4-2 Electrical Circuit

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

GROUP 2 ELECTRICAL CIRCUIT

INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)


(11N6-90740) (11N6-90720) (11N6-90810) (11N6-90710) (11N6-90750) (11N6-90820) (11N6-90820)
BLOWER C 3L
2 7 2 7 (11N6-90700) FUSE BOX
1 4 1 4
3 M M 3 M M 3R
3

7
1

7
Lo 1

4
ML 2
MH 3

5 5
M
Hi

4
2

2
5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4

10
1

11

12

13

14

15

16

17

18

19

20
1
2
3
4

A
5W B
1
2
1

1
4

4
2
3

2
3

30A

20A

10A

10A

10A

10A

10A

10A

10A

30A

30A

20A

10A

10A

20A

20A

20A

20A
5A

5A
GW

WR
BW

WB

BG
BG

GB

GB
GL

YB
LR

LB

3R
Y

YBr
YW

PRE-HEAT&FUEL FILLER P/P


LG

YW
BG
RY

RY

2B
YB
L

L
20A

CASSETTE&CONVERTOR
L
9A

9B
21

22
17
20

18
19

23

24
25
16

15

36A

HORN,BEACON LAMP

CN-36
26
35
27

33A

32
36
6B

6A
29
33

36

28

35

HEAD LAMP/CIGAR

2
1
MEMBRANE SW

WIPER MOTOR

ALTERNATOR
AC& HEATER

AC& HEATER
START,STOP
ROOM LAMP

STOP TIMER

WORK LAMP

CABIN LAMP

SOLENOIDE
START KEY

CLUSTER
WIPER+

5W
MCU B+

3R
MCU

38
39
CN-11 NO. DESTINATION 38 3R
1
1,2 BR 46 3R
1 1 GND(CONTROLLER) 2
32 2B
2 2 GND(BLOWER)
6 RY CS-74
3 3 FUSE(IG)
3,4 RW
4 4 FUSE(Battery)
33 2R
5 5 FUSE(Battery) POWER RY
30 LW MASTER SW

15
16
17
18
19
20
10
12
GrW 13
LW 11
14
C
6 DPS(COMPRESSOR)

3
8
9
1

2
4
5
6
7
6
31 LY
7 7 CONDENSOR FAN

LW

46
95
R
R
Y
2R

Y
L
3L

Gr

Or

Gr
5 AC COMP

5W 39
5W 94
Br
G

Or
G
Y
V

L
3
1
8 8 ILLUMINATION

3R
3R
R/DRYER HORN

21N4-01320
2

21N4-01311
CN-38

CN-37
HARESS AIR CON

10
11
12
13
14
15
CR-35

3
1
2

6
7
8
9
1

4
3

6
1

4
3

Pa
1

CN-60
4
2
3

CN-95
WB 15
BW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

2
4

1
2

3
1
1
BR 2
RW 3
RW 4
5
RY 6

8
9

2
1
BATTERY

GrW

CN-29
CR-7
GW

BrR

LW

LW
WR

YBr

LW

2R
BG

BG

BG

GB

9
BR

8
GL

YB
LG

YB

2L

Gr

Or

Gr
LR

LB

LY

Br
W

Or
2R

4
Y
V

2
2L
G

L
CN-21

R
R
Y

1
Y

4
2
3
L

2
R

1
B
60R 60B
1.25LgB

CR-2
WIPER CUT

27
28
29
3 1

15
16
17
18
19
20
21
22
23
25
30
11

26
1.25G

G21

4
5
2
38A
10

9
3

4
2
3
R OVERLOAD SW

VW
QUICK COUPLING SW

81
16
10
11
12
13
14
15
16
17
18

10
11
12
13
14

2 FUSIBLE LINK
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

G
G
L
L
GY 12
1

2
8
7

3 12V X 2
9

5
8
2
7

9
1

YOr
R 4A
CS-53

R
Y
Y
4 I CR-1

4E
4A
74

90

74
73
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

4 8
BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

1
2
MODE M/ACT(FOOT)

G
INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

MODE M/ACT(PBR)
MODE M/ACT(DEF)

5 G44
TEMP M/ACT(PBR)

5A
5E
B

78

13
MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
MODE M/ACT(M+)

9
MODE M/ACT(M-)

2A B

L
6 M 2 6 12 G
ILLUMINATION

OR

TO:STARTER "B" TERM.


10
5

6
BATTERY(+)
BATTERY(+)

CS-50

10
5

6
CS-67
POWER IG

11

10
3

7
2

6
1

4
5

8
9

10
3

7
2

BATT RY
1

4
5

8
9

DUCT WIPER MOTOR NO. DESTINATION CN-11


GND
GND

SENSOR B 72
NC

NC
NC
NC
NC
NC

1 AC CONTROLLER GND 1
L/W
OR

OR
GY

OR

2B 97
G

Y
B

2 BLOWER MOTOR GND 2


AC&HEATER CONTROLLER (11N6-90030) CN-141 L 4
G1

1A

3 AC 24V DO-3
G2

3
2A

G 8
7
6

2R 22A 12A G
2

FEED BACK 1 4 AC CONTROLLER B+ 2


W 1 4
MOTOR DRIVE SIG 2 CN-17 2R 22 G42 B
L 9 5 AC BLOWER B+ 5 1
MOTOR DRIVE- 3 1 G 73
R 10 1 W W 9 6 AC COMP 6 DIODE
MOTOR DRIVE+ 4 2 7 AC CONDENSOR FAN
B 2 2 B B G3 7
GND 5 3 R 1E DO-2
GY/W 3 3 GY/W GY/W 3
8 ILLUMINATION 8 12 G
6 4 2
VCC 82 V
R 4 4 R R 29 AIR-CON 1
CONTINUE 24V 7 5
V 5 5 V V 11
WASHER P/P 8 6 DIODE
L 6 6 L L 13 NO. DESTINATION CN-10
WASHER SIG. 9 7 DO-1
BR 7 7 BR BR 10 V 21
INT. SIG 10 8 1 CASSETTE RADIO 24V 1 12E G
11 R 1A 2
OR 2 ILLUMINATION 2 10A W
WIPER CUT SW 11 1
N.C 12 CN-6 NO. DESTINATION 3 NC 3
GY 12 WIPER MOTOR HARNESS 4 OR 2B 97A DIODE
FEED BACK 13 1 1 FUSE 4 GND 4 CN-83
2 Y 5 NC 5 90A VW
2 2 QUICK COUPLING SOL Y 17 1 M CN-25
WIPER MOTOR CONT. 5 L/W G54 B
3 3 OVERLOAD PS 6 CASSETTE&ROOM LAMP B+ 6
2 G52 B
6 G 7 NC 7
1
4 4 MCU B 75 AIR-CON 13A R
3 GY/W 2
CL-2 5 5 FUSE 8 CASSETTE GND 8 CONDENSOR FAN
B G5 G1 B 9 NC 9 HORN
6 6 GND G 76 G53 B
GY 1 1 GY 10 BEACON LAMP 10 1
7 7 FUSE Or 77 13 R
R 8 8 R 11 CABIN LIGHT 11 2
8 8 ILLUMINATION
9 W 12 NC 12
9 9 SWITCH PANEL CN-20
CIGARLIGHT 10 BR
CN-24 10 10 SWITCH PANEL CABIN HARNESS
L 12 11 V
2 CS-1 CN-48 11 11 WASHER PUMP CN-12 CL-5
Y 11 8 GY OR 16 12 L G51 B 2 2
12 12 MCU B B
1 NO. DESTINATION CN-9
+ -

