NO DATE POS# ERR.

DESCRIPTION ACTION TAKEN

1 1105 E.905
2 1714 Tidak bisa rev Reset
3 1718 E.231
1
4 1904 Tidak bisa rev
5 2012 Break tinggi (E.401)
6 2008 E.401
7 1107 E.220
8 1108 Press turbin low reset
1114 T. tail adj T.Tail
9
10 1207 Power Off
2
1907 Prob Tail
11
12 2001 E.406 (Failure off plug interlock )
13 2001 E.406 (Failure off plug interlock ) c/card
14 2006 Rem blong c/winder
15 1210 E.905
16 2011 Pusher not release
3
17 2013 E.449 (Rotor not in 180deg) Change winder
18 2008 E.401
19 1714 TR Pressure off
20 1714 E.431
21 1714 E.023 Change winder
22 1720 E.615
4
23 1903 Prob. Gagal threading, tdk masuk slot
24 2013 E.406 Change winder
25 2010 E.231
26 2010 E.231 Change winder
27 1104 Spindle not chuck
28 1804 Spindle not chuck
29 5 1907 E.315 (SP off)
30 2002 Prob.Comm GR.1/2 Change winder
31 2008 Godet roll off
32 2008 Power winder off
6
33 2012 E.449 (Rotor not in 180deg)
34 1904 E.315 (SP Off)
35 1904 E.322 (SFO Off)
36 1907 E.449 (Rotor not in 180deg)
37 1902 Spindle failure
7
38 2014 E.319 (Err.Inverter 0,1,2)
39 2008 E.401
 7

40 2006 E.232 (Spindle 1 failure)

41 2013 E.319 (Err.Inverter 0,1,2)
42 1213 E.230 (Collective failure spd 1,2)
43 1719 E.322 (SFO off) Change inverter
44 1719 E.220 (TR Pressure off)
45 1902 E.406
46 8 1902 Power winder off
47 2008 E.315 (SP off)
48 2012 E.232 (Spindle 2 failure)
49 2013 E.232 (Spindle 2 failure)
50 2013 E.904
51 1719 E.220 (TR Pressure off)
52 1807 Godet roll off
53 1807 Power winder off Change card AIO
54 9 1907 E.904 (Start monitoring GR failure)
55 1904 E.406
56 2013 E.904 (Start monitoring GR failure)
57 2002 Power winder off
58 1104 E.406
59 1209 E.319 (Err.Inverter 0,1,2) Change fuse
60 1201 Chuck not release Repair slang turbin
61 1719 E.220 (TR Pressure off)
10
62 1719 E.220 (TR Pressure off) Change winder
63 1801 Winder cannot started Change winder
64 1805 E.449 (Rotor not in 180deg)
65 2002 Spindle not chuck Change winder
66 1715 E.319 (Err.Inverter 0,1,2) Change winder
67 1901 E.319 (Err.Inverter 0,1,2)
11
68 2013 E.303 (GR.1 off)
69 2013 E.303 (GR.1 off)
70 1106 E.449 (Rotor not in 180deg) Change winder
71 1106 E.449 (Rotor not in 180deg) Change winder
12
72 1902 Power winder off Change winder
73 2013 Pusher not release
74 1106 E.220 (TR Pressure off)
75 1216 Godet roll off
76 1208 E.444 Change card AIO
13
77 1718 E.430 (TR rump up failure)
78 1722 Power winder off
79 2013 Pusher not release
80 1209 E.431
81 1722 E.439
82 1722 E.439
83 14 1718 E.430
84 1721 E.439
 14

85 2012 E.231 (Spindle 1 failure)

