Innovation. Application. Dedication.
Crimp Force Monitors
Model: CFM4000 [US Patent # 5,841,675]
One Channel
“100% In-Process Monitoring for Defective Crimps.”
Benefits:
• Detectable Defects: Missing
wire strands, strands out of the
core, no strip, high/low insula
tion, missing terminals and
twisted terminals, changes to
crimp height, and scrap in the
tooling.
• Plus: Reduction in tooling
wear and damage. Integrated
with one, two, or three press
wire processing machines and
bench press equipment.
Key Features and Options:
• One channel Crimp Force
Monitor utilizing the most
current microprocessor
technology.
• Unique automatic setup features
with user-friendly alpha-numeric
and graphic displays to minimize
setup time.
• Three display screens available
in RUN mode, showing:
1. Graphic display of process
relative to compared
Control Limits.
2. All engineering data results
following every crimp
(target, actual, tolerances,
deviation).
3. Graphic display of Force
Curve following every
crimp.
OES_CFM4000_1.PDF
Main Menu
Run Screen
Force Curve
• Option to store multiple force
signatures for special applications.
• CPK computation and automatic
optimization of the control limits
based on process capability.
• Two levels of failure detection and
ability to interface with advanced
wire processing equipment batch
separators, choppers, etc.
• A counter that maintains a running
total of passes and failure types for
each press.
• Communication port configurable
for a wide range of requirements
(computer for crimp studies using
OES “CFMView” Software, external
printer, network link, etc.)
• Built in self-diagnostics.
• WIFI option for remote monitoring,
configuration and setup.
July, 2005
Innovation. Application. Dedication.

Applications
Strain Sensor is attached onto the “C” frame of the press with one bolt.

Figure 1 - Strain Sensor

Figure 2 - CFMView Software

Specifications

DYNAMIC PHYSICAL ELECTRICAL

Proven in many applications: Rating NEMA 4 extruded aluminum Power Requirements:
Stamping Weight: 0.9 Kg. 110VAC/220 VAC
Crimping Dimensions: Cycles: 50/60Hz
Forming 195mm (L) AMPS: 0.2
Riveting 144mm (W) I/O: 2 channel Strain Transducer
Clinching 76.8mm (H) 2 Discrete Input (configure)
Press-Fit 2 Optional Encoder Input
4 Discrete Output (configure)

For Complete Engineering and Technical Support, Contact:

4056 Blakie Rd London,

Ontario, CANADA N6L 1P7
Telephone (519) 652-5833
Fax (519) 652-3795
e-mail: oes@oes-inc.com
www.oes-inc.com
CFM4000 - 1 CHANNEL STANDARD
1

4
5A

5B
3

4056 Blakie Road,

CFM4000 - 1 CHANNEL STANDARD LIST London, ON, N6L 1P7
Tel: (519) 652-5833
ITEM QTY PART NUMBER DESCRIPTION Inc. Fax: (519) 652-3795
Email: oes@oes-inc.com
1 1 CFM4000 - 1 CHANNEL CONTROLLER CFM4000/1 DESCRIPTION

2 1 BNC - BNC CABLE 36" (0.9m) AU073A OES

3 1 INTERFACE CABLE CFM-BP1A CFM4000 - 1 CHANNEL- STANDARD
SIZE FILENAME INIT DRAWING DATE REV
4 1 SERIAL COMMUNICATION CABLE AU008A CFM4000(1)-OPTIONS-001 06/27/05
5A 1 POWER CORD - (NORTH AMERICA) HW179C B USAGE A
OR REVIEW
5B 1 POWER CORD - (EUROPE) HW179D
6 1 USER MANUAL AND CFMVIEW SOFTWARE SUPPLIED ON CD CFM-FP/M-CD SCALE NTS DRAWN BY TRC PAGE 1 OF 2
 CFM4000 - 1 CHANNEL OPTIONS

SEE CFM-OPTIONS-001 FOR

FORCE TRANSDUCER DETAILS

4A

5 4056 Blakie Road,

London, ON, N6L 1P7
Tel: (519) 652-5833
CFM4000 - 1 CHANNEL OPTION LIST Inc. Fax: (519) 652-3795
Email: oes@oes-inc.com
ITEM QTY DESCRIPTION PART NUMBER DESCRIPTION

