Thorough Inspection Report - EXC - 2 - DOOSAN

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TRUST INSPECTION SERVICES LIMITED □ Interim

Excavator Inspection Report √ Final

Inspection Report No: TISL/INSP/DGCL-235/2019

Location : Dipon Gas Savar Workshop Yard No. 01


Client : Dipon Gas Co. Ltd.
Inspection Requested by : Tanoy Kanti Biswas, HSE Manager

SUBJECT OF INSPECTION ITEM QTY

Thorough Inspection of • MAKER: DOOSAN


Hydraulic Excavator with • MODEL: DX225LCA
01
Rock Breaker Attachment • SL: DHKCEBACCB0007737
• Manufacturing Year: 2011

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Expire Date
1. BRTA Documents N/A
2. Manufacturer manual Found Present

INSPECTIONS :
Inspection place & Date or Period: Results of inspection:
Dhaka, Bangladesh Satisfactory
03 October 2019 Unsatisfactory

Stage of inspection:
Before manufacturing Non Conformities Reports (NCR):
During manufacturing
Interim NCR`s issued during reported period: 0
Final
Packing List of outstanding NCR`s: 0

Type of inspection:
Pre-inspection meeting Main Conclusions & Remarks:(for details see
Document and QC record review continuation sheet)
Visual examination, checks
Witnessing tests
Manufacturing progress status
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)

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TRUST INSPECTION SERVICES LIMITED □ Interim
Excavator Inspection Report √ Final

Inspection Report No: TISL/INSP/DGCL-235/2019

Description of the inspections carried out:


Introduction:

Dipon Gas Co. Ltd. has signed Third Party Inspection contract with Trust Inspection Services Limited. TISL has
conducted the inspection on 03 October 2019 at Savar, Dhaka and the attendee was as under: Engr. Ratan Kumar
Nag, Inspector, Trust Inspection Services Limited.

Findings:

SL
DESCRIPITION CONDITION / REMARKS / PERFORMANCE TESTS
No.
0 GENERAL DESCRIPTION OF THE EQUIPMENT
0.1 Description • MAKER: DOOSAN
• MODEL: DX225LCA
• SL. No: DHKCEBACCB0007737
• Date of Manufacture: 2011
0.2 Daily Checklist Not found
0.3 Maintenance Log Book Found acceptable
0.4 Operator Manual Found present
0.5 Operators Qualifications Found acceptable
0.6 Engine Hours Found acceptable
1 FIXED ACCESS
1.1 Access to the cab, to the cab Found acceptable
1.2 Other access for maintenance and Testing Found acceptable
2 VISUAL INSPECTION
2.1 Boom, Arm Found acceptable
2.2 Bucket, Linkage Found acceptable
2.3 Arm, Bucket, Boom Cylinder Found acceptable
2.4 Rock Breaker Found acceptable
2.5 Rock Breaker Cylinder & Linkage Found acceptable
2.6 Rock Breaker Attachment Found acceptable
2.7 Turning Joint Found acceptable
2.8 Underneath Machine Found acceptable
2.9 Car body Found acceptable
2.1 Undercarriage Found acceptable
2.11 Steps and Handholds Found acceptable
2.12 Batteries & Hold Downs Found acceptable
2.13 Windshield Wipers & Washers Found acceptable
2.14 Fire Extinguisher Not found
2.15 Engine Coolant Found satisfactory
2.16 Primary / Secondary Fuel Filters Found acceptable

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TRUST INSPECTION SERVICES LIMITED □ Interim
Excavator Inspection Report √ Final

Inspection Report No: TISL/INSP/DGCL-235/2019

2.17 Air Filter Found acceptable


2.18 Hydraulic Oil Tank Found acceptable
2.19 Hydraulic Oil Filter Found acceptable
2.2 Radiator Found acceptable
2.21 Hydraulic Oil Cooler Found Satisfactory
2.22 Lights and Mirrors Found Satisfactory
2.23 Engine Oil Filter Found Satisfactory
2.24 Hydraulic Oil Filter Found Satisfactory
2.25 Overall Machine Found acceptable
3 ENGINE COMPARTMENT
3.1 Engine Oil Found acceptable
3.2 Slewing Motor & Reduction Gear Found acceptable
3.3 Main Control Valve Found acceptable
3.4 Slewing Drive Pinion Found acceptable
3.5 Swing Bearing Found acceptable
3.6 Fuel Tank Found acceptable
3.7 All Hoses Found acceptable
3.8 All Belts Found acceptable
3.9 Intake Air shut off valve Found acceptable
3.10 Overall Engine Compartment Low noise good condition
4 INSIDE THE CAB
4.1 Seat Found acceptable
4.2 Seat belt & Mounting Found acceptable
4.3 Horn, Travel Alarm, Lights Found acceptable
4.4 Indicators Found acceptable
4.5 Monitor Panel Found acceptable
4.6 Switches Proper Function Found acceptable
4.7 Travel Controls Found acceptable
4.8 Mirrors Found acceptable
4.9 Overall Cab Interior Found acceptable
5 SAFETY DEVICES/INSTRUCTION
5.1 All alarms Found acceptable
5.3 Manufacturer’s Instruction Found available
6 DRIVE
6.1 Chain Drive Found acceptable
6.2 Idler Found acceptable
6.3 Upper & Lower Roller Found satisfactory
6.4 Travel Motor & Reduction Gear Found acceptable
After one-hour operation, engine and Hydraulic
7 PERFORMANCE TEST performance have been verified & found satisfactory.

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TRUST INSPECTION SERVICES LIMITED □ Interim
Excavator Inspection Report √ Final

Inspection Report No: TISL/INSP/DGCL-235/2019

The inspection results are valid at time and place of inspection. The above inspection has been carried out according to
TISL general conditions of service, the issuance of this inspection report does not release the contractual parties from
their own responsibilities and the fulfillment of their obligations.

Inspected by: Checked by:


Name: Engr. Ratan Kumar Nag Name: Md. Nazmul Hasan

Signature: Signature:

Date of issue: 07 October 2019


Distribution: DGCL

PHOTOGRAPH:

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