Download as pdf or txt
Download as pdf or txt
You are on page 1of 19

FOR FINISHED

Messrs China Shipbui Iding Corporation

FRESH WATER STERILIZER


MODEL LL-2 (A)/HBL 1 SET/SHIP

DATE

SHIP NO. H938

SHIPS NAME

DRAWi NG NO.

CARD NO.

NIPPON CONTROL'S CO., LTD. APPROVED DESIGNED DRAWN


PHONE I 11~~ TOKYO 03-5298-2332
FAX I 7 7 '/? 7- 03-5298-0362
-- T_ Chi nu"".I

F INISHED PLAN
DWG 1>4 b 7 I/ o o
NO.
M-75
,,

POWER SOURCE/!;~
AC220V, 1cb, 60Hz ALARM SIGNAL(NCl
A B

1--@1---
L1

Flange 5k-15A

OUT....::::....
CONTROL BOX - - - - - ---------- --t>(!---r-- 0

1 @
Germicidal lamp
,
I
@
·.· Quartz tube
:-: SS
Water chamber
FLOW CONT. VALVE
5k-15A SOLENOID VALVE 1sc

----(~~ange 3
I
I
5k-15A L
Flange 2 4
5k-15A '-----1 G ,___ _

IN
"""---
Water filter
SYMBOL NAME TYPE
HB-L WL POWER LAMP AH25ZMWM8 220/6V WHITE
Flange
s POWER SWITCH AH25P2B20
B BALLAST
5k-15A L GERMICIDAL LAMP GL30
G GLOW LAMP FG4P
x RELAY LY3. AC6V COIL
SS SELECT SWITCH TEST - OFF-AUTO. AH25PW3B22
sv SOLENOID VALVE 220V60Hz DS10

DATE PIPING AND WIRING DIAGRAM


SCALE DRAWING TITLE
~ANmG~LE.....,,.,DR~A~WlmN~G-----i ~Fo=R,....,,.,U~V~ST~E~R~IL~lz=E=R~M=oo=E~L~L~L~-2,....,..,..,A-+=Hs~-~L--------l
DRAWN CHECKED DE IGNED APPR VED
DWG
NIPPON CONTROL'S CO.. LTD. T. Shinya NO. S-02220-1
LL-2 A
1000
AC220V, 1<t>, 60Hz
4000
30
JIS5k-15A FLANGE
o. 65
0. 98
0. 02
-rr,...,-- - 7. 5BG7 /2
APPROX. 20kg
I -
I -1

I ~fES~~ PARTS TABLE/fill~~


NO. NAME/~:g, MATERIALm:f!l Q TV;;;xs: REMARK/1i'lli'i!i
l+--1---->-'~..._., 1 WATER C
2 WATER I
Jk:.i.
A.Cl
SUS304
SUS304
1
1
90A
I I W'd=-t-~--{ 3 WATER 0 Cl SUS304 1
4 QU TUBE/ QUARTZ 1
5 II IDAL L :tr GLASS 1
6 INSPECTION HOLE/ .. 1
I 7 SETTING FOOT/Qitf-1Dlill
8 WATER TIGHT GLAND/l'JiJk~7/ ~
SS400
SUS304
2
2 WITH 0 RING
en 9 SOCKETN 7 ·Y t- PLASTICS 2
10 COVER/i.11'\- SUS304 2
0 11 SOCKET HOLDER/:17" '.!! t-.......-=J!!, SUS304 2
12 FLANGE/77/:Y SUS304 2 WITH GASKET
13 CONTROL BOX/ffi!JWiili SEHP 1
14 CABLE GLAND/~ililJ(J.!!!m'WI C3604 1 20a FOR POWER
15 FLEXIBLE PROTECT PIPE; itii;1:1
....1... TEEL 2
16 PLATE/~ SUS304 2 FOR CONT. BOX
17 SOURCE LAMPI 7/7 1 AH25. WHITE, B9S
18 POWER SWITCH .A-1''.!17- 1 AH25. 2P
19 TEST SWITCH LENOID VALVE 1
20 CABLE GLAND/ il~W C3604 1 15c FOR ALARM SIG.
21 CABLE GLAND/ iim'WI C3604 1 15c FOR SOLENOID VALVE

DATE OUTLINE

DRAWN CHECKED
NIPPON CONTROL'S CO.. LTD. T.Shinya S-02220-2
SPECIFICATION/f±tl
1} OUT MODEL/~i\'.
FLOW RATE/liftli Max, L/H 1500
HB-L

