DOC NO.

: D-2-01-03-01-04

PRE-COMMISSIONING FORMATS FOR TRANSFORMER

I. GENERAL DETAILS

DETAILS

Sub-Station: 132/33KV MANGO (NEW)

Region:ER-1
SUBSTATION
LOA No. : CC-CS/292-ER1/SS-
1947/3/GA/R/NOA-II/4542 & NOA- Make: ECE TRANSFORMERS
I/4541 DATED:31/12/2012

Sr. No.866700 Type: TRANSFORMER

Equipment identification: BAY#106

Year of Manufacture:2016
TRANSFORMER-1

Voltage Ratio :132/33KV Rating: 50MVA

Type of Neutral Grounding: DIRECT Cooling Type: ONAN/ONAF

Quantity of Radiator Oil quantity:19760 liters

% Impedance details for all tap (To be

Date of Receipt at site:
enclosed in a separate sheet)
Date of Completion of Erection and Oil
Date of Starting of Erection:
filling:

II. CHECK LIST OF ELECTRICAL TESTS CARRIED OUT FOR TRANSFORMER

Test
Testing Kit Details
Results
Sl.
Name Of Test (Ok/No
No. Date Of Last
Make Kit S.NO t Ok)
Calibration

1 multimeter FLUKE 29870761WS 02.03.2018 OK

Winding resistance
2 ELTEL 20100706 26.12.2017 OK
kit
3 Leakage tester KYORITSU 299474 02.03.2018 OK

4 Clamp Meter KYORITSU W8218071 01.09.2017 OK

5 Megger KYORITSU W0368707 02.03.2018 OK

6 Tan Delta MEGGER 19010615 09.08.2017 OK

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a) Schedule for Oil filling and Settling

Sl. REMARKS /
INSPECTION ACTIONS DATE TIME
No READING

Ensure measurement of Particle counts during oil

1
filtration in oil tanks(If specified in the contracts)
2 Oil Filling in Main Tank 07.01.2017 10.30am  
3 Oil filling in Conservator tank 09.01.2017 10.30pm  
4 Oil filling in diverter switch 09.01.2017 03.30pm  
Hot oil circulation (minimum 2 cycles or
5 depending on oil parameters) at oil temperature 10.01.2017 01.30pm
55-60 deg C.
6 Start of oil settling 11.01.2017 12.00am  
End of oil settling
* Minimum settling time to be given 12 hrs for
7
145 KV , 48 hrs for 145 to 420kV and 72 hrs
for 765 kV & above      

III. PRE-COMMISSIONING CHECKS:

Sl. Status Deficiencies,

Description Of Activity
No. Yes No If Any
ICT and its Auxiliaries are free from visible defects on
1 YES
physical Inspection
2 All fittings as per out line General Arrangement Drawing YES

3 Check Main Tank has been provided with double earthing YES
Check neutral is grounded through separate connections.
4 Ensure metallic requirements as per specification (e.g. Cu) YES
in earthing strips used
Check that Marshalling Box, T/C Driving Gear, Diverter,
5 YES
Radiator Bank Pump & Fan Motor etc. has been earthed
All nuts and bolts are tightened correctly as per specified
6 YES
torque (as per manufacturers recommendation)
7 Check tightness of Terminal Connectors YES

8 Check leveling of Transformer and its accessories YES

Erection Completion Certificate along with list of
9 YES
outstanding activities reviewed
Any Paint removed / scratched in transit has been touched
10 YES
up
11 Bushings are clean and free from physical damages YES

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12 Oil level is correct on all Bushings YES

13 Check brazing of all Bushings Leads YES

14 Check oil leakage through any Joints / Valves etc. YES

15 Check oil drain valves are properly closed and locked YES

16 Check oil level in Main / OLTC Conservator tank YES

Check oil level at conservator matches with oil temperature
17 YES
of transformer
18 Check Gear box oil level in OLTC (if applicable) NA
Check OTI and WTI pockets and replenish the oil, if
19 YES
required
20 Check all valves for their opening & closing sequence YES