1 1
SPEAKER RH
h W/OR 15 CS-52
GY 1E 1 HORN SW 1
B G11 83 V
2
V 1 1 V
2
10 10 YOr 78
9 G 28 2 HORN SW 2
DOOR S.W HOUR METER
CN-23
B 10
9
RH SIDE HARNESS 3 NC 3 WORK LAMP
2 8
W 9 CN-138 8 4 NC 4
1 GY 14 6 7 B 8A 2A B
24V A 2 B G8 5 ACCEL DIAL(-) 5 1
CL-1 24V B G6 6 W 45
GND B G9 6 ACCEL DIAL(SIG) 6 1A V
SPEAKER RH 8 GY 7 B
GOr 7A 2
1 OR 22 5 5
7 ACCEL DIAL(+)
CL-4
4 Y
12V 12V C 1 7 G43 B
2 4 1 CL-6
8 NC 8 1 R
DC/DC CONVERTER 3 2
CN-27 L 12
ROOM LAMP 2 CN-5 CN-8
N.C 1 G 28 13 L 1 NC 1 HEAD LAMP
L 12 CN-139 1 1 1 SWITCH PANEL
S.R- 2 2 NC 2
OR 22 2 2 NC Y 5
S.R- 3 2 SPARE 17 BR 3 BEACON LAMP 24V 3
B 10 B G7 3 3 FUSE G 76
S.L- 4 1 29 R 4 BEACON LAMP SIG 4
4 4 FUSE Or 2
S.L- 5 CN-10 NO. DESTINATION 14 GY 5 BREAKER SW 24V 5 CN-66
1 V 5 5 FUSE Gr 79 79 GY
N.C 6 1 1 FUSE 12V SOCKET 15 W/OR
2 2 R 6 6 FUSE 6 BREAKER SIG 6 2
R G32 B
ILL+ 7 2 2 ILLUMINATION CN-56 16 OR 7 NC 7 1
Y 11 7 7 MCU
S.R+ 8 3 3 BR 17 21 SH
3 2B POWER IG(24V) 1 8 8 MCU CASE EARTH 8 SPARE SW 8
BREAKER SOL.
S.R+ 9 4 4 GND B 18 18 B Br 80
1 GND 2 9 9 GND 9 START KEY (START SIG) 9
V R 81
ACC 10 5 5 Y 19 19 Y 10 START KEY (ACC) 10
Y 4a 4 Y RX 3 10 10 MCU V 82
B+ 11 6 6 FUSE L 20 20 L 11 START KEY (BR) 11
W 9 TX 4 11 11 MCU W 15
S.L+ 12 7 7 12 START KEY (COM) 12
5 B CLUSTER 12 12 NC
S.L+ 13 8 8 GND CN-7
B 5 13 13 NC
GND 14 9 9 R 1
6 G 14 14 NC 1 HEAD LIHGT SIG 1
10 10 BEACON SW V 83
CN-143 7 OR 15 15 NC 2 WORK LIHGT SIG 2
11 11 SWITCH PANNEL
N.C 1 3 NC 3
R 20 12 12
RADIO ON/OFF 2 4 NC 4
G 21 L 25
BAND 3 5 MEMBRANE SW 24V 5
BAND 4
L 22 CABIN HARNESS 6 CABIN LIGHT SIG 6
Or 77
BR 23 CS-26A CS-5 Gr 26
SEEK 5 1.25B 8 7 HEAD LIHGT 24V 7
OR 24 GY 5A 1 Y 27 CN-61
SEEK 6 2
1.25B 9 8 WORK LIHGT 24V 8
GY 18A 2 G41 B M
N.C 7 1 9 NC 9 1
B 13 B G12 11 G
GND 8 BREAKER HORN 10 GND 10 2
Y 14 OrW 40
VOL/R OUT 9 CS-26 11 TRAVEL ALARM SIG 11
V 15 R 28 FUEL PUMP
VOL/L OUT 10 1.25B 18 12 CABIN LIGHT 24V 12
GY 16 1
VOL/R IN 11 1.25B 5 CN-9 NO. DESTINATION 13 13
W 17 2 8 B
VOL/L IN 12 CL-9 1 1 GND 14 14 CD-31
B 18 3 B CS-54 9 Y
GND 13 1 B G2 BREAKER 2 2 HORN RELAY 15 15 85 LW
R 19 7 OR 10
2 Pa
N.C 14 2 9 10 L 7A 3 3 NC RH CONSOL 64 GOr
1
9 10 BR
GY 14 4 4 NC
CASSETTE RADIO 8 11 B
8 5 5 MCU OVERLOAD PS
CN-144 CABIN LIGHT 6 7 12 W NO.
2 6 MCU DESTINATION CN-6
B 18 B 19 6 Or 2A
EARTH(VOLUME) 1 3a B 6 13 G/OR 1 QUICK COUPLING SW 24V 1 CN-140
W 17 1 7 OR 20 7 7 MCU Y 84 84 Y
VOLUME L/IN 2 7a OR 5 5 14 GY 2 QUICK COUPLING SW SIG 2 2
GY 16 2 1 8 8 NC LW 85 G31 B
VOLUME R/IN 3 4 3 OVERLOAD SW 3 1
V 15 CL-8 G G1
VOLUME L/OUT 4 3 CN-8 4 OVERLOAD SW 4
Y 14 G 15 15 G GrW 9 QUICK COUPLING
VOLUME R/OUT 5 2 1 1 NC 5 WIPER MOTOR 24V 5
B 13 CL-7 L 7 7 L B G2 DO-5
EARTH(MAIN) 6 1 2 2 NC 6 GND 6 9E GrW
R 19 6 G 16 Y Gr 26A 2
N.C 7 SPARE SW 3 3 FUSE 7 CIGARLIGHTER 24V 7 24A V
R 20 3b B M 6 G 1
RADIO ON/OFF 8 4 4 BEACON LAMP R 1F
21 17 OR 8 CIGARLIGHTER ILL. 8
G W 61
BAND 9 BEACON LAMP CS-23 5 5 FUSE 9 WIPER DRIVE SIG 9 CN-22 DIODE
L 22 B G1 18 GY Br 60 9A GrW
BAND 10
9 10 10 6 6 BRAKER SOL 10 INT. SIG 10 2 M
BR 23 G 6A 19 B V 24 24 V
SEEK UP 11 9 7 7 NC 11 WASHER PUMP 11 1
OR 24 20 OR
SEEK UP 12 8 8 8 FUSE 12 NC 12
8 21 BR WASHER P/P
REMOCONE 6 7 9 9 SAFETY RELAY
2 Y 16 22 R CN-5
6 10 10 POWER RELAY L 62
7 23 V 1 WASHER SIG 1
5 5 11 11 DIODE(DO-2)
1 24 W 2 NC 2
4 12 12 FUSE Br 20
3 CLUSTER 24V 3 14A VW B G23
3 V 18
G 6 CN-7 4 WIPER MOTOR CONT. 4
2 25 R Gr 21A
1 1 HEAD LAMP 5 CONVERTOR 24V 5 CN-92
1 4 V WOr 55
2 2 WORK LAMP 6 HOUR METER SIG 6
BEACON LAMP SW 26 W Or 23A
3 3 NC 7 HOUR METER 24V 7
27 BR SH 86 CR-36
4 4 NC 8 SHIELD 8
28 L B 87 56 YW
5 5 FUSE 9 CLUSTER GND 9 1 2 1
3 OR Y 70 11A G
6 6 CABIN LIGHT 10 CLUSTER SERIAL+ (RX) 10 2
CS-27 29 GY L 69 11E G
B G3 7 7 FUSE 11 CLUSTER SERIAL- (TX) 11 3
9 10 10 2 Y 92 V
GY 5A 8 8 FUSE 12 NC 12 4 4 3
9 30 L
CN-145 9 9 NC 13 13 PRE-HEAT
8 G1 B
M LW 1A 8 10 10 GND 14 14
6 7 31 OR/W CR-50
2 11 11 MCU 15 15 3 2LW
6 1 R 1 IG 2 1
7 OR 17 12 12 FUSE 30A LW
FUEL FEED P/P 5 RH SIDE 2
5
1 13 13 NC 3
4
14 14 NC NO. 89 2W
CN-28 3 DESTINATION CN-4 4

