AG-ITATOR

Handbook

Simplicity
in Action
www.andergauge.com
AG-ITATOR
Contents

1. Introduction
1.1 Drilling
1.2 Intervention and Coiled Tubing
2. How It Works
3. Planning the Job
3.1 Operating Parameters
3.2 Drilling/Completion Fluids
3.3 MWD
4. Applications
4.1 Drilling Applications
4.2 Non-Drilling Applications
4.3 Optimisation Service
5. Drilling Procedures (Jointed Pipe)
5.1 Surface Testing
5.2 Testing with MWD Systems
5.3 Advice Whilst Drilling
5.4 Tool Storage and Handling
6. Trouble Shooting
6.1 Tool Operation
6.2 Hot Hole Tools
7. Specifications
7.1 AG-itator Specifications
7.2 Power Sections.
Specifications and Guidelines.
7.3 Dog Leg Severity (DLS)
7.4 Shock Tool Selection

The information contained within this handbook is

believed to be accurate and is based upon run histories
and empirical data. However, Andergauge makes no
warranties or representations to that effect. All information
is furnished in good faith, and the use of this information
is entirely at the risk of the user.

Revision 02_2005
 AG-ITATOR

1. Introduction

1.1 Drilling
The AG-itator gently oscillates the BHA or drillstring to The AG-itator allows steerable motors to
substantially reduce friction. This means improved weight expand the boundaries of extended reach
transfer and reduced stick-slip in all modes of drilling, but drilling, and enhances their efficiency in
especially when oriented drilling with a steerable motor. less complex applications.
As well profiles become more tortuous and the limits of
extended reach boundaries are explored, the AG-itator
1.2 Intervention and
provides a simple means of expanding the operating
Coiled Tubing
window of conventional steerable motor assemblies.
Friction also plagues intervention work.
Smooth weight transfer and exceptional tool face control
The AG-itator has been used to convey
is now possible with PDC bits, even in significantly
memory logs, perforating guns and to slide
depleted formations after large azimuth changes.
stuck tubing sleeves at the end of tortuous
Extended intervals can be achieved and the lack of
completion strings. It has also proven
requirement to work the BHA - to obtain and maintain
beneficial in running liners and in the retrieval
tool face - provides significant ROP improvements.
of stuck assemblies.
The AG-itator is compatible with all MWD systems
and provides a viable means of extending long reach
Note: Please contact Andergauge for up to date
targets whilst improving ROP, reducing rock bit runs and information.
minimising the chance of differential sticking.

MWD/LWD Compatibility
• Does not damage MWD tools or corrupt signals
• Reduces lateral and torsional vibration
• Run above or below MWD
• No impact force to bit or tubulars

Bit Friendly
• Can be used with rock bit or fixed cutter bits
• No impact forces to damage teeth or bearings
• Extends PDC life through controlled weight transfer;
no spudding

Directional Enhancement
• Prevents weight stacking and allows excellent tool
face control
• Provides means of sliding at increased ROP and lower
weight off hook
• Allows weight transfer with less drill pipe compression

Fig. 1
 AG-ITATOR

2. How It Works

The AG-itator system relies on three main mechanisms: The power section drives the valve section producing
1. Power section pressure pulses which in turn activate the shock tool or
2. Valve and bearing section act on the coiled tubing. It is the axial motion of the shock
3. Excitation section: tool or coiled tubing which breaks static friction.
■ Running on jointed pipe = use a shock tool
■ Running on coiled tubing = coiled tubing The unique valve system is the heart of the tool; it converts
does the shock tool’s job the energy available from the pumped fluid into a series of
pressure fluctuations (pressure pulses). This is done by
creating cyclical restrictions through the use of a pair of
valve plates. The valve opens and closes with the result that
the total flow area (TFA) of the tool cycles from maximum
to minimum.
At minimum TFA, the pressure is high and at maximum
Shock Tool TFA, the pressure is low. (See Fig. 3)

P = pressure drop
Power Section across valve plates
P t = time
(psi)
1. Valve moves to one extremity
TFA minimised = pressure peak

t (sec)

P
Valve & Bearing (psi)
Section 2. Valve moves to center
TFA maximised = pressure trough

t (sec)

P
(psi) 3. Valve moves to other extremity
TFA minimised = pressure peak

t (sec)

Fig. 2 Fig. 3. Relative positions of valve plates

 AG-ITATOR
How It Works

The frequency of these pressure pulses is directionally

proportional to the flow rate. Refer to the tool
specifications to see the frequency/flow rate relationship
for each tool size. The size of the valve plates is
configured based on operational parameters to optimise
performance and ensure that the pressure drop is always
within specification.
The AG-itator itself only creates pressure pulses. In
order to transform this hydraulic energy into a useful
mechanical force in jointed pipe operations, a shock
tool is placed above the AG-itator tool in the BHA or drill
string as in Fig 2. In coiled tubing operations only the
AG-itator is required; the coiled tubing expands and
contracts as the pressure pulses act on it.
The shock tool contains a sealed mandrel which
is spring loaded axially. When internal pressure is
applied to the shock tool the mandrel will extend due Springs
to pressure acting on the sealing area (also known as
the pump open area) within the tool. If the pressure is
removed, the springs return the mandrel to its original
position. When used directly above the AG-itator, the
pressure pulses cause the shock tool to extend and
retract, thus producing an axial oscillation. The AG-itator
system may be positioned anywhere in the drillstring to Seal Area
focus energy where it will be most effective.