1 1 CFM4000 - 1 CHANNEL CONTROLLER CFM4000/1 OES

4B CFM4000 - 1 CHANNEL - OPTIONS
2 1 CFM4000 MOUNTING BRACKET CFM-MB003
SIZE FILENAME INIT DRAWING DATE REV
3 1 WIFI OPTION - WIRELESS COMM. TO HOST NETWORK CFM-WIFI
CFM4000(1)-OPTIONS-002 06/27/05
4A 1 SENSOR CABLE - BNC SEE CHART/Sensor Cables B USAGE A
4B 1 SENSOR CABLE - BNC WITH MTG. BLOCK SEE CHART/Sensor Cables REVIEW
5 1 BNC- BNC CABLE SEE CHART/BNC-BNC Cables SCALE DRAWN BY TRC PAGE 2 OF 2
Options Chart
Page 1 of 1

DESCRIPTION Part #

Sensor Cables

Sensor Cable-10/32-BNC Standard-002B01 12" (0.3m) AU002A

Sensor Cable-5/44-BNC with Mtg. Block-002M249 12" (0.3m) AU001C
Sensor Cable-5/44-BNC Standard-002M260 12" (0.3m) AU001B
Sensor Cable-10/32-BNC with Mtg. Block-002M250 12" (0.3m) AU001A
Sensor Cable-5/44-BNC with Mtg. Block-005M34 14" (0.35m) AU004C
Sensor Cable-10/32-BNC Standard-005EB015AC 180" (4.5m) AU005A

BNC - BNC Cables

BNC - BNC Cable 24" (0.6m) AU086A

BNC - BNC Cable 36" (0.9m) AU073A
BNC - BNC Cable 120" (3.0m) AU035A
BNC - BNC Cable 160" (4.0m) AU073B
BNC - BNC Cable 200" (5.0m) AU036A
BNC - BNC Cable 360" (9.0m) AU076A

SMA - BNC Cables

SMA - BNC Cable 24" (0.6m) AU088A

SMA - BNC Cable 36" (0.9m) AU088C
SMA - BNC Cable 120" (3.0m) AU088D
SMA - BNC Cable 280" (7.0m) AU088E

Force Transducers (SEE CFM-OPTIONS-001)

Force Transducer-Ram Mounted 5000lb range-202M23 AU017A

Force Transducer-Ram Mounted 20000lb range-203M32 AU020A
Force Transducer-Ram Mounted 40000lb range-204M38 AU020C
Force Transducer-Base Plate Mounted 5000lb range-201M83 AU016C
Force Transducer-Base Plate Mounted 5000lb range-201M89 AU016D

Piezo Strain Transducers

Piezo Strain Sensor-Standard (high) Sensitivity-240M01 AU011A

Piezo Strain Sensor-Low Sensitivity-240M03 AU011B

OPTIONS CHART.PDF July, 2005

 FORCE RINGS
RAM MOUNTED TYPICALLY

n1.34
PIEZO STRAIN TRANSDUCERS
n0.66
n0.87 n1.10
n0.41
n0.52

0.67 0.67

1.58 1.58

0.39
0.50
0.50
0.43 0.47 n0.25
n0.25

#1 #2 #3 0.57 0.57
5000lb. RANGE 20,000lb. RANGE 40,000lb. RANGE
202M23 203M32 204M38
AU017A AU020A AU020C
#1 #2
STANDARD - HIGH SENSITIVITY LOW SENSITIVITY
240M01 240M03
AU011A AU11B
FORCE RINGS
BASE PLATE MOUNTED TYPICALLY

STANDARD MODELS
n0.75 n0.65 CONTACT OES FOR COMPLETE
n0.29
PRODUCT SERIES
n0.25

0.31
4056 Blakie Road,
0.20 London, ON, N6L 1P7
Tel: (519) 652-5833
Inc. Fax: (519) 625-3795
Email: oes@oes-inc.com
DESCRIPTION
OES
FORCE TRANSDUCER OPTIONS
#1 #2 SIZE FILENAME INIT DRAWING DATE REV
5000lb. RANGE 5000lb. RANGE CFM-OPTIONS-001 06/23/05
201M83 201M89 B USAGE A
AU016C AU016D REVIEW
SCALE NTS DRAWN BY TRC PAGE 1 OF 1