86 2008 Power winder off Change winder
87 1107 Spindle 1.2 prob c/winder
88 1209 E.220
89 1203 E.220
90 1209 E.431
15
91 1721 E.319
92 1721 E.232 c/winder
93 1723 E. 303
94 2008 E.905
95 1107 Godet tidak bisa di stop
96 1107 E.303
97 16 1202 Action Fork Lepas
98 1722 E.231 / E.232 c/winder
99 2011 Gagal tinggi
100 1722 Pump oil Off
101 17 1902 E.220
102 2011 Cylinder Fox lepas
103 1102 E.231 (Spindle 1 failure)
104 1721 E.315 (SP off)
105 1801 E.319 (Err.Inverter 0,1,2)
106 18 1901 Pusher not release
107 2008 E.905
108 2008 E.905 Change inverter
109 2008 E.304 (GR.2 off) Change inverter
110 1810 Godet roll off
111 19 1806 E.315 (SP off)
112 1807 E.904
113 20 1721 E.439 Change winder
Changed winder cause cylinder
1216 E.220
leakage
114
115 1216 E.220 Changed CPU Board A10
116 1721 E.319 (Err.Inverter 0,1,2) Reset power and Re-Started OK
Checked connection Emergency
1723 Power winder off
117 switch is ok
21
Check inverter alarm X005,
1723 E.322 (SFO off) Tightened plug for output motor
118 is OK
119 1802 Spindle failure No Report
120 2013 E.449 (Rotor not in 180deg) No Report
121 2012 E.231 (Spindle 1 failure) No Report
122 2005 E.303 (Godet roll 1 off) No Report
1204 Power winder off CHECK EMEGRGENCY AT GODET
123 POSITION OFF,REPAIR TEST OK
124 1203 E.303 (GR.I off) No Report

22
125 1811 E.322 (SFO Off) No Report
126 1815 E.315 (SP off) No Report
22 1904 E.431 CHECK SENSOR B13 14 RESET
127 POWER RESTART OK
CHECK INVERTER OK CHECK A1
2005 E.401 ALARM RESET WINDER OFF
CANT ON CHANGE WINDER TEST
128 RUN OK
129 2013 Pusher not release No Report
RESET INVERTER BUT STILL
1103 E.315 (SP off) PROBLEM SO CHANGE INVERTER
130 TEST OK
CHECK INVERTER START
1210 E.315 (SP off) COMMING ERROR X102, SO
131 CHANGE INVERTER TEST OK
132 1209 E.406 RESET WINDER AND TEST OK
1904 E.232 (Spindle 2 failure) CHECK B31 ADJUST SENSOR USE
133 ZIG TEST RUNNING OK
134 23 1904 E.232 (Spindle 2 failure) Change winder
CHECK SENSOR B13 CHECK
1901 Spindle not chuck PRESSURE RESET POWER
135 RESTART OK
2001 E.315 (SP off) CHANGE INVERTER SPIN PUMP
136 TEST OK
CHECK SENSOR B13 AND B14,
2013 E.449 MAKE GOOD POSITION, BUT
STILL PROBLEM SO CHANGE
137 WINDER WITH SPARE TEST OK
1714 E.220 (TR Pressure off) CHANGE CARD A10,TEST
138 RUNNING IS OK
139 1814 E.319 CHANGE WINDER WITH SPARE
CHECK CONECTION CABLE 24
140 VDC IS LOOSE
2001 E.322 (SFO off)
REPAIRED CONECTION AND
141 TEST RUNNING IS OK
24
2013 E.315 (SP off) CHANGE INVERTER SPIN PUMP
142 TEST OK
CHECK TUBING OF SOLENOID
143 VALVE FOUND IS LOOSE
2014 Pusher not release
INSTALL AGAIN AND TEST
144 RUNNING IS OK
145 2006 E.315 (SP off) NO REPORT
146 1209 Godet roll off
147 1209 Godet roll off Change inverter

PROBLEM EVERY DOFFING

1209 E.406 ERRORV 406.CHECK
PLUG,TIGHTENED TEST
148 RUNNING OK
25
 25 PROBLEM EVERY DOFFING CANT
1208 E.439 REVOLVING,PROBLEM FORK
149 REST TEST OK
150 1215 Prob. Tail end A - F NO REPORT
1907 Spindle tidak bisa rev. POWER WINDER OFF,REST
151 POWER TEST OK
152 2004 E.449 NO REPORT
153 1111 Power winder off NO REPORT
1209 E.429 CHECK SPINDLE TEST RUN SP1
154 SP2 OK
155 1209 E.315 (SP off) CHECK INVERTER RESTART OK

26 CHECK INVERTER RESTART

OK.TEST RUN WINDER CANT
2015 Godet roll off REVOLVING CHECK SENSOR B13
B14 CHECK CYLINDER BREAK
LOSS CHANGE WINDER WITH
156 SPARE TEST RUN OK
157 2001 E.315 (SP off) NO REPORT
1209 E.406 CHANGE CARD DISTRIBUTION
158 BOARD TEST OK
1212 E.315 (SP off) CHECK INVERTER ERROR X10
159 REST TEST OK
160 1213 E.315 (SP off) Change inverter

