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Honing Machine Type S and s2
Honing Machine Type S and s2
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DEGLAZING AND HONING MACHINE - For honing of liners 150 - 600 mm bore
- Easy to operate directly on the engine or in
Portable machine complete with pneumatic honing rig
hoist for on-site use. - Honing rectifies the shape of the liner, restores
scuffed areas and restores surface cross pattern
- Variable hoisting speed and exchangeable gearbox
for optimal cross-angle pattern and honing capacity
- Fully air-driven machine. Electric driving unit
available on request
- Mechanically adjustable stone pressure for
best accuracy
Optional:
- Extra 8-armed honing heads available for special
applications
- Automatic stroke control
HONING MACHINE
TYPE Sand S2
INSTRUCTION MANUAL
•
_als-MuINl D-HON S, S2
Pneumatic
General mounting of the Honing machine
fi1
103
105
135,235
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131
133
102
247
246 Honing head type 52
136, 236
111
104
223
121 111
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101 22336-01-00 Honing head S2 32150 1 1
102 10645-03-00 Driving shaft, L=350 mm 1 1
103 22309-00-00 Driving Unit US 1 1
104 20255-00-00 Universal joint 1 1
105 20277-04-00 Gear box: air 34 rprn 1 1
111 10688-00-00 Oil container 1 1
112 22393-00-00 Emergency stop 1 1
121 11373-20-01 Honing stone 100 100 r
121 11373-20-36 Honing stone 20 20 1-
124 22334-00-00 Detachable 2-stone holder 8 8 I-
131 20201-00-00 Guide support (c-c max 1000) 2 2
132 20240-02-00 Guiding tubes, upper 070 L=990 2 2
132 20241-02-00 Guiding tubes, upper 070 L=490 2 2
133 20239-02-00 Guiding tubes, lower 070 L=990 2 2
135 18768-03-00 Holder f. guiding tube for V-engines 2 2
141 20209-00-00 Suspension bar c-c 1300 1 1
142 20246-00-00 Air-driven hoist w. chain(125 kg) 1 1
171 11551-55-00 Set of tools 1 1
181 1-110-E Instruction manual HON-S & -S2 2 2
182 S-110-E Spare part list HON Sand S2 2 2
183 1-110-AH-E Instruction manual AIR HOIST 1 1
184 S-110-AH-E Spare part list AIR HOIST 1 1
OPTIONS
222 11373-30-03 Super cutting stone, SCD 16 0 -
223 S099N001 Cleaning brush L=250 4 0 -
224 22334-00-00 Detachable 2-stone holder 8 0 ~
226 22311-00-00 Hose holder 1 0
243 22404-00-00 Automatic stroke control (ASC) 1 0
246 22413-01-00 Support 070mm for ASC 1 0
281 1-125-ASC-E Instruction manual ASC 1 0
282 S-125-ASC-E Spare part list ASC 1 0
291 16999-86-00 Storage box for honing machine 1 0
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40 671 2699
CCopyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
0 ...•...•..•
~ ..•~ 10
@pHBIs-MARINE List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
<!:>CopyrightChris-Marine AB info@chris-marine.com www.chris-marine.com
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'. ~HRIS.MARIN( List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
~.s
~HRIs-MARIN( List of Parts
Doc. No.: S-11 O-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
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~HRIs-MAIIIN( List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 7 of 18
.. ~HRIs-MIRIN( List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone:+46-40671 2600 Fax: +46-40 671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page8 of 18
MJL· 1-
~HRIs-MARI.( List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
@Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 9 of 18
~~.8
(jJHRIs-MARINi List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
(!)Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 10 of 18
~A":f-' ~
~HRIs-MuIN( List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 11 of 18
(jjHIIS.MARINE List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40 671 2600 Fax: +46-40 671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 12 of 18
@pHRIs-MARINE.
