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Corrosion Science: D.M. Ortega-Toledo, J.G. Gonzalez-Rodriguez, M. Casales, L. Martinez, A. Martinez-Villafañe
Corrosion Science: D.M. Ortega-Toledo, J.G. Gonzalez-Rodriguez, M. Casales, L. Martinez, A. Martinez-Villafañe
Corrosion Science: D.M. Ortega-Toledo, J.G. Gonzalez-Rodriguez, M. Casales, L. Martinez, A. Martinez-Villafañe
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
a r t i c l e i n f o a b s t r a c t
Article history: A study of the effect of flow conditions on the performance of a carboxyethyl-imidazoline as CO2-
Received 17 March 2011 corrosion inhibitor for API X-120 pipeline steel has been evaluated. Testing techniques include polariza-
Accepted 16 July 2011 tion curves, linear polarization resistance, electrochemical impedance spectroscopy and electrochemical
Available online 22 July 2011
noise measurements under stirred conditions (0, 250, 500, 1000 and 2500 rpm). All these techniques
show that for the uninhibited solution, corrosion rate increases with an increase in the rotation speed,
Keywords: but for the inhibited solution, the lowest corrosion rate is obtained at 500 rpm, and it increases at lower
A. Carbon steel
or higher rotation speeds.
B. Electrochemical noise
C. CO2 corrosion
Ó 2011 Elsevier Ltd. All rights reserved.
C. Flowing conditions
0010-938X/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.corsci.2011.07.028
D.M. Ortega-Toledo et al. / Corrosion Science 53 (2011) 3780–3787 3781
Rn ¼ rv =ri ð1Þ
ba bc 1
icorr ¼ ð2Þ
2:3ðba þ bc Þ RP
thus, inversely proportional to the corrosion rate, icorr, but with the Fig. 1. Molecular structure of carboxyethyl-imidazoline.
necessary condition that a trend removal applied over an average
baseline, as previously established [24]. It has been demonstrated
that the noise signal provides information about the dynamics that starting the measurements 1 h later. Rotation speeds were 0, 250,
occur on the surface of the electrode and about the type of corrosion 500, 1000 and 2500 rpm.
that is occurring, either uniform or localized. In past years there has
been a trend to increase the strength levels of used pipeline steels 2.3. Electrochemical measurements
such as API Grades X-60, X-80, X-100, etc., but it brings a higher
susceptibility of failure. Thus, the aim of this work is to study the Employed electrochemical techniques includes potentiodynam-
performance of a simple organic compound, i.e. carboxyethyl- ic polarization curves, linear polarization resistance, LPR, electro-
imidazoline, as a CO2 corrosion inhibitor of API X-120 pipeline steel chemical impedance spectroscopy, EIS, and electrochemical noise,
by using different electrochemical techniques such as polarization EN, measurements, both in current and voltage. Experiments were
curves, LPR, EIS and EN measurements under hydrodynamic repeated three times. Polarization curves were recorded at a con-
conditions. stant sweep rate of 1 mV/s from 300 to +300 mV interval with
respect to the open circuit potential (Ecorr), i.e. it started at 900
and ended at 300 mVSCE. Measurements were obtained by using
2. Experimental procedure a conventional three electrode glass cell with two graphite rods
as auxiliary electrodes, and a saturated calomel electrode (SCE)
2.1. Test material reference electrode with a Luggin capillary bridge. Since the corro-
sion process was under cathodic diffusion control, corrosion cur-
Material tested was an API X-120 pipeline steel with a chemical rent density values, icorr, were calculated by extrapolating the
composition as given in Table 1. Cylindrical specimens 10 mm long limit cathodic diffusion current density towards the Ecorr value.