CHECK INVERTER COMING

1205 Godet roll off ERROR 12,CHANGED IT WITH
SPARE AND TEST RUNNING IS
161 OK.
2013 E.315 (SP off) CHECK INVERTER X007,CHANGE
162 INVERTER TEST OK
CHECK INVERTER ERR X008
2013 E.315 (SP off) RESET STILL CHANGE INVERTER
163 TEST RUN OK
27
2014 E.431 & Prob. Gulungan CHANGE WINDER WITH SPARE
164 TEST RUN OK
CHECK SENSOR B13 CHANGE
2008 Pusher not release SENSOR TAKE FORM WINDER
165 TEST RUN OK
166 2001 E.315 (SP off) RESET THEN TEST OK

START AGAIN IS OK,START

GODET BUT INVERTER GODET 1
2001 E.315 (SP off) COMING BLANK,CHANGE IT
WITH SPARE,TEST RUNNING IS
167 OK.
168 2014 E.319 NO REPORT
2014 E.431 CHANGE WINDER WITH SPARE
169 TEST RUN OK
1116 E.423 RESET POWER WINDER TEST
170 RUNNING SPINDLE 1,2 OK

28
171 1202 E.904 NO REPORT
28 CHECK INVERTER ERR
1202 E.904
172 007,CHANGE INVERTER TEST OK
1907 E.904 CHECK INV X007 SO CHANGE
173 INVERER OK
1208 E.429 CLEANING SWITCH S111 AND
174 RESET WINDER OK
CHECK MONITOR NOT EROR
1719 Prob pusher CHANGE I/0 STILL PROB SO
175 29 CHANGE WINDER
1711 E.904 (GR I off) CHECK INVERTER NOT
176 ERROR,RESET TEST RUNNING OK
177 2002 E.630 CHECK INVERTER FOR OIL
178 2012 E.231 RESET POWER WINDER
179 1701 E.431 Change winder
30
180 1711 E.904
 TOTAL ACTION
WINDER NO. TIME CATAGORY
TIME TAKEN BY
PROBLEM
DEPTT
OLD NEW FROM TO
17:35 17:50 0:15:00 INT GIS
13:00 13:20 0:20:00 INT WINDER/WIS
19:10 19:35 0:25:00 INT WINDER/WIS
17:56 18:10 0:14:00 INT WINDER/WIS
17:45 18:05 0:20:00 INT WINDER/WIS
18:45 19:00 0:15:00 INT WINDER/WIS
20:35 20:55 0:20:00 INT WINDER/WIS
23:20 23:47 0:27:00 INT PNEUMATIC
4:00 4:20 0:20:00 INT PNEUMATIC
17:50 18:10 0:20:00 INT WINDER/WIS
16:50 17:10 0:20:00 INT PNEUMATIC
7:59 8:20 0:21:00 INT WINDER/WIS
9:08 9:58 0:50:00 INT WINDER/WIS
276 102 9:10 9:50 0:40:00 INT PNEUMATIC
20:10 20:40 0:30:00 INT GIS
11:10 11:55 0:45:00 INT WINDER/WIS
11:55 16:30 4:35:00 INT WINDER/WIS
20:10 20:25 0:15:00 INT WINDER/WIS
6:00 7:00 1:00:00 INT WINDER/WIS
14:35 14:55 0:20:00 INT WINDER/WIS
4 168 16:10 16:30 0:20:00 INT WINDER/WIS
4:20 4:40 0:20:00 INT GIS
17:00 17:15 0:15:00 INT PNEUMATIC
380 282 9:00 9:25 0:25:00 INT WINDER/WIS
23:50 0:55 1:05:00 INT WINDER/WIS
281 282 4:30 4:53 0:23:00 INT WINDER/WIS
23:20 1:00 1:40:00 INT PNEUMATIC
15:37 15:50 0:13:00 INT PNEUMATIC
9:00 9:15 0:15:00 INT GIS
6:00 7:55 1:55:00 INT GIS
23:26 2:10 2:44:00 INT GIS
6:00 6:20 0:20:00 INT WINDER/WIS
20:00 20:35 0:35:00 INT WINDER/WIS
12:00 15:30 3:30:00 INT GIS
17:00 17:12 0:12:00 INT GIS