AG-itator System - Overview

□ The AG-itator System consists of a power section
which drives a valve.
□ The valve creates pressure pulses. Their frequency is
directly proportional to the flow rate.
□ Shock Tool: A shock tool converts pressure pulses
into axial movement (in coiled tubing applications a
shock tool is not required)

Fig. 4
Shock Tool
 AG-ITATOR

3. Planning The Job 4. Applications

3.1 Operating Parameters 4.1 Drilling Applications

Customers are requested to complete a simple Applications and tool positioning:
AG-itator pre-job check sheet to ensure that the tool is • Above motor, below MWD
set-up correctly, including: • Above motor and MWD
• Flow rate • Vertical rotary assembly
• Fluid weight and type (See section 3.2)
• Andergauge adjustable stabiliser assembly
• Pressure drop available to the AG-itator
• Up hole on drill pipe
• Downhole temperature (See 4.3 Optimisation Service)
• Inclination and azimuth
• Dual AG-itator assembly
• Drilling/intervention plan and/or well type (See 4.3 Optimisation Service)
• Planned BHA configuration • TTRD
The valve plates will be selected based upon flow rate, • Coiled tubing drilling
fluid weight and pressure drop available to the AG-itator.
The flow rate and mud weight ranges should be kept as
4.2 Non-Drilling Applications
accurate as possible to aid best tool set-up. Hydraulics
software is used to aid tool set-up and produce an • Coiled Tubing Intervention:
operating chart for the job. - Extended reach
- Stimulation
- Manipulation
3.2 Drilling/Completion Fluids - Scale/fill removal
Drilling/completion fluids information is required to ensure - Logging
that the power section elastomer and the rotor will be • Fishing
compatible with the operating environment: • Running liners
• Brand and manufacturer • Cementing
• Type/composition
• Chlorides concentration
• ph level 4.3 Optimisation Service
• Mud – oil/water ratio (%) If provided with full well information, Andergauge can
• MSDS sheets for all completion fluids provide an optimisation service to ensure that the
and additives placement of the AG-itator is optimised for jointed pipe
operations.
Downhole operating temperatures will also influence • Torque and drag analysis
choice of power section. • Determine effective friction factors

3.3 MWD
The AG-itator is compatible with all MWD systems.
Pre-job planning is advised to avoid any problems at
the rig site, however. Where the MWD frequency can
be altered please contact Andergauge for advice. Also
see Section 7.1 for AG-itator frequency information.
 AG-ITATOR
5. Drilling Procedures
(Jointed Pipe)
5.1 Surface Testing
• Make up the tool in the BHA; do not grip on stator
body whilst making up.
• For BHA placement in jointed pipe applications the
AG-itator will normally be positioned between the
mud motor and the MWD system. Pulses converted to
(see 4. Applications and 5.3 Tool Positioning). axial displacement
• The shock tool is placed directly above the
AG-itator main body. (See Fig 5)
• The AG-itator and shock tool may be tested on
surface to test the movement of the shock tool.
• The AG-itator frequency is directly proportional Shock Tool
to flow rate. During the surface test, strong rig
vibrations may be apparent. If this is the case, it may
be necessary to test with a lower flow rate. At lower
flow rates the movement on the shock tool will be
reduced. Pulses act on pump
• Movement should be seen at the top of the shock open seal area
tool during the surface test. Movement is generally
in the range ⅛” - ⅜” (3 – 10 mm). If there is very
little weight below the shock tool, movement may
not commence until a reasonable flow rate has been AG-itator
achieved.

Cold Climates Testing

The tool should not be surface tested if the temperature Power Section
is below 14ºF (-10ºC). There is a high risk of damaging Pulse generated
the elastomer. at operating frequency

Hot Hole Tools Testing

Pressure Drop
The power section will be fitted with a relaxed interference
fit to ensure correct performance under hot conditions.
On surface (lower temperatures) the elastomer will not Valve & Bearing Section
swell and a higher then specified pressure drop will be
experienced.

