Welcome

to Witzenmann

01.02.2010, id-t / scb Rohrhalterungen Seite 1

Supports for power plants - Modular pipe support system

Products

Spring hangers and spring supports

Constant hangers and constant supports

Pipe clamps

Rigit struts and dynamic (alternating load) pipe clamps

Threaded, structural connection parts

Load assemblies

Clamp bases (pipe shoes), guided supports

Software

Sizing software FLEXPERTE

Interface FLEXPERTE – PDMS and FLEXPERTE – ROHR 2

Interface FLEXPERTE – SAP (internal)

01.02.2010, id-t / scb Rohrhalterungen Seite 2

Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,16 kN to 500 kN

Travel range 50, 100 and 200 mm

Type spring hanger FHD (double lug)

including upper connecting welding lug ZLN
with tree-bolt clamp HDN

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Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,16 kN to 500 kN

Travel range 50, 100 and 200 mm

Type spring hanger FHG (tread conection)

with upper connecting square plate ZPK
with U-type clamp HBN

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Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,16 kN to 500 kN

Travel range 50, 100 and 200 mm

Type 2x spring hanger FHS (continuous tie rod)

with trapeze ZTN
and pipe support LSL

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Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,32 kN to 200 kN

Travel range 50, 100 and 200 mm

Type double spring hanger FDT

with upper conecting clamping lug ZKB
and pipe support LSL

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Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,16 kN to 500 kN

Travel range 50, 100 and 200 mm

Type spring support FSS

with support LSL (sliding steel-steel)
and height adjusting ZZF

Type spring support FSP
with support LXL (sliding PTFE-
stainless steel)
and height adjusting ZZF

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Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,16 kN to 100 kN

Travel range 100 mm

Typ sway strut FSG

with clamp MSN
and bracked MSN

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Supports for power plants - Modular pipe support system

Spring hangers and spring supports

Loads from 0,16 kN to 500 kN FDT

Travel range 50, 100 und 200 mm

FSG

FHD FHG FHS FSS FSP

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Supports for power plants - Modular pipe support system

Constant hangers and constant supports KVD

Loads from 0,10 kN to 435 kN

Travel range 50 to 500 mm

Type constant hanger KHD and KVD
(double lug)
including upper conecting welding lug ZLK
with riser clamp VBK

KHD

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Supports for power plants - Modular pipe support system
Constant hangers and constant supports

Loads from 0,10 kN to 435 kN

Travel range 50 to 500 mm KVS

Type constant hanger standing KVS
with box-type clamp VKR

Type constant hanger standing KHS
with box-type clamp VKK

KHS

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Supports for power plants - Modular pipe support system

Constant hangers and constant supports

Loads from 0,12 kN to 261 kN

Travel range 50 to 400 mm

Type constant support KSP

with riser clamp VPR (sliding
PTFE-stainless steel)
and height adjusting ZZK

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Supports for power plants - Modular pipe support system

Constant hangers and constant supports

Loads from 0,12 kN to 261 kN

Travel range 50 to 400 mm

Type Constant support KSR (roller)

with Support LSL
and Height adjusting ZZK

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Supports for power plants - Modular pipe support system
KSP KSR
Constant hangers, constant supports

Loadsnfrom 0,10 kN to 435 kN

Travel range 50 to 500 mm

KHD KVD KHS KVS

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Supports for power plants - Modular pipe support system
Pictures of hangers and supports

FSP
FSS

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Supports for power plants - Modular pipe support system
Pictures of hangers and supports KVS

KHD

01.02.2010, id-t / scb Rohrhalterungen Seite 16

Supports for power plants - Modular pipe support system

Materials – Clamps and supports

Material Temperature Material of bolts Material of nuts Remarks

- °C
S235JR -20 bis 300 8.8, 5.6 8, 5
16Mo3 to 500 (530) 21CrMoV 57 25CrMo4
13CrMo4-5 to 520 (560) 21CrMoV 57 25CrMo4
10CrMo9-10 to 580 (600) 21CrMoV 57 25CrMo4
X10CrMoVNb9-1 to 650 X8CrNiMoBNb1616 X8CrNiMoBNb1616
bolts
X5CrAlTi31-20 to 900 A4 A4 outside of
insulation
X6CrNiTi 18-10 -90 bis 550 A2 A2
X6CrNiMoTi17-12-2 -90 bis 550 A2 A2

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Supports for power plants - Modular pipe support system
Material – Clamps and supports
Coefficient of load reduction – Nominal loads are valid for S235JRG at 20°C

0,9
13CrMo4-5
0,8 S235JRG
0,7
16Mo3 X10CrMoVNb9-1
0,6

0,5

0,4

0,3

0,2
10CrMo9-10
0,1
0 50 100 150 200 250 300 350 400 450 500 550 600 650
°C

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Supports for power plants - Modular pipe support system
Horizontal pipe clamps HZV/ZVV
HDN

