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Natural: Potable Water Supply and Distribution
Natural: Potable Water Supply and Distribution
and distribution
NATURAL
Ductile iron pipes
and fittings system
DN 60 to DN 600
new
Extension to DN 350 to 600
STANDARD Vi anchoring DN 350 to 600
NATURAL UNIVERSAL
NATURAL PUR
contents
Editorial......................................................................................................................... page 1
Safety........................................................................................................................... page 13
Joints........................................................................................................................... page 14
Performance........................................................................................................... page 16
From the early seventies, the realisation that natural resources are not inexhaustible has
The signs are become evident: difficulties in recycling some products at the end of their
useful life, exhaustion of fossil fuels, increasing shortage of water resources, climate
Faced with these issues, local authorities need to consider the long term environmental,
financial and social impacts of the public decisions they are making.
The information available regarding the condition of the water systems is still not
accurate enough in view of the high stakes. Statistical studies that have been conducted
on the installed system show that the potable water supply networks alone represent
more than millions km of pipelines, out of which 1/3 are in questionable condition, with
The networks are ageing and it would take over a century to replace them completely,
at current rates. Scenarios are being prepared, based on a realistic time scale and on the
Initial replacements in the networks are carried out for statutory reasons and priority
replacement will probably be the relatively large diameters in more densely populated
Within the next few years, these priority renewals and others - some grey iron pipes are
over 100 years old - will lead to a sharp rise in the sums allocated to water issues by the
1
authorities.
These studies highlight the need to invest in sustainable systems and take into account
PAM NATURAL blue ductile iron pipe system is THE simplest and most
universal system available on the market.
Ductile iron
Ductile iron is an iron/carbon/silicon alloy containing pure carbon in a
spheroidal graphite form.
➔ Exceptional mechanical properties
• Elasticity (Re ≥270 MPa)
• Breaking strength (Rm ≥ 420 MPa)
• Impact strength
• High elongation (> 10 %)
1 2 3
4
5
A material you can trust
A material which has stood the test of time
Ductile cast iron combines the traditional longevity of cast irons with exceptional mechanical
properties: elasticity of the metal, bending strength due to high elongation capacity, resistance
to ovalisation, solidity and proven performance of over a century.
Due to these exceptional mechanical qualities, ductile iron is suitable for all types of terrain
and can withstand high stress without damage (deep or shallow depths of cover, traffic
loads, other site contingencies, etc.).
This explains why ductile iron, and now the Natural range, has long been considered as the
reference material for hydraulic networks, and especially pressure pipelines.
Over 10 000 km of PAM-designed ductile iron pipelines are laid every year from DN 60 to DN
2000.
Quality
For PAM, the notion of performance extends far beyond the products. It involves the
entire company, from product design through to delivery.
The PAM Quality Assurance system is based on the standard ISO 9001-2000 which
certifies control of the main processes (design, production, commercialisation).
All the plants responsible for manufacturing products in the NATURAL range have
been awarded this certification, issued by an external organisation.
(1) Compliance certified by a third party organisation. (2) Except class 40 thickness.
Sanitary compliance
The materials used by PAM intended for contact with drinking water (coatings, elastomers,
lubricating paste) have received Sanitary Compliance Certificates in France, United-Kingdom,
Germany, Netherlands, ...
Pipe
The advantages of a complete range
For over 150 years, PAM has developed unequalled know-how in the field of water
supply, building up countless project references. Based on this experience, the
company is in a position to offer:
➔ c omprehensive, uniform ranges to cater for all types of site configuration,
odular pipeline systems, with coherent design:
➔m
Pipes, all types of fittings, flanged connection parts, connecting and repair pieces,
Express 1/8 bend parts for valves and fire hydrants. All PAM products are fully compatible, playing
their part in the construction of watertight, durable structures.
Service
Euro 20
type 21
PAM provides a local service through its Regional Offices.