WORK I NG PRESSURE/iltiil±tJ Max, MP a 0. 65


HYDRAULIC TEST/1kl±~i!l MP a 0. 98
HEAD LOSS/ftc~f!.ttit Aoorox, MP a 0. 02 (In i ti aI value)
MASS/f!t:fil; Aporox, kg 3. 4 lBody 2)
SETTING POSTURE/Jfltft~~ OUTLET:UPWARD iliD..trliJ~

PARTS TABLE/$~~
NO. NAME MATERIAL QUANTITY REMARKS
~*4 {Rij~
-~
~~ ti::fl
110 1 Casi ng/*-1* C3604 1 Chrome coat i nl!
j 2 Cap/,5,f.:: C3604 1 Chrome coating
140 3 Setting foot/Jflti'l"lE SEHP 2 Zink coating
4 Water inlet/jj!f1J01.D SUS304 1
5 Water out let/jlt7ktf:lD SUS304 1
6 Sight glass/ttm_jj7.A 1
,..,
0 7 Fi I ter element/7-< Jlt9-Iv :I-/ t- PVA 1 HB-L approx, 200 µ,
C\I 8 0 ring/;t-•J /?' EPDM 1 JI SB2401, 1AP53
o I 4
,.., 0
,.., U'I

IN
I WATER IN & OUT I ;f7kiliA.D'f"i~
JIS5K-15A
-+-11-~~-+-~~~+-+~~-t-t----+-t-1~-t--r--

"'
Cf\
0
.<.D

U40)
45

\\\\\\\\\\\

DATE Oct. 2001 OUTLINE MODEL HB-L


SCALE DRAW I NG Tl TLE
ANGLE DRAWING FOR FRESH WATER FILTER
DRAWN CHECKED DES I GNED APPROVED
NIPPON CONTROL'S CO., LTD T. Shinya DWG. NO S-15000F-R
SOLENOID VALVE WITH
DS-10-S-2. 15A
FLANGE JIS5k-15A FLANGE JIS5k-15A .,,
SUS304 r
SUS304 ~
C')
C>
z
ADAPTOR B -!
:::0
0

ADAPTOR A #6428 #6429 r


)lf ;;
'- r
<
:a- iLI m

*
'- '-'
I
<==i IN
~
en
C>
0 r
I 51;!
'<:'"""
- C>
c
>J.
~ ~
<
\.'
...._ m
...-. Flow I imtter
11
~ MODEL V721F
MATERIAL C3604
VALVE CORE V720F-J
• II

( 220 )
NO. NAME OF PARTS MATERIAL QTY REMARKS NO. NAME OF PARTS MATER I Al QTY REMARKS
1 VALVE BODY iliJ'~1' CAC406 9 COIL CASE COVER J1' Jt/J-:r::i~ SPCC
2 0 RING 0 IJ)? NBR 10 WAVE WASHER r'Jr-1'J':l'J'P SUS304
3 GUIDE TUBE t.1·ff7:i-7 SUS/C3604B 11 NAME PLATE 1\-b'Jlrl- A5N01P
4 DISC 70.'J FPM 12 WASHER 'J':/~1' SUS304
ASSEMBLY
5 PLUNGER 15-:J")y SUS 13 CAP NUT :t-v':l"'J°t':lr C36048
6 SPRING H-7- SUS304 14 GLAND WITH
TERMINAL BOX
7 COIL ::J-{J~ 15
ASSEMBLY
8 COi L CASE ::J-{ll/J-7. SPCE 1 16

1)- t-:~,m LEAD Wl RE


2
0. 5mm
4>42

TERMINAL BOX

TYPE: DS-10-S-2-15A
<D Be§ ~ 1 J/-r;{ll
i'lf:§lf:b CM P a)
D APPLICABLE
CODE PORT SIZE
~
PRESSURE DIMENSIONS (mm)

