Powerflex 70 and 700 Packages For Fan and Pump Applications: Installation Instructions

Installation Instructions
PowerFlex 70 and 700 Packages for Fan and Pump

Applications
Catalog Numbers 21V, 21W
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information.
New and Updated This table contains the changes made to this revision.
Information Topic Page
Updated the Catalog Number Explanation (Interbus and Remote I/O communication options, 9
and style C packages, are no longer available for sale)
Main Input Disconnect Package (style A)
Updated AC input power terminal block specifications (style A) 14
Updated layout drawings to show new input power terminal block (style A) 30
Updated outline drawings to show new disconnect switch/operator handle (style A) 40
Updated replacement part numbers (style A) for some of these parts: disconnect switch, 119
operator handle, and operator shaft.
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Updated AC input power terminal block specifications (style B) 57
Updated layout drawings to show new input power terminal block (style B) 86
Updated outline drawings to show new disconnect switch/operator handle (style B) 95
Updated replacement part numbers and horsepower ratings (style B) for some of these 123
parts: disconnect switch, operator handle, operator shaft, bypass contactor, drive input
contactor, drive output contactor, and overload relay.
Removed all style C packages (style C packages are no longer available for sale). –
Added Fuse, Circuit Breaker, and Short Circuit Current Specifications 117
Added an index to this manual. 131
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013 3

Summary of Changes
Notes:
4 Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013

Table of Contents
Preface About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

What Is Not in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 1
Main Input Disconnect Package Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
(style A) Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Parameter Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Schematic Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Inter-connect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Chapter 2
Three-contactor Full-feature Bypass Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
with Disconnect Package Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Customer Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
(style B)
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Parameter Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Schematic Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Inter-connect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Chapter 3
Mechanical Installation Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Lifting and Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Watts Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Appendix A
Technical Specifications Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Fuse, Circuit Breaker, and Short Circuit Current Specifications. . . . . 117

Table of Contents
Appendix B
Replacement Parts Main Input Disconnect Package (style A) . . . . . . . . . . . . . . . . . . . . . . . . . 119
Three-contactor Full-feature Bypass with Disconnect Package
(style B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Preface
The purpose of this manual is to provide basic installation and operation

information for PowerFlex® 70 and 700 packages for fan and pump applications.
These additional manuals are required to properly install and operate the
PowerFlex 70 and 700 packages for fan and pump applications:
• PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication
20A-UM001
• PowerFlex 700 Adjustable Frequency AC Drives User Manual, publication
20B-UM001.
Topic Page
About This Publication 7
What Is Not in This Manual 7
Manual Conventions 7
General Precautions 8
Catalog Number Explanation 9
Additional Resources 10
Technical Support 10
About This Publication This manual is intended for qualified personnel. You must be able to program
and operate adjustable frequency AC drives. In addition, you must have an
understanding of the parameter settings and functions.
What Is Not in This Manual This manual is intended to provide basic installation and operation information.
For this reason, the following topics have not been included in this manual:
• Specifications
• Troubleshooting
• Starting
• Programming and parameters
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,

publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001, for detailed information including
specifications, troubleshooting, starting, programming, and parameters for the
drives.
Manual Conventions To help differentiate parameter names and liquid crystal display (LCD) text from
other text, the following conventions are used:
• Parameter Names appear in [brackets].
For example: [DC Bus Voltage].
• Display Text appears in “quotes.”
For example: “Enabled.”

Preface
General Precautions
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,
testing, servicing, or repairing this assembly. Component damage can result
if ESD control procedures are not followed. If you are not familiar with static
control procedures, reference A-B publication 8000-4.5, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as undersizing the motor, incorrect or inadequate AC supply, or
excessive ambient temperatures can result in malfunction of the system.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply can
result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged before performing any work on the drive.
Measure the voltage at the drive (Refer to the PowerFlex 70 Adjustable
Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex
700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for
test point locations). The voltage must be zero.