21:00 22:20 1:20:00 INT WINDER/WIS
4:30 4:50 0:20:00 INT WINDER/WIS
10:55 11:35 0:40:00 INT WINDER/WIS
16:37 16:55 0:18:00 INT WINDER/WIS
 14:40 15:10 0:30:00 INT WINDER/WIS
11:00 11:25 0:25:00 INT WINDER/WIS
14:00 14:20 0:20:00 INT WINDER/WIS
14:00 14:40 0:40:00 INT GIS
19:25 20:15 0:50:00 INT WINDER/WIS
6:00 7:40 1:40:00 INT WINDER/WIS
14:26 15:00 0:34:00 INT WINDER/WIS
6:00 8:30 2:30:00 INT GIS
15:20 15:40 0:20:00 INT WINDER/WIS
15:20 15:50 0:30:00 INT WINDER/WIS
11:35 12:00 0:25:00 INT GIS
12:10 12:40 0:30:00 INT WINDER/WIS
21:00 21:10 0:10:00 INT WINDER/WIS
3:05 3:55 0:50:00 INT WINDER/WIS
18:40 20:18 1:38:00 INT GIS
22:10 22:30 0:20:00 INT WINDER/WIS
7:00 7:20 0:20:00 INT GIS
17:20 17:55 0:35:00 INT WINDER/WIS
1:40 3:00 1:20:00 INT
15:30 16:05 0:35:00 INT
17:15 19:45 2:30:00 INT
15:15 15:40 0:25:00 INT
92 154 16:40 20:30 3:50:00 INT
127 153 9:40 11:10 1:30:00 INT
2:30 3:00 0:30:00 INT
276 280 10:40 10:55 0:15:00 INT
67 20 6:00 7:00 1:00:00 INT
17:40 20:05 2:25:00 INT
17:22 17:35 0:13:00 INT
18:15 19:30 1:15:00 INT
281 67 16:45 17:20 0:35:00 INT
67 19 23:40 0:45 1:05:00 INT
92 178 16:00 16:30 0:30:00 INT
23:40 1:30 1:50:00 INT
6:00 7:20 1:20:00 INT
6:00 7:20 1:20:00 INT
6:00 7:30 1:30:00 INT
6:30 7:40 1:10:00 INT
23:00 23:12 0:12:00 INT
6:00 7:50 1:50:00 INT
14:40 15:35 0:55:00 INT
12:40 13:30 0:50:00 INT
16:30 16:45 0:15:00 INT
15:40 16:20 0:40:00 INT
16:35 16:50 0:15:00 INT
 9:35 10:05 0:30:00 INT
271 276 10:47 12:00 1:13:00 INT
23:30 0:38 1:08:00 INT
11:16 12:20 1:04:00 INT
21:45 23:50 2:05:00 INT
19:22 20:30 1:08:00 INT
12:30 13:30 1:00:00 INT
178 46 18:30 19:00 0:30:00 INT
18:00 19:15 1:15:00 INT
7:45 9:50 2:05:00 INT
8:40 9:10 0:30:00 INT
15:25 15:50 0:25:00 INT
7:20 9:35 2:15:00 INT
5 67 16:45 17:10 0:25:00 INT
16:45 17:10 0:25:00 INT
7:34 7:50 0:16:00 INT
14:35 16:55 2:20:00 INT
21:36 22:35 0:59:00 INT/SMT
23:20 23:32 0:12:00 INT
161 8:25 10:00 1:35:00 INT
153 21:45 23:30 1:45:00 INT
13:00 14:50 1:50:00 INT
7:18 8:00 0:42:00 INT
11:05 11:20 0:15:00 INT
12:08 13:05 0:57:00 INT
12:30 12:50 0:20:00 INT
15:00 15:20 0:20:00 INT
0:20 1:50 1:30:00 INT
161 65 10:40 11:40 1:00:00 INT

7:00 7:25 0:25:00 INT

10:25 11:00 0:35:00 INT

8:15 8:50 0:35:00 INT
14:50 15:30 0:40:00 INT

2:57 3:05 0:08:00 INT

10:40 11:05 0:25:00 INT

14:30 14:55 0:25:00 INT
19:40 20:00 0:20:00 INT
3:35 3:47 0:12:00 INT
13:00 15:30 2:30:00 INT
0:50 1:36 0:46:00 INT
 10:35 11:05 0:30:00 INT
10:50 11:30 0:40:00 INT
6:00 7:00 1:00:00 INT