G4
4A

OR 3A

2A

1A
25

26
BR 27
28

GY 29

30

OR/W 31
BR 10
VW 3 15 NC G22 B

OR 3

1
15

11
12
G/OR 13
1 1 NC 1 5

BR 21

22
23
24
2
GY 5 14E VW
2 NC 2 6 G6 5 O4

W
1

R
R
V
V

Y
Y

B
L

L
B G3

W
R
V
RH HARNESS

W
3 O/T DECEL SW 3

B
BREAKER SW Gr 42 RELAY TIMER

CS-2
AC COMP 4 O/T DECEL SW 4

CN-116
1

4
5

8
2

6
3

9
10
11
12
13
14
15
16
17

CN-142
5
4

1
6

2
3

C
B
A
CD-18 5 NC 5
B G13
GrW 4
B
6 SAFETY SW (Com) 6
Pa

+
-
S
0, I

1
7 SAFETY SW (NC) 7

WORK LIGHT OUT


WORK LIGHT OUT

CABIN LIGHT OUT


CABIN LIGHT OUT

WORK LIGHT 24V


WORK LIGHT 24V

CABIN LIGHT 24V


88

HEAD LIGHT OUT

CABIN LIGHT 24V


G

HEAD LIHGT 24V

TRAVEL ALARM
8 SAFETY SW (NO) 8
ENG OIL PRESS

POWER 24V
H0 I LH CONSOL CN-68

4
3
2
6
5
Or
H
2E
ST C BR ACC
CD-8 2
5 ACCEL DIAL 88 G

GND
B START KEY SW CN-2 1

NC
NC

NC

NC
˚C 1
G 6 LW 30
2 1 FUEL CUT-OFF(H) 1 SAFETY SOL
MEMBRANCE SW 2W 89
2 FUEL CUT-OFF(F) 2
CR-5
WATER TEMP SENDOR VW 90
3 AC COMP 3 14 VW
GrW 41 1 2 1
CD-10 4 ENG. OIL PS 4 3A LW
B 8A B 6 2
5 WATER TEMP SENDOR 5 80 Br
Pa Br 7 G 52 3
6 WATER TEMP SENDOR 6 91 BW CD-14
Br 43 4 4 3
7 AIR CLEANER SW 7 31E5-40540
AIR CLEANER SW 2B 98 ANTI-RESTART RY
8 GND 8 1F Y
W 10 2 Pa
9 ALT(L) 9 2F G
DO-6 BW 91 1
1E LW 10 START RY 10
2 L 51 CN-55
8G B 11 ALT 11 CD-13
1 Y 50 2F Or Y 1 1E Y
12 ALT(P) 12 2 2 Pa
CN-79 DIODE CN-2 NO. DESTINATION R 29 93 G G 2 2E G
LW 1 1 LW 13 ALT(B) 13 1 1
H A 1 1 FUSE CS-29 71
2W 2 2 2W 14 NC 14 CD-12
F B 2 2 STOP TIMER B 1 V 92 CN-81 1A Y
2B 8 3 VW 1 15 PRE-HEAT 15.
E C 3 3 AC COMP RY. Y 2 93 G 2 Pa
4 GrW 2 1 2A G
4 MCU HARNESS ENG REAR 63 VOr 1
FUEL CUT-OFF SOL 4 NO. DESTINATION
DO-7 5 B CN-4 2
2A W 5 5 MCU POWER MAX 1 B CD-11
2 6 G 1 1 GND
8F B 6 6 MCU CS-19 2 Y TRAVEL BZ 1 Y
1 7 Br 2 2 MCU SH 96 2 Pa
7 7 MCU B 3 3 B 2 G
DIODE 8 2B 1 3 3 GND 1
8 8 EARTH GY 4 4 GY
9 W 2 4 4 MCU
9 9 MCU SH 86 99
10 BW 5 5 NC
10 10 ANTI RE-START RY ONE TOUCH DECEL G B
L 11 11 L 6 6 GND
CN-74 11 11 MCU CS-4 6 V
Y 12 12 Y OR 5 7 7 NC
P 12 12 MCU B C A 7 G
G Br 15 13 R V 6 8 8 SAFETY SOL
B
~3 2
W 9
13 13 FUSE B
G 7
L 1 14 14 NC A C LH HARNESS
U 5R 16 14 V CS-20
B+ DO-4 15 15 MCU
13 SAFETY SW 5 OR
R
ALT 1
15 Br
2

2G
59
CN-45 CR-23 ENG.HARNESS
5W 17

37 14
M B 8E
M SAFETY SW

BOr
Or
16

40
41
42
43

10

44
45

50
51
52
53
54

55
56

19

57

58
59
60
61
62
63

64

65
23

71
70
69

66
67
68
BW 10

7
18

8
6
5R

GrOr

CN-70
OrW
GrW

WOr

1
GOr

V/W

GOr

2
BOr

BOr

VOr

CN-133
6A

YW

BW
VW
53
B+

OR
6E
54
65
58

44

Gr

Gr
Br

Br
W

W
W

W
START RY

G
R
Y

B
B

B
Y

99
L

L
8

7
FROM BATT.RY

68
67
66
BW 57
STARTER

GrOr
BOr
GOr

CN-51
B

CN-50
W

B
G

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

G
R
V

B
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
TRAVEL

CD-1
CD-2

CN-126
CR-24

CN-76

1
2

WATER TEMP SENDOR


1
2
6
5
4
3
2
1

3
4
1
2
FUEL LEVEL SENSOR

TRAVEL SPEED SOL.