Fig. 5. AG-itator
Note: Contact Andergauge for Operating Procedures relating to
coiled tubing drilling and intervention operations.
 AG-ITATOR
Drilling Procedures
5.2 Testing with MWD Systems
Check with the MWD Field Engineers whether they will
be testing just to see pulses (Pulse Only Test), a more
comprehensive test (Full MWD Test), or if they will test
the MWD 200 – 300 metres downhole (Shallow Hole
MWD Testing).
Pulse Only Test (at Surface)
This can be done with the AG-itator in the BHA.
Test the flow rate required by the MWD (this should be
more than sufficient to activate the AG-itator system).
There will be easily recognisable oscillations in the
BHA. If the shock tool is visible, there will be an obvious
⅛” - ⅜” (3–10 mm) axial movement.
Full MWD Test (at Surface)
Andergauge recommends testing the AG-itator
separately from the MWD string. Once the test has been
successfully completed, the AG-itator can then be picked
up and tested.
Bring the pumps up steadily until vibrations can be felt,
or movement seen in the shock-tool. There is no need to
pump at full drilling rate for the AG-itator test. As soon as
vibrations are seen, the test is successful and the pumps
can be turned off.
Shallow Hole MWD Testing
Where an MWD test is to be done at a depth of typically
200 – 300 m, Andergauge recommends the AG-itator
and motor are tested at surface, as above. The MWD
string can then be picked up and run into the hole for a
normal test.
There is no minimum duration for testing – if vibration is
seen, then the test is good.
Additional confirmation can be seen on the MWD
Operator’s pulse detection screen.
5.3 Advice Whilst Drilling
Weight on Bit
The AG-itator can be more effective at overcoming
weight stacking problems when lower WOB is used.
With a higher WOB the springs in the shock tool are
compressed, reducing the effectiveness of the AG-itator.
In low inclination wells ensure that the shock tool is in
compression and avoid bit bounce.
Tool Positioning
In highly tortuous well designs, or where it can be proven
that weight stacking is occurring further up the hole, it
may be beneficial to run the AG-itator system higher in
the drill string. Please contact your local Andergauge
office for further assistance.
Operational Effectiveness
The optimum effectiveness of the tool depends on mud
flow rate. The tool will have been specifically configured
for the job in hand and should be run at its optimum flow
rate for maximum performance. The tool will be more
aggressive at higher flow rates. The “Pre-Job Check
Sheet” will contain drilling parameters specific to your job.
Note: Check with your local Andergauge office if there
will be significant changes in drilling parameters.
 AG-ITATOR
5.4 Tool Storage and Handling
Cold Climate Storage Guidelines
Stators should be stored in an environment above 32°F
(0°C). Short duration below freezing will be unavoidable
when transporting to the field or on stand-by but long term
storage should be above 32°F (0°C). Assembled tools
should not be stored in temperatures below 14ºF (-10ºC)
for periods exceeding one week.
Hot Climate Storage Guidelines
Stators should not be stored in direct sunlight. Cover
tools with a tarpaulin if stored outdoors.
Post-Job Handling
Flush tool with clean water first then apply a soapy
solution, e.g. washing-up liquid. The AG-itator’s power
section cannot be rotated by external force; hang tool
vertically (pin connection down); pour solution in the top
(box connection) and allow to filter down through the
power section. Alternatively, pump fresh water though
the tool.
6. Trouble Shooting
6.1 Tool Operation
Recognising How the Tool is Working
If the AG-itator is under-performing then the following
factors should be considered:
• Mud weight and flow rate vs. planned: Check these
parameters against the operating chart.
• BHA position – reposition the AG-itator or add a
second tool (See 4.3 Optimisation Service)
• Temperature and mud type: actual vs. planned
• Hours in hole
• LCM pumped – AG-itator has same capabilities as a
drilling motor.
Elastomer Over Shakers
More than likely to be the drilling motor. The AG-itator
power section is not required to generate torque therefore
is less stressed and less likely to fail. The AG-itator power
section is a 1:2 lobe style section whereas most motors
are multilobe. (See Fig. 6) Therefore close observation
of the elastomer pieces should reveal whether it is the
AG-itator or a multilobe moulding.
Section through a Section through a
1:2 PDM 5:6 PDM
Fig. 6
 AG-ITATOR

Trouble Shooting

Using the MWD Oscilloscope to Monitor Example MWD Trace

AG-itator Frequency 0.31
The AG-itator’s frequency can be monitored on the MWD
oscilloscope (See Fig 7). Normally a spike will be apparent 0.25
at the AG-itator’s operating frequency which verifies tool

Amplitude
operation. Fig.7 shows spike at approx. 17 Hz. 0.19

The operating frequency can vary by up to 2Hz from tool 0.12

to tool so do not be alarmed if the frequency is not exactly
as calculated. Changes in temperature can also affect 0.06
the tool frequency.
0.0 5.0 10.0 15.0 20.0 25.0
Frequency
Example MWD Trace Fig. 8
0.31
The MWD software and hardware set-up itself will affect
0.25 the oscilloscope display. Check the following when
comparing signals:
Amplitude

