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04 - QA Calibration Job Method For Packing Machine Check Weight 2
04 - QA Calibration Job Method For Packing Machine Check Weight 2
04 - QA Calibration Job Method For Packing Machine Check Weight 2
SAFETY Requirement
1. Ear plug.
2. Dusk mask.
3. Cotton glove.
JOB METHOD :
1. Ensure correct PPE is worn.
2. Obtain Permit to Work and calibrated standard weight.
3. Check Instrument Display Panel (Fill up Table A1)
a) Mechanical Damage
b) Loose termination
c) LCD Display
d) Overall Cleanliness.
4. Check Weigher Platform (Fill up Table A2)
a) Mechanical Damage
b) Obstruction (eg. Dust or Solid)
c) Load Cell Termination
d) Overall Cleanliness
5. Place calibrated standard weight and note down instrument reading.
6. Calculate min/max allowable (Fill up Table A3)
Max. instrument reading = Standard Weight + Tolerance
Min. instrument reading = Standard Weight + Tolerance
Actual tolerance = Standard Weight – Instrument readings
7. If instrument reading within tolerance go to step 8. If not, hence calibration should be
carry out (Fill up Table A4) and go to step 5.
8. Place signed and dated calibration sticker on display panel.
DOC NO: TK09D-2Q03-04.R1, Page 1 of 3 (REF: 423.36/5.2/2.4/5)
TIOXIDE (MALAYSIA) SDN BHD
TELUK KALUNG WORKS
Standard Weight :
TABLE A1
Instrument Display Panel Remarks
a) Mechanical Damage
b) Loose Terminations
c) LCD Display
d) Overall Cleanliness
TABLE A2
Weigher Platform Remark
a) Mechanical Damage
b) Obstruction (e.g Dust or Solid)
c) Load Cell Termination
d) Overall Cleanliness
Before Calibration
TABLE A3
Standard Instrument Reading Actual
Weight Weight Allowable Minimum Maximum Tolerance /
(kg) Tolerance / Error Reading Reading Error
50kg 49.50 50.50
100kg 99.50 100,50
150kg 149.50 150.50
200kg 199.50 200.50
250kg 249.50 250.50
DOC NO: TK09D-2Q03-04.R1, Page 2 of 3 (REF: 423.36/5.2/2.4/5)
TIOXIDE (MALAYSIA) SDN BHD
TELUK KALUNG WORKS
If error is less than tolerance, hence no calibration is required and after calibration record can
be ignored.
After Calibration
TABLE A4
Standard Instrument Reading Actual
Weight Tolerance /
Weight Allowable Minimum Maximum
(kg) Error
Tolerance / Error Reading Reading
50kg 49.50 50.50
100kg 99.50 100,50
150kg 149.50 150.50
200kg 199.50 200.50
250kg 249.50 250.50
Remarks :