Preface
Catalog Number Explanation The PowerFlex 70 and 700 packages for fan and pump applications catalog
numbering scheme is shown below.
Position
1-3 4 5-7 8 9 10 11 12 13 14 15 16 17 18 19
21V D 2P1 A 3 A Y N A E C 0 B N - LR
a b c d e f g h i j k l m n o
a c3 i
Drive ND Rating Emission
Code Type 600V, 60Hz Input Code CE Filter
21V PowerFlex 70 Drive Code Amps Frame kW (Hp) A Ye s
21W PowerFlex 700 Drive 3P9 * 3.9 B 2.2 (3.0) N No
6P1 * 6.1 B 4.0 (5.0) PowerFlex 70 600V ratings only.
b 9P0 * 9.0 C 5.5 (7.5)

j
011 * 11 C 7.5 (10)
Voltage Rating Comm Slot
017 * 17 D 11 (15)
Code Voltage Ph. Code Version
022 * 22 D 15 (20)
X 208V AC 3 B BACnet
027 * 27 D 18.5 (25)
D 480V AC 3 C ControlNet (Coax)
032 * 32 D 22 (30)
E 600V AC 3 D DeviceNet
041 * 41 E 30 (40)
E EtherNet/IP
052 * 52 E 37 (50)
c1 H RS-485 HVAC
062 § 62 4 45 (60)
ND Rating I* Interbus
077 § 77 5 55 (75)
208V, 60Hz Input L LonWorks
099 § 99 5 75 (100)
Code Amps Frame kW (Hp) P PROFIBUS DP
125 § 125 6 90 (125)
4P2 4.8 B 0.75 (1.0) Q ControlNet (Fiber)
144 § 144 6 110 (150)
6P8 7.8 B 1.5 (2.0) R* Remote I/O
* PowerFlex 70 options only.
9P6 11 B 2.2 (3.0) § PowerFlex 700 options only. S RS-485 DF1
015 17.5 C 4.0 (5.0) N None
d
022 25.3 D 5.5 (7.5) The comm slot option is no longer available for sale.
Enclosure
028 32.2 D 7.5 (10)
Code Enclosure k
042 43 D 11 (15)
A IP 20, NEMA Type 1
Control & I/O
Code Control I/O Volts
c2
e A Standard 24V DC/AC
ND Rating
HIM C Enhanced 24V DC
480V, 60Hz Input
Code Operator Interface PowerFlex 700 options only.
Code Amps Frame kW (Hp)
0 Blank Cover PowerFlex 70 options only.
2P1 * 2.1 B 0.75 (1.0)
2 Digital LCD
3P4 * 3.4 B 1.5 (2.0)
5P0 * 5.0 B 2.2 (3.0)
3 Full Numeric LCD l
5 Prog. Only LCD Feedback
8P0 * 8.0 B 4.0 (5.0)
011 * 11 C 5.5 (7.5) Code Feedback
014 * 14 C 7.5 (10) f 0 None
022 * 22 D 11 (15) Documentation

m
027 * 27 D 15 (20) Code Type
Package
034 * 34 D 18.5 (25) A User Manual
Code Description
040 * 40 D 22 (30)
A Main Input Disconnect
052 * 52 E 30 (40) g 3 Contactor Full
065 * 65 E 37 (50) B
Brake IGBT Feature Bypass with
077 § 77 4 45 (60) Disconnect
Code w/Brake IGBT
096 § 96 5 55 (75)
Y Ye s 3 Contactor Basic
125 § 125 5 75 (100) C* Bypass with
N§ No
156 § 156 6 90 (125) Disconnect
Brake IGBT is standard on PowerFlex 70
180 § 180 6 110 (150) Frames B, C, D and E, and optional on The style C package is no longer available for sale.
248 § 248 6 132 (200) PowerFlex 700 Frames 4, 5 and 6.
* PowerFlex 70 options only. § PowerFlex 700 options only. n
§ PowerFlex 700 options only.
Reserved
h
Internal Brake Resistor o
Code w/Resistor Options
Y Yes Code Description
N No LR Input Line Reactor
Brake resistor only available for PowerFlex 70: Only available with Package Code A and B
208V Frames B, C & D, 480V Frames B, C & D, drives 1.0…10 HP @ 208V, 1.0…25 Hp @ 480V
600V Frames B and C. and 3.0…25 HP @ 600V.

