INTERACTIVE SCHEMATIC

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 UENR0426
April 2012

349E Excavator
Hydraulic System - Attachment
DGE1-UP
TFG1-UP
KCN1-UP
MZW1-UP
KFX1-UP
MPZ1-UP

Smart Boom

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
349E STANDARD
Accumulator Gp - Hydraulic (Charged) (Standard) 164-6981
1 A-4
Accumulator Gp - Hydraulic (Canada BC/AL Reg.) 352-6860
Control Gp - Joystick (LH) 335-0511 2 F-13
Control Gp - Joystick (RH) 335-0510 3 F-12
Cylinder Gp - Boom 358-8439 4 J-6
Cylinder Gp - Bucket 358-8482 5 J-3
Cylinder Gp - Stick 358-8461 6 J-2
Filter and Valve Gp - Pilot (Hydraulic Oil) 158-8987 7 C-2
Filter Gp - Oil (Hydraulic Return) 188-4145 8 A-3
Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 9 B-3
Manifold Gp - Control (Pilot Oil Supply) 215-5037 10 B-5
Manifold and Solenoid Gp - Control 323-7895 11 C-14
Motor Gp - Swing (LH) 334-9975 12 I-8
Motor Gp - Swing (RH) 334-9975 13 I-9
Motor Gp - Travel (Left) 335-5669 14 I-13
Motor Gp - Travel (Right) 335-5669 15 I-11
Pump Gp - Piston (Main Hydraulic) 349-4066 16 C-7
Screen Gp - Hydraulic 326-4434 17 A-2
Sensor Gp - Pressure (Boom Down Ctrl) 338-6970 18 D-13
Sensor Gp - Pressure (Boom, Rod End) 338-6971 19 J-6
Sensor Gp - Pressure (Negative Flow Control 1) 338-6970 20 B-9
Sensor Gp - Pressure (Negative Flow Control 2) 338-6970 21 A-9
Sensor Gp - Pressure (Overload Warning) 338-6971 22 D-5
Sensor Gp - Pressure (Overload Warning) 338-6971 23 D-5
Sensor Gp - Pressure (Swing Control) 338-6970 24 D-12
Switch As - Pressure (Implement) 319-4407 25 D-13
Switch As - Pressure (Left Travel) 319-4407 26 D-11
Switch As - Pressure (Right Travel) 319-4407 27 D-10
Swivel Gp 225-4547 28 H-12
Tank and Filter Gp - Hydraulic 330-2497 29 A-3
Valve Gp - Check 352-7071 30 G-8
Valve Gp - Check (Return) 323-7671 31 F-8
Valve Gp - Crossover Relief (Swing Cushion) 295-9422 32 H-9
Valve Gp - Main Control (Heavy Lift) 323-7658 33 E-2
Valve Gp - Pilot Travel (With Shuttle) 323-7762 34 E-10
Valve Gp - Pump Control 310-0107 35 B-10
Valve Gp - Pressure Reducing (Boom Priority) 148-6218 36 C-11
Valve Gp - Shuttle 323-7560 37 E-12
Valve Gp - Stick Drift Reduction 352-7016 38 F-7
Valve Gp - Travel Counterbalance (Left) 266-7843 39 H-13
Valve Gp - Travel Counterbalance (Right) 266-7843 40 H-11
Attachment: Smart Boom
Block Gp 323-7560 41 F-2
Plate 259-7504 42 H-5
Sensor Gp - Pressure (Boom, Head End) 338-6971 43 I-6
Valve Gp - Check (Boom Float Up) 297-0371 44 G-6
Valve Gp - Load Control (Boom Cylinder LH) 352-7143 45 I-7
Valve Gp - Load Control (Boom Cylinder RH) 352-7143 46 I-5
Valve Gp - Manual (Boom Lower) 335-0512 47 I-6
Valve Gp - Solenoid and Pressure Red. (Boom Lowering Ctrl) 323-7894 48 C-12
TAP LOCATION

Tap Schematic
Description
Number Location
Do Pump Case Pressure C-9
a1 Drive Pump Delivery Pressure C-7
a3 Power Shift Pressure B-7
a2 Idler Pump Delivery Pressure B-7
A2 Drive Pump Negative Flow Pressure (NFC1) B-9
B2 Idler Pump Negative Flow Pressure (NFC2) B-9
PG Pilot Pump Delivery Pressure B-2
SOS Oil Sampling Port B-2
EE Boom Regeneration Valve Pressure B-13
FF Boom Pilot Pressure B-12
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(4) BOOM CYLINDER