21 Check the colour of the breather silica gel YES

22 Check availability of oil in the breather cup YES

Check all rollers are locked and tack welded with rails
23 YES
(wherever applicable)
Check tightness of bolt if main unit placed directly on
24 YES
foundation and not on rollers
25 Check busing test tap is grounded YES
Check the operation of flow sensitive shut off valve between
26 YES
main tank & conservator, if any
Check the functioning of SPR (Sudden pressure relay) ,if
27 NA
any
Check no debris, loose T & P and oil strains on and around
28 YES
the Transformer
Check door seals of Marshalling Box is intact and all cable
29 YES
gland plates unused holes are sealed
30 Check that pressure relief valve is correctly mounted YES
Ensure unused secondary cores of Bushing CT’s, if any, has
31 YES
been shorted
Check CT star point has been formed properly and grounded
32 YES
at one end only as per scheme
Check that permanent and adequate lighting arrangements
33 YES
are ready
Check that labeling and identification is permanent and
34 YES
satisfactory
Check that Buchholz Relay is correctly mounted with arrow
35 YES
pointing towards conservator
Check cables are properly fixed and ensure cable entry at the
36 YES
bottom
37 Ensure all Power and Control cable Terminals are tightened YES

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Check all cables and Ferrules are provided with Number as

38 YES
per Cable Schedule (Cross Ferruling to be checked)
39 Check that all cables are correctly glanded YES
Check external cabling from Junction Box to Relay / Control
40 YES
Panel completed
Check that air has been released from the Radiators and their
41 headers/OLTC Buchholz relay/Main tank/tank/Bushing YES
turrets etc
Check Fire Protection System & Emulsifier systems is
42 YES
adequate & ready
43 Check that CC-CL & G are shorted YES
Check that neutral connection has twin conductor in case of
44 YES
single phase unit
Check insulation sleeves are provided in case of tertiary bus
45 NA
arrangement
Check that all radiator bank valves on top and bottom
46 YES
headers are open
Change over operation of ac supply from source- I to source-
47 YES
II checked
Check the flanges of bushing & OLTC for any crack after
48 YES
fixing
49 Calibration of OTI & WTI performed as per procedure YES

50 Ensure RTCC is commissioned and kept in service YES

Ensure Remote OTI and WTI data transfer to control room
51 YES
is taking place
52 Ensure On-Line DGA is commissioned and kept “ON” NA
Ensure On-Line Dry out system is commissioned and kept
53 NA
“ON”
Descriptio
Check various interlocks provided with Fire Fighting n of Checked
54 as per the schematic Ref. Drg. Interlocks
No.___________________

IV. MEASUREMENT OF EARTH RESISTANCE OF ELECTRODE

Location Value
With Grid (Earth Pit -1) 0.72 Ω
Without Grid (Earth Pit -1) (Neutral Earth ) 3.43 Ω
With Grid (Earth Pit -2) 0.77 Ω
Without Grid (Earth Pit -2) (Neutral Earth) 2.00Ω

Note: Permissible limit with grid < 1 ohm

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V. PRECOMMISSIONING TESTS AFTER READINESS OF THE TRANSFORMER

A) Vector Group Test & Polarity Checking

a) Vector Group Checks For 3Φ Transformer And Bank Of 1Φ Transformer

After Tertiary Formation
Connect Neutral Point with earth, join 1 RI and 3 R1 Terminals and apply 415 V. 3-phase
supply to HV Terminals

Voltage Measured Voltage

Terminals Terminals
(Volts) Measured (Volts
1U-1V 423 1U1W 414
1V-1W 428 1U2W 105
1W-1U 426 1V2V 323
- - 1W2W 324
- - 1U1N 246
- - 1U2N 57
- - 1N2N 190

1) 1U1N = 1U2N + 1N2N

246 = 57+190
2) 1U1W > 1U2W
414 > 105
3) 1V2V = 1W2W
323= 324
Vector group Ynyno is confirmed and
polarity verified
B) Magnetic Balance Test (Not Applicable For Single Phase Units)
Apply phase 400 V across one phase of HV winding terminal and neutral then measure
voltage in other two HV terminals across neutral. Repeat the test for each of the three phases.

