary, the comparison
paper and also because the fuel/air mixture has longer residence
between them was effected at the same load, i.e. brake mean effec-
time at low speed and high load conditions.
tive pressure (BMEP) and not at the same fuel injection rates or
air/fuel ratio. The temperature of the lubricating oil was main-
tained between 85 and 90 °C. The engine was operated at the man- 3.1. Combustion analysis
ufacturer recommended injection timing of 23°CA before top dead
center (bTDC) and the injection pressure was kept constant at Combustion characteristics were analyzed based on in-cylinder
210 bar throughout the study. There is a single-main injection in pressure measurements. HRRs were deduced from the pressure
which the fuel injection duration is varied between 20 and 30°CA data that is averaged over 100 cycles to minimize the effect of
in order to produce the same work output under varying load con- cycle-to-cycle variations. Ignition delay is actually the time lag
ditions. The engine was warmed up for 10 min to allow for stabi- between the SOI and the start of combustion when the fuel–air
lization before the readings were recorded. In each test, the mixture is ignited. However due to vaporization effects, the apparent
combustion data generated from the AVL 615 Indimeter software, HRR curve will exhibit negative values before combustion. The
exhaust smoke and oxides of nitrogen only were recorded. For each start of combustion is taken as the crank angle at which the apparent
engine operating point and test fuel blend, the measurements were HRR changes from negative to positive. Hence, the SOI is taken as
repeated three times and the mean value was reported. The coeffi- the crank angle (CA) at which the nozzle needle lifts by 5%. Fig. 4
cient of variance (standard deviation divided by the mean value) shows in-cylinder pressure and HRR profiles for all test fuels at
for all reported quantities was found to be less than 3% which sig- high engine load that corresponds to the BMEP of 5.3 bar.
nifies that the measurements were repeatable within the experi- One can observe from Fig. 4 that the ignition delay of ISB30
mental uncertainties. At first, the engine was run with diesel fuel stands out from the other test fuels. Iso-butanol has the longest
which forms the reference fuel for this study. The baseline data ignition delay due to its lowest cetane number among all alcohols.
B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256 251

Fig. 4. Variations of (a) in-cylinder pressure versus crank angle and (b) HRR versus crank angle for all test fuels at BMEP = 5.3 bar and speed = 1500 rpm.

Degree of branching in alcohols also affects the ignition delay. injected into the cylinder during this delay period. As a result,
Higher the degree of branching, longer the ignition delay is. This ISB30 shows an enhanced premixed combustion phase due to its
is due to slower H-abstraction and inhibition of isomerization in longest ignition delay among other test fuels. The low viscosity
branched chain alcohols (like iso-butanol in Fig. 1) that increases of ISB30 also leads to better fuel atomization and spray character-
the ignition delay when compared to straight chain alcohols [59]. istics. Peak in-cylinder pressure and peak HRR generated by the
It can be observed from Fig. 4 that the order of ignition delay is test fuels are of the following order (from highest to lowest):
(from shortest to longest): ULSD, OCT30, HEX30, PEN30 and ISB30 > PEN30 > HEX30 > OCT30 > ULSD.
ISB30. This order directly correlates to the lowering cetane number In this study, CA10 implies the crank angle at which 10% of the
from ULSD through ISB30 as seen in Table 3. Earlier studies have mass fraction is burned and MFB10 indicates the percentage of
reported a decrease in ignition delays with increasing carbon chain mass fraction burned up to 10°CA from the start of combustion.
length for all functional groups [71,72]. Fig. 5a shows the percentage of mass fraction burned (MFB) as a
At the end of the ignition delay, the ‘‘premixed combustion’’ function of crank position for all higher alcohol/diesel blends at
consumes most of the vaporized fuel present in the combustion BMEP = 5.3 bar. Wiebe’s function, which is most commonly used
chamber. The ability of the fuel to mix well with air and burn is in engine modeling, is employed to estimate the mass fraction
manifested in the form of cylinder pressure. High peak pressure burned as a function of crank position. It is expressed as shown
and maximum rate of pressure rise correspond to a large amount in Eq. (1),
of fuel burnt during the premixed combustion phase [73]. ISB30 n  mþ1 o
hh i
exhibits highest peaks of in-cylinder pressure and HRR as inferred a Dhc
x¼1e ð1Þ
from Fig. 4. The sequence of peak pressure and HRR for the test
fuels is (from highest to lowest): ISB30 > PEN30 > HEX30 > where Dhc is the combustion duration in crank angle degree, h is the
OCT30 > ULSD. instantaneous crank angle, hi is the crank angle degree at the start of
Premixed combustion phasing mainly depends on the time combustion, a is the parameter that characterizes the completeness
available for air–fuel mixing before ignition. As mentioned earlier, of combustion (for MFB = 90%, a = 2.3026), and m is the shape
long ignition delay is a characteristic of alcohol combustion due to factor that signifies the rate of combustion which is expressed as
its low cetane number. Therefore, more quantity of fuel gets in Eq. (2),