Preface
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
PowerFlex 70 Adjustable Frequency User Manual,
publication 20A-UM001 Provides the basic information needed to install, start, and
PowerFlex 700 Adjustable Frequency AC Drive User troubleshoot the PowerFlex 70 and 700 drives.
Manual, publication 20B-UM001
PowerFlex 70 & 700 Adjustable Frequency AC Drive
Reference Manual, publication PFLEX-RM001 Provides specification and operation details for the
PowerFlex 70 Enhanced Control and 700 Vector Control PowerFlex 70 and 700 drives.
Reference Manual, publication PFLEX-RM004
Industry Installation Guidelines for Pulse Width Provides basic information for enclosure systems and
Modulated (PWM) AC Drives, publication DRIVES-AT003 environmental/location considerations (to help protect
against environmental contaminants), and power and
grounding considerations needed to properly install AC
drives.
Wiring and Grounding Guidelines for Pulse Width Provide the basic information needed to properly wire and
Modulated (PWM) AC Drives, publication DRIVES-IN001 ground pulse width modulated (PWM) AC drives.
Preventive Maintenance of Industrial Control and Drive Provides a checklist as a guide for preventive maintenance
System Equipment, publication DRIVES-TD001 of industrial control and drive equipment.
Safety Guidelines for the Application, Installation and Provides general guidelines for the application,
Maintenance of Solid State Control, publication SGI-1.1 installation, and maintenance of solid-state control with
an emphasis on personnel safety.
A Global Reference Guide for Reading Schematic Provides a simple cross-reference of common schematic/
Diagrams, publication 100-2.10 wiring diagram symbols used throughout various parts of
the world.
Guarding Against Electrostatic Damage, publications Provides an overview of the causes of electrostatic
8000-4.5 discharge (ESD), and how you can guard against the
damage caused by ESD.
Industrial Automation Wiring and Grounding Guidelines, Provides general guidelines for installing a Rockwell
publication 1770-4.1 Automation industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other
certification details.
You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Technical Support For technical support contact information, see Rockwell Automation Support on
the back cover.

Chapter 1
This chapter describes the features and operation for the main input disconnect
package (style A).
Topic Page
Hardware Overview 11
Electrical Installation 13
Parameter Defaults 17
Drawing Index 21
Schematic Drawings 24
Inter-connect Drawings 27
Layout Drawings 30
Outline Drawings 40
Hardware Overview The main input disconnect package (style A) combines an adjustable frequency
AC drive with a means for disconnecting input power within a single package.
Input power is connected to the PowerFlex drive through a door interlocked fuse
disconnect switch.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary

mounted operator handle is provided. The disconnect switch is designed to meet
disconnect switch requirements for branch circuit protection. The
door-mounted handle accepts up to three padlocks.
Main Fuses (FU1…FU3)
ATTENTION: Most codes require that upstream branch circuit protection be

provided to protect input power wiring. Install the fuses recommended in
Table 1 on page 12. Do not exceed the fuse ratings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended fuse
values are shown in Table 1 on page 12. The input fuse ratings listed in Table 1 on
page 12 are applicable for one drive per branch circuit. Do not apply other loads
to the fused circuit.

Chapter 1 Main Input Disconnect Package (style A)
The recommended fuse type for all PowerFlex 70 and 700 packages for fan and
pump applications is UL Class J, 600V.
Table 1 - Fuse Recommendations
Drive Rating Fuse Rating
Input Voltage kW Hp Amps
0.75 1.0 10
1.5 2.0 15
2.2 3.0 20
208V AC, 3-phase 4.0 5.0 20
5.5 7.5 35
7.5 10 40
11 15 80
0.75 1.0 6.0
1.5 2.0 10
2.2 3.0 10
4.0 5.0 15
5.5 7.5 20
7.5 10 20
11 15 35
15 20 35
18.5 25 60
480V AC, 3-phase
22 30 70
30 40 80
37 50 100
45 60 150
55 75 175
75 100 200
90 125 250
110 150 350
132 200 400

Main Input Disconnect Package (style A) Chapter 1
Table 1 - Fuse Recommendations (Continued)

2.2 3.0 10
4.0 5.0 15
5.5 7.5 20
7.5 10 20
11 15 35
15 20 35
18.5 25 60
600V AC, 3-phase 22 30 70
30 40 80
37 50 100
45 60 150
55 75 175
75 100 200
90 125 250
110 150 350
Electrical Installation Input Power Wiring

User Manual, publication 20B-UM001, for additional detailed information
about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips
and other debris while making the conduit openings. Failure to observe this
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to
observe this precaution could result in damage to, or destruction of, the
equipment.
Follow these steps to connect AC input power to the drive package.
1. Select the proper wire size according to NEC and all applicable local codes
and standards. You must make openings in the option cabinet of the
desired conduit size, following NEC and all applicable local codes and
standards. Power terminal block specifications are listed in Table 2 on
page 14.