19 5R

HYD TEMP SENDOR


TRAVEL ALARM SW

TACHO SENSOR(+)
˚C
V 14

TACHO SENSOR(-)

ANTI-RESTART RY
AIR CLEANER SW

ENG PREHEATER

PROGRAM DUMP
SIG
CN-80

GND (POT&DIAL)
M+

P+
NC

BATTERY 24V(+)
M-

ACCEL DIAL SIG


P-

GND (SENSOR)
O/T DECEL SW

OVERLOAD PS
5V (POT&DIAL)

ENG OIL FILTER


5R

ACCEL ACT(+)
20

HOUR-METER

ACCEL ACT(-)
WIPER DRIVE
RS232

WASHER SIG

RS232 (GND)
1
5
HYD TEMP

ENG OIL PS

GND (MAIN)
2

WIPER INT.

TRAVEL BZ

SERIAL-RX
ALT LEVEL

SERIAL-TX
M

POWER IG
FUEL LEVEL 21EN-40100 CONN.

RS232 (+)
CN-92

RS232 (-)
POT-SIG
21N6-10701
PRE-HEAT RY

6
Pre-heater

GND
NC

NC

NC

NC
NC

NC

NC

NC
NC

NC

NC
NC
NC

NC
NC

NC

NC
GOV. MOTOR
21en-32220
CPU CONTROLLER
7074EL03
4-3
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as shown
below.
1) OPERATING FLOW
Battery Battery relay Fusible link [CN-60] Master switch [CS-74]
Power relay [CR-35(2)]
Fuse box [No.1] I/conn [CN-38(1)] I/conn [CN-8(12)] Start switch [CS-2(1)]
Fuse box [No.2] I/conn [CN-38(3)] I/conn [CN-10(6)] Room lamp [CL-1(2)]
Cassette radio [CN-27(11)]
Fuse box [No.3] I/conn [CN-38(8)] I/conn [CN-11(4)] AC & Heater controller [Battery(+)]
I/conn [CN-11(5)] Relay[Hi, M2 ]
Fuse box [No.4] I/conn [CN-38(4)] I/conn [CN - 5(4)] I/conn [CN -17(5)]
Wiper motor Controller [CN-141(5)]
Wiper motor [CN-21(4)]
Fuse box [No.5] I/conn [CN-38(5)] CPU controller [CN-50(7)]

※ I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (Battery 2 EA) 20~25V


OFF OFF ② - GND (Battery 2 EA) 20~25V
③ - GND (Fusible link) 20~25V

※ GND : Ground

4-4
1 2 1
GND 1 R
2

S.L-
S.L-

ILL+

B+
S.R-
S.R-

S.L+
S.L+
N.C
N.C

S.R+
S.R+
GND 2

ACC

GND
3
BATTERY(+) 3

RELAY(HI)

CN-27
4 4 3

8
9
7
6
5
4
3
2
1

14
13
12
11
10
BATTERY(+) 4
H BR ACC ST C ILLUMINATION 5

5
6

2
3

4
1 2 1
H0 I
POWER IG 6 R
2
NC 7
3
DUCT SENSOR(+) 8

RELAY(M2)

1
0, I 4 4 3

Y
GY
B
POWER CIRCUIT

DUCT SENSOR(GND) 9

START KEY SW
GY
NC 10

3
2
6

1
4
5
AC&HEATER CONTROLLER
CR-35

2
1

CS-2
NC 11
1 2 1

CL-1
NC 12 2R

CS-1

W
2
NC 13
3

DOOR S.W
NC 14 2L

ROOM LAMP
POWER RY
4 4 3

2R

Y
RW

5
3
5
3

1
4
1
4
1

2
7
6
2
8
7
6
2

12

12
11
CN-8
CN-10
CN-11

Y
2R
CN-38
W W START KEY 30A
1 1
2L 3L ROOM LAMP 5A
2 2
Y Y AC& HEATER 20A
CN-21 3 3
V V WIPER+ 10A
3 1 4 4
Gr Gr MCU B+ 10A
5 5
3R

2
CLUSTER 10A
5 3 6 6
R CASSETTE&CONVERTOR 10A
4 7 7
10A
3L

4 2R 2R MCU
5 8 8
MEMBRANE SW 10A

4-5
6 2 6 9 9
M STOP TIMER 10A
CN-50 10 10
START,STOP 30A
NC 1 11 11
WIPER MOTOR PRE-HEAT&FUEL FILLER P/P 30A
NC 2 5W 12 12
2 WIPER MOTOR 20A
NC 3 5W 13 13
CN-141 CN-17 1 HEAD LAMP/CIGAR 10A
HOUR-METER 4 14 14
FUSE BOX

FEED BACK 1 1 CN-5 WORK LAMP 10A


ENG PREHEATER 5 CN-95 15 15
MOTOR DRIVE SIG 2 2 1 CABIN LAMP 20A
NC 6 3R 16
MOTOR DRIVE- 3 3 2 Gr 2 ALTERNATOR 5A

FUSIBLE LINK
BATTERY 24V(+) 7 3R 17
MOTOR DRIVE+ 4 4 3 1 AC& HEATER 20A
R R R R V NC 8 18
GND 5 5 4 CN-60 HORN,BEACON LAMP 20A
NC 9 19
VCC 6 6 5 SOLENOID 20A
PROGRAM DUMP 10 20
CONTINUE 24V 7 7 6
ANTI-RESTART RY 11
WASHER P/P 8 8 7

CR-1
ACCEL ACT(+) 12
3

WASHER SIG. 9 8

BATT RY
TRAVEL SPEED SOL.

CPU CONTROLLER
INT. SIG 10 13
9
2
WIPER INT. 14 CN-36
WIPER CUT SW 11 10
WIPER DRIVE 3R 3R
N.C 12 15 1
11 5W
16 5W
3R
3R

FEED BACK 13 12 2
RS232 (GND)
13 NC
WIPER MOTOR CONT. 35
2
1

14 NC 36 1
CS-74

60R

15
12V X 2
BATTERY
MASTER SW

60B

7074EL04
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay[CR-1] Fusible link[CN-60] Master switch [CS-74]
Fuse box No.1 I/conn [CN-38(1)] I/conn [CN-8(12)] Start key [CS-2(1)]

※ Start switch : ON
Start switch ON [CS-2(2)] I/conn [CN-8(11)] Diode[DO-2]
Battery relay [CR-1]:Battery relay operating(All power is supplied with the electric component)
Start switch ON [CS-2(3)] I/conn [CN-8(10)] Power relay [CR-35(3)→(4)] Fuse box No.8

※ Start switch : START


Start switch START[CS-2(5)] I/conn[CN-8(9)] Anti-restart relay [CR-5(3) → (4)]
I/conn [CN-2(10)] Start relay [CR-23]

2) CHECK POINT

OEngine Start switch Check point Voltage


① - GND (Battery)
② - GND (Start key)
③ - GND (Battery relay M4)
Operating Start ④ - GND (Starter B ) 20 ~ 25V
⑤ - GND (Starter M)
⑥ - GND (Start relay)
⑦ - GND (Battery relay M8)
※ GND : Ground