0.19
□ Axis scale and units
□ Harmonics
0.12
□ Filters
0.06

0.0 5.0 10.0 15.0 20.0 25.0

Frequency
Fig. 7

Signal Loss
The AG-itator will still be operating even if a signal
reduction or loss is experienced. This is not unusual, and
only if accompanied by a large pressure change should
there be cause for concern. Signal loss is likely to be
caused by:
• Harmonics
• Attenuation
Often the signal will return through time/depth if caused
by harmonics. If down to attenuation then the signal will
generally decrease with depth (See Fig 8).
 Tool Size (OD) 2-1/8” 2-3/8” 2-7/8” 2-7/8” (HF) 3-1/8” (HF) 3-3/8”

Overall Length 6 ft 6 ft 5 -3/4 ft 7 ft 7 ft 6-1/2 ft

Weight 80 lbs 90 lbs 100 lbs 100 lbs 125 lbs 125 lbs

Recommended Flow Range 40-80 gpm 40-80 gpm 40-80 gpm 40-140 gpm 40-140 gpm 90-140 gpm

Temp Range* 150°C 150°C 150°C 150°C 150°C 150°C

Operating frequency 9 Hz @ 40 gpm 9 Hz @ 40 gpm 15 Hz @ 40 gpm 9 Hz @ 120 gpm 9 Hz @ 120 gpm 26 Hz @ 120 gpm

Operational Pressure drop 600-800 psi 600-800 psi 600-800 psi 500-700 psi 500-700 psi 450-700 psi
generated
7.1 AG-itator Specifications

Max Pull 51.000 lbs 51.000 lbs 78,000 lbs 78,000 lbs 129,000 lbs 184,000 lbs
7. Specifications

1-1/2” AMMT 1-1/2” AMMT 2-3/8” PAC 2-3/8” PAC 2-3/8” REG 2-3/8” REG pin/box or
Connections pin/box pin/box pin/box pin/box pin/box 2-7/8” REG pin/box
* Higher temperatures available on request

Tool Size (OD) 3-3/8” (HF) 3-3/4” 4-3/4” (High Flow) 6-3/4” 8” 9-5/8”

Overall Length 7 ft 12-1/2 ft 9 ft 9 ft 11 ft 12-1/2 ft

Weight 145 lbs 240 lbs 310 lbs 1,000 lbs 1,600 lbs 2,000 lbs

150-270 gpm
Recommended Flow Range 40-140 gpm 90-140 gpm 400-600 gpm 500-1,000 gpm 600-1,100 gpm
250-330 gpm

Temp Range* 150°C 150°C 150°C 150°C 150°C 150°C

18-19 Hz @ 250 gpm 16-17 Hz @

Operating frequency 9 Hz @ 120 gpm 26 Hz @ 120 gpm 16-17 Hz @ 900 gpm 12-13 Hz @ 900 gpm
16-17 Hz @ 250 gpm 500 gpm

Operational Pressure drop 500-700 psi 500-700 psi 550-650 psi 600-700 psi 600-700 psi 500-700 psi
generated

250,000 lbs *depending

Max Pull 184,000 lbs 250,000 lbs 693,000 lbs 990,000 lbs 1,260,000 lbs
on service connection
AG-ITATOR

2-3/8” IF, 2-7/8”IF 7-5/8” REG box up

2-7/8” REG pin/box 4-1/2” IF 6-5/8” REG pin/box
Connections 2-7/8” AMOH, 2-7/8” REG 3-1/2” IF pin/box 7-5/8” REG pin down or
or 2-3/8” REG pin/box or NC-56 pin/box
6-5/8” REG pin down
 AG-ITATOR
Specifications

2-1/8” AG-itator Assembly 2-3/8” AG-itator Assembly

X ØE X ØE
ØI B ØI B

ØJ ØJ
Z Z
ØK ØK

F F

C C

A A
L L

ØG ØG
D D
ØH ØH
X X

Dim Description In Mm Dim Description In Mm Dim Description In Mm Dim Description In Mm

A 2-1/8” AG-itator 72.90 1852 ØH Bottom Sub 1.00 25 A 2-1/8” AG-itator 72.90 1852 ØH Bottom Sub 1.00 25
Top Sub Top Sub
B Length 7.90 201 ØI Top Sub 1.25 32 B Length 7.90 201 ØI Top Sub 1.25 32

C Stator Length 57.00 1448 ØJ Top Sub 1.45 37 C Stator Length 57.00 1448 ØJ Top Sub 1.45 37
Bottom Sub Bottom Sub
D Length 8.00 203 ØK Stator I.D. 1.75 44 D Length 8.00 203 ØK Stator I.D. 1.75 44