s 4 o~o. s SIZE d L G H
CABLE GLAND 15c
H 5. 5 o~o. 4 10 3/8 50 14 77
M 7 o-o. 25 15 1/2 56 14 77 ~Bli!a@ CODE
o-o.
L 10 1 20 3/4 63 17 78
DS10-J I Im] Jilli
® ~a.g '.IE ~ 21 EE
CODE CRATED VOLTAGE) DS-10 TYPE
AC100V 50/60Hz SOLENOID VALVE
AC200-220V60Hz
DS-10~ IS:ff.
SPECIFICATIONS
(iiM Mi Ni)
;i; m ~ ~ *·~~·lltl
APPLICABLE FLUID WATER. AIR & OILS APPROVED DWG. NO.
:e l:l:l !!! • of}
)1rf ~ 1llll /j'. n~. so·c
APPi lr'•H~I E TEMPERATURE MAX DWG. No. 1.Hl•.f}
iffl!I 1± ~ u *a:r;:-c OMPa
0510-010
PRESSURE TEST HYDRAULIC 2 · SER. No. tf313.f}
SPARE PARTS LIST BOX NO. P-
SH IP NO. NAME OF EQUIPMENT MODEL SET/VESSEL
FRESH WATER STERILIZER LL-2 (Al/HBL 1 SET
;r;:)lJil
mg lie~
~ ~ ~ fit~ kg/pc QUANTITY
NO. mm
WORK I NG
~{il(j REMARKS
NAME SKETCH MASS -~?t
PER UNIT
-ll?t
PER SHIP
SPARE
893
1· 'I GL30

~1
1 GERMICIDAL LAMP rn l~ 1 1 2

E 36Q > HB-L


2 FILTER ELEMENT
I I
1 1 1
@IIIJJJJIIIl

3 0 RING, QUARTZ TUBE 0J


1~36
2 2 2

FG4P
~
4 GLOW LAMP
(IJ)3J 1 1 1

~1000--j STEEL
5 SPARE PARTS BOX 200' lifil ~~ - - 1

~~PJT~ &1.tPJT NI PPON CONTROL I s co. , LTD.


MAKER 2-2-18, SOTOKANDA, CHI YODA-KU, TOKYO.
&ADDRESS TEL. 03-5298-2332 FAX. 03-5298-0362
INSTRUCTION MANUAL
n ti m a~ •

ULTRA-VIOLET TYPE
FRESH WATER STERILIZER
~~llit:t1J<~liH

MODEL LL-2-30W+LB-L

Nippon control's Co., Ltd. Tokyo Japan


Tel. 03-5298-2332
Fax 03-5298-0362
NO. 081014
1. OUTL INE OF THE STER I LI ZER. I ~iili=fl:O)ai~
This eauipment steri Iizes inside of the chamber that was closed by the ultraviolet rays when
the water passes. The germicidal lamp in the chamber is protected with the Quartz tube
and also this eauipment can the exchange of the washing and part easily.
CO)~fi:fj:i!r,f)~fl.f.::~O)i:p~;Titof*fJf~9-@~(;:~~H®l;:J: 'J~9:1j9{>jjj7J<¥9:1jfi"{'9"0
~O)i:p0)~9:1iflli:O~t.f 7 .A ~-C'f¥~~n -n '*9o *t.::.::O)Mfi5st~t!B~O)~f
M!i!l::W*J:? l::~~t~n-ct '*"to

2. INSTALLATION WORK I HI*


2-1. lnstal lat ion /t§ft
2 - 1 - 1 . Recommendation cond i ti on I O~tl:
*Surroundings temperature I m.11!5= - - 0"-'40°C
*Surroundings humidity I m.1!15.ID.Jt - - 0"-'80%
*Vibration I U --~~-Keep the minimum
*Maintenance space I 1¥~.A"'-.A -~--Keep the maximum
2-1-2.
Check that the foundation is level.
~O) v"'\Jv~~9 7a>o

2-1-3.
Fix the main body and also control box in the foundation with the bolt.
*1*&~'if51Jfmi-€-~l;:;FJv I' -r'~'.iE9 7a>o

2-1 - 4.
Keep the maintenance space without fai I.
1¥~.A "'-.A €~•9ii1¥9 7a>.:: Co

2 - 2. Water connect ion /.7.KDc~


2-2-1.
As for pipe size. fol low in the instructions of the drawing
m,~9 7a>Dc~'1°5!filgjii'.ifO)f~~l;::f.~?.:: Co

2-2-2.
Should be provided the service valve and drainage valve on the pipe.
Dc~f;:f;t"tt"-t:..A#&U1~~*#€~,Tistlt7a>.::co

2-2-3.
Fix it without fai I such that water supply pipe does not vibrate.
because the fitting of the steri I izer sometimes cracks with the vibration.
~~Hl::fl*~97a>1'\.-f :11Jf~IJJ ~fJ:t 'd:? ~,9Ml>E'.9 7a>.:: co
!lm-r'~9:1iHOJtlti~fJ~l1Jti.7a>.:: cfJfi> t) *90