Fig. 5. (a) Mass fraction burned (MFB) as a function of crank angle and (b) Shape factor ‘m’ of Wiebe function for all test fuels at BMEP = 5.3 bar and speed = 1500 rpm.
252 B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256

0:1
ln 0:9 Table 6
m ¼ f ðh10  h90 Þ ¼   ð2Þ Combustion parameters for all test fuels at BMEP = 5.3 bar and speed = 1500 rpm.
ln hh90
10
hi
hi
Test CD ID m IMEP ROPR Pmax HRRmax
fuel (°) (°) (–) (bar) (bar/°) (bar) (J/°)
It is characterized by a S-shaped curve as seen in Fig. 5a in which
the burning rate of fuel/air mixture increases from ‘0’ as the com- ULSD 54.45 20.10 1.02 7.33 5.44 68.33 81.7
ISB30 47.20 22.95 0.92 8.09 8.98 75.63 148.9
bustion starts and tends exponentially to ‘1’ as the combustion ends
PEN30 48.60 21.15 0.92 7.82 8.17 74.81 106.9
[74]. The experimental mass fraction burned profiles were fitted HEX30 49.70 20.75 0.92 7.55 7.57 69.45 87.9
using the Wiebe’s function by defining the shape factor ‘m’ as a OCT30 54.10 20.55 0.95 7.47 5.91 69.38 86.5
function of CA10 and CA90 [75]. It can be seen that the burning rate
is highest at the start of combustion (SOC) for ISB30 which directly
correlates to its highest premixed heat release. The mass fraction HC species to get oxidized instead of participating in soot growth
burned for ULSD is the least. reactions. With the combustion assisted by the presence of fuel-
Fig. 5b compares the values of shape factor ‘m’ of Wiebe’s func- bound oxygen, higher fraction of alcohol in the blends causes lower
tion for ULSD and higher alcohol/diesel blends which signifies rate smoke opacity. Fig. 7a portrays the variations of smoke opacity as a
of combustion. Small values of ‘m’ implies higher burning rate dur- function of engine load for all test fuels. It is clearly discernible that
ing the SOC while large values of ‘m’ denotes a higher rate at the ISB30 blend presents the lowest smoke emissions due to its highest
end of combustion [76]. The values of ‘m’ as seen from Fig. 5b for oxygen content among the other alcohols (From Table 3). As the
ISB30, PEN30 and HEX30 are almost similar which indicates that number of carbon atoms in the alcohol increases, its oxygen
their burning rate is higher at the SOC. The value of ‘m’ for ULSD percentage decreases (from Fig. 2). Thus smoke opacity of the
is high which denotes a higher burning rate at later stages of com- blends was found to be in the order (highest to lowest):
bustion. It can be inferred from Fig. 5b that the order of higher pre- ULSD > OCT30 > HEX30 > PEN30 > ISB30.
mixed heat release at the SOC is (from highest to lowest):
ISB30 > PEN30 > HEX30 > OCT30 > ULSD. 3.2.2. NOx emissions
Fig. 6 shows the overall combustion progression for all test fuels There are generally three accepted mechanisms for NOx forma-
at high engine load condition. Combustion duration (CD) is taken tion: thermal NOx, prompt NOx and fuel NOx [77,78] Thermal NOx
as the duration between start of combustion and 90% cumulative is formed by the high-temperature reaction of nitrogen with oxy-
heat release. For instance, CD for OCT30 blend is shown as gen, by the well-known Zeldovich mechanism [79]. Prompt NOx
MFB90 in Fig. 6. The mass fractions of fuel burned at various crank is formed by relatively faster reaction between nitrogen, oxygen,
angles are shown in colored stripes. For instance, the mass fraction and hydrocarbon radicals [80]. It is generally an important mecha-
burned between CA50 and CA90 is represented as a dark-red- nism in low temperature combustion processes but much less
colored stripe in Fig. 6. A quicker look shows that the combustion important when compared to thermal NOx in high temperature
duration for ISB30 is shortest. As discussed earlier, longer ignition environments. Thermal NOx formation is highly dependent on
delays promote fuel–air mixing that leads to higher premixed com- the in-cylinder temperature, oxygen concentration and the resi-
bustion fraction. The CD for ISB30 is shortest because of faster dence time of gases during combustion [81]. Fuel NOx is formed
burning of more premixed charge after the long ignition delay. by the direct oxidation of organo-nitrogen compounds contained
Hence fuels with longer ignition delay presented shorter CD [58]. in the fuel. Fig. 7b shows the variations of NOx emissions as a func-
The sequence of CD for all test fuels is (from shortest to longest): tion of engine load for ULSD and all higher alcohol/diesel blends.
ISB30 < PEN30 < HEX30 < OCT30 < ULSD. Zheng et al. [58] have Nitric oxide (NO) and nitrogen dioxide (NO2) are together referred
previously reported iso-butanol/diesel blends with higher blending to as NOx. In case of ISB30, it can be seen that NOx emissions gen-
ratios to present shorter CD. Table 6 quantitatively summarizes the erally decreases with increasing iso-butanol content in the blends.
combustion parameters for all test fuels at BMEP = 5.3 bar and This is due to the engine running leaner and the dominant influ-
speed = 1500 rpm. ence of lower calorific value and higher latent heat of vaporization
of iso-butanol causing a cooling effect that reduces in-cylinder
3.2. Emission analysis temperature leading to less NOx. Similar NOx behavior was
reported earlier with iso-butanol [37,38,40]. The domination of
3.2.1. Smoke opacity higher latent heat of vaporization over lower cetane number is dis-
Alcohols are oxygenated compounds with hydroxyl radicals cernible with PEN30 and HEX30 blends only at low/medium loads.
that populate even locally fuel-rich zones and help the unsaturated At high loads, NOx emissions are higher than that of ULSD case.