Apply 2-Ph 400v Ac Voltage Measured In Volts (LV)

Remarks
Across (1) Between (2) Between (3)
2R – N: 415 2Y – N: 378 2B – N: 36
2Y – N: 414 2B – N : 203 2R – N: 210
2B – N: 420 2R – N : 56 2Y – N: 363

Apply 2-Ph 400v Ac Voltage Measured In Volts (HV)

Remarks
Across (1) Between (2) Between (3)
2R – N: 425 2Y – N: 368 2B – N: 58
2Y – N: 425 2B – N : 213 2R – N: 211
2B – N: 429 2R – N : 63 2Y – N: 366

Note:
i. (1)= (2) + (3), Approx.

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ii. When outer phase is excited, voltage induced in the center phase shall be 50 to 90% of the applied voltage.
However, when the center phase is excited then the voltage induced in the outer phases shall be 30 to 70%
of the applied voltage.

C) Magnetization Current Test

a) Apply 3 Phase, AC supply on HV Terminals and keep LV Open

Voltage
Tap Current Measured
Applied Remarks
Position (mAmps)
(Volts)
R-Y 418 R - PH 2.4
LOWEST Y-B 414 Y - PH 1.3
B-R 415 B - PH 2.6
R-Y 426 R - PH 2.7
NORMAL
Y-B 426 Y - PH 1.5
B-R 427 B - PH 2.9
R-Y 425 R - PH 3.4
HIGHEST Y-B 428 Y - PH 1.9
B-R 426 B - PH 3.5

D) Short Circuit Impedance Test

Ambient Temperature ____________33C_______ OTI Reading ________________

a) HV TO LV

HV LV

Voltage applied on HV side and LV Voltage applied on HV side and LV

TAP kept open kept open
POSITION
Voltage (Volt) Current (Amp) Voltage (Volt) Current (Amp)

1U 1V 1W 1U 1V 1W 2U 2V 2W 2U 2V 2W

Nominal 415 414 415 4 4 4 - - - 16 16 16

Note: The measurement is performed in three phase mode.

E) Insulation Resistance Measurement

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a) Insulation Resistance Measurement of Cable and others (Using 500 Volt Megger)

Ambient temp in º C __________28__________

Status
Sl. No. Description Remarks, If Any
Yes No
1 Control wiring YES

Tap changer YES

2 a) Motor YES

b) Control YES

3 Cooling System YES

a) Motor Fan YES

b) Motor Pump YES

c) Control wiring YES

Note: Permissible limit of IR value should be > 50 M Ω

b) Insulation Resistance Measurement in GΩ(Using 5000 V Megger)

Ambient temp in º C ___________25____________

IR Value Dielectric Absorption

Polarisation Index
Main Winding Coefficient Remarks
PI= 600 Sec / 60 Sec
15 sec 60 sec 600 sec DAI= 60 Sec / 15 Sec