2-3. Electric wiring I ~D~


2-3-1.
Connect the power supply cable, sensor cable and ext. signal cable.
~~'*-*- ~ /"tt"-M~1!-$i~~-€-tti-~9 7a>o

-1-
CAUTION I ;,t~
1. Do not add unreasonable power to the steri Iizer and water filter.
It becomes the cause of the crack and water leak.
~~ilH"\b7.-f Jk9-l;:MtJ:::tJ~1Ja~tJ:L '.::co
7.kiiitL"\bU.V\llJnO)ffll~ ctJ: tJ *To

2. Do work the anti-vibration of the pipe that connects to the steri Iizer and water filter.
The vibration of pipe makes the crack and water leak.
~~ilH"\b7.-f Jk9-t;:W~T.Qljc~O)~Mm~UT.Q.::.co
~c~O)~jjj-e7" Jv'.9-"\b~~i1HOJljc~tJ~-a1Jn.Q.::. ctJ~dl) 'J *To

3. Provide the service valve on the water pipe without fai I.


~r.~1;:-tt-i::·;;v'\Jv 7~~stlt .Q.::. Co

4. In the case that the crack and water leak occurred in the sterilizer and water filter
with appropriate piping work, we do not guarantee it.
~tifJ:I$(;:J::.QljC.~a1Jn"\b7.l<~li1*'"'AiltL.,tJ)tl*To

-2-
3. OPERATION I
3-1.
Check that the water connection and electric wiring etc. has done.
7.l<~c~, ~C.~-tO)ft!!~~fJ:T*fJ~~7 G-n \{>;: c-!-m~9{>o
3-2.
Open the water supply vale and add the water pressure to the chamber of steri Iizer.
*S7k#-!-lmlt, ~ilifft;:1kJ±-!-1.Jax {>o
3-3.
Confirm that there is no water leakage from an 0-ring part of water tight fittings and
f I ange packing.
*~*~~O) 0 1) /~t'ff~7t&~75/~J'\'./.:f-/J: ')7.l<~fJ~mt~ \;:(:-!-
r!ti:=i9+::Z.
111£iitv ~ ....-al o
3-4.
Connect the electric plug of sterilizer to receptacle. As for a sterilizer with a control box,
turn on a power switch.
~iiliiO)~mi'/5?"-!- ::J /-e / t--1;:71 Gi6ti'o
it1JOO$i1'1°E"O)~liiili~~-1'.:!7--!-~A9{>o
3-5.
Turn to the TEST position of select switch.
-ev? t--A-1 '.:17--!-TESHl!ii:l;:tJJ'J~x{>o
3-5.
Check that the germicidal lamps are illuminated through the inspection hole.
~~li:t'fO),~i'J-!-~~LJ: 'JU9 {>o
3-6.
For a while, open a faucet and drain water off, and you may use if water
becomes cI ean.
Gli6< O)rat ;stimffWO)!'tD-!-IJn:&5(V(n5(7.KG, 7.l<fJ~~llAl;:fJ::hlt
Jf:Ji7kiiJfjgT9a
3-7.
You can use this steri I izer after the select switch is turned to AUTO position,
-ev? t--A-1' '.:17--!- AUTO fl!iii(;:t]J ') ttx"(tJ)6ii.lfl G"('"f~~ '°

-3-
CAUTION I ~i~

1. Ultraviolet sterilizer are the device that carries out the sterilization of water
instantaneously by using ultraviolet rays. Accordingly it does not have a
remaining effect Iike chlorine steri Iization.
~91-W~ilnli~9~-t:~1Jm L, -C~~!;:7k(J)M-t:fi?~ii:-e9o ttl.?-C
~lj(J)J:? fJ:~fll~1J!lliffl? -Ct \*1f/vo

2. Never see the germicidal lamp, since the powerful ultraviolet rays in several
seconds. When you work with the germicidal lamp inevitably kept I ighted, wear
glass spectacles or cover it with paper or cloth.
*~liil-t:wHJl t_, -ClifJ: 6fJ:t \ ~:tJfJ:~91-.~r;:J: 'J ~fJ;-e6N-t:1id)*9o
*~li:tr-t:.¢.ttJL,-C~9 .Qc~li"!t/tl5A-t:iJ)lt.QtJ), *~liil-t:
*M~-e~? ;:.co