with a diameter of 6 mm were machined and embedded in PTFE Inhibitor efficiency, g, is calculated as follows:
exposing an effective surface area of 0.28 cm2 to the electrolyte. 0
This system was machined to form the rotating disk electrode, icorr icorr
gð%Þ ¼ 100 ð3Þ
which was ground up to 2400 grade emery paper, rinsed with icorr
distilled water, acetone, and dried under an air flow. 0
where icorr and icorr are the corrosion current values with and with-
out inhibitor, respectively. LPR measurements were carried out by
2.2. Test solution polarizing the specimen ±10 mVSCE with respect to Ecorr at a scan-
ning rate of 1 mV/s every 20 min, during 24 h. EIS tests were carried
Inhibitor used in this work was a commercial carboxyethyl- out at the Ecorr value by using a signal with amplitude of 10 mVSCE
imidazoline, from Lakeland Labs. (UK), with a molecular structure and a frequency interval of 0.1–30 kHz. An ACM potentiostat
as shown in Fig. 1, which is composed of a five member ring controlled by a desk top computer was used for the LPR tests and
containing nitrogen elements, a C-14 saturated hydrophobic head polarization curves, whereas for the EIS measurements a PC4 300
group and a pendant hydrophilic carboxy group attached to one Gamry potentiostat was used. EN measurements in both current
of the nitrogen atoms. This inhibitor was used in this work, and potential were recorded using a working, cylindrical electrode
without the addition of another component, and it was previously with an exposed area of 0.28 cm2 as described above, and a
dissolved in pure 2-propanol. The concentration of the inhibitor platinum rod as second working electrodes, 0.25 mm diameter; this
was the recommended by the manufacturer, 8.1 105 mol/l at a platinum rod was embedded in epoxy resin, with an effective
testing temperature of 50 °C, which was kept constant with a hot exposed area of 0.049 mm2, and a reference SCE electrode, in such
plate. Test solution consists of 3% NaCl solution, heated, de-aerated a way that the current flows towards the platinum rod. EN
by purging with CO2 gas during 2 h prior the experiment and kept measurements were made recording simultaneously the potential
bubbling throughout the experiment. Inhibitor was added 2 h after and current fluctuations at a sampling rate of 1 point per second
pre-corroding the specimens in the CO2-containing solution, in blocks of 1024 readings. The readings were taken every hour
Table 1
Chemical composition of used X-120 steel (wt%).
C Si Mn P S Cr Mo Ni Al Co
0.027 0.24 1.00 0.003 0.004 0.42 0.18 1.35 0.045 0.004
Cu Nb Ti Fe
0.010 0.024 0.015 96.6
3782 D.M. Ortega-Toledo et al. / Corrosion Science 53 (2011) 3780–3787
E (mV SCE )
1000 rpm
Rn, was then calculated as the ratio of the potential noise standard
deviation, rv, over the current noise standard deviation, ri, 2500 rpm
according to Eq. (1).
-800
500 rpm
3. Results and discussion
250 rpm
0 rpm
Polarization curves for X-120 steel in uninhibited CO2-saturated
3% NaCl solution in stagnant and stirred solutions are shown in
-1000
Fig. 2. This figure shows an active behavior in the anodic branch 10
-4
10
-3
10
-2
10
-1
10
0
10
1
of the curve, with the current increasing with the applied potential
without the presence of a passive layer. The anodic current density Current density (mA/cm 2 )
value remains more or less constant regardless of the rotation Fig. 3. Effect of rotation speed in the polarization curve for X-120 steel in
speed. On the other hand, the cathodic current density exhibits a CO2-saturated 3% NaCl solution containing 8.1 105 mol/l of carboxyethyl-
limit value, which increases with the rotation speed, which is imidazoline.
due to the hydratation of CO2 to give carbonic acid as follows [9]:
CO2 þ H2 O ! H2 CO3 ð4Þ inhibitor when the polarization potential attains a relatively posi-
Since the solution is de-aerated, the dominant cathodic reaction tive value, except at 1000 and 2500 rpm, which indicates an anodic
is the reduction of H+ ions which are supplied by dissociation of desorption process of the inhibitor [7]. Fig. 4 shows a plot of log
carbonic acid [25]: (icorr) versus log (x) where x is the angular velocity, where it
can be seen that the data for uninhibited solution follow the Levich
H2 CO3 ! Hþ þ HCO3 ð5Þ equation, indicating that the corrosion process is under diffusion
control; on the other hand, data for the inhibited solution do not
HCO3 ! Hþ þ CO2 ð6Þ follow this equation, which indicates that in this case the process
3
is only partially controlled by diffusion of species.