2. Connect the three-phase AC input power leads (three-wire VAC) to the

appropriate terminals. Connect the AC input power leads to terminals
L1, L2, and L3 on the fused disconnect switch.
3. Tighten the AC input terminal power terminals to the proper torque
according to drive type as shown in Table 2 on page 14.
Table 2 - AC Input Power Terminal Block Specifications
Voltage kW Hp Maximum Wire Size(1) Minimum Wire Size Recommended

Rating mm2 (AWG) mm2 (AWG) Torque
N•m (lb•in)
0.75…3.7 1…5 10.0 (8) 2.5 (14) 1.6 (14)
208V AC 5.5…7.5 7.5…10 25 (4) 2.5 (14) 2.8 (25)
11 15 50 (1) 4.0 (12) 4.0 (35.4)
0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)
11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)
480V AC 22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)
45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)
90…132 125…200 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)
0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)
11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)
600V AC 22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)
45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)
90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes
outside the range, lugs can be used.
Output Power Wiring
Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual,

about output power wiring recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to

avoid a possible shock hazard caused by induced voltages. Also, if a drive
sharing a conduit is being serviced or installed, all drives using this conduit
must be disabled to eliminate the possible shock hazard from cross-coupled
motor leads. Failure to observe these precautions could result in bodily injury.
equipment.

Follow these steps to connect AC output power wiring from the drive to the
motor.
1. Wire the three-phase AC output power motor leads by routing them

according to the drive option type. You must make openings in the option
cabinet of the desired conduit size, following NEC and all applicable local
codes and standards. Power terminal block specifications are listed in
Table 3 on page 15.
Do not route more than three sets of motor leads through a single conduit.
This minimizes cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
must contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
U, V, and W (T1, T2, and T3) on the power terminal block on the drive.
3. Tighten the three-phase AC output power terminals to the proper torque
Table 3 - AC Output Power Terminal Block Specifications

N•m (lb•in)
0.75…4.0 1…5 4.0 (12) 0.34 (22) 0.6 (5)
208V AC
5.5…11 7.5…15 10.0 (8) 0.75 (18) 1.4 (12)
0.75…7.5 1…10 4.0 (12) 0.34 (22) 0.6 (5)
11…22 15…30 10.0 (8) 0.75 (18) 1.4 (12)
30…37 40…50 25 (4) 2.5 (14) 2.71 (24)
480V AC 45 60 35 (2) 10.0 (8) 4.0 (35)
(2)
55 75 55 (1/0) 2.5 (14)
75 100 70 (2/0) 25 (4) (2)
90…132 125…200 120 (4/0) 2.5 (14) 6 (52)

0.75…7.5 1…10 4.0 (12) 0.34 (22) 0.6 (5)
11…22 15…30 10.0 (8) 0.75 (18) 1.4 (12)
30…37 40…50 25.0 (4) 2.5 (14) 2.71 (24)
600V AC 45 60 35 (2) 10.0 (8) 4.0 (35)
(2)
55 75 50.0 (1/0) 2.5 (14)
75 100 70.0 (2/0) 25 (4) (2)
90…110 125…150 120 (4/0) 2.5 (14) 6 (52)

(2) Refer to terminal block label inside drive.

Control and Signal Wiring

about control and signal wiring.
The control I/O terminal block on the drives provide terminals for interfacing
customer supplied control inputs and outputs. All analog and discrete control
wiring is made at these terminals. Typical customer control and signal wiring is
shown on the inter-connect drawings Figure 4 on page 27, Figure 5 on page 28
and Figure 6 on page 29.
Follow these steps to connect control and signal wiring to the drive package.
1. Wire the control and signal leads by routing them according to the drive
option type. You must make openings in the option cabinet of the desired
conduit size, following NEC and all applicable local codes and standards.
I/O terminal block specifications are listed in Table 4 on page 16.
Control and signal wires must be separated from power wires by at least
0.3 m (1 ft).
2. Connect the control and signal wiring to the I/O terminals on the drive.
3. Tighten the I/O terminals to the proper torque according to drive type as
shown in Table 4 on page 16.
Table 4 - I/O Terminal Block Specifications

N•m (lb•in)
208V AC 0.75…11 1…15 1.5 (16) 0.05 (30) 0.5 (4.4)
0.75…37 1…50 1.5 (16) 0.05 (30) 0.5 (4.4)
480V AC
45…132 60…200 2.5 (14) 0.34 (22) 0.6 (5.2)
0.75…15 1…20 1.5 (16) 0.05 (30) 0.5 (4.4)
600V AC
18.5…110 25…150 2.5 (14) 0.34 (22) 0.6 (5.2)