ØE Top Sub 2.12 54 L Rotor 44.30 1125 ØE Top Sub 2.38 60 L Rotor 46.56 1183
ØF Stator 2.12 54 X 1-½” AMMT Connection ØF Stator 2.38 60 X 1-½” AMMT Connection
1.820” 10-3G Stub ACME 1.820” 10-3G Stub ACME
ØG Bottom Sub 2.12 54 Z Thread ØG Bottom Sub 2.38 60 Z Thread
 AG-ITATOR
Specifications

2-7/8” AG-itator Assembly 2-7/8” AG-itator Assembly (HF)

X ØE
ØI B X ØE
ØJ
Z ØI B

ØK
ØJ
Z
ØF ØK

M C

C A
M
L ØF
L A

Z
Y
ØG
Z D
ØG
ØH
D
ØH
X
X

Dim Description In Mm Dim Description In Mm Dim Description In Mm Dim Description In Mm

A 2-7/8” AG-itator 69.00 1753 ØI Top Sub 1.25 32 A 2-7/8” AG-itator 85.60 2174 ØI Top Sub 1.25 32

B Top Sub Length 8.00 203 ØJ Top Sub 2.06 527 B Top Sub Length 8.00 203 ØJ Top Sub 2.06 52

C Stator Length 53.00 1346 ØK Stator I.D. 2.44 624 C Stator Length 70.00 1778 ØK Stator I.D. 2.44 62
Bottom Sub Bottom Sub
D Length 8.00 203 L Rotor 44.35 1126 D Length 7.60 193 L Rotor 61.20 1554

ØE Top Sub 2.88 73 ØM Rotor OD 1.10 28 ØE Top Sub 2.88 73 ØM Rotor OD 1.12 28
3-3/8” PAC-DSI 2-3/8” PAC-DSI
ØF Stator 2.88 73 X Connection — — ØF Stator 2.88 73 X Connection — —

Sub ID Restricted from Sub ID Restricted from

ØG Bottom Sub 2.88 73 Y 0.550” to 0.90” ØG Bottom Sub 2.88 73 Y 0.60” and 0.90”

2.550” 8-3G Stub 2.550” Stub

ØH Bottom Sub 1.25 32 Z ACME Thread — — ØH Bottom Sub 1.25 32 Z ACME Thread — —
 AG-ITATOR
Specifications

3-1/8” AG-itator Assembly (HF) 3-3/8” AG-itator Assembly

X ØE Z
ØE
ØI B B
ØH

ØJ
Z
ØK
ØI

M C C

M
A A
L ØF
L

Z ØJ Z
ØG
D
ØG
ØH D
ØK
X
X
Dim Description In Mm Dim Description In Mm
A 3-1/8” AG-itator 85.85 2181 ØI Top Sub 1.25 32

B Top Sub Length 8.00 203 ØJ Top Sub 2.06 52

C Stator Length 70.00 1778 ØK Stator I.D. 2.44 62 3-3/8” AG-itator with 2-7/8” REG Connection
Bottom Sub Dim Description In Mm Dim Description In Mm
D Length 7.850 199 L Rotor 61.20 1554
A 3-3/8” AG-itator 77.05 1957 Ø I Stator 2.75 70
ØE Top Sub 3.13 80 ØM Rotor OD 1.12 28 B Top Sub 15.75 400 Ø J Bottom Sub 1.586 40
2-3/8” REG C Stator 48.00 1219 Ø K Bottom Sub 1.50 38
ØF Stator 3.13 80 X Connection — —
D Bottom Sub 13.30 338 L Rotor 39.00 990
Sub ID Restricted from ØE Top Sub 3.50 89 X 2-7/8” Reg Pin — —
ØG Bottom Sub 3.13 80 Y 0.60” and 0.90”
ØF Stator 3.38 86 Y 2-7/8” Reg Box — —
2.650” Stub ØG Bottom Sub 3.50 89 Z 2.875-8-3G Stub ACME
ØH Bottom Sub 1.25 32 Z ACME Thread — —
ØH Top Sub 1.60 41
 AG-ITATOR
Specifications

3-3/8” AG-itator Assembly (HF) 3-3/4” AG-itator Assembly

X ØE X ØE

ØI B ØK
B
ØJ
Z
ØK ØF
L
Z
M

M C

A O ØG
L ØF
N A

C
Y
Z

Y ØH

Z D
ØG
D Connection Option ØI
2-3/8” IF ØJ
ØH 2-7/8” IF X
X
2-7/8” AMOH
X 2-7/8” REG