The surface coverage of adsorbed inhibitive species, H usually
Hþ þ e ! 1=2H2 ð7Þ
decreases with the increase of potential in the anodic branch.
Thus, this cathodic limit current value is due to the diffusion of The increase of polarization potential accelerates metal dissolution
H+ ions. The free corrosion potential value, Ecorr, becomes nobler not only on the surface without adsorbed species but also with
and the corrosion current density value, icorr, increases as the rota- adsorbed inhibitive species because they become unstable at a
tion speed increases. On the other hand, for the inhibited solution, high polarization potential. This desorption process seems to end
Fig. 3, the Ecorr value becomes nobler and the icorr value increases at a potential value close to 530 mVSCE at 0, 250 and 500 rpm,
with an increase in the rotation speed, reaching a more or less but it does not exist at 1000 or 2500 rpm, which indicates that at
constant value after 500 rpm. An abrupt increase in the current these rotation speeds any inhibitor film is very unstable. In all
density can be observed on the anodic branch in presence of the cases, however, an anodic limit current density is observed, which
-300
0 mol/l 0.0
-0.2
-0.4
-600
log (i corr )
E (mV SCE )
-0.6
0 mol/l
2500 rpm -0.8
500 rpm
1000 rpm
-900 250 rpm
-1.0 -5
0 rpm 8.1 X 10 mol/l
-1.2
-3 -2 -1 0 1
0.0 0.3 0.6 0.9 1.2 1.5
10 10 10 10 10 log (ω)
2
Current density (mA/cm )
Fig. 4. Variation of log (icorr) as a function of log (x) for X-120 steel in
Fig. 2. Effect of rotation speed in the polarization curve for X-120 steel in CO2-saturated 3% NaCl solution containing 0 or 8.1 105 mol/l of carboxyethyl-
uninhibited CO2-saturated 3% NaCl solution. imidazoline.
D.M. Ortega-Toledo et al. / Corrosion Science 53 (2011) 3780–3787 3783
Table 2
Electrochemical parameters obtained from the polarization curves (the standard deviation values for Ecorr and icorr are 11 mV and 5 103 mA/cm2 respectively).
Carboxyethyl-imidazoline concentration (mol/l) 0 rpm 250 rpm 500 rpm 1000 rpm 2500 rpm
0 Ecorr (mVSCE) 700 668 686 670 647
icorr (mA/cm2) 0.15 0.30 0.35 0.40 0.60
5
8.1 10 Ecorr (mVSCE) 640 627 -610 590 610
icorr (mA/cm2) 0.07 0.08 0.1 0.12 0.11
g (%) 53.3 73.3 71.4 70 81.6
H 0.53 0.73 0.71 0.7 0.81
could be due to the diffusion of the electrolyte through a film and with inhibitor respectively. For the uninhibited solution,
formed inhibitor. On the cathodic branch, a cathodic limit current Fig. 5 shows that the highest Rp value, thus the lowest corrosion
density can be seen, which is due to the hydratation of CO2 as rate is obtained under stagnant conditions and this value decreases
explained above. Table 2 summarizes these results. This table as the rotation speed increases, which is due to an increase in the
shows more or less an increase in both the inhibitor efficiency mass transport. During most of the test, the lowest Rp value is
and its degree of surface coverage as the rotation speeds increases. obtained at 2500 rpm. The Rp values decrease as time elapses,
To see the effect of inhibitor on the surface metal as time reaching a more or less steady state value towards the end of the
elapses at the different rotation speeds, Figs. 5 and 6 show the test. On the other hand, for the inhibited solution, Fig. 6, the Rp
change in the polarization resistance value with time, Rp, without value decreases at 250 rpm, but it reaches its highest value at
500 rpm for more than one order of magnitude; with a further
increase in the rotation speed, a decrease in the Rp value is
80 observed. Thus, for the inhibited solution, the lowest corrosion rate
0 mol/l
is obtained at 500 rpm; a further increase in the rotation speed
brings an increase in the corrosion rate.