3. Bacteria are adhering into the pipe when was executed construction work and a pipe
overhau Is. In the case that fresh water was poured to this pipe, genera I bacteria are
not steri Ii zed in the pipe after ultraviolet sterilize~
As this measure, We recommend that piping is steri Ii zed and input a chlorine to a tank.
~c~O);t-1'\-*-J~fJT~n•-t: L,t.:c~ri, -t-O)~c~O)cp1;:1itJ~·f1~t_,-r
t '*9o ;:.O)~c~r;:;wlk-t:;mt_,t.:~, ~9}W~HJ: 'J1~~c.~-eli"iil~~li
~n*tt!vo ;:.O)~~c t_,-c, ~~W~"iin-t:~tii9.QM!;:;w7k'.9/?r;:
~j;jjl!J-t:~9:A L,, ~C.~p;J-t:*~"ii~n.Q ;:.c-t:E~d) L,*9o

4. Do not turn off the power switch of the sterilizer except the maintenance inspection,
service and also stoppage in long time.
Repetition of switch shortens the life of the germicidal lamp.
i¥~\b"!t-t:A&~.LI:.J;.J.9}1~~ff(!)A-1' -y7-t:tJJ 6fJ:t \;:_Co
A-1' 'Y 7-(!);t /;t7 O)~.i 'J ~ L,(~~"ij:t'JO)~$-t:tid) *9o

5. The life of germicidal lamp may shrink due to surrounding temperature


*~"iiillim!lm;MJ3r(!)m-e~tJsifi<tJ:.Q;:.ctJf'N.>'J*9o

6. Never use the glass other than Quartzglas~ It is not sterilized


;o~·5A.t.:J.9}0)jj'5Ali.~~U L,fJ:t \;:_co *iliL,*1tlvo

7. The performance of this sterilizer is maintained to the base of correct maintenance.


;:.O)*~M~ii:O)'lifi~li, iE t_,t 'i¥~J10)1£1;:,~~ :t1.*9o

8. The germicidal lamp is consumable parts.


We do not guarantee it even if the germicidal lamp is the guarantee period.
*~"ii:trri;i!in~-e9o t.:cxi¥~rai"t'°i>?-Ct>i¥filtL,tJ)tl*9o

-4-
4. AVERAGE LIFE AND BURN-OUT OF GERMICIDAL LAMP.
~iliOO)~'trJ&LJ(~iliOtJJttr~::>~ '-Co
4-1.
Average I ife of germicidal lamp. I ~~:t'TO):l:JL±~
Because the sterilization effect has fallen off even if it is lighted, when the
germicidal lamp reached I ife. please exchange new lamp promptly.
Even life differs when the kind of the germicidal lamp differs.
The life of each type of germicidal lamp is shown in the following table.
-n
1.tfrJl:¥1Jii~t;:~~:tTl;t, t;:cJt,r:?.:t'T~ '-Cib~~~!ltJ'l~ltl'~ -Ct '*9o
C::O)c~l~~tPl:tfi~O)~~il:tTI:~~ -C< t.::~t \
~~lj:tJO)~:a:l'i'C.O)~f:~~*9o '

TYPE ~ AVERAGE LI FE 3¥±~~ (H) RAMARKS f~


GL-30W 4000 Continuation operation ~i#a:tT

4-2.
Burn-out of germicidal lamp I ~~li:trtJJtt.
The germ i ci da I I amp may break before reaching I if e. In this case, pI ease exchange new I amp
promptly.
As for the germicidal lamp, please use a genuine article of Nippopn control's co., Ltd.
~li:trl~l:¥1JJ19 ~Ml:tJJtt.~~tJfi?.> tJ *9o
C::O)c~l;t~~tJ)l:tfi~O)~~li:tTI:~~ -C< t.::~t 'o
~~il:trl;t~*±O)*ff~:a: .:::·fim < t.::~ ~ \
4-3.
Hour meter (OPTION) I 'IW~rai~t (;;t::1~ 3 /)
Exchange the germicidal lamp, when the hour meter -counted 4000 hours.
After the sterilization lamp was exchanged, the hour meter must be reset to 0-count
7'7-;;l.-~-1Jf4oooa~rai:a:t.i9/1--~t;:c~, ~li:tr:a:~9~o
~lj:tJ:a:~~f;:fi, 7'J-;;l.-~-:a: 0 f:IJ"f!-y !--9~o