358-8439

J J
(5) BUCKET CYLINDER (6) STICK CYLINDER
358-8482 358-8461
(15) MOTOR GP
TRAVEL (RIGHT)
355-5669 (19) SENSOR GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) PRESSURE
SWING MOTOR
(BOOM, ROD END)
338-6971 (46) VALVE GP
PG1 CYL
(45) VALVE GP (43) SENSOR GP CYL
(13) MOTOR GP LOAD CONTROL
LOAD CTRL X X
PRESSURE
X
X
(14) MOTOR GP SWING (RH) (BOOM CYLINDER RH)
DB1 (BOOM CYLINDER LH) (BOOM,
TRAVEL (LEFT) 334-9975 Pi Pi 352-7143
352-7143 Dr HEAD END) Dr
355-5669 AR3 BR3 BL3 SP2
338-6971
CV
X X MU1
(12) MOTOR GP CV
SWING (LH)
T1 T1
I 334-9975 I
AG1 BG1 T
SWING MOTOR T
T2
T2
B L L B
PG2
A BR A
BR
A1 DE1 B1
DB2
(47) VALVE GP
MANUAL
(BOOM LOWER) BLCV-Dr
MU2
335-0512
AG AG LINE PATTERNS
BG BG HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IDLER PUMP OUTPUT Pressure Line
AG2 BG2
PILOT PUMP OUTPUT
Pilot / Load Sensing Pressure
DRIVE PUMP OUTPUT
POWERSHIFT CONTROL CIRCUIT
SUPPLY LINE Drain / Return Lines
BLCV-Pi DRAIN / RETURN LINE
Component Group
(R) (L) LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
H A B A2 SWING CONTROL AND SWING MOTOR CIRCUIT Attachment H
DE2 B2 BR4 SWING BRAKE CONTROL CIRCUIT
TRAVEL SPEED CONTROL CIRCUIT Air Line
(32) VALVE GP BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT

CROSSOVER RELIEF STICK CONTROL AND STICK CYLINDER CIRCUIT CALLOUTS

BOOM CONTROL AND BOOM CYLINDER CIRCUIT
A B B A (SWING CUSHION) (42) PLATE ATTACHMENT CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
(40) VALVE GP 295-9422
B 259-7504
(39) VALVE GP TRAVEL COUNTERBALANCE BL2 AL2
TRAVEL COUNTERBALANCE (28) SWIVEL GP (RIGHT) MU
(LEFT) 225-4547 266-7843 Dr
266-7843 B
BOOM UP ELE
(BKWD) (FWD) (BKWD) (FWD) CHECK SOL (EC2) Dr
AL1 BL1 AR1 BR1 A BOOM DOWN ELE
CHECK SOL (EC2)

A
2 SPEED
TRAVEL
(30) VALVE GP
G CONTROL aL4 G
CHECK
(44) VALVE GP
SWG 352-7071
DRAIN CHECK
PRKG BK R.C.V-G (BOOM FLOAT UP)
FILTER
CONTROL AR5 297-0371
G SP2
(38) VALVE GP AL4
SDr STICK DRIFT REDUCTION
F (41) BLOCK GP
SPi 352-7016 BL3
323-7650 BR4
(2) CONTROL GP SP3 BP3 BP2
JOYSTICK (LH) E SDr
JLP
BL2 AL2 BL1 BR3 AR3 BR5 AR5
335-0511 JRP
D BR5
JLT JRT
(31) VALVE GP C AL1 STDr BRPi
STICK PD-Dr AL4 HR
SWING BUCKET BOOM 5 6 3 2
CHECK (RETURN)
AR1 BR1
352-7671 NOTE A
F 4 1 F
B aL3 aL2 aL1 STPi aR1 aR2 aR3 aR4 aR5 R.C.V-B
R.C.V-B
A SP1 BR2 AR2 BP1
4 1 STRAIGHT TRAVEL
T AL3 ST BL3 SOL AR4 BT BR4 R1
(OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP) 5 6 3 2
JL1 JL2 JL4 JR4 JR1
PD-Pi
JL3 JR2 JR3

(BKWD)

(OUT)
(UP)
(RET)

(CLOSE)
(BKWD)
(OUT)
(UP)
(3) CONTROL GP

(L)
JOYSTICK (RH)
335-0510 (34) VALVE GP
PILOT TRAVEL
TP (WITH SHUTTLE)
323-7762
TT
(37) VALVE GP
SHUTTLE TRAVEL (L) TRAVEL (R)
A1 A2 A3 A4 A5 A6 A7 A8
323-7560
E E

STR-TRAVEL

TRAVEL(R)

BOOM(1)
(DOWN)
BUCKET
(OPEN)
(FWD)

ATCH
(EXT)
TRAVEL(L)
(STICK-IN)
BOOM(2)

STICK(1)