HV-LV 4.20 GΩ 5.90 GΩ 16.13 GΩ 1.40 2.76

HV-E 2.35GΩ 3.45 GΩ 6.47 GΩ 1.46 1.90

LV-E 2.21 GΩ 4.24 GΩ 14.6 GΩ 1.91 3.44

F) Voltage Ratio Test

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Turn Ratio : HV / LV

Tap Voltage Applied Voltage Measured Factory Ratio % Deviation

Position 1R-1Y 1Y-1B 1B-1R 2R-2Y 2Y-2B 2B-2R R Y B R Y B
1 426 422 424 101 100 100 0.20 0.18 0.20 -0.422 -0.473 -0.943
2 423 424 424 102 103 102 0.14 0.14 0.14 0.070 0.813 -0.165
3 428 426 426 104 104 103 0.08 0.08 0.08 -0.373 0.093 -0.868
4 429 424 424 106 105 105 0.20 0.20 0.20 0.069 0.294 0.294
5(N) 423 428 429 106 107 107 0.14 0.14 0.14 0.236 0 -0.233
6 414 413 416 105 105 105 0.14 0.14 0.14 0.181 0.423 -0.300
7 411 414 412 105 106 106 0.18 0.18 0.18 -0.364 -0.144 0.339
8 412 413 409 107 107 107 0.18 0.16 0.16 -0.012 -0.254 0.721
9 410 415 409 108 109 107 0.14 0.14 0.16 0.097 -0.192 -0.586
10 415 416 414 110 111 110 0.10 0.10 0.10 -0.602 0.060 -0.362
11 415 416 412 112 112 112 0.04 0.04 0.04 -0.144 -0.384 -0.384
12 409 420 416 112 115 115 0.16 0.16 0.16 -0.048 -0.059 0.178
13 413 423 419 114 117 116 0.10 0.10 0.10 -0.629 -0.425 -0.807
14 412 422 421 116 120 119 0.06 0.06 0.06 -0.048 0.947 -0.365
15 412 423 424 117 121 120 0.18 0.18 0.18 -0.606 0.118 -0.709
16 411 423 423 119 122 121 0.14 0.14 0.14 -0.109 -0.496 -0.607
17 412 429 420 121 126 123 0.08 0.08 0.08 -0.145 -0.139 -0.428

Note:
1. The variation of result should be within ± 0.5 % from specified values (i.e. factory test result)
2. Measurement to be done by Automatic Turns ratio meter

G) Tan δ And Capacitance Measurement

Ambient temperature _____________36 degree________________

a) Tan Delta And Capacitance Measurement Of Bushing

BUSHING DETAILS

High Voltage Side

Details
R-Ø Y-Ø B-Ø
Make Siemens Siemens Siemens
Sl. No. 1453009643 1453009732 1453009839

a) HV side
VOLTAGE CAPACITANCE (MEASURED VALUE) REMARKS

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R-Ø Y–Ø B-Ø

SITE FACTORY SITE FACTORY SITE FACTORY
Measurement of C1 (PF)
10 KV 315.1 326.5 320.7 320.9 315.9 321.0
Measurement of C2
5 KV 315.1 326.5 320.6 321.0 316.0 321.1
TAN δ (MEASURED VALUE)
VOLTAGE R-Ø Y–Ø B–Ø REMARKS
SITE FACTORY SITE FACTORY SITE FACTORY
Measurement of C1
10 KV 0.281 0.248 0.324 0.274 0.281 0.256
Measurement of C2 Tan δ
5 KV 0.268 0.253 0.260 0.280 0.270 0.261

b) TAN DELTA AND CAPACITANCE MEASUREMENT OF WINDING

Ambient temperature ____________20 degree _________________

CAPACITANCE(nF) % OF TAN δ
WINDING
VOLTAGE TEST MODE REMARK
COMBINATION FACTOR FACTOR
SITE SITE
Y Y
5 KV 6874(nF) 3883 0.366 0.387
HV-E GSTg
10 KV 6874(nF) 3883 0.432 0.380
5 KV 13.10(pF 11530 0.338 0.383
)
LV-E GSTg
10 KV 13.10(pF 11530 0.344 0.378
)
5 KV 8463(nF) 5240 0.305 0.260
HV-LV UST
10 KV 8463(nF) 5239 0.387 0.255

Note:
i. C2 values shall be only for record purpose.
ii. For bushing acceptable Limit for Tan δ1 should be comparable (+/- 0.001) with factory
value subjected to max of 0.005 & Tan δ2:-0.01
iii. For winding acceptable Limit for Tan δ1 should be comparable (+/- 0.001) with factory
value subjected to max of 0.005 & Tan δ2:-0.01
iv. Acceptable Limit for Capacitance -5% to + 10%

H) Measurement Of Winding Resistance (In mΩ)

[

Ambient temperature in º C___23___ OTI Reading ___ WTI reading ___

A) HIGH VOLTAGE SIDE(Ω)

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Winding Resistance Resistance At 36 °C In Ω