4-6
ALT
U
G
~3

M
B+
P

L
B
CN-74
H BR ACC ST C

STARTER
5
6

2
3

CN-45
H0 I

B+
M
1
2
F
E
H
B
C
A
CN-79

4
5
5W
W
Br
1
0, I

5R

5R
DO-4 B

START KEY SW

2B
R

FUEL CUT-OFF SOL


2W
LW
1

3
2
6

1
4
5
Br CR-35

CS-2
2 B

FROM BATT.RY
1 2 1

M
2R
STARTING CIRCUIT

V
R

W
2

BR

2
1
W R

CN-145
3

CR-23
2
2L

6
POWER RY
DO-7 4 4 3

START RY
FUEL FEED P/P

DIODE

BW
LW
1

5
3
4
1

9
8
7
6
2

12
11
10
2

CN-8
LW
DO-6

R
Br

V
W

R
2W
LW
CN-38

W
START KEY 30A

BW
W W
1 1
2L 3L ROOM LAMP 5A
2 2
AC& HEATER 20A

5
3
4
1

9
8
7
6
2

15
14
13
12
11
10
3 3

CN-2
WIPER+ 10A
4 4
MCU B+ 10A

R
5

LW
5
3R

CLUSTER 10A
6 6
CASSETTE&CONVERTOR 10A
7 7
10A
3L

MCU
8 8
MEMBRANE SW 10A
9 9
STOP TIMER 10A

4-7
10 10
LW LW START,STOP 30A
11 11
PRE-HEAT&FUEL FILLER P/P 30A
CN-51 5W 12 12
W 2 WIPER MOTOR 20A
ALTERNATOR LEVEL 6 5W 13 13
1 LW LW HEAD LAMP/CIGAR 10A
FUSE BOX

14 14
WORK LAMP 10A
CN-50 CN-95 15 15
20A

3
NC CABIN LAMP
1 3R 16
2 ALTERNATOR 5A
NC 2 CN-37

FUSIBLE LINK
3R 17
1 AC& HEATER 20A
NC 3 1 18
CN-60 HORN,BEACON LAMP 20A
HOUR-METER 4 2 19
R R SOLENOID 20A
ENG PREHEATER 5 3 20

CPU CONTROLLER
NC 6 4

G
W
G
G

V
Gr
BATTERY 24V(+) 7 5

CR-1
NC 8

BATT RY
6

1
1
1

2
2
2
NC 9
CN-36

DO-1
DO-2
DO-3
PROGRAM DUMP 3R 3R

DIODE
10
VW 1
ANTI-RESTART RY 11 5W 5W
3R
3R

2
ACCEL ACT(+) 12
TRAVEL SPEED SOL. 13
2
1

WIPER INT. 14
CS-74

60R

7
1

WIPER DRIVE 15

VW

Br
16

2W
LW

VW

LW

BW
VW
2LW
RS232 (GND)
NC 35
12V X 2

NC 36

3
2

4
1
6
5
4
3
2
1
BATTERY

CN-92

CR-5
CR-50
MASTER SW

4
G6
B

IG 2
60B

3
1

5 O4

ANTI-RESTART RY
RELAY TIMER

7074EL05
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator [CN-74(1)] I/conn〔CN-2(9)〕 CPU Controller [CN-51(6)]
Cluster warning lamp (Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay Battery(+) terminal
Fusible link Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage


① - GND (Battery voltage)
② - GND (Battery relay)
ON ON ③ - GND (Alternator B terminal) 20~27V
④ - GND (Alternator I terminal)
⑤ - GND (CPU)
※ GND : Ground

4-8
ALT
U
G
~3

M
B+
P

L
B
CN-74
H BR ACC ST C

STARTER
5
6

2
3

CN-45
H0 I

B+
M
1
2

3
5W
4

W
Br
1
0, I

5R

5R
DO-4 B

START KEY SW
R
1

3
2
6

1
4
5
Br CR-35

CS-2
2 B
1 2 1
2R
CHARGING CIRCUIT

V
R

W
2

BR
R
3

CR-23
2L

POWER RY
4 4 3

START RY
BW
5
3
4
1

9
8
7
6
2

12
11
10
CN-8

R
Br

V
W

R
CN-38

W
START KEY 30A

BW
W W
1 1
2L 3L ROOM LAMP 5A
2 2
AC& HEATER 20A

5
3
4
1

9
8
7
6
2

15
14
13
12
11
10
3 3

CN-2
WIPER+ 10A
4 4
MCU B+ 10A

R
5 5
3R

CLUSTER 10A
6 6
CASSETTE&CONVERTOR 10A
7 7
10A
3L

MCU
8 8
MEMBRANE SW 10A
9 9
10A

4-9
STOP TIMER
10 10
START,STOP 30A
11 11
PRE-HEAT&FUEL FILLER P/P 30A
CN-51 5W 12 12
W 2 WIPER MOTOR 20A
ALTERNATOR LEVEL 6 5W 13 13
1 HEAD LAMP/CIGAR 10A
FUSE BOX

14 14
WORK LAMP 10A
CN-95 15 15

5
CABIN LAMP 20A
3R 16

CPU CONTROLLER
2 ALTERNATOR 5A
CN-37

FUSIBLE LINK
3R 17
1 AC& HEATER 20A
1 18
CN-60 HORN,BEACON LAMP 20A
2 19
R R SOLENOID 20A
3 20
4

G
W
G
G

V
5

CR-1

BATT RY
6

1
1
1

2
2
2
CN-36

DO-1
DO-2
DO-3
3R 3R

DIODE
1
5W 5W
3R
3R

2
2
1

CS-74

60R

2
1

12V X 2
BATTERY
MASTER SW

60B

7074EL06
4. HEAD LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.14) I/conn[CN-38(15)] I/conn[CN-7(7) Membrance switch[CN-116(9)]
I/conn[CN-6(7)] Cigar light[CL-2]
※ When lamp switch ON
Membrance switch[CN-116(1)] I/conn[CN-7(1)]
I/conn [CN-10(2)] Cassette radio illumination [CN-27(7)]
I/conn [CN-11(8)] AC & Heater controller illumination
Head lamp [CL-4(2)] : Head lamp ON
I/conn[CN-6(8)] Cigarlight [CL-2]

2) CHECK POINT

Engine Key switch Check point Voltage


① - GND (Fuse box)
STOP ON ② - GND (Switch power input) 20~25V
③ - GND (Switch power output)
※ GND : Ground

4-10
GND 1
CN-116
R GND 2
HEAD LIGHT OUT 1
BATTERY(+) 3
WORK LIGHT OUT 2
BATTERY(+) 4

CL-2
G

S.L-
S.L-

ILL+

B+
S.R-
S.R-
3

S.L+
S.L+
N.C
N.C
WORK LIGHT OUT

S.R+
S.R+

ACC

GND

CIGARLIGHT
ILLUMINATION 5
NC 4

CN-27
POWER IG 6

R
8
9
7
6
5
4
3
2
1

14
13
12
11
10
NC 5

GY
NC 7

3
POWER 24V 6
DUCT SENSOR(+) 8

R
CABIN LIGHT OUT 7
DUCT SENSOR(GND) 9
HEAD LAMP CIRCUIT

CABIN LIGHT OUT 8


GY NC 10
HEAD LIHGT 24V 9
NC 11

MEMBRANCE SW
WORK LIGHT 24V 10
NC 12
WORK LIGHT 24V 11
NC 13
NC 12
NC 14

AC&HEATER CONTROLLER (11N6-90030)