4-4.
Alarm lam~ external signal, Ammeter, Voltmeter and Solenoid valve (OPTION)
H5/::1, 91-ft~Jflf~-9-, ~1.fRt&O~~t, ~in# (;;t/~3 /)
4-4-1.
Alarm lamp is provided with red indicator lamp to show for alarm occur upon each
sterilizer and it is should be illuminated when the UV lamp burn out and it is provided
the terminal in order to supply the external signal.
~~~O)H~~.tTl~~li:tJtJftJJtt.t;:c ~ l:,i#a:tr ~*9o
*f;:9}$Jflf~'9-0)i'Jiiff:a:~(j"""("~ '*9o
4-4-2.
Ammeter, Voltmeter are able to check the rating ampare and voltage.
~1.fRt, m~t1i>E™~:a:fii~~9 ~.:: ctJfl±l** 9 0

4-4-3.
1) If the switch of an electromagnetic valve is in an automatic position and
a germicidal lamp will go out, an electromagnetic valve will close.
c,
i@'.it!#O) A 'I' 'Y 7-tJf l3 !;IJO)f:ilii:-C\ ~li:tJtJftJJtt.~ ~iil#tJfr,fl C* 9 o
2) When an electromagnetic valve closes, investigate a cause, and if a germicidal
I amp is defect, exchange it immediate I y.
i@'.iil#tJfr,f!Ct;:~l;t, J~:i~:a:~:i!i~, ~~li:tJfJ'l~!VJ:E>fi, 9<'1:~~-C<t.::~t\

-5-
3) If the switch of an electromagnetic valve is in a manual position,
an electromagnetic valve wi 11 hold an open state.
•J!#O).A-1' 'Y77'J~=¥fJJO)f:ilii:l~if>~ c, •ii#lilmnt~~~im ~*"to
4) While using steri I izer, make the switch of an electromagnetic valve into
an automatic position.
<
~~~ii:~iimctili~Ji#O).A-1' '/7~ 1311.JO)f:ilil:I~ ~ -C tc~ ~ \

-6-
5. AN EXCHANGE METHOD OF A GERM IC I DAL LAMP.
(REFER TO FIG. 1)
iiilnO)~~n-;i Ci"1l811 )
Exchange the germicidal lamp according to the next.
*~lin11;;;:C7):n;1n.·~ i.., -r <t!.~ ~ ,0
5-1.
Turn off the switch of main power and control box.
~l-&V\'$1J100mC7)~mt.a:tJJ~o
5-2.
Detach the cover of upper side and remove the screws of socket hold fitting
...t""fC7);fJJ"\-.a:li9L.,, '.J'T•y "~~~~.a:li99o
5-3.
The electrode of germicidal lamp socket may be rasted using for long period, so please
check while replacement of germicidal lamp
:l~WlraiWf19 ~ c*•IT'.J 'T-:; i'C7)~~$t.Jf~=V\~ c ct.Jfi?.>~CJ.)"t',¢.i:~ ~o
5-4.
Draw out the defective germicidal lam~
*~lin.a:;.t,~ L.,fJ:t.Jf i:,;o~~t.J) E>t.&~ W9o
5-5.
Insert the new germi c i da I I amp into the quartz tube.
*fil_.,~ '*~lin~;o~~l:::~.A9~o
5-6.
Check that the end of gercidal lamp entered into the electrode of socket because the
germicidal lamp is sometimes not I ighted.
*~liITt.Jf,i;?.IT L.,fJ:~ \Cct.Jf.;Y.,~O)"t', *~liITO)~t.Jf'.J'T-:; H:::li* :>-C
~ \~f.J~1cl9 ~o
5-7
After the socket hold fitting attached, turn on the switch of main power and control box.
'.J'T-:; i'filil~~~.a:~1'11~, ~~mt, t1J100mC7)Jlil:::~mt.a:t5t.A9~o
5-8.
Check that the germicidal lamp is lighted. and put on the upper cover an original position.
*~liITC7),¢.i:IT~fiii~l_., "(f.J)6, ...tf.l!ljt.J1"\-.a:Jt:C7){ilii'.l:::JfxtJ{'1lt~o
5-9.
In case of control box with hour meter , reset it to 0-count.
7'J-)<-~-{tj"~C7)$1Jflmi(i7'J-}<-~-.a:" Q" (;:fl~~"ft~o