% Deviation
Tap At 23º C Factory Site
Position 1W- 1W-
1U-1V 1V-1W1W-1U 1U-1N 1V-1N 1U-1N 1V-1N 1W-1N 1U-1N 1V-1N
1N 1N
1 0.9436 0.9426 0.9403 0.9370 0.9378 0.9372 0.9911 0.9901 0.9877 5.7786 5.5764 5.3862
2 0.9265 0.9251 0.9211 0.9264 0.9276 0.9296 0.9732 0.9717 0.9675 5.0501 4.7557 4.0783
3 0.9050 0.9040 0.8963 0.9126 0.9138 0.9146 0.9506 0.9496 0.9415 4.164 3.9123 2.9371
4 0.8434 0.8438 0.8744 0.8938 0.8946 0.896 0.8859 0.8863 0.9185 -0.884 -0.926 2.5066
5 0.8295 0.8344 0.8352 0.8710 0.8722 0.8728 0.8713 0.8764 0.8773 0.034 0.4865 0.5137
6 0.8257 0.8230 0.8269 0.8608 0.8612 0.862 0.8673 0.8645 0.8686 0.7557 0.3796 0.7617
7 0.8234 0.8202 0.8199 0.8496 0.8506 0.8498 0.8649 0.8615 0.8612 1.7996 1.2847 1.343
8 0.8125 0.8010 0.7999 0.8378 0.839 0.8488 0.8534 0.8414 0.8402 1.8668 0.2813 -1.013
9 0.7926 0.7836 0.7586 0.8236 0.8246 0.8248 0.8325 0.8231 0.7968 1.0851 -0.184 -3.392
10 0.7526 0.7328 0.7256 0.808 0.8092 0.8086 0.7905 0.7697 0.7622 -2.163 -4.878 -5.743
11 0.7149 0.7119 0.7102 0.7930 0.7942 0.7936 0.7509 0.7478 0.746 -5.306 -5.846 -6
12 0.7030 0.7030 0.6998 0.7792 0.7798 0.7798 0.7384 0.7384 0.7351 -5.233 -5.306 -5.737
13 0.6859 0.6855 0.6806 0.7638 0.7646 0.7650 0.7205 0.72 0.7149 -5.674 -5.828 -6.55
14 0.6750 0.6671 0.6622 0.7492 0.7504 0.751 0.709 0.7007 0.6956 -5.364 -6.621 -7.381
15 0.6574 0.6510 0.6473 0.7336 0.7344 0.7350 0.6905 0.6838 0.6799 -5.872 -6.89 -7.494
16 0.6415 0.6479 0.6317 0.7226 0.7236 0.7240 0.6738 0.6805 0.6635 -6.75 -5.95 -8.352
17 0.6246 0.6201 0.6151 0.7124 0.713 0.7132 0.6561 0.6513 0.6461 -7.907 -8.647 -9.409

B) LOW VOLTAGE SIDE

Resistance(Ω) Resistance At 36 °C In Ω
Between Windings % Deviation
Site Value@ -23-ºC Factory Site
2U– 2V 0.0369 0.04224 0.038759302 -8.24029
2V – 2W 0.0368 0.04238 0.038654264 -8.79126
2W – 2U 0.0370 0.04232 0.038864341 -8.16555

NOTE:

i. Formula for calculating the resistance at 75°C: R 75 = RT (235+75)/ (235+T), where RT =

Resistance Measured At Winding Temperature T.
ii. Permissible limit: ±5% variation between phases or from Factory test results

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iii. LV winding resistance at factory measured without formation of delta. However

measurements carried out at site are after formation of delta. Hence a correction factor of
1.5 times to be applied in site results
I) Oil Characteristics
(Sample to be taken prior to charging to Transformer and it should fulfill the recommendations
as per IS 1865 /IEC 60422)
INTERFACIAL
DATE OF OIL
B.D.V. MOISTURE TAN DELTA RESISTIVITY TENSION
SAMPLING
Permissible 70KV(min) 5 PPM(Max) 0.01 at 90º C 6x 10 ^12 Ω 0.0 35 N/m at
Limit (Max) -CM at 90º C 27ºC (Min)
(Min)