GND 13

2
TRAVEL ALARM 14
NC 15
CABIN LIGHT 24V 16
CABIN LIGHT 24V 17

R
GY
R

GY
R

5
3
4
1

9
8
7
6
2

5
3
5
3
5
3

4
1
4
1
4
1

9
8
7
6
2
9
8
7
6
2
8
7
6
2

15
14
13
12
11
10

12
11
10
12
11
10

CN-7

CN-6

4-11
CN-10
CN-11

CN-38
30A

R
START KEY

R
R

R
Gr

Gr
1 1
ROOM LAMP 5A
2 2
AC& HEATER 20A
3 3
WIPER+ 10A
4 4
MCU B+ 10A
5 5
CLUSTER 10A
6 6
CASSETTE&CONVERTOR 10A
7 7
MCU 10A
8 8
MEMBRANE SW 10A
9 9
STOP TIMER 10A
10 10
START,STOP 30A
11 11
PRE-HEAT&FUEL FILLER P/P 30A
FUSE BOX

12 12
WIPER MOTOR 20A
13 13
HEAD LAMP/CIGAR 10A
14 14
Gr Gr WORK LAMP 10A
15 15
CABIN LAMP 20A
16
ALTERNATOR 5A
17
20A
1

AC& HEATER
18
HORN,BEACON LAMP 20A
19
B

SOLENOID 20A
20
2
1
CL-4

HEAD LAMP

7074EL07
5. WORK LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.15) I/conn[CN-37(1)] I/conn [CN-7(8)] Membrance switch[CN-116(10, 11)]
※ When work lamp switch ON
Work lamp switch ON [CN-116(2, 3)] I/conn [CN-7(2)] I/conn[CN-12(2)]
Work lamp ON [CL-5(2), CL-6(2)]

2) CHECK POINT

Engine Key switch Check point VoltagOe


① - GND (Fuse box)
② - GND (Light switch input)
STOP ON 20~25V
③ - GND (Light switch output)
④ - GND (Work lamp)
※ GND : Ground

4-12
CN-116
HEAD LIGHT OUT 1
V
WORK LIGHT OUT 2
V
WORK LIGHT OUT 3
NC 4
NC 5
POWER 24V 6

3
CABIN LIGHT OUT 7
CABIN LIGHT OUT 8
HEAD LIHGT 24V 9
Y

MEMBRANCE SW
WORK LAMP CIRCUIT

WORK LIGHT 24V 10


Y
WORK LIGHT 24V 11
NC 12
GND 13
TRAVEL ALARM 14

2
NC 15
CABIN LIGHT 24V 16 30A
START KEY
CABIN LIGHT 24V 17 1
ROOM LAMP 5A
2
AC& HEATER 20A
3
WIPER+ 10A
4
MCU B+ 10A
5
CLUSTER 10A
6
CASSETTE&CONVERTOR 10A
7
10A

Y
MCU

V
8
MEMBRANE SW 10A
9

5
3
10A

4
1

9
8
7
6
2
STOP TIMER

15
14
13
12
11
10
CN-7
10

4-13
START,STOP 30A
11

Y
PRE-HEAT&FUEL FILLER P/P 30A
FUSE BOX

12
WIPER MOTOR 20A
13
HEAD LAMP/CIGAR 10A
CN-37 14
Y Y WORK LAMP 10A
1 15
CABIN LAMP 20A
2 16
ALTERNATOR 5A
3 17
AC& HEATER 20A

V
4 18
HORN,BEACON LAMP 20A
1

5 19
SOLENOID 20A
6 20

2
1
CN-12

V
B
1
2
2
1

1A
2A
V
B
V
B

2
1
2
1

CL-6
CL-5

WORK LAMP

7074EL08
6. CAB LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/conn[CN-37(2)] I/conn[CN-7(8)] Membrance switch[CN-116(16, 17)]

※ When Lamp switch ON


Lamp switch ON [CN-116(7, 8)] I/conn [CN-7(6)] I/conn [CN-10(11)]
Cab light ON [CL-8(2), CL-9(2)]

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (Fuse box)
② - GND (Light switch input)
STOP ON 20 ~ 25V
③ - GND (Light switch output)
④ - GND (Cab lamp)
※ GND : Ground

4-14
CN-116
HEAD LIGHT OUT 1
WORK LIGHT OUT 2
WORK LIGHT OUT 3
NC 4
CAB LAMP CIRCUIT

NC 5
POWER 24V 6
OR
CABIN LIGHT OUT 7
CABIN LIGHT OUT 8
HEAD LIHGT 24V 9

MEMBRANCE SW
WORK LIGHT 24V 10

2
1
2
1
WORK LIGHT 24V 11

CL-8
CL-9

3
NC 12
GND 13

OR
OR

CABIN LIGHT
TRAVEL ALARM 14
NC 15
R
CABIN LIGHT 24V 16
CABIN LIGHT 24V 17

2
START KEY 30A

4-15
1
ROOM LAMP 5A
2
AC& HEATER 20A
3

4
WIPER+ 10A
4
MCU B+ 10A
5
10A

OR
CLUSTER
6
CASSETTE&CONVERTOR 10A
5
3
4
1

9
8
7
6
2

12
11
10 MCU 10A
CN-10

8
MEMBRANE SW 10A

OR

R
9
10A
OR

STOP TIMER
10

5
3
30A

4
1

9
8
7
6
2
START,STOP

15
14
13
12
11
10
CN-7
11
FUSE BOX

PRE-HEAT&FUEL FILLER P/P 30A


12

R
WIPER MOTOR 20A

OR
13
HEAD LAMP/CIGAR 10A
CN-37 14
WORK LAMP 10A
1 15
R R CABIN LAMP 20A
2 16
ALTERNATOR 5A
3 17
AC& HEATER 20A
4 18
HORN,BEACON LAMP 20A
5 19
SOLENOID 20A
1

6 20

7074EL09
7. BEACON LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/conn[CN-37(5)] I/conn [CN-8(3)] Beacon lamp switch [CS-23(6)]
※ When lamp switch ON
Beacon lamp switch ON [CS-23(2)] Switch lndicator lamp ON [CS-23(9)]
l/conn [CN-8(4)] l/conn [CN-10(10)]
Beacon lamp ON [CL-7]

2) CHECK POINT

Engine Start switch Check point Voltage


① - GND(Fuse box)
② - GND(Switch power input)
STOP ON 20~25V
③ - GND(Switch power output)
④ - GND(Beacon lamp)
※ GND : Ground

4-16
1
2
8

7
9
BEACON LAMP CIRCUIT

5
6
10

3
7
9

2
6

1
4
5
8
10
4

CS-23

BEACON LAMP SW
Y
B
B

G
G
G
G
2B

3
3

6
4
1

9
8
7
5
2

12
11
10
CN-10

CL-7
B

G
START KEY 30A
1
ROOM LAMP 5A

M
2
AC& HEATER 20A
3
WIPER+ 10A
4

BEACON LAMP
MCU B+ 10A
5
CLUSTER 10A
6
CASSETTE&CONVERTOR 10A
7
MCU 10A

4-17
8
MEMBRANE SW 10A

Y
G
9
STOP TIMER 10A
10

5
4
1

9
8
7
6
3

12
11
10
START,STOP 30A
FUSE BOX

11

CN-8
PRE-HEAT&FUEL FILLER P/P 30A

G
Y
12
WIPER MOTOR 20A
13
HEAD LAMP/CIGAR 10A
CN-37 14
WORK LAMP 10A
1 15
CABIN LAMP 20A
2 16
ALTERNATOR 5A
3 17
AC& HEATER 20A
4 18
Y Y HORN,BEACON LAMP 20A
5 19
SOLENOID 20A
6 20
1