Always available, the company's teams of engineers and technicians offer
technical expertise and support to customers in Europe and throughout the
world: design support (hydraulic calculations, mechanical calculations, water
analyses, soil surveys, etc.), on-site assistance, after-sales service, etc.
Efficient logistics is based on the ability to reduce the time between expression
of need, delivery, commissioning.
The numerous regional depots cope with the significant increase in the number
of requests and guarantee immediate availability of the standard products.
Whenever possible, PAM also delivers ready-to-lay components: delivery in kit
form of EXPRESS and EXPRESS Vi junctions in the NATURAL range as well as kits
of flanged joints simplifies work on site.
PAM NATURAL
A complete pipe system
for DN 60 to 600
Increased versatility
Capitalising on the company's research, knowledge of soils and skills in the field of alloys,
PAM proposes with NATURAL a full range of ductile iron pipelines, compatible with more
than 95% of the most frequently encountered soil types. NATURAL is a complete range:
hich can cross corrosive sections without risk, with no need for additional protection using
➔w
a polyethylene sleeve, and therefore with no extra site cost,
hich limits the number of cases where the STANDARD TT range must be used.
➔w
STANDARD TT
STANDARD TT
Ductile iron,
new generation
The external coating of NATURAL pipes is based on the principles and experience
gained by PAM over 40 years with zinc coating, recognised by European and
international standardisation organisations.
It greatly improves the efficiency and scope through 3 effects:
etallisation of a new zinc-aluminium alloy on the surface of the pipe. The type
➔m
of two-phase alloy chosen (85 % zinc and 15 % aluminium by weight) has been
optimised to obtain:
• the galvanic protection effect of zinc (damage protection),
• increased ability of the coating to heal itself in a wide range of soil types
due to the presence of aluminium,
➔ t he quantity of protective alloy (400 g/m2) has been doubled compared with
PAM's traditional zinc coating (200 g/m2 of zinc) and tripled compared with the
minimum level set in standard EN 545-2007 (130 g/m2 of zinc). The benefit on
the period of active protection is considerable, proportionally far higher than
the increase in quantity,
➔ t he finishing layer now consists of a blue epoxy pore sealer. Perfectly compatible
9
with potable water, the blue epoxy replaces the traditional black bituminous
paint and ensures correct operation of the active protection.
Metallisation is carried out by spraying on the liquid zinc-aluminium alloy.
This unique process, developed by PAM, guarantees optimum efficiency of the
external protection.
NATURAL blue iron
DN 60 to 600
Anticorrosion performance
PAM has demonstrated the performance of Natural by tests carried out in the
laboratory (accelerated corrosion) and in natural ground for more than 30 years. It is
based on PAM's unique expertise in this field, acquired with zinc coatings.
A few illustrations are given below:
➔ t he double effect of the amount of protective metal and the type of alloy extends
the field of use well beyond that possible through the use of zinc alone.
Coating weight (zinc or zinc-aluminium)
(g/m2)
400
Example of behaviour
Zinc
in a given corrosive
environment Zinc - Aluminium
200
130
1 2
10
3 4
➔ On leaving the foundry, cast parts are carefully shot-blasted before treatment.
EXPRESS fittings are only available with cataphoresis coating. STANDARD fittings
are available with cataphoresis or with epoxy 250 µm. NATURAL UNIVERSAL
and TT , STANDARD and UNIVERSAL, fittings are only available with blue epoxy
250 µm.
Accessories
11
The internal cement protects the pipeline and the potable water
➔ P rotective mechanisms
The cement internal coating does not act as a simple barrier, but protects the
ductile iron by a passivation mechanism: after being put into service, water
gradually saturates the cement mortar and becomes richer in alkaline elements;
on reaching the metal wall it is no longer corrosive.
➔ F illing of cracks
Crazing which can be seen on the surface of the mortar, even when formed during
transport, storage or laying, closes up under the combined effect of two reactions:
• swelling (fast) of the cement mortar on filling with water,
• hydration (slow) of the component elements of the cement.