Parameter Defaults Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or
Main Input Disconnect the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for detailed information on parameters and programming.
Package (style A)
Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default
Output Freq 001 Read Only Bits 0 - 6 TB Man Ref Hi 097 Maximum Speed
Compensation 056
0101111
Commanded Freq 002 Read Only TB Man Ref Lo 098 0.0
Flux Up Mode 057 “Manual”
Output Current 003 Read Only Pulse Input Ref 099 Read Only
Flux Up Time 058 0.000 Secs
Output Voltage 004 Read Only Jog Speed 1 100 10.0 Hz
SV Boost Filter 059 500
Flux Current 005 Read Only Preset Speed 1 101 5.0 Hz
Autotune 061 “Calculate” (2)
Output Voltage 006 Read Only Preset Speed 2 102 5.0 Hz
Based on Drive
Output Power 007 Read Only IR Voltage Drop 062 Preset Speed 3 103 20.0 Hz
Rating
Output Powr Fctr 008 Read Only Based on Drive Preset Speed 4 104 30.0 Hz
Flux Current Ref 063
Elapsed MWh 009 Read Only Rating Preset Speed 5 105 40.0 Hz
Elapsed Run Time 010 Read Only Ixo Voltage Drop 064 Based on Drive Preset Speed 6 106 50.0 Hz
Rating
MOP Frequency 011 Read Only Preset Speed 7 107 6.0 Hz
Autotune Torque 066(1) 50%
DC Bus Voltage 012 Read Only Jog Speed 2 108 10.0 Hz
Inertia Autotune 067(1) “Ready”
DC Bus Memory 013 Read Only Trim % Setpoint 116(1) 0.0%
Based on Drive
St Acc Boost 069
Elapsed kWh 014(1) Read Only Rating Trim In Select 117 2 “Analog In 2”
Analog In1 Value 016 Read Only Based on Drive Trim Out Select 118 0 (Disable)
Run Boost 070 Rating
Analog In2 Value 017 Read Only Trim Hi 119 60.0 Hz
[Motor NP Volts]
Ramped Speed 022(1) Read Only Break Voltage 071 Trim Lo 120 0.0 Hz
× 0.25
Speed Reference 023(1) Read Only [Motor NP Hz] Based on [Motor NP
Break Frequency 072 Slip RPM @ FLA 121
× 0.25 RPM]
Commanded 024(1) Read Only
Torque Speed Units 079 0 “Hz” Slip Comp Gain 122 40.0
Speed Feedback 025(1) Read Only Feedback Select] 080 0 “Open Loop” Slip RPM Meter 123 Read Only
Rated kW 026 Read Only Minimum Speed 081 0.0 PI Configuration 124 0 (Disable)
Rated Volts 027 Read Only 50.0 or 60.0 Hz (volt PI Control 125 0 (Disable)
Maximum Speed 082 class)
Rated Amps 028 Read Only PI Reference Sel 126 0 “PI Setpoint”
[Motor NP RPM]
Control SW Ver 029 Read Only PI Setpoint 127 50.00%
10.0 Hz
Overspeed Limit 083
Motor Type 040 Induction 300.0 RPM PI Feedback Sel 128 0 “PI Setpoint”
Motor NP Volts 041 Drive Rating Based Skip Frequency 1 084 0.0 Hz PI Integral Time 129 2.00 Secs
Motor NP FLA 042 Drive Rating Based Skip Frequency 2 085 0.0 Hz PI Prop Gain 130 1.0
Motor NP Hertz 043 Drive Rating Based Skip Frequency 3 086 0.0 Hz –[Maximum Freq]
PI Lower Limit 131 –100%
Motor NP PRM 044 Drive Rating Based Skip Freq Band 087(2) 1.0 Hz
+[Maximum Freq]
Motor NP Power 045 Drive Rating Based Speed/Torque Mod 088(1) 1 “Speed Reg” PI Upper Limit 132 100%
Mtr NP Pwr Units 046 Drive Rating Based Speed Ref A Sel 090(2) 1 “Analog In 1” 0.0 Hz
PI Preload 133
Motor OL Hertz 047 Motor NP Hz/3 Speed Ref A Hi 091 Maximum Speed 100.0%
Motor OL Factor 048 1.00 Speed Ref A Lo 092 0.0 PI Status 134 Read Only
Motor Poles 049(1) 4 Speed Ref B Sel 093(2) 18 “DPI Port 1” PI Ref Meter 135 Read Only
3 “FAN/Pump Speed Ref B Hi 094 Maximum Speed PI Fdback Meter 136 Read Only
Motor Cntl Sel 053(2) V/Hz” PI Error Meter 137 Read Only
Speed Ref B Lo 095 0.0
Maximum Voltage 054 Drive Rated Volts PI Output Meter 138 Read Only
TB Man Ref Sel 096 1 “Analog In 1”
Maximum Freq 055 110.0 or 130.0 Hz