70 0 rpm
(a) -110
-100
R p (Ohm cm )
60 250 rpm
2
-80
50 -70 0 mol/l
Z im (Ohm cm 2 )
-60
2500 rpm
500 rpm -50
40
-40
250 rpm
-30 0 rpm
30
0 5 10 15 20 25 -20
Time (h) -10 1000 rpm 500 rpm
Fig. 5. Effect of rotation speed in the change on the Rp value with time for X-120 0 2500 rpm
steel in uninhibited CO2-saturated 3% NaCl solution (the standard deviation value
0 10 20 30 40 50 60 70 80 90 100 110
for Rp is 10 X cm2).
Z re (Ohm cm 2 )
5000
-5
8.1 X 10 mol/l (b) -60
-50
0 rpm
4000 0 mol/l
500 rpm 250 rpm
-40
Rp (Ohm cm )
2
-30
1000 rpm
2000 -20
2500 rpm
2500 rpm 0 rpm
1000 -10
(a) -300
-4000 0 rpm
-250
-200
Zim (Ohm cm 2)
-5 -150
8.1 X 10 mol/l
-3000 -100
Z im (Ohm cm 2 )
-50
0
0 50 100 150 200 250 300
-2000 Zre (Ohm cm2)
500 rpm
-1000
Fig. 9. Equivalent circuits used to model EIS data (a) uninhibited solutions, and (b)
1000 rpm 2500 rpm inhibited solutions.
250 rpm
0
0 1000 2000 3000 4000
The resulting complex, depending on its relative solubility, can
2
Z re (Ohm cm ) either inhibit or catalyze further metal dissolution. At low concen-
trations the amount of carboxyethyl-imidazoline is not enough to
(b) -80 form a compact complex with the metal ions, so that the resulting
-5 adsorbed intermediate will be readily soluble in the acidic environ-
-70 8.1 X 10 mol/l
ment. But at relatively higher inhibitor concentrations, more car-
-60 boxyethyl-imidazoline molecules become available for the
complex formation, which subsequently diminishes the solubility
-50 of the surface layer, leading to improve the inhibition of metal cor-
500 rpm rosion, because under flow conditions there are different effects on
Θ (Degrees)
Table 3
Calculated parameters used to simulate the EIS data for X-120 steel in uninhibited CO2-saturated 3% NaCl solution.
Table 4
small inductive loop can be observed at all rotation speeds, which
Calculated parameters used to simulate the EIS data for X-120 steel in inhibited CO2-
is due to relaxation process obtained by the adsorption of species saturated 3% NaCl solution.
such as [H+]ads on the electrode surface. This loop is present at all
Element Rotation speed (rpm)
rotation speeds, indicating that the adsorbed species remain on
the steel surface. On the other hand, Bode plots show only one peak 0 250 500 1000 2500
around 30 Hz, Fig. 7b, and remains constant with an increase in the Rs (X cm2) 7.1 6.7 6.6 6.1 6.7
rotation speed. No evidence of any protective layer was found due Yct (X1cm2 sn) 8 104 3 103 6 105 1 103 8 105
to the presence of only one peak. ndl 0.7 0.68 0.78 0.76 0.73
Rct (X cm2) 284 429 4739 204 1837
For the inhibited solution, Nyquist diagrams show a capacitive
nf 0.9 0.87 0.85 0.78 0.8
semicircle at all rotation speed values, Fig. 8a, which is due to Yf (X1 cm2 sn) 5 105 2 102 5 102 2 102 5 102
the charge transfer from metal to electrolyte through the double Rf (X cm2) 5 48 67 57 44
electrochemical layer. The semicircle diameter increases with an