Nominal diameter from DN15 to DN1000

Material: S235JR, 16Mo3, 13CrMo4-5,
10CrMo9-10, X10CrMoVNb9-1, Stainless steel

Nominal loads to 60 kN

Types Tree-bolt clamps HDN, HDV, HDS
and Two-bolt clamps HZN, HZV, HZS
with connecting parts ZVN, ZVV, ZVS

HZN
to 80°C
without insulation

01.02.2010, id-t / scb Rohrhalterungen Seite 19

Supports for power plants - Modular pipe support system

Horizontal pipe clamps

Nominal diameter from DN100 to DN900

Material: S235JR, 16Mo3, 13CrMo4-5,
10CrMo9-10, X10CrMoVNb9-1, Stailless steel

Nominal loads to 600 kN

Types U-bolt clamp HBN, HBV, HBS

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Supports for power plants - Modular pipe support system

Horizontal pipe clamps

Nominal diameter from DN150 to DN1000

Material: S235JR, 13CrMo4-5, Stainless steel

Nominal loads to 190 kN

Types Grip clamps HGN, HGV

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Supports for power plants - Modular pipe support system

Riser clamps

Nominal diameter from DN25 to DN300

Materials: S235JR, 16Mo3, 13CrMo4-5,
10CrMo9-10, X10CrMoVNb9-1, Stainless steel

Nominal loads to 40 kN

Type Formed clamp VBK

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Supports for power plants - Modular pipe support system
Riser clamps VKK

Nominal diameter from DN100 to DN1000

Material: S235JR, 16Mo3, 13CrMo4-5,
10CrMo9-10, X10CrMoVNb9-1, Stainless steel

Nominal loads to 1000 kN

Types Box-type clamp VKK, VKR

VKR

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Supports for power plants - Modular pipe support system

Riser clamps for supports

Nominal diameter from DN100 to DN1000

Material: S235JR, 16Mo3, 13CrMo4-5,
10CrMo9-10, X10CrMoVNb9-1, Stainless steel

Nominal loads to 1000 kN

Types Box-type clamp

VSR for sliding steel-steel
VPR for sliding PTFE-stainless steel

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Supports for power plants - Modular pipe support system

Rigit struts and alternating load clamps, single

Loads to 350 kN

Nominal diameter from DN40 to DN1000

Material clamp: S235JR, 13CrMo4-5, Stainless steel

Nominal loads of clamps to 450 kN

Typ Rigit strut SSG

with Alternating load clamp MSN
and Bracket MBS

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Supports for power plants - Modular pipe support system

Rigit struts and alternating load clamps, double

Loads to 700 kN

Nominal diameter from DN100 to DN1000

Material Clamps: S235JR, 16Mo3,
13CrMo4-5, 10CrMo9-10, Stainless steel

Nominal Loads of clamps to 1000 kN

Typ Rigit struts SSG

with Box-type clamp VGR
and Brackets MBS

01.02.2010, id-t / scb Rohrhalterungen Seite 26

Supports for power plants - Modular pipe support system
Threaded connection parts, M12 to M90

ZRM threaded rod with right-hand thread – maximum lenght 2 m (3 m)

ZLM threaded rod with left-/right-hand thread

Clevis with pin
Eye nut
Turnbuckle
Coupling

ZGM ZOM ZSM ZHM

01.02.2010, id-t / scb Rohrhalterungen Seite 27

Supports for power plants - Modular pipe support system
Structural connection parts for M12 to M90

Square plate
Clevis with pin
Clamping lug (M12)
Clamping lug (M16-M42)
ZPK ZGW ZKB ZKN

01.02.2010, id-t / scb Rohrhalterungen Seite 28

Supports for power plants - Modular pipe support system
Connecting parts for M12 to M90 – Welding lugs

ZLN
ZLV
ZLB

to 80°C, without to 580°C to 580°C
insulation

Upper and lower

connection

Traverze ZTN
to M42

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Supports for power plants - Modular pipe support system
Load Assemblies – Load groups ZPK 16-3
ZRM 16.0285-1

The load groups of the connecting parts
FHG 06.100.16-1.1.2
combine elements with equal nominal
load, also considering the corresponding
thread diameter
Lastgruppe der Verbindung LGV
ZMM 16-2
(based on the respective thread diameter)
ZRM 16.0193-1
ZOM 16-1

HBN 0300.450.16-16.0

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Supports for power plants - Modular pipe support system
Load Assemblies – Load groups

The load groups of the connecting parts

combine elements with equal nominal MSN 0200.029.270.046-37.1
load MBS 046-3
Lastgruppe der Verbindung LGG
(based on the respective nominal load)

SSG 046.1500-3

MBS 046-3

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Supports for power plants – Supports (pipe shoes)

For non insulated pipelines – height 40 mm

Typ LKL 10
Typ LKG 10
Typ FLN 10, FLN 11

Movable support Guide support Fixed support

to DN80 DN100 - DN300

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Supports for power plants – Supports (pipe shoes)

For insulated pipelines, with PA-sliding plate, to 300 °C

Typ LKL 20-23
Typ LKG 20-23
Typ FLN 20-23

Movable support Guide support Fixed support

to DN 800 to DN 600 to DN 600

01.02.2010, id-t / scb Rohrhalterungen Seite 33

Supports for power plants – Supports (pipe shoes)