Fig. 6. Overall combustion progression for all test fuels at BMEP = 5.3 bar and speed = 1500 rpm.
B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256 253

Fig. 7. Variations of (a) Smoke opacity and (b) NOx emissions for all test fuels as a function of engine load.

Fig. 8. Variations of (a) HC and (b) CO emissions for all test fuels as a function of engine load.

There is a shift in this dominance as more quantity of fuel is higher heat of evaporation of alcohols causes slower and poorer
injected into the cylinder to produce a higher BMEP. Lower cetane fuel–air mixing which increases HC emissions [38]. Thirdly, the
number of PEN30 and HEX30 causes an ignition delay during higher oxygen content of the alcohol/diesel blends lowers HC
which more quantity of fuel is injected and the high oxygen con- emissions by favoring oxidation of unburned hydrocarbons at
tent results in higher combustion temperatures which eventually relatively high in-cylinder temperatures [43]. All these factors
leads to high NOx. Similar NOx behavior with n-pentanol was counter-act with each other and HC emissions eventually increase
reported earlier [41,43–46]. In the case of OCT30, the cooling effect or decrease as a result of their combined effect.
of higher latent heat of vaporization is predominant over the effect High HC emission of iso-butanol/diesel blends is attributed to
of lower cetane number and oxygen content [82]. This is because of the dominative effect of latent heat of evaporation over its cetane
the higher cetane number and lower oxygen content of n-octanol number [38]. However, for n-pentanol/diesel blends, the increase
that causes a shorter ignition delay and lower combustion temper- in HC emissions is attributed to the dominative effect of the cetane
atures. In summary, NOx emissions of the higher alcohol/diesel number of n-pentanol which allowed more time for the fuel to
blends are in the order of (highest to lowest), at low/medium vaporize, leading to a broader lean outer flame zone. In this case,
loads: ULSD > OCT30 > HEX30 > PEN30 > ISB30 and at high loads: the heat of evaporation had only slight influence on HC emissions
PEN30 > HEX30 > ULSD > OCT30 > ISB30. [43]. From Table 1, it can be deduced that, with an increase in car-
bon number, the latent heat of evaporation of alcohols gradually
3.2.3. HC emissions decreases and cetane number gradually increases. Therefore, as
Fig. 8a shows the variations of HC emissions as a function of the alcohol gets higher, the dominative influence of latent heat of
engine load for all higher alcohol/diesel blends in comparison to evaporation over HC emissions weakens and the effect of cetane
ULSD. Several factors are related to the formation of HC emissions number takes over.
for alcohol/diesel blends in diesel engines. Firstly, the lower cetane From Fig. 8a, it can be seen that HC emissions decrease gradu-
number of alcohols deteriorates self-ignition characteristics of ally as the alcohol gets higher because of the increasing cetane
the blends and promotes a quenching effect in the leaner mixture number that allows only less time for the fuel to vaporize during
zone of the cylinder that increases HC emissions [37]. Secondly, the the shortened ignition delay period. HC emissions are lowest for
254 B. Rajesh Kumar et al. / Energy Conversion and Management 119 (2016) 246–256