Dim Description In Mm Dim Description In Mm

Dim Description In Mm Dim Description In Mm A 3-3/4” AG-itator 151 3835 ØK Top Sub ID 1.50 38
A 3-3/8” AG-itator 84.73 2152 ØI Top Sub 1.6 41
B Top Sub Length 51.30 1303 ØL Top Sub ID 2.13 54
B Top Sub Length 8.00 203 ØJ Top Sub 2.00 51
C Stator Length 49.60 1260 ØM Stator ID 2.75 70
C Stator Length 70.00 1778 ØK Stator I.D. 2.44 62 Bottom Sub
D 51.00 1296 N Rotor Length 38.98 990
Bottom Sub Length
D Length 6.73 1714 L Rotor 61.20 1554
ØE Top Sub OD 4.00 102 O Rotor OD 1.12 29
ØE Top Sub 3.50 89 ØM Rotor OD 1.12 28 Top Sub
ØF Top Sub OD 3.75 95 P Fishing Neck 12.00 305
2-3/8” REG
ØF Stator 3.38 86 X Connection — — ØG Stator OD 3.75 95 X See above table
Sub ID Restricted between
Sub ID Restricted from ØH Bottom Sub OD 3.75 95 Y 0.725” and 0.875”
ØG Bottom Sub 3.50 89 Y 0.60” and 0.90”
Modofied PAC
ØI Bottom Sub OD 4.00 102 Z Connection
2.875” Stub
ØH Bottom Sub 1.50 38 Z ACME Thread — —
ØJ Bottom Sub ID 1.50 38
 AG-ITATOR
Specifications

4-3/4” AG-itator Assembly 6-3/4” AG-itator Assembly

Standard and High Flow
X
ØE ØE
X
B
ØI
ØI B
ØJ
Z
ØJ ØK
Z
ØK

M
C
M C
L ØF A
A
L ØF

Y
Z
Y

Z
D
ØG ØG
D
ØH
ØH X

Dim Description In Mm Dim Description In Mm Dim Description In Mm Dim Description In Mm

4-3/4” 6-3/4”
A AG-itator 105 2667 ØI Top Sub 2.25 57 A AG-itator 113.0 2870 ØI Top Sub 2.81 71
Top Sub Top Sub
B Length 18 457 ØJ Top Sub 3.35 85 B Length 18.0 457 ØJ Top Sub 4.63 118
Stator Stator
C Length 68 1727 ØK Stator ID 3.84 97 C Length 72.00 1829 ØK Stator ID 5.57 141
D Bottom Sub 19 483 L Rotor 54.07 1373 D Bottom Sub 22.50 572 L Rotor 57 1448
ØE Top Sub OD 4.75 121 ØM Rotor OD 1.64 42 ØE Top Sub OD 6.75 171 ØM Rotor OD 2.57 65
Stator 3-1/2” IF 3-1/2” IF
ØF OD 4.75 121 X Connection — — ØF Stator OD 6.75 171 X Connection — —
Sub ID Restricted Sub ID Restricted
ØG Bottom Sub 4.75 121 ØY from 1.00” to 1.35” ØG Bottom Sub 6.75 171 ØY from 1.00” to 1.35”
4.3” - 4 TPI Tapered 4.3” - 4 TPI Tapered
ØH Bottom Sub 2.00 51 Z ACME Thread ØH Bottom Sub 2.50 64 Z ACME Thread
 AG-ITATOR
Specifications

8” AG-itator Assembly 9-5/8” AG-itator Assembly

X X ØE
ØE

ØI ØI B
B

ØJ ØJ
Z Z
ØK ØK
C
A
M
M
C A
L ØF
L ØF

Y
Z
Z
Y

D
D
ØG
ØH ØG
X Connection Details ØH
X OD ID X
6-5/8” REG 8.00” 3.50”
7-5/8” REG 9.62” 3.00”

Dim Description In Mm Dim Description In Mm

Dim Description In Mm Dim Description In Mm 9-5/8” See above
A AG-itator 145.30 3690 ØI Top Sub
A 8” AG-itator 152.26 3866 ØI Top Sub 4.00 102 table
Top Sub Top Sub
B Length 30.50 775 ØJ Top Sub 5.40 137 B Length 27.50 699 ØJ Top Sub 6.80 172
Stator Stator
C Length 88.2 2240 ØK Stator ID 6.35 159 C Length 90.00 2240 ØK Stator ID 7.85 199
D Bottom Sub 33.56 852 L Rotor 72.91 1671 D Bottom Sub 27.80 706 L Rotor 70.60 1793
ØE Top Sub OD 8.00 203 ØM Rotor OD 2.77 70 ØE Top Sub OD See above table ØM Rotor OD 4.09 104
6-5/8” REG — Top & See above
ØF Stator OD 8.00 203 X Connection — ØF Stator OD 9.62 244 X Bottom Sub table
Sub ID Restricted Sub ID Restricted
ØG Bottom Sub 8.00 203 ØY from 1.00” to 2” ØG Bottom Sub See above table ØY from 2.00” to 2.50”
6.965” - Modified ACME 8.500” - Modified
ØH Bottom Sub 3.50 89 Z Thread ØH Bottom Sub See above table Z ACME Thread
 AG-ITATOR
Specifications