DISSOLVED GAS ANALYSIS

DISSOLVE
H2 CH4 C2H4 C2H6 C2H2 CO CO2 O2 N2 TCG
GASES
Before
Charging
Note:-
i. TCG should be below 1%
ii. One fresh oil sample per lot (from drum) shall be sent to Lab for carrying out
Oxidation Stability test

J) Operational Test and Checks of Other Equipments

a) Test On OLTC
SL. STATUS
DESCRIPTION REMARKS
NO OK NOT OK
1 Visual inspection of equipment OK
Manual operation on all taps ( local ) with
2 confirmation of the no. Of revolutions and OK
locking at extreme taps
3 Over load device of driving motor OK
4 Local operation (electrical) OK
5 Remote operation (electrical) OK
6 Tap position indicator OK
7 Check operation with master follower OK
Scheme ( parallel operation ) OK
8 Out of step relay OK
9 Step by step contactor OK
10 Limit switch OK
11 Winding resistance at all taps OK
Continuity test of winding during one complete
12 OK
cycle of operation
b) Checking of cooling Equipments

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STATUS
SL.NO DESCRIPTION
OK NOT OK
1 Rotation direction of Pumps NA
2 Rotation direction of Fans 0k

c) Protection Check

EQUIPMENT FAN NO SETTING VALUE PICKUP VALUE

1 65 65
2 65 65
3 65 65
4 65 65
5 65 65
6 65 65
7 65 65
8 65 65
9 65 65
10 65 65
K) Checks on Bushing CT’s
(a) Rated Data And Duty
HV SIDE

CLAS PROTECTION /
CORE RATIO BURDEN KVP
S METERING
Phase CT 300/1A PS - 800V PROTECTION
Neutral CT 300/1A PS 800V PROTECTION
WTI CT 257/1.5A 3 10VA WTI

LV SIDE

CLAS PROTECTION /
CORE RATIO BURDEN KVP
S METERING
Phase CT 1000/1A PS - 1000V PROTECTION
Neutral CT 1000/1A PS - 1000V PROTECTION
WTI CT 875/1.5A 3 10VA LV WTI

(b) Insulation Resistance Measurement Of Bushing Ct’s(Using 500v Megger)

Measurement HV LV
Unit
Between R–Ø Y-Ø B-Ø R-Ø Y-Ø B-Ø
Earth – Phase CT GΩ >1 >1 >1 >1 >1 >1

Measurement Between Unit HV/LV-NCT

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Earth - Core I GΩ >1

(c) SECONDARY WINDING RESISTANCE OF BUSHING CT’S (IN OHM)
i. HV side
BETWEEN R-Ø Y–Ø B–Ø
CORE UNIT
TERMINAL FACTORY SITE FACTORY SITE FACTORY SITE
Phase CT 1S1 – 1S2 Ω - 1.6 - 1.7 - 1.6
Core-II(WTI) 2S1-2S2 Ω - 0.7 - - - -

ii.
LV side
BETWEEN R-Ø Y–Ø B–Ø
CORE UNIT
TERMINAL FACTORY SITE FACTORY SITE FACTORY SITE
Phase CT 1S1 – 1S2 Ω - 1.2 - 1.2 - 1.3
Core-II(WTI) 3S1-3S2 Ω - - - - - 0.6

iii.
Neutral Side
BETWEEN HV LV
CORE UNIT
TERMINAL FACTORY SITE FACTORY SITE
Core I 1S1 – 1S2 Ω - 1.4 - 1.2

(d) Polarity Test Of Bushing CT’s

(e)
With 1.5 V DC supply (Connect +ve at P1 and –ve at P2)
HV LV
CORE BETWEEN
R-Ø Y-Ø B-Ø N R-Ø Y-Ø B-Ø N
Core I  1S1 (+ve)  1S2 (-ve) OK OK OK OK OK OK OK OK
Core II  2S1 (+ve)  2S2 (-ve) OK - - - - - OK -
Note: Extra row may be added for additional cores