Table 7
Comparative summary of combustion and emission characteristics for all test fuels.

Characteristics Parameter Order


Combustion Ignition delay (longest to shortest) ISB30 > PEN30 > HEX30 > OCT30 > ULSD
Peak pressure (highest to lowest) ISB30 > PEN30 > HEX30 > OCT30 > ULSD
Peak HRR (highest to lowest) ISB30 > PEN30 > HEX30 > OCT30 > ULSD
Combustion duration (longest to shortest) ULSD > OCT30 > HEX30 > PEN30 > ISB30
Emissions Smoke opacity (highest to lowest) ULSD > OCT30 > HEX30 > PEN30 > ISB30
NOx emissions (highest to lowest) at high load PEN30 > HEX30 > ULSD > OCT30 > ISB30
NOx emissions (highest to lowest) at low/medium load ULSD > OCT30 > HEX30 > PEN30 > ISB30
HC emissions (highest to lowest) ISB30 > PEN30 > ULSD > HEX30 > OCT30
CO emissions (highest to lowest) ULSD > OCT30 > HEX30 > PEN30 > ISB30

n-octanol/diesel blends as a result of the combined effect of a 5. Smoke opacity is low for all higher alcohol/diesel blends due to
slightly longer ignition delay, as seen from Fig. 4a and higher their oxygenated nature. It was found to be in the order (highest
oxygen content of n-octanol when compared to ULSD. The oxygen to lowest): ULSD > OCT30 > HEX30 > PEN30 > ISB30.
content of OCT30 also promotes the oxidation of hydrocarbons and 6. NOx emissions decreased for all higher alcohol/diesel blends at
helps lowering the HC emissions. In summary, HC emissions of the low/medium loads. However, it is higher than ULSD for PEN30
higher alcohol/diesel blends are in the order of (highest to lowest): and HEX30 at high engine loads. NOx emissions of higher alcohol/
ISB30 > PEN30 > ULSD > HEX30 > OCT30. diesel blends are in the order (highest to lowest) at low/med-
ium loads: ULSD > OCT30 > HEX30 > PEN30 > ISB30 and at high
3.2.4. CO emissions load: PEN30 > HEX30 > ULSD > OCT30 > ISB30.
The variations of CO emissions as a function of engine load for 7. HC emissions of the higher alcohol/diesel blends are in the
all higher alcohol/diesel blends in comparison to ULSD are depicted order of (highest to lowest): ISB30 > PEN30 > ULSD > HEX30 >
in Fig. 8b. CO emissions follow the trend of smoke emissions which OCT30. CO emissions of the blends were found to be in the
can be attributed to the high oxygen content of the blends that pro- order (highest to lowest): ULSD > OCT30 > HEX30 > PEN30
motes the oxidation of carbon monoxide. ISB30 shows highest > ISB30.
reductions due to its highest oxygen content among all the blends.
CO emissions of the blends were found to be in the order (highest
to lowest): ULSD > OCT30 > HEX30 > PEN30 > ISB30. Acknowledgements
A comparative summary of combustion and emission character-
istics of all test fuels is presented in Table 7. The authors appreciate the support of the Management of Sri
Venkateswara College of Engineering and Jeppiaar Institute of
4. Conclusions Technology, Sriperumbudur, Chennai, TN, India for facilitating this
research. The authors acknowledge the assistance rendered by
This study was intended to compare and analyze the effects of Polymeric Materials Research Lab at Alagappa College, Karaikudi,
some higher alcohol/diesel blends on combustion and emission TN, India for estimating fuel properties.
characteristics of a DI diesel engine. Four test blends containing
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