269 270 6:00 7:35 1:35:00 INT

20:20 22:50 2:30:00 INT

15:50 17:00 1:10:00 INT

18:58 19:40 0:42:00 INT

13:40 17:40 4:00:00 INT

4 7:10 7:35 0:25:00 INT
4 87 11:05 12:05 1:00:00 INT

1:00 1:15 0:15:00 INT

14:00 17:30 3:30:00 INT

269 14:00 15:30 1:30:00 INT

18:55 20:00 1:05:00 INT

54 15:00 15:40 0:40:00 INT
13:30 16:10 2:40:00 INT

19:05 19:40 0:35:00 INT

14:50 15:15 0:25:00 INT

5:00 6:00 1:00:00 INT

6:00 6:50 0:50:00 INT
13:40 14:40 1:00:00 INT

23:25 23:45 0:20:00 INT

 23:25 0:00 0:35:00 INT

0:00 0:10 0:10:00 INT

23:00 23:30 0:30:00 INT
7:30 7:55 0:25:00 INT
9:00 9:25 0:25:00 INT
14:40 14:55 0:15:00 INT
17:17 17:30 0:13:00 INT

274 279 17:00 17:49 0:49:00 INT

0:35 1:10 0:35:00 INT

7:40 8:10 0:30:00 INT

13:00 15:00 2:00:00 INT

20:30 20:45 0:15:00 INT

23:18 23:32 0:14:00 INT

8:50 13:15 4:25:00 INT

14:10 14:55 0:45:00 INT

283 102 17:15 17:31 0:16:00 INT &

SMT

17:00 17:15 0:15:00 INT

6:00 7:10 1:10:00 INT

23:50 0:15 0:25:00 INT

6:00 7:45 1:45:00 INT

11:52 13:10 1:18:00 INT

116 16:55 17:30 0:35:00 INT

 17:00 17:30 0:30:00 INT
18:30 18:55 0:25:00 INT

8:10 8:35 0:25:00 INT

6:20 7:31 1:11:00 INT

142 7:35 8:04 0:29:00 INT

22:15 22:45 0:30:00 INT

10:05 10:35 0:30:00 INT
20:20 20:50 0:30:00 INT
45 4 11:35 13:20 1:45:00 INT
0:00 0:25 0:25:00 INT
 REASON

INVERTER GODET X007

DISTRIBUTION BOARD ABNORMAL
WINDER HANK
WINDER HANK
CARD A15
A10 HANK
WINDER HANK
WINDER HANK
SPEED CONTROL & FLOW RESTRICTOR
ABNORMAL
PIN POWER LOOSE
SPEED CONTROL & FLOW RESTRICTOR
ABNORMAL
DISTRIBUTION BOARD ABNORMAL
DISTRIBUTION BOARD ABNORMAL
CYLINDER BREAK ABNORMAL
INVERTER HANK
WINDER HANK
SHAFT LOCK ROTOR LOOSE
A10 HANK
FORK NOT CENTRE
FORK NOT CENTRE
SPEED SENSOR & SPINDLE
INVERTER BLANK
SPEED CONTROL & FLOW RESTRICTOR ABNORMAL
INVERTER WINDER X007
SENSOR B31 ABNORMAL
SENSOR B31 ABNORMAL
SOLENOID VALVE BROKEN
SOLENOID VALVE BROKEN
INVERTER SP PROBLEM
INVERTER SP PROBLEM & A10 HANK
INVERTER HANK
WINDER HANK
FORK NOT CENTRE
INVERTER HANK
INVERTER HANK
WINDER HANK
WINDER HANK
WINDER HANK
WINDER HANK
SENSOR B31 ABNORMAL
A10 HANK
WINDER HANK
INVERTER X011
A10 BROKEN
DISTRIBUTION BOARD ABNORMAL
WINDER HANK
INVERTER X10
WINDER HANK
WINDER HANK
INVERTER HANK
A10 BROKEN
WINDER HANK
DISTRIBUTION BOARD ABNORMAL
INVERTER HANK
WINDER HANK
INVERTER X007
WINDER HANK