O N

T I
IB U
TR
D IS
OR
T F
N O
MAN Diesel PrimeServ
Rudolf Diesel Academy - Copenhagen
© MAN Diesel A/S 2006/09/12
 MAN Diesel A/S, Copenhagen

Main Office

O N
Warehouse

T I
IB U
Production of

TR
IS
Key Components

R D
F O
O T
N
Factory
Administration
R&D Centre

© MAN Diesel A/S 2006/09/12

 Designations

O N
T I
IB U
TR
D IS
O R
T F
NO

© MAN Diesel A/S 2006/09/12

ME Engine

O N
T I
IB U
TR
DIS
OR
T F
N O

© MAN Diesel A/S 2006/09/12

 Development of the ME-engine

N
1991 Start of Intelligent Engine Project

1993 4T50MX equipped with Electronic

T IO
U
Engine Control equipment
1997 4T50MX with 2nd generation control

R IB
T
equipment

IS
1997/98 Design - Production - Installation of

D
mechanical/hydraulic components for

R
service test on M/T "Bow Cecil"
1997/98
F O
Design and implementation of governor

T
functionality, and service test onboard

O
”Shanghai Express”

N
1998/2000 Design - Production - Test - Installation of
Engine Control System on
M/T ”Bow Cecil”
2000 Start of service test on M/T ”Bow Cecil”

2003 First production engine

© MAN Diesel A/S 2006/09/12
MC-C Components
Omitted / re-designed

• Chain drive
O N
• Chain wheel frame
T I
U
• Chain box on frame box
• Camshaft with cams

R IB
T
• Roller guides for fuel pump

IS
and exhaust valve

D
• Fuel pumps

R
• Exhaust valve
• Exhaust actuator
F O
T
• Starting air distributor

O
• Governor
•
• N
Regulating shaft
Mechanical Lubricator
• Local control stand

1 PCS 2440 © MAN Diesel A/S 2006/09/12

 New Components /
re-designed

• Hydraulic Power Supply (HPS)

O N
• Hydraulic Cylinder Unit (HCU)
T I
• Engine Control System (ECS)

IB U
R
Starting air valves
Start and Reversing sequences
Governor function
IS T
Auxiliary blowers

R D
O
Electronically Profiled Injection (EPIC)

• Exhaust valve F
Exhaust valve actuation

O T
N
• Crankshaft position sensing system
• Electronically controlled Alpha Lubricator
• Local Operation Panel (LOP)

2 PCS 2440 © MAN Diesel A/S 2006/09/12

 The ME Engine Hydraulic Oil Loop

N
Fuel oil pressure

O
Exhaust valve actuator

I
booster

T
Fuel 10 bar Hydraulic

U
cylinder unit

IB
FIVA

R
Valve block

T
ME lubricator

D
Cyl. 1 CCU Cyl. 2 CCU Cyl. 3 CCU
IS Cyl. 4 CCU Cyl. 5 CCU Cyl. 6 CCU Approx
200 bar

O R
T F Fine aut. filter

O
Main lube

N
pump
Piston cooling Servo oil
+ bearings
Servo oil
return to sump

From sump
Engine driven EL. driven
hydraulic pumps hydraulic pumps
© MAN Diesel A/S 2006/09/12
Hydraulic Cylinder Units (HCU)

HCUs mounted on common base plate

O N
T I
IB U
TR
DIS
O R
T F
NO
Double walled high
pressure pipe High pressure oil inlet
from the HPS

© MAN Diesel A/S 2006/09/12

 ME Engine Control System

N
Bridge Bridge

O
Panel

T I
BACK-UP FOR MOP

IB U
R
Main
Control Room

T
Operatingg PC
Panel Engine Control Room
Panel

D IS
Multi-
Multi-Purpose

O
EICU A
R EICU B

F
Controller Engine Interface Control Unit A and B

T
Local

O
Operation
Panel

N
Engine Control Unit A and B
Control Network
ECU A ECU B

Cylinders Control Unit 1 per cylinder

ACU CCU
Engine Room/On Engine
Auxiliaries Control Unit 1, 2 and 3
© MAN Diesel A/S 2006/09/12