7074EL10
8. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.5) I/conn[CN-38(6)] I/conn [CN-5(3)] Cluster[CN-56(1)]
Fuse box (No.4) I/conn[CN-37(4)] I/conn [CN-5(4)] I/conn [CN-17(5)]
Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.13) I/conn[CN-37(13)] I/conn [CN-6(5)] l/conn [CN-17(4)]
Wiper motor controller [CN-141(6)]
Washer pump [CN-22(2)]
(2) Wiper switch ON(Intermittent)
Wiper switch ON [CN-50(14)] I/conn[CN-6(10)] I/conn[CN-17(8)]
Wiper motor controller [CN-141(10) → (3)] Wiper motor intermittently operating [CN-21(6)]
(3) Wiper switch ON
Wiper switch ON [CN-50(15)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) → (4)] Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-50(16)] I/conn [CN-5(1)] I/conn [CN-17(7)]
Wiper motor controller [CN-141(9) → (8)] I/conn [CN-17(6)] I/conn [CN-6(11)]
Washer operating [CN-22(1)]
Wiper switch ON [CN-50(15)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) → (4)] Wiper motor operating [CN-21(2)]
(5) Auto parking(When switch OFF)
Switch OFF [CN-50(15)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND(Fuse box)
24V
② - GND(Switch power input)
③ - GND(Switch power output)
STOP ON 0~5V
④ - GND(Wiper Power input)
⑤ - GND(Wiper power output) 24V
⑥ - GND(Wiper motor) 0 or 24V
※ GND : Ground

4-18
6

N.C
VCC
GND

INT. SIG
M

FEED BACK

FEED BACK

TX
RX
GND
WASHER P/P
WASHER SIG.
CONTINUE 24V
MOTOR DRIVE-

WIPER CUT SW
MOTOR DRIVE+
MOTOR DRIVE SIG

CLUSTER
5

2
4

POWER IG(24V)
3

WIPER MOTOR

9
8
7
3

6
2

5
4
1

13
12
11
10
5
1
2

6
3
4

CN-141

L
L
CN-21

R
R
G
W

GY

WIPER MOTOR CONT.


BR
OR
L
R
R

4
3
2
1
GY/W
GY

CN-56

L
B
Y
6

BR
5
CS-53
OR

WIPER CUT
B

L
V
B

R
W

BR
WIPER AND WASHER CIRCUIT

GY/W

8
7
6
5
4
3
2
1
CN-17

L
V
B

R
W

BR
CN-50
CN-38

GY/W
NC 1 START KEY 30A
1

1 1
NC 2 ROOM LAMP 5A
2 2
NC 3 AC& HEATER 20A
3 3
HOUR-METER 4 V V WIPER+ 10A
4 4
ENG PREHEATER 5 MCU B+ 10A
5 5
NC 6 BR BR CLUSTER 10A
6 6

4-19
BATTERY 24V(+) 7 CASSETTE&CONVERTOR 10A
7

R
L
7

L
W

Y
10A

BR

BR
GY/W
NC 8 MCU
8 8
2

9
8
7
5
4
1

6
3
NC 10A

9
8
7
5
9

4
1
MEMBRANE SW

6
3

15
14
13
12
11
10
12
11
10
9 9

CN-5
CN-6
PROGRAM DUMP 10 STOP TIMER 10A
10

L
10

Y
L
V

R
W
ANTI-RESTART RY 11 START,STOP 30A

BR
11

GrW
11
ACCEL ACT(+) 12 PRE-HEAT&FUEL FILLER P/P 30A
GrW 12 GrW 12
TRAVEL SPEED SOL. 13 WIPER MOTOR 20A
BR 13 13
WIPER INT. 14 HEAD LAMP/CIGAR 10A
W 14 14
FUSE BOX

WIPER DRIVE 15 WORK LAMP 10A


L 15 15
WASHER SIG 16 CABIN LAMP 20A
16
TRAVEL BZ ALTERNATOR 5A
3

17
17
NC 18 AC& HEATER 20A
18

4
NC 19 HORN,BEACON LAMP 20A
19
OVERLOAD PS 20 SOLENOID 20A
20
ENG OIL FILTER 21

CPU CONTROLLER
NC 22
ACCEL ACT(-) 23
POWER IG 24
NC 25
NC 26
NC 27
GND (MAIN) 28
Y
SERIAL-TX 29 V
V

L
GrW

SERIAL-RX 30
GY/W

GND 31
1
2

1
2

RS232 (+)
DO-5

32
CN-22

RS232 (-)
DIODE

33
M

RS232 (GND) 34
NC 35

7074EL11
WASHER PUMP

NC 36
Pa
c

CD-10
Pa

2
1
CD-18

CD-8
ENG OIL PRESS

B
G

Br

AIR CLEANER SW
GrW

WATER TEMP SENDOR


CONTROLLER CIRCUIT

C
2
1

2
1
B

CD-2
G

CD-1
Br
2B

FUEL LEVEL

HYD TEMP
GrW

B
BOr

GrOr
2

9
8
7
5
4
1

6
3

15
14
13
12
11
10
CN-2
CN-51

B
G
Br
2B
TX
RX
TRAVEL ALARM SW 1

GND

GrW
GrW
ENG OIL PS 2

CLUSTER
Gr

POWER IG(24V)
O/T DECEL SW 3
Br
AIR CLEANER SW 4
NC 5
ALT LEVEL 6

4
3
2
1
5V (POT&DIAL) 7

CN-56
POT-SIG 8

L
B
Y
BR

4-20
ACCEL DIAL SIG 9
NC 10 START KEY 30A
CN-38 1
TACHO SENSOR(+) 11 ROOM LAMP 5A
1 2
TACHO SENSOR(-) 12 AC& HEATER 20A
G 2 3
WATER TEMP SENDOR 13 WIPER+ 10A
GrOr 3 4
HYD TEMP SENDOR 14 MCU B+ 10A
BOr 4 5
FUEL LEVEL SENSOR 15 CLUSTER 10A
5 6
NC 16 BR BR CASSETTE&CONVERTOR 10A
6 7
GND (POT&DIAL) 17 MCU 10A
B L
7 8
Y

GND (SENSOR) 18
BR

10A

CPU CONTROLLER
MEMBRANE SW
8 9
10A
2

9
8
7
5
4
1

STOP TIMER
6
3

15
14
13
12
11
10

CN-50 9 10
CN-5

START,STOP 30A
1 11
L

10
Y

PRE-HEAT&FUEL FILLER P/P 30A


BR

NC
11 12
NC WIPER MOTOR 20A
BW 12 13
PROGRAM DUMP HEAD LAMP/CIGAR 10A
10 14
13
FUSE BOX

WORK LAMP 10A


11 15
14
CABIN LAMP 20A
12 16
NC 15
ALTERNATOR 5A
GND (MAIN) 28 17
Y AC& HEATER 20A
SERIAL-TX 29 18
L HORN,BEACON LAMP 20A
SERIAL-RX 30 19
BW SOLENOID 20A

