Electrical Wiring Diagram – Caterpillar Model 3054 S/No.

Prefix 330 & 334

Fuel lift pump

Terminal Off Aux Heat Heat/start
B
Supply 1
Aux 2 Fuel injection pump Standard electric fuel lift pump
A with supply from Aux (2)
Start 3
terminal on ignition switch
W/Light 4
Typical Lucas 128SA ignition switch Cold start
Heat 5 advance Cold start
Fuse
temperature switch
A
- Electric shut-off switch Fuel lift pump
relay
energise to run
Optional voltage Glowplug busbar connector
Ba ttery dropper 24 volt only Deutsch DTHD series

Fuse
+
Fuse

B current rating Start aid relay

depends on Glowplugs
auxiliary load Ignition 12v and 24v versions
30 switch
50
Starter motor

G Resistors optional
100 (12v) Instrument light
Starter relay 300 (24v) switch Tachometer Water temperature
C gauge
12v 2.2W Ignition
B + 24v 2W warning light
D +
W W - +G+-

Alternator

Warning light Warning light

Glow plug fuse rating
12v system - 50A slow burn fuse
24v system - 30A slow burn fuse

Oil pressure Water temperature Water

switch switch temperature
(make on increase of water temperature) sender
(break on increase of oil pressure)

Starter motors
Solenoid current Max volts drop in
Model Voltage solenoid circuit
Max pull-in amps Max hold-in amps
P95 12 60 15 0.5
R4.5 24 45 15 1.0

Note: Resistance of battery cables A, B, and C not to exceed 0.0017 ohm.

Alternators

Model Rating Min cable size for rating Max circuit Volt drop
14V 65A 8,50 mm2
A115i 14V 75A 16,00 mm2
14V 85A 16,00 mm2 0.5V
14V 100A 25,00 mm2
A127iR
14V 120A 25,00 mm2
28V 55A 8,50 mm2
A127iM 1.0V
28V 75A 16,00 mm2
Suggested cable sizes
Cross-section area Max current Resistance
mm2 amps m ohm / m
1,00 16.5 18,5
1,25 18.5 14,9
1,50 21.0 12
2,00 25.0 8,95
2,50 29.0 7,29
3,00 33.0 6,15
4,00 39.0 4,60
6,00 50.0 3,14
8,50 63.0 2,20
10,00 70.0 1,82
16,00 94.0 1,16
25,00 125.0 0,74

Notes:
Ratings quoted for +30 °C (86 °F) above ambient in free air. For wires bundled in harness, derate values
by 50% assuming all cables are carrying rated current at the same time
Minimum cable size 1 mm2 for mechanical strength rather than current capacity
All cable runs to be kept as short as possible to minimise volt drop within a general limit of 0.5 volt (12V),
and 1.0 volt (24V) unless specified otherwise.

Fuel injection pump data

Pump 12 Volt 24 Volt
Electric shut-off 1.7 amps continuous 1 amp continuous
Bosch EPVE 3 amp switch-in 3 amp switch-in
Cold start device 1.0 ±0.3 amp continuous 1.0 ±0.3 amp continuous
Electric shut-off 0.75 amp continuous 0.4 amps continuous
Delphi DP210
Cold start device 0.75 amp continuous 0.4 amp continuous

Cold start aids

Glowplugs (4 off) Initial current After 8 seconds After 20 seconds After 60 seconds
volts amps amps amps amps
11.5 84 48 36 34
23.0 38 24 17 14

Electric fuel lift pump

Max allowable current draw
Nominal system Sustained operating
Peak start-up not to exceed current not to exceed Fuse rating

12 volt 19.0 amp 4.5 amp @ 14.2 volt 7.5 amp

24 volt 10.0 amp 3.0 amp @ 28.5 volt 5.0 amp