0 .0 0 0 9 5 -6 9 9 .0
0 m o l/l
0 .0 0 0 9 0 0 rp m
Current density (mA/cm 2 )
-6 9 9 .5
0 .0 0 0 8 5 -7 0 0 .0
Potential (mV)
P o te n tia l
0 .0 0 0 8 0 -7 0 0 .5
0 .0 0 0 7 5 -7 0 1 .0
0 .0 0 0 7 0 -7 0 1 .5
0 .0 0 0 6 5 -7 0 2 .0
0 .0 0 0 6 0 -7 0 2 .5
0 .0 0 0 5 5 C u r r e n t d e n s ity -7 0 3 .0
0 200 400 600 800 1000
T im e ( s )
0 .0 0 1 0 5
0 m o l/l -6 8 3
Current density (mA/cm 2 )
0 .0 0 1 0 0 2 5 0 0 rp m
C u r r e n t d e n s ity
0 .0 0 0 9 5 -6 8 4
Potential (mV)
P o te n tia l
0 .0 0 0 9 0
-6 8 5
0 .0 0 0 8 5
0 .0 0 0 8 0
-6 8 6
0 .0 0 0 7 5
0 .0 0 0 7 0 -6 8 7
0 .0 0 0 6 5
-6 8 8
0 200 400 600 800 1000
T im e ( s )
0 .0 0 0 2 4 -6 6 1
-5
8 .1 X 1 0 m o l/l
0 rp m -6 6 2
0 .0 0 0 2 2
Current density (mA/cm 2 )
-6 6 3
0 .0 0 0 2 0 P o te n tia l
Potential (mV)
-6 6 4
0 .0 0 0 1 8 -6 6 5
-6 6 6
0 .0 0 0 1 6
-6 6 7
0 .0 0 0 1 4 C u r r e n t d e n s ity
-6 6 8
0 .0 0 0 1 2 -6 6 9
0 .0 0 0 1 0 -6 7 0
0 200 400 600 800 1000
T im e ( s )
0 .0 0 0 7 0 -5
-5 9 4
8 .1 X 1 0 m o l/l
0 .0 0 0 6 5 2 5 0 0 rp m
-5 9 6
Current density (mA/cm 2 )
0 .0 0 0 6 0 P o te n tia l
-5 9 8
Potential (mV)
0 .0 0 0 5 5
0 .0 0 0 5 0 -6 0 0
0 .0 0 0 4 5
0 .0 0 0 4 0 -6 0 2
0 .0 0 0 3 5 -6 0 4
0 .0 0 0 3 0 C u r r e n t d e n s ity
0 .0 0 0 2 5 -6 0 6
0 200 400 600 800 1000
T im e ( s )
Fig. 10. Noise in current and potential for X-120 steel in CO2-saturated 3% NaCl solution containing (a) and (b) 0 and (c) and (d) 8.1 105 mol/l of carboxyethyl-imidazoline
at (a) and (c) 0, and (b) and (d) 2500 rpm.
3786 D.M. Ortega-Toledo et al. / Corrosion Science 53 (2011) 3780–3787
Rn (Ohm cm )
2
1000 rpm, indicating the presence of a film formed by the inhibitor
at these rotation speeds. 2500 rpm
120
Impedance spectra obtained can be modeled as electric equiva-
lent circuits given in Fig. 9. These are simple circuits for the
corrosion system under charge transfer control, where no mass 80
250 rpm
transport was detected. In these figures, Rs is the electrolyte resis-
tance, Rct the charge transfer resistance, Cdl the double layer capac- 40
itance, L the inductive element, RL its resistance, Rf the resistance of
any formed film on the surface and Cf its capacitance [14]. When a 0
non-ideal frequency response is present, it is commonly accepted 0 5 10 15 20 25
to employ distributed circuit elements in an equivalent circuit. Time (h)
The most widely used is constant phase element (CPE), which
has a non-integer power dependence on the frequency. The imped- Fig. 11. Effect of rotation speed in the change on Rn with time for X-120 steel in
ance of a CPE is described by the expression: uninhibited CO2-saturated 3% NaCl solution.
charge transfer rate, etc., are non uniformly distributed. For an ideal 1000 rpm
2
rotation speed of 500 rpm, but it increases again with a further [11] G.T. Burstein, K. Sasaki, Corros. Sci. 42 (2000) 841–860.
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