(1)
PI BW Filter 139 0.0 Radians 6.000 mA, Fault Speed 224 Read Only
Wake Level 180
(2) 6.000 Volts
Accel Time 1 140 20.0 Secs Fault Amps 225 Read Only
(2) Wake Time 181 1.0 Secs
Accel Time 2 141 20.0 Secs Fault Bus Volts 226 Read Only
(2) 5.000 mA,
Decel Time 1 142 20.0 Secs Sleep Level 182 Status 1 @ Fault 227 Read Only
5.000 Volts
(2)
Decel Time 2 143 20.0 Secs Sleep Time 183 1.0 Secs Status 2@ Fault 228 Read Only
(1)
DB While Stopped 145 0 “Disabled” Power Loss Mode 184 0 “Coast” Alarm 1 @ Fault 229 Read Only
(2)
S Curve % 146 20% Power Loss Time 185 0.5 Secs Alarm 2@ Fault 230 Read Only
Current Lmt Sel 147 0 “Cur Lim Val” Power Loss Level 186(3) Drive Rated Volts Testpoint 1 Sel 234 499
[Rated Amps] × 1.5 Load Loss Level 187(1) 200.0% Testpoint 2 Sel 236 499
(Equation yields
Current Lmt Val 148 approximate Load Loss Time 188(1) 0.0 Secs Testpoint 1 Data 235 Read Only
default value.)
Shear Pin Time 189(1) 0.0 Secs Testpoint 2 Data 237 Read Only
Current Lmt Gain 149 250
Direction Mode 190(2) 2 “Reverse Dis” Fault Config 1 238
Bits 0…15
Drive OL Mode 150 3 “Both–PWM 1st” 01x1001000x000xx
Save HIM Ref 192 0 Hz
4 kHz Fault Clear 240 0 “Ready”
2 kHz Man Ref Preload 193(3) 0 “Disabled”
PWM Frequency 151 Fault Clear Mode 241 1 “Enabled”
(Frames 4…6, Save MOP Ref 194(2) At Pwr Down
600/690VAC) Power Up Marker 242 Read Only
1.0 Hz/s
Droop RPM @ FLA 152(1) 0.0 RPM MOP Rate 195 30.0 RPM/s Fault 1 Code 243 Read Only
Regen Power Limit 153(1) –50.0% Param Access Lvl 196(2) 3 “Fan/Pump” Fault 1 Time 244 Read Only
Current Rate Limit 154(1) 400.0% Reset To Defalts 197 0 “Ready” Fault 2 Code 245 Read Only
Stop Mode A 155(2) 0 “Coast” Load Frm Usr Set 198 0 “Ready” Fault 2 Time 246 Read Only
Stop Mode B 156(2) 1 “Ramp” Save To User Set 199 0 “Ready” Fault 3 Code 247 Read Only
DC Brake Lvl Sel 157 0 “DC Brake Lvl” Reset Meters 200 0 “Ready” Fault 3 Time 248 Read Only
DC Brake Level 158 [Rated Amps] Language 201 0 “Not Selected” Fault 4 Code 249 Read Only
DC Brake Time 159 0.0 Secs Based on Drive Cat. Fault 4 Time 250 Read Only
Voltage Class 202 No.
Bus Reg Ki 160 450 Fault 5 Code 251(3) Read Only
Drive Checksum 203 Read Only
Bus Reg Mode A 161 1 “Adjust Freq” Fault 5 Time 252(3) Read Only
Dyn UsrSet Cnfg 204(1) 0 “Disabled”
Bus Reg Mode B 162(2) 0 “Disabled” Fault 6 Code 253(3) Read Only
Dyn UsrSet Sel 205(1) 0 “Disabled”
DB Resistor Type 163 0 “None” Fault 6Time 254(3) Read Only
(2) Dyn UsrSet Actv 206(1) 0 “Disabled” (3)
Bus Reg Kp 164 1200 Fault 7 Code 255 Read Only
Drive Status 1 209 Read Only
Bus Reg Kd 165 1000 Fault 7 