12
Special cases
European directive 98/83/CEE concerning water intended for human consumption
sets water quality criteria. However, if the water transported is aggressive
The PUR range
(hardness < 5°F) or corrosive and if the residence time in the network is abnormally
is available in the
long (more than several days), or if the chemical composition must not change
NATURAL range
during transit in the pipeline (mineral water), the NATURAL PUR range should be
used.
Safety
Resistance to internal pressure
➔ In compliance with the specifications of the standard EN 545, the pipes PFA = Design bursting pressure = 20 x e x Rm
and fittings offer a significant safety margin beyond their nominal SF D x SF
operating pressure, the PFA (Allowable Operating Pressure): the safety
SF safety factor = 3
factor is greater than 3.
e = minimum thickness (mm)
➔ In addition, ductile iron does not age and retains its mechanical Rm = tensile strength = 420 MPa
strength over time. D = diameter (mm)
➔ T he PFA values* of pipes and fittings in the NATURAL range comply PFA = allowable operating pressure (bar)
with the standard EN 545 (Appendix A) and is always greater than
40 bar in sizes DN 60 to 300 and greater than 30 in sizes DN 350
to 600.
* refer to the table on page 16 for the PFA values and the internet site.
Unstable ground
13
The pipeline layout may include soft or unstable ground (marshy areas, subsidence caused
by pumping ground water, mining ground, consolidation of road backfill, etc.).
Pipelines must adapt to the ground movements and be able to withstand the mechanical
stresses applied during these movements.
Within their limits of angular deflection and withdrawal, the STANDARD socket joints allow
the pipeline to adapt to the deformations imposed by the ground movements.
Joints
Choice of elastomers
The EPDM elastomers used for the joints gaskets are fully compatible with the
transport of potable water, and are selected by PAM according to strict criteria
taking into account their intrinsic physico-chemical characteristics and their
durability over time. They ensure that the joints in the system are completely tight
to internal and external pressures throughout the lifetime of the main. The joint
gaskets comply with standard EN 681-1
Flexible joints
14 The STANDARD and EXPRESS joints can tolerate a high degree of angular deflection,
to negotiate large radius curves without the need
The angular deflection
for fittings and adapt to any changes in layout.
of STANDARD joints
increases from 3° to 4° in Combined with the end play, these joints can also
the range DN 350 to 600! absorb ground movements or expansions of small
amplitude.
Self-anchored joints
Flanged joints
They are fitted on the one or more ends of some fittings (Tee branches, Flanged
socket, Flanged spigot) to allow connection to flanged devices. PAM offers for the
NATURAL range:
➔ adjustable flanges for the fittings,
➔ metal-reinforced gaskets.
NATURAL, a complete range
PAM offers a comprehensive solution to build complete ductile iron pipeline systems dedicated
to the supply of drinking water, irrespective of your site configuration.
Collar - DN 60 - 600 - -
Washout
DN 60 - 600 DN 60 - 600 DN 60 - 600 -
Tee
Flanged
DN 60 - 600 DN 60 - 600 DN 60 - 600 DN 80 - 600
socket
Flanged DN 60 - 600
DN 60 - 600
spigot Not self-anchored, Std Vi et Uni Vi - Self-anchored: Uni Ve
Blank
DN 60 - 600 DN 60 - 600
flange
Reduction DN 100 - 600 DN 100 - 600
plate PN10, PN16, PN25 PN10, PN16, PN25
Non self-
DN 60 - 600 DN 60 - 600 DN 60 - 600 DN 80 - 600
anchored joint
self-anchored DN 80 - 600
DN 60 - 600 DN 60 - 300 PCU* DN 60 - 600
joint Uni Vi - Uni Ve
* PCU: please contact us
Special coatings for extreme situations
PUR STANDARD TT
lining coating
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FRANCE
Head Office
Marketing Department