Tool Frequency (Pulse Frequency) at any given flow rate 7.2 Power Section Specifications
and Guidelines
Frequency (Hz) = Flow rate (gpm) x Constant
(see table)
General Elastomer/Mud Compatibility Rules
AG-itator Size Constant Elastomer Type
Mud Type
2-1/8”, 2-3/8” 0.225 Nitrile HSN (145/OBM) HSN
2-7/8” 0.375
WBM Yes No Yes
2-7/8”, 3-1/8”, 3-3/8” (HF) 0.075
3-1/4”, 3-3/8”, 3-3/4” 0.217 <10% water
OBM Yes Yes
content
4-3/4” 0.075
4-3/4” (HF) 0.067 Synthetic OBM <10% water
Yes Yes
6-3/4” 0.033 (SOBM) content
8” 0.018
9-5/8” 0.013
Stator/Rotor Selection Guidelines
Standard
AG-itator Operating HT
Elastomer (Stator) Type
4-3/4” Standard
Frequencies 4-3/4” (HF) Nitrile XHT
6-3/4”
25
8”
23 HSN
9-5/8”
Operating Frequency (Hz)

21
19
17 0 50 100 150 200 250 300 350
15 Downhole Temperature (deg F)
13
11
9 Chemicals/Fluids known to cause elastomer swelling:
7 • Diesel, Crude Oils, Ester based muds
5 • Oil based muds should have an aromatic content <2%
100 200 300 400 500 600 700 800 900 1000 1100 1200
Flow Rate (gpm) • Drilling fluids which are too acidic (pH<4) or too
alkaline (pH>11); fluids close to these boundaries
can be used but circulation must be maintained to
reduce damage to the elastomer.
AG-itator Operating 2-7/8”
Frequencies 3-1/4”, 3-3/8”, 3-3/4”
2-1/8”, 2-3/8” It is important to properly flush with soapy solution and
33 2-7/8”, 3-1/8”, 3-3/8” (HF) service the tools as soon as possible. A remedial action
Operating Frequency (Hz)

when running in the above situation would be adjusting

28
the power section “fit”. This is done by utilising undersize
23
rotors which allows the elastomer to swell, thus reducing
18 stress on the elastomer. To be sure of elastomer
13 compatibility and power section fit, Andergauge can
8 conduct compatibility tests.
40 50 60 70 80 90 100 110 120 130 140 Note: using an undersize rotor has the same effect as
Flow Rate (gpm) using an oversize stator.
 AG-ITATOR
Specifications
Other factors to consider:
• Elastomer Swelling
High temperatures will cause elastomer swelling.
Undersize rotors must be fitted in a high temperature
environment. See selection guideline graph for
general rotor choice guidelines. Note that muds
known to cause swelling (low aniline point), coupled
to a high temperature, may require extra swelling
allowance and/or a special elastomer.
• Aerated Fluids
The AG-itator will have reduced efficiency in aerated
fluids due to the compressible nature of gas. Care
should also be taken when running the tool in low
liquid content to reduce the wear of the power
section and components. Lubrication should be
added to reduce friction. This will extend life of all
components. Lubricants should be thoroughly mixed
with water and injected into the drilling medium at a
rate of no less than 5% of the drilling medium volume.
Aerated drilling fluids can cause overspeeding of the
power section which will increase temperature and
could lead to premature failure. Ensure sufficient
lubricant is added. Generally fluids with >75% liquid
content should not cause a problem. Note: the
AG-itator power section can not be slowed down by
applying WOB as per a drilling motor, since it has no
drive output (bit box). The motor may be controlled
in such applications but separate consideration must
be given to the AG-itator.
• Explosive Decompression
Explosive decompression of the elastomer can be
an issue in aerated fluids; ensure float equipment
is installed in the string below the tool in such
environments. When explosive decompression is
known to be a problem do not run the tool again.
• Particulate Content
As the particulate content increases, erosion becomes
a problem with elastomers and other components.
The particulates should be limited to 2%.
Rotor/Mud Compatibility Rules
The rotor coating material must be compatible with the
fluid. Failure to ensure this could lead to rotor damage,
in turn leading to stator elastomer damage. The standard
rotor coating material is chrome. Environments known to
be incompatible with chrome are:
• Chloride content
When the drilling fluid contains a chloride
concentration over 30,000 mg/l the tool must be
properly flushed and serviced as soon as possible.
Do not run chrome plated rotors in chloride
concentrations of >100,000 mg/l.
• Very low/high ph
Do not run chrome plated rotors if the level is
<4 pH or >11 pH.
For use in such environments uncoated stainless
steel rotors or a tungsten carbide type coating is
recommended.
Best practice is to properly flush the tool regardless of
mud type.
7.3 Dog Leg Severity (DLS)
Please contact Andergauge for specific advice.
7.4 Shock Tool Selection
Andergauge will recommend a shock tool which has
been carefully selected and assessed to ensure good
performance. Not all shock tools are compatible with the
AG-itator.
 AG-ITATOR