(f) CURRENT RATIO TEST

Primary Injection through Primary Injection Kit at Primary Terminal P1 – P2
Measure current on the secondary Terminals. In case of factory fitted turret CTs, current
ratio may be carried out by CT analyzer

i. HV side R – Phase side

Core Current Secondary Theoretical Actual % Of
Primary %
S1 - S2 Actual Current Ratio Ratio Error
Core I 25% 75A 1A 249.6mA 251mA -0.16
(1S1 – 1S2) 75% 225A 1A 750mA 750.4mA 0.053333

25% 64.25A 1.5A 376.5mA 376mA 0.4

WTI CT
75% 192.75A 1.5A 1123mA 1125mA -0.17778
ii. HV side Y – Phase

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Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
25% 75A 1A 250mA 249.9mA -0.04
Core I
(1S1 – 1S2)
75% 225A 1A 750mA 749.4mA -0.08

iii. HV side B – Phase

Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
25% 75A 1A 250mA 251mA 0.4
Core I
(1S1 – 1S2)
75% 225A 1A 750mA 751.6mA 0.213

iv. HV side Neutral

Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
25% 75A 1A 250mA 249.8mA -0.08
Core I
(1S1 – 1S2)
75% 225A 1A 750mA 748.5mA -0.2

i. LV side R – Phase

Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
25% 250A 1A 250mA 249mA -0.4
Core I
(1S1 – 1S2)
75% 750A 1A 750mA 748mA -0.133

ii. LV side Y – Phase

Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
25% 200A 1A 250mA 248.4mA -0.64
Core I
(1S1 – 1S2)
75% 800A 1A 750mA 749.9mA -0.013

iii. LV side B – Phase

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Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
Core I 25% 75A 1A 250mA 251mA 0.67
(1S1 – 1S2) 75% 225A 1A 750mA 749.9mA -0.0133

25% 218.75A 1.5A 375mA 376mA 0.266667

WTI CT
75% 656.25A 1.5A 1.125A 1.124A -0.08889

iv. LV side Neutral

Core Current Secondary Theoretical Actual % Of

Primary %
S1 - S2 Actual Current Ratio Ratio Error
Core I 25% 75A 1A 250mA 250mA 0.28
(1S1 – 1S2) 75% 225A 1A 750mA 751.6mA 0.213

Note:-Minimum current shall be 1000A or 80% whichever is achieved

(a) MAGNETISING CURVES PERFORMANCE
(Not to be done for metering Core)
Knee Point Voltage (KVp) = ………800……..Volt

i. HV Side R – Phase

Voltage Core – I
Unit
To Be Applied Actual Value 1S1-1S2
0.25 x KVp 200 mA 22.2
0.50 x KVp 400 mA 33.3
0.75 x KVp 600 mA 46.4
1.00 x KVp 800 mA 65.2
1.10 x KVp 880 mA 81.0

ii. HV Side Y – Phase

Voltage Core – I
Unit
To Be Applied Actual Value 1S1-1S2
0.25 x KVp 200 mA 25.2
0.50 x KVp 400 mA 38.2
0.75 x KVp 600 mA 53.2
1.00 x KVp 800 mA 86.2
1.10 x KVp 880 mA 99.0

iii. HV Side B – Phase

Voltage Unit Core – I

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To Be Applied Actual Value 1S1-1S2

0.25 x KVp 200 mA 23.1
0.50 x KVp 400 mA 36.2
0.75 x KVp 600 mA 44.2
1.00 x KVp 800 mA 66.5
1.10 x KVp 880 mA 95.5

i. HV Side Neautral
Voltage Core – I
Unit
To Be Applied Actual Value 1S1-1S2
0.25 x KVp 200 mA 23.7
0.50 x KVp 400 mA 36.8
0.75 x KVp 600 mA 52.0
1.00 x KVp 800 mA 77.3
1.10 x KVp 880 mA 98.6