CAUTION !
1. Close the water supply valve while maintenance and service.
,i;?.~flJ!lcpli;~7.kl "\J v7·.a:M G~ c co
2. Do not loosen the bolt of flange in the condition where attached the auartz tube,
because the quartz tube cracks.
;o~~t.J~A9~C7)"t', ;o~~t.J~1ll'J1'11t6tt.t.::tt~"'"t'li75/:,)C7)
~Jv Hi~~Q'JfJ:~ \C Co
3. Please pay attention because it is not sterilized during the exchange of a germicidal lamp.
*~nC7)~flct:i11*~1i~tt*tt1vC7)-e ;::·;.t,~l'~ ~ '°

-7-
6. CLEANING AND REPLACEMENT OF QUARTZ TUBE
(REFER TO FIG. 1)
~~~O)~Jtc~&LJ<~~ (i'1"~- 1 ~IU
Quartz tube is to be provided to protect the germicidal lamp, it may be decreased the ultraviolet
transmission factor from the fur being stuck on it and then should be cleaned or renewed.
The cleaning is to be carried out at least once a month.
E~~1~~1in~i¥~-t?:Jt;:.t/)O) t><r.rt:-t0 ;::O):fi~~~im 1:::7.ldJi5tJ: ctJ~f-t~-t ?Jc
~~~~~flfl'G*"to tiJ'fJ:~1J~~~W9?Jt.:<'lOI::: 1 7,EJ I:: 1 J.ll~S'e~V"C< t2~t \

6-1.
After the germicidal lamp removed, carry out the maintenance of quartz tube.
:ei~~O)i¥~1;t, ~~liiT~lfX L) 1J. Gtd~l:::~9 ?Jo
6-2.
Avoid the cab I e. socket. and cover from water .
U, 'J':T-:; I"- &ttl.11'\-1:::7.l<1J~lI~tJ)6fJ:t 'd::? r:::Y9 ?Jo
6-3.
The water tight fitting of both side to be turned to anti-clockwise, and remove it carefully.
...tl' CiffiiflU) O)~jj7.1<~!! ~ &~~t:1frRJ 1:::§1 G, ;.t~ v-cn 'J 91-9 o
6-4.
Remove the 0 ring, and draw out the quartz tube carefully.
;;;t- iJ /?'·~n 'J91-G T:tJ)6, 11UIJ::::ei~~~t.&~tl:l9o
6-5.
Wash the dirt that adhered on the surface of the quartz tube.
Do not use the metal brus~
:ei~~O)~jlijf;:ftj"~Gt.:;ijti,~;;te~"t?Jo d77:Yliflem GfJ:t \.:.co
6-6.
Exchange a quartz tube like the following to a new article because a sterilization effect
decreases.
l'~c(J)WJ::ei~~1~~1i~1l~~fgl'9 ?:JO)-C1fi~ r:::~ G -c < t.:~ t '°
* Quartz tube that has a scrubbing damage.
mL) iiOJi>?J:fi~~
* Quartz tube that has a crack.
O~IJtl.O)i>?J:ei~~
6-7.
Exchange the 0 Ring that got ti red.
tm.~ Gt.:;;;t- iJ /~il;t~9 ?J;:: co
6-8.
Assemble to as before if the washing of a quartz tube finishes.
;ej~O);;te~tJ~~7 Gt.: 6Jt)l L) l:::~.HJj..ll-CT: < t2 ~ t \o
6-9.
Do the length of the quartz tube of the both ends to same.
iffii~O):fi~~O):ft~lil6JGI::: GT:l'~ t \
6-1 0.
Attach the water tight fitting after the 0 ring was put to the both end of quartz tube.
Tighten the water tight fittings first with the hand. If it becomes hard you use the tool.
:ei~~O)iffii~I::: 0 1) /~i~li<'lOtd~, 7.l<~~Ji~lfX L) ftl::t-Cl'~ t \o
7.l<~~Jilili G<'lO=F-C*tn<'lO, ~::> < fJ:-:> t.: 6I~-C*tn<'lO?Jo

-8-
6-1 1.
Open the water supply vale and add the water pressure to the chamber of steri Iizer.
*~k#.t-001), ~~liff 1~7J<J±.a:-1.Jax .Qo
6-1 2.
Confirm that there is no water leakage from an 0-ring part of water tight fittings.
*~*~~O) O1; /!i$7tct tJ*lffitl.tJfmtt \Cc.a:MG~9.Qo