Notes
 ANDERGAUGE
AG-ITATOR
Region/Area Locations

EUROPE, CIS, AFRICA MIDDLE EAST AND ASIA PACIFIC

Aberdeen Russia Dubai Jakarta
Andergauge Ltd Andergauge Ltd. 1st floor Andergauge Ltd Andergauge Ltd
Hareness Road #7/22 Derbenevskaya c/o Oilfield Supply Centre Ltd. c/o PT Inti Jatam Pura
Altens Industrial Estate Embankment, Moscow, Building No. 16A, Aldevco Octagon Building
Aberdeen, AB12 3LE Russia 113114 PO Box 1518, 2nd Floor
Scotland Tel. +7 095 9814563 Jebel Ali Freezone Jalan Warung Barat No 75
Tel: +44 (0)1224 336 500 Fax +7 095 9814564 Dubai, U.A.E. Jakarta, 12740 Indonesia
Fax: +44 (0)1224 336 505 Tel: +971 4 883 6382 Tel: +62 21 7989140 / 146
Nigeria
Fax: +971 4 883 6384 Fax: +62 21 7989 133
Sheffield Andergauge Ltd
Andergauge Ltd, Unit 2 c/o Africa Oilfield Services Ltd. Abu Dhabi Oman
Limestone Cottage Lane Plot 272, Trans Amadi c/o Al Roumi General Trading Andergauge Ltd
Sheffield Industrial Layout PO BOX 45333 c/o National Drilling and
S6 1SN, UK Port Harcourt, Nigeria Abu Dhabi, U.A.E. Services Co.LLC
Tel: +44 (0)114 285 4551 Tel: +234 84 238817 Tel: +971 2 674 1822 P.O. Box 1889
Fax: +44 (0)114 285 4552 Fax: +234 84 238687 Fax : +971 2 672 9771 Seeb Airport CPO 111
Sultanate of Oman
Stavanger Algeria Egypt
Tel/Fax: +968 693 967
Andergauge Ltd Andergauge Ltd Andergauge Ltd
Risavika Havnering 247 c/o Foraid Algerie c/o Egyptian Mud Engineering Kuala Lumpur
4056 Tananger Zone Industrielle and Chemicals Co. Andergauge Ltd
Norway Base Berep BP 609 39 Farid Street c/o Oiltools Services (M)
Tel: +47 51 94 28 80 Hassi Messaoud Heliopolis, Cairo,Egypt Sdn Bhd
Fax: +47 51 94 28 81 30500 - W. Ouargla, Algeria Tel: +202 291 2122 Suite 5.03, 5th Floor
Postboks 145 Tel: +213 29 736 344 Fax: +202 291 6298 Wisma Chase Perdana
4098 Tananger Fax: +213 29 736 627 Off Jalan Semantan
Perth
Damansara Heights
Bergen Congo Andergauge Ltd
50490 Kuala Lumpur
Andergauge Ltd Andergauge Ltd 2/24 Walters Drive
West Malaysia
Kokstaddalen 26 BP 1615, Pointe Noire Herdsman Business Park
Tel: +60 3 2094 8566
5257 Kokstad, Norway Republique du Congo Western Australia WA 6017
Fax: +60 3 2093 0533
Tel: +47 55 12 44 90 Tel: +242 940847 Tel: +61 8 9242 8522
Fax: +47 55 12 57 05 Fax: +242 943477 Fax: +61 8 9242 8533

NORTH AND SOUTH AMERICA

Houston Calgary Trinidad Rio De Janeiro
Andergauge USA Inc Andergauge Drilling Systems Andergauge Drilling Systems Andergauge Brazil
6807 Willowbrook Park Suite 700 Trinidad, c/o Trinpet Services Ltd Rua da Quitanda
Houston, TX 77066, USA Bow Valley Square II Albion Plaza, Victoria Avenue 68/8º andar - Centro
Tel: + 1 281 320 2391 205 5th Avenue S.W., Calgary Port of Spain, Trinidad Rio de Janeiro
Fax: + 1 281 320 2394 Alberta T2P 2V7, Canada West Indies CEP: 20011-030, Brazil
Tel: +1 403 538 5476 Tel: +1 868 624 3553 Tel: +55 21 2531 7175
New Orleans Fax: +1 403 264-1262 Fax: +1 868 627 0373 Fax: +55 21 9263 2568
Andergauge USA Inc.
2900 Energy Centre, Ste. 2905
1100 Poydras St., New Orleans
LA 70163-2900, USA
Tel: +1 504 585 7943/146
Fax: +1 504 585 7953
Simplicity
in Action
www.andergauge.com