~~. "
List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40 671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 13 of 18
M~· ,,-
(jjHRIs-MARINE List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40 671 2600 Fax: +46-40 6712699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 14 of 18
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(jiHIIs-MuINf List of Parts
air kit
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40 6712600 Fax: +46-40 671 2699
·(QCopyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 15 of 18
~HRIs-MIRI.( List of Parts
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40 671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 16 of 18
EiJHBIs-MARIN( List of Parts
No 20209-00-00 No 20209-02-00
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40671 2600 Fax: +46-40 671 2699
~Copyright Chris-Marine AB info@chris-marine.com www.chris-marine.com
Page 17 of 18
~tA... '5
~HRIs-MuINE List of Parts
1
6
Doc. No.: S-110-E Address: P.O. Box 9025, SE-200 39 Malmoe, Sweden
2008-11-27 Telephone: +46-40 6712600 Fax: +46-40 671 2699
<t>CopyrightChris-Marine AB info@chris-marine.com www.chris-marine.com
Pace 18 of 18
CHRIS-MARINE
CHRIS-MARINE
AIR HOIST
INSTRUCTION MANUAL
4,5,6
Item Name Part No Oty Oty Item Name Part No Oty Oty
125 250 125 250
kg kg kg kg
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1 Air driven hoist 20245-00-00 1 11 Hose nipple B040E001 1 1
20245-01-00 1 12 Hose 11583-29-00 1 1
2 Hose 11583-29-01 1 1 13 Protection Included in item 1 1
3 Oil mist 22101-05-00 3 3 hose 1
lubricator 14 Shrinking 11583-30-01 4 4
4 Screw B008A026 1 1 tubing
5 Washer B012A002 2 2 15 Bracket 20249-01-00 1
6 Nut B010A002 1 1 16 Hose clip B029B005 8 8
7 Nut B021 0007 4 4 17 Hand valve B097F090 1 1
8 Threaded bar 10998-03-06 2 2
9 Hose clip B029B005 1 1
10 Bend B014E001 1 1
1,Ox4,1x23
2
M3x8
M6x25/M6
M6x25/M6
4 M5x16
13, 14, 15
6
8
10
80x2,5
26
SB50
B14
25
24
22
60,04xl,78
A-A
Figures like M6x20, 12x16x1.8 and 76.0x2.0 refers to screws, springs, O-rings specified in
separate list
SB 80 2x14
76.0x20
13
35 4x18
SB14
SB50
16
M5x16
M5
36
60.04x178 M6x20/M6
A-A
Figures like M6x20, 12x16x1.8 and 76.0x2.0 refers to screws, springs, O-rings specified in
separate list
2 3 18x1,5
O,7x11,3x32,7
9x15
A11x1,O
c - c
Figures like 1.0x12.5x25, A 11 x1.0, 9x15 refers to springs safety rings, O-rings specified in separate lists
9
4
1 Lubricator B001S002 1
2 Hose nipple B028A002 1
3 Nipple B006C001 1
4 Bent B006A002 1
5 Quick coupling B025A001 1
6 Quick coupling B025B010 1
7 Screw B007L007 2
8 Nut B010A012 2
9 Washer B012A011 2
3
2
Air hoist
Hand valve B097F090
6-~
1 Gasket 106x94.5
1 Gasket 80x67
1 Packing ring 12.0x16.0x1.83
3 O-ring 9.0x1.6
3 Ovrinq 12.0x1.0
(, 2 O-ring 12.0x1.6
2 O-ring 14.0x1.0
2 O-ring 17.0x1.6
2 O-ring 18.0x1.5
13 O-ring 19.0x1.5
1 O-ring 20.0x1.5
1 O-ring 47.0x2.0
2 O-ring 60.04x1.78
1 O-ring 76.0x2.0