ii. LV Side R – Phase

Voltage Core – I
Unit 1S1-1S2
To Be Applied Actual Value
0.25 x KVp 250 mA 6.7
0.50 x KVp 500 mA 10.1
0.75 x KVp 750 mA 15.4
1.00 x KVp 1000 mA 28.4
1.10 x KVp 1100 mA 37.8

iii. LV Side Y – Phase

Voltage Core – I
Unit 1S1-1S2
To Be Applied Actual Value
0.25 x KVp 250 mA 6.7
0.50 x KVp 500 mA 9.5
0.75 x KVp 750 mA 13.1
1.00 x KVp 1000 mA 19.6
1.10 x KVp 1100 mA 29.2

iv. LV Side B – Phase

Voltage Core – I
Unit 1S1-1S2
To Be Applied Actual Value
0.25 x KVp 250 mA 6.0
0.50 x KVp 500 mA 8.1
0.75 x KVp 750 mA 11.8
1.00 x KVp 1000 mA 18.2
1.10 x KVp 1100 mA 21.8
i. LV Side B – Phase
Voltage Unit Core – I

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To Be Applied Actual Value 1S1-1S2

0.25 x KVp 250 mA 5.9
0.50 x KVp 500 mA 9.7
0.75 x KVp 750 mA 13.6
1.00 x KVp 1000 mA 22.6
1.10 x KVp 1100 mA 31.0

Note
a) CT should not saturate at 110% of Knee Point Voltage (KVp)
b) If Knee Point Voltage is not mentioned then Knee Point Current may be taken into
consideration.

L) Protection And Alarms

a)
SET FOR PROVED
SL.NO DEVICE
ALARM TRIP ALARM TRIP
1 Excessive winding temperature    
2 Excessive oil temperature  
3 Oil flow failure   
4 Pressure relief valve     
5 Main tank Buchholz relay         
6 Oil Surge Relay    
7 Fan failure     
8 Low oil level (MOG)     
9 Differential relay     
10 Over load relay     
11 Restricted Earth fault relay ( ref )     
12 Back up O/C & EF relay (HV & IV)    
13 Inter trip , if any     
14 Trip free check     
16 Over flux  (HV & IV)        
17 SPR relay (if provided)
18 On line DGA

b) Protection setting applied as per engg.approved Yes No Remarks

settings √

c) Stability test of differential and REF protection Ok Not Ok Remarks

√

NOTE : Prove the tripping of associated breakers by actual operation of the various
devices and relays as per the schemes.

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M) Final Documentation Review

Yes No
a) Factory test results are available
√

b) All electrical test results compared with factory test results & found to
Yes No
be in order
√

c) Final documents of Pre- Commissioning checks reviewed and approved

Yes No
√

d) Document regarding spares equipment, O&M manuals etc available

Yes No
at site
√
e) After modification, if any, “As built Drawings” are available at site
Yes No
√
N) Checks After Charging of Transformer
Record the following after charging
a) Any abnormal sound emanating from the Yes No Remarks
transformer
b) No load current at relay terminal
R-Ø A
Y-Ø A
B-Ø A

c) Temperature at the time of charging

OTI ºC
WTI ºC
AMBIENT ºC

d) Maximum temperature after 24 hours____________º C

e) OLTC electrical operation checked in idle charged condition from minimum
position to maximum position & back to
normal position Yes No Remarks

f) Thermo vision scanning done at least after 24 hours of loading & repeated after
one week.
Yes No Remarks

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g) Dissolve gas Analysis

DISSOLVE 24 HRS AFTER 7 DAYS AFTER 15 DAYS AFTER 1 MONTH 3 MONTH

GASES CHARGING CHARGING CHARGING AFTER AFTER
CHARGING CHARGING
H2
CH4
CO
CO2
C2H4
C2H6
C2H2
O2
N2
TCG

Note: If any abnormal increase in fault gasses observed after 24 Hrs. of charging, immediate
oil sampling to be sent to Lab for confirmation and matter shall be referred to OEM

Signature: Signature: Signature:

Name: K.Elavarasan Name: Name:
Designation: T&C Engg Designation: Designation:
L&T PGCIL JSUNL

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