6-1 3.
After the germicidal lamp and socket hold disc was attached. turn on the switch of
main power and contro I box.
~~li:tT c './?"-:; t--~tE~~.a:n111~, ~~m!, mu•O)llil~~m!.a::t9:.i\ 9 .Qo
6-1 4.
Check that the germicidal lamp is lighted and put on the cover of both side
an orogi na I oos it ion.
~~lj:t"fO).~:tT.a:~~ ~ -CtJ)&iffiifllJO)j]J'\-.a;Jf:ii t) 111).Qo
6-1 5.
For awhile. open a faucet and drain water off, and you may use if water becomes clean.
I.At b <O)rat ;]ltimff~.t'ED .a:oo:&~ ~ -c:&~* ~- *tlf~BJH~fJ:.f1.l~Ji7kij]"fi~"t'9
0

CAUTION !
1. The new quartz tube shou Id be hand Ied so as not to be soi Ied.
tir~t q~~~1:t;ij~tJ:t 'ct? 1~ntJt&? Ceo

2. Pay attention because it is dangerous when the quartz pipe was cracked.
;o-~~tJill1J.f1..Q cfB~9tJ) &~ml~lfx tJ t&? c co

-9-
7. WASHING METHOD INSIDE ASTERILIZER
(REFER TO FIG. 1)
!iliff0)~8BO)~~/J~! (i'f~- 1 ~Jm) )
It becomes the cause that the bacteria occur when fur etc. adhere to the inside surface
of the st er i Ii zer.
According!~ wash the inside of sterilizer at least once a month.
*~liii0)11'J~iml:7.ldJiitJ:cfJf11~9.Qc*8JlifJfM9.Qffll~ctJ:.Qo
1tt.:>-C~fJ:< c 't>-7FJ1:-~l~st~·~..9.Q;::co

7-1.
Loosen bolt that is belonging to the upper ends of the steri I izer after the quartz tube
was drawn out. And remove a flange.
;ci~~~~.&~lliLttd~l::miiO)J:$1:1-tliLt -CL '.Q*Jv t--~ti~, 75/Y~n'J~9o
7-2.
Wash the inside and also inspection glass(Optionl of a steri Iization device.
Pay attention so as not to lose the part of the inspection window.
~liii0)11'Jim&~R~5A (~/y3/)~~~9.Qo
~Jljj·5AO):gB~~~$1i;:LttJ:L \J:?5i.~9.Q;::co
7-3.
Exchange the 0 Ring packing that got ti red.
~~Ltt.=~-1) /?··~1'\'Y.:f /l;t~~9.Q;:::.co
7-4.
Assemb Ie to as before, if a washing comp Iet es.
5Jt'$fJf~7 Ltt.= b, ftil 'J l:*!!.Ji..ll"(.Qo
7-5.
Confirm that there is no water leakage from an 0-ring part of water tight fittings and
flange packing
7.l<i!7.1<~~0)0 IJ /?"15B7t&rJ75/:Y/'\';1.:f /J:'J7.l<~fJf~L \C.c~~i.~9.Qo
7-6.
Check that the germicidal lamp is lighted and put on the cover of both side
an original position.
*~liflO).~:tr~m~Lt -CfJ)&iiliif~IJO)"fJJ"\-~;til'J l:lfx 'Jf-tlt.Qo
7-7.
For a while, open a faucet and drain water off, and you may use if water becomes clean.
Ltlt&< O)ri;it 5stimiiWO)!ED~!mnscLt -Cn~.l<Lt, 7J<fJf)!BJH:tJ:tl.ltn7.l<iiJfi~-C9o

-1 0-
CABLE PROTECT TUBE
~~i¥KI~

SOCKET HOLD FITTING


'.I 'r ·v t- ~ '.jE 1ti ~

----...,...--.,,,/ SOCKET FOR GERMICIDAL LAMP


~ill!i~'.l'r ';I t-

WATER TIGHT FITTING


R1J]j<:fti~

QUARTZ TUBE
BOLT/;f.JL- t- /~ ~~~

!
I

PACKING
i~·v=\'-:.-

FIG-1
igi-1
DATE STRUCTURE
SCALE
~A~NG~LE~DR~AW~l~NG,,---~~~---1
DRAW ING TITLE ~FO~R~~L~L~2~~~~~~~~~~---1
APPROVED CHECKED DES I GN DRAWN
NIPPON CONTROL' S CO. , LTD. T. Shi nya D. W. G. NO.

-11-

You might also like