STICK(2)
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8

SWING

(FWD)
SWING PRIORITY
(FWD) (BKWD) (BKWD) (FWD)

(IN)
(IN)
VALVE

(R)
aR3 bL2 aL2 T2 T5 T1 T3 T6 T4
(18) SENSOR GP
(24) SENSOR GP P2S P1S BRDr1
PRESSURE bL1 aL1 aR1 bR1
aL3 PRESSURE HPi
(BOOM DOWN CTRL) (33) VALVE GP
338-6970 bR3 (SWING CTRL) HL bL4 SRPi bL3 bL2 bL1 bR1 bR2 bR3 bR4 MAIN CONTROL bR5 MU
dST
338-6970 (22) SENSOR GP (HEAVY LIFT)
aR5 (23) SENSOR GP
aL4 bL3 SRDr SWDr PRESSURE BRDr2 323-7658
(27) SWITCH AS PRESSURE
D (26) SWITCH AS (OVERLOAD D
PRESSURE (OVERLOAD
BLCV-Pi aR4 bL4 PRESSURE WARNING)
(RIGHT TRAVEL) WARNING) P2 P1
(LEFT TRAVEL) 338-6971
319-4407 338-6971
(25) SWITCH AS 319-4407
PRESSURE
(IMPLEMENT)
319-4407 SPi (16) PUMP GP
PISTON
HL-Pi SRPi Pi1 (MAIN HYDRAULIC)
(36) VALVE GP 349-4066
(11) MANIFOLD AND SOLENOID GP
PRESSURE REDUCING
CONTROL
(BOOM PRIORITY)
323-7895 (7) FILTER AND VALVE GP
(48) VALVE GP 148-6218
P2 P1
PILOT (HYDRAULIC OIL)
SOLENOID AND B Do HL-Pi 158-8987
T PRESSURE REDUCING
HEAVY LIFT
C SOL
323-7894 C
BOOM REGEN SOL2-T OUT
REPRV P A P1
P bR5 IN
D0 Ps1 dST
A1
a1 SOL2-T STDr
T
T
BOOM DOWN
SOL1-T REPRV (S1) T a1 BLCV-Dr
(20) SENSOR GP 2 SPEED PG PC
A2 A1 PRESSURE PD-Pi PD-Dr
TRAVEL
(NEGATIVE FLOW CTRL 1) Psv CONTROL
PG SOS
338-6970
(35) VALVE GP
A HR
PUMP CONTROL DRAIN
EE 310-0107
PS
PRESS EPRV a3
a3 (10) MANIFOLD GP
P2 Pi1 P-IN PSA2 DR1
PSA1 T-OUT2 DR2
FILTER
(9) FILTER GP
OIL
HPi BRPi FF A1 CONTROL TRAVEL SPEED
CHANGE SOL (HYD., CASE DRAIN)
(PILOT OIL SUPPLY) SWING BREAK HYD LOCK

bR4 A2
a2 SOL SOL 289-8194
215-5037
B A2
B
NFC1 LIMIT A2 A4 B1 Dr1
D1 Ps2 Ps
a2
EPRV
STPi
P2 R.C.V-G NOTE A: CONNECT aR2 and bR2
T SWDr
B2 P1
PAC
P
NFC2 LIMIT
EPRV B2
DR3 Pi2 T-OUT1 DR6
DR4 DR5
B1

SWG
Pi2
HL PRKG BK
CONTROL (17) SCREEN GP
(21) SENSOR GP (8) FILTER GP
SOL1-T SRDr HYDRAULIC
PRESSURE OIL (HYDRAULIC RETURN)
326-4434
A (NEGATIVE FLOW CTRL 2) 188-4145 A
BRDr2
338-6970
(1) ACCUMULATOR GP (29) TANK AND FILTER GP
THIS SCHEMATIC IS FOR THE 349E EXCAVATOR HYDRAULIC SYSTEM
HYDRAULIC CHARGED HYDRAULIC
ATTACHMENT: SMART BOOM
(STD) 164-6981 330-2497
MEDIA NUMBER: UENR0426
(CANADA BC/AL REG) 352-6860
SCHEMATIC PART NUMBER: 323-7861, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

12
22
23 5

13
28
32
17
8
14 29
39 9
16 40
15
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

41 30 31
33
38

10
11 EE 36

48

FF
MAIN PUMP AND CONTROL VALVE
VIEW ALL CALLOUTS

a3

SOS

PG

a1
a2
20
Do
A2

35
B2
21
SMART BOOM
VIEW ALL CALLOUTS

43 19 45

42 47 46
44
TOP VIEW - CAB
VIEW ALL CALLOUTS

27

26
34

3
2

18
24

25
37