For insulated pipelines, with PA-sliding plate, to 300 °C

Height adjustable

Typ LVL 20-23
Typ LVG 20-23
Typ FVN 20-23
Movable support Guide support Fixed support

to DN 600 to DN 600 to DN 600

01.02.2010, id-t / scb Rohrhalterungen Seite 34

Supports for power plants – Supports (pipe shoes)

For insulated pipelines, with stainless steel sliding plate and

PTFE sliding element, to 480 °C

Types LXA 21-24 Movable support
Combination LXL with LGA

Types LXV 21-24 Movable support LGA LGV
Combination LXL with LGV

to DN300 DN100 - DN800 DN150 - DN1000

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Supports for power plants – Supports (pipe shoes)

For insulated pipelines, to 600 °C, to DN1000

Types LSL 20-24 Movable supports

to DN150 to DN300 DN100 - DN800 DN150 - DN1000

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Supports for power plants – Supports (pipe shoes)

For insulated pipelines, to 600 °C, to DN1000

Typen LSW 20-24 Guide support

with LAW Weldable uplift restraint LAW

to DN150 to DN300 DN100 - DN800 DN150 - DN1000

01.02.2010, id-t / scb Rohrhalterungen Seite 37

Supports for power plants – Supports (pipe shoes)

For insulated pipelines, to 600 °C, DN40 - DN1000

Guides

LSF 21-24
LSF 31-34
LSF 41-44

Also with PA-sliding plate to 300 °C, Types LKF

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Supports for power plants - Modular pipe support system

Function of Constant hanger

Prinzipieller Aufbau

Lastjustierung

Lastabweichung

Betrachtungen zu Trägerbelastung bei Konstanthänger KHD und KVD

01.02.2010, id-t / scb Rohrhalterungen Seite 39

 Constant hanger

Function of Constant hanger KHD Adjusting the load (+ 15%) by

moving the load-adjusting axis
KHD 07.200
Travel position: load-adjusting axis
48 mm from top
Load lever Spring

Load axis

Guide axis
Main axis
Spring plate
Turnbuckle

Kinematic

+ 7% of nominal travel
01.02.2010, id-t / scb Rohrhalterungen Seite 40
 Konstanthänger

Load-travel-diagram upward downward

average load :
9.99 kN
load [kN] travel [mm] load [kN]
type :
KSR 07.090 deviation :
-0.06 %
10.29 2 9.82
drawing no.: minimum load : 10.30 9 9.78
9.61 kN
deviation : 10.30 18 9.83
spring no.: -3.94 %
07.100/913685 10.29 27 9.81
maximum load : 10.28 36 9.80
nominal load : 10.00 kN 10.30 kN
10.26 45 9.83
deviation :
2.99 % 54 9.79
10.23
nominal travel :
- 60 mm down 10.13 63 9.66
10.15 72 9.61
blocked at : from upper
15 mm 10.22 81 9.62
load - travel - diagram
kN
10.09 90 10.08
12.0

11.5
Alowed load deviation
+ 5% 11.0

10.5

10.0

9.5

9.0

8.5

8.0
0.0 9.0 18.0 27.0 36.0 45.0 54.0 63.0 72.0 81.0 90.0 99.0 mm

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Supports for power plants – Sizing software

01.02.2010, id-t / scb Rohrhalterungen Seite 42

Supports for power plants – Sizing software

Data sheet FLEXPERTE

01.02.2010, id-t / scb Rohrhalterungen Seite 43

Supports for power plants – Sizing software

Transfer to SAP
(only internal use)

Transfer of Data sheets, parts lists of the components and parameters for production plans
01.02.2010, id-t / scb Rohrhalterungen Seite 44
Supports for power plants – Sizing software

Input in SAP

01.02.2010, id-t / scb Rohrhalterungen Seite 45

Supports for power plants – Sizing software

PDMS FLEXPERTE PDMS

Pipe stress calculation
Sizing of support
Zone/Pipe/Atta Design
Project 3D-Load assemblies
Pipe geometrie
References Import of the entire system
Stress Loads
Movements Movements
Temperature Temperature
Catalogues Changes
Mounting conditions Assembly conditons
HYDRA
Products
Geometric parameters
Parts list Draft
Interface FL

Interface FL
per ATTA per ATTA
Interface

ATTA001.FIN ATTA001.STK
...... ...... Construction
ATTAnnn.FIN ATTAnnn.STK Drawings
Project-File
projekt.WIT

Quotation /
Order confirmation / WITZENMANN Delta file
Order processing

01.02.2010, id-t / scb Rohrhalterungen Seite 46

Supports for power plants – Sizing software

01.02.2010, id-t / scb Rohrhalterungen Seite 47

Supports for power plants – Sizing software

01.02.2010, id-t / scb Rohrhalterungen Seite 48

 Thank you for
your attention.

01.02.2010, id-t / scb Rohrhalterungen Seite 49