2 O-ring 82.27x1.78
1 O-ring 100.0x3.0
OPTIONS
222 11373-30-03 SUPER CUTTING STONE,SCD 16 o SI655
223 B099N001 CLEANING BRUSH L+250 4 0
224 22334-00-00 DETACHABLE 2 -STONE HOLDER 8 0
226 22311-00-00 HOSE HOLDER 1 0
243 22404-00-00 AUTOMATIC STROKECONTROL (ASC) 1 0
246 22413-01-00 SUPPORT ¢ 70mm FOR ASC 1 0
281 1-12S-ASC-E INSTRUCTION MANUAL ASC 1 0
282 S-12S-ASC-E SPARE PART LIST ASC 1 0
291 16999-86-00 STORAGE BOX FOR HONING MACHINE 1 0
PAGE.S
PAGE.6
PAGE.7
~r. NAME PART NO MIN MAX STK SECTION LOCATION GRP/FAM N.LOC I
24722-04-00 1 2
PAGE.l0
PAGE.ll
PAGE.12
NAME SECTION
1 KIT OF SPRINGS 24722-07-00
PAGE.1S
PAGE.16
81M I: NAME . PART NO QTY12SKG QTY2SOJeG SECTION LOCATION MIN MAX STK GRP/FAM
20246-00-00 20246-01-00
1 AIR DRIVEN HOIST 20245-00-00 1
20245-01-00 1
2 HOSE 11583-29-01 1 1
3 OIL MIST LUBRICATOR 22101-05-00 3 3
4 SCREW B008A026 1 1
5 WASHER B012A002 2 2
6 NUT B010A002 1 2
7 NUT B021D007 4 4
8 THREADED BAR 10998-03-06 2 2
9 HOSECLIP B029B005 1 1
10 BEND B014EOOl 1 1
11 HOSE NIPPLE B040EOOl 1 1
12 HOSE 11583-29-00 1 1
13 PROTECTION HOSE INCLUDED IN ITEM 1 1 1
14 SHRINKING TUBING 11583-30-01 4 4
15 BRACKET 20249-01-00 1
16 HOSE CLIP B029B005 8 8
17 HAND VALVE B097F090 1 1
PAGE.17
R'£M NAME PART NO 20245-00-00 20245-01-00 SECTION LOCATION MIN MAX STI< GRP/FAM
1 LOAD HOOK W. SAFETY CATCH B097F008 1 1
2 SAFETY CATCH B097FOlO 2 2
4 TYPE PLATE B097F006 1 1
5 BLOCK PIECE B097F012 1 1
6 CHAIN BOX W. MOUNTING MATERIAL B097FOll 1 1
7 MOUNTING AID FOR CHAIN B097F002 1 1
8 CHAIN 4*12 H80 B GALZN B097FOOl 1 1
9 DISC B097F004 1 1
10 STOPPER B097FOO7 1 1
11 DISC B097F003 1 1
12 LOAD SLEEVE W.HOOK B097F009 1
AND SAFETY CATCH B097F076 1
13 DOUBLE ENDED NIPPLE B097F046 1 1
14 HOSE GROMMET B097F047 1 1
15 SCREW CAP B097F048 1 1
PAGE.19
PAGE.20
PAGE.21
PAGE.23
r~
PAGE.24
r---
>. - AIR HOIST
1 PARALLELPIN 2*20
2 PARALLELPIN 4*14
3 PARALLELPIN 4*18
PAGE.24
SET OF SEALINGS NO B097F068 I
QTY "AME DIM MIN MAX STK SECTION LOCATION GRP/FAM N.LOC I
SET OF SEALINGS B097F068 2 6 0 34195 10//3
I
1 GASKET 106*94.5
1 GASKET 80*67
1 PACKING RING 12.0*16.0* 1.83
3 O-RING 9.0*1.6
3 O-RING 12.0*1.0
2 O-RING 12.0*1.6
2 O-RING 14.0*1.0
2 O-RING 17.0*1.6
2 O-RING 18.0*1.5
13 O-RING 19.0*1.5
1 O-RING 20.0*1.5
1 O-RING 47.0*2.0
2 O-RING 60.04*1.78
1 O-RING 76.0*2.0
2 O-RING 82.27*1.78
1 O-RING 100.0*3.0
PAGE.24
hj~\ SET OF SPRINGS NO B097F069
.aIf.·····
~~
~~AME
- DIM MIN MAX STK SECTION LOCATION GRP/FAM N.LOC
SET OF SPRINGS B097F069 2 6 0 34197 10//3
6 PRESSURE SPRING 1.00*4.1 *23.0
1 PRESSURE SPRING 1.00*12.5*25.0
1 PRESSURE SPRING 0.7*11.3*32.7
1 PRESSURE SPRING 1.0*7.3 * 14.5
1 PRESSURE SPRING 1.25*12.5*52.0
2 PRESSURE SPRING 0.9*7.3*26.4
2 FLAT SPIRAL SPRING 1.25*16.5
--
PAGE.24
SET OF PINS NO B097F070
Q1Y NAME ' DIM MIN MAX STK SECTION LOCATION GRP/FAM N.LOC
SET OF PINS B097F070 2 6 0 34199 10//3
1 SPRING TYPE STRAIGHT PIN 5*28
2 PARALLEL PIN 5*29
1 PARALLEL PIN 2*14 , ...
PAGE.25
PAGE.25