4
GND 31 20
R R

3
RS232 (+) 32
G G
RS232 (-) 33
B B

2 1
RS232
CONN.
RS232 (GND) 34
NC 35 CN-126
NC 36

7074EL12
h

U
G
S
-

~3
CN-76

CN-48
+ -
G 65

A
B
C

ACCEL DIAL
M- 6

HOUR METER

B+
P

L
B
5

CN-74
6 V

CN-142
58
M+ 5

OR
M

B
W

W/OR

1
2
NC 4
2 B 8

G/OR
P- 3

21en-32220
3 1 W 44

L
Y

GOV. MOTOR
SIG 2
GOr 7
P+ 1

B
W

GY

L
Y
OR
G/OR

W/OR
MONITORING CIRCUIT

2
2
2

9
8
7
5
8
7
5
8
7
5

4
1
4
1
4
1

6
6
6

3
3
3

15
14
13
12
11
10
15

CN-2
CN-5
CN-9

B
W
CN-51

L
Y
GOr

Or
TRAVEL ALARM SW 1

WOr
ENG OIL PS 2
O/T DECEL SW 3
AIR CLEANER SW 4
NC 5
ALT LEVEL 6
GOr
5V (POT&DIAL) 7
W
POT-SIG 8
W
ACCEL DIAL SIG 9
NC 10
Y
TACHO SENSOR(+) 11
L
TACHO SENSOR(-) 12

4-21
WATER TEMP SENDOR 13
HYD TEMP SENDOR 14
FUEL LEVEL SENSOR 15
NC 16
B CN-38
GND (POT&DIAL) 17 START KEY 30A
1 1
GND (SENSOR) 18 5A

CPU CONTROLLER
ROOM LAMP
2 2
AC& HEATER 20A
CN-50 3 3
WIPER+ 10A
NC 1 4
4
Gr Gr MCU B+ 10A
NC 2 5 5
CLUSTER 10A
NC 3 6 6
WOr 10A
CASSETTE&CONVERTOR
HOUR-METER 4 7 7
MCU 10A
ENG PREHEATER 5 8 8
Or Or MEMBRANE SW 10A
NC 6 9 9
Gr STOP TIMER 10A
BATTERY 24V(+) 7 10 10
START,STOP 30A
NC 8 11
11
PRE-HEAT&FUEL FILLER P/P 30A
NC 9 12 12
WIPER MOTOR 20A
PROGRAM DUMP 10 13 13
HEAD LAMP/CIGAR 10A
ANTI-RESTART RY 11 14 14
FUSE BOX

WORK LAMP 10A


ACCEL ACT(+) 12 15 15
CABIN LAMP 20A
TRAVEL SPEED SOL. 13 16
ALTERNATOR 5A
14 17
AC& HEATER 20A
15 18
ENG OIL FILTER 20A
HORN,BEACON LAMP
19
NC 22 SOLENOID 20A
G 20
ACCEL ACT(-) 23
Or
POWER IG 24
25

7074EL13
26
NC
NC 36
B

C
A

2
1
C
2
1

CD-1
CS-19

HYD TEMP
SAFETY SW
8
2
9

7
1

CS-4

B
A
B
C
B
1
2
8

7
9
CN-51

GY

GrOr
QUICK COUPLING SW

ONE TOUCH DECEL


TRAVEL ALARM SW 1

G
OR
8
9

2
7
ENG OIL PS

1
2

5
2
1

BREAKER

10
CS-26
Gr
O/T DECEL SW 3 I

OVERLOAD SW
CS-26A

1
4
5
8

2
6
5
6

3
7
10
10
AIR CLEANER SW

1
2
4

CS-50
BREAKER

OR
BREAKER SW
NC 5

3
7
9

2
6

1
4
5
8
1.25B
1.25B

10

G
CS-27

B
6

OR
OR
GY
10
ALT LEVEL 6

L/W
GY
GY
5V (POT&DIAL) 7

GY
GY

OR

1
4
5
8

2
6

3
7
10
CS-67
POT-SIG 8

CS-20
ACCEL DIAL SIG 9

Y
B

Y
OR
NC

B
10

SAFETY SW
TACHO SENSOR(+) 11

B
B
TACHO SENSOR(-)

G
12

GY
WATER TEMP SENDOR 13
GrOr
HYD TEMP SENDOR 14

5
3
4
1

8
7
6
2
CN-4
FUEL LEVEL SENSOR 15
NC 16

B
B

G
Gr
GND (POT&DIAL) 17
B CN-38
GND (SENSOR) 18 START KEY 30A

GY
OR
1 1
ROOM LAMP 5A
CN-50 2 2

B
Y
20A

G
AC& HEATER

5
3
4
1

9
8
7
6
2
ELECTRIC CIRCUIT FOR HYDRAULIC

12
11
10

GY
OR
NC 1 3 3

L/W
CN-8
WIPER+ 10A
NC 2 4 4
MCU B+ 10A

Or
GY
NC 3 5 5

5
3
4
1

9
8
7
6
2

12
11
10
CLUSTER 10A

CN-6
HOUR-METER 4 6 6
CASSETTE&CONVERTOR 10A

CPU CONTROLLER
Y

R
G
ENG PREHEATER 5 7 7

Gr
Or

LW
MCU 10A
NC 6 8 8
MEMBRANE SW 10A
BATTERY 24V(+) 7 9 9

4-22
STOP TIMER 10A
NC 8 10 10

CN-70
START,STOP 30A

2
1
NC 9 11

TRAVEL
11
PRE-HEAT&FUEL FILLER P/P 30A
PROGRAM DUMP 10 12 12

Or
20A

BOr
WIPER MOTOR
ANTI-RESTART RY 11 13 13
HEAD LAMP/CIGAR 10A
ACCEL ACT(+) 14
FUSE BOX

12 14
BOr Gr Gr WORK LAMP 10A
TRAVEL SPEED SOL. 13 15 15
CABIN LAMP 20A
WIPER INT. 14 16
CN-37 ALTERNATOR 5A
WIPER DRIVE 15 17
AC& HEATER 20A
1
WASHER SIG 16 18
VOr HORN,BEACON LAMP 20A
2
TRAVEL BZ 17 19
3 SOLENOID 20A
NC 18 20
4
NC 19
GOr 5
OVERLOAD PS 20 Or Or
ENG OIL FILTER 6
21

G
22

VOr
Or
G
NC

Or
B

NC 36

2
1
GY

1
2
1
2

CN-81
CN-68
1

TRAVEL BZ
2

LW
GOr

Y
G
CN-66

SAFETY SOL
B
Y

2
1
1
2
CD-31
BREAKER SOL.

1
2

Y
Y
Y
Y
Pa

G
G
G
G
CN-140
OVERLOAD PS

QUICK COUPLING

1
1
1
1

CD-12

2
2
2
2

CD-13

CD-11
CD-14

Pa
Pa
Pa
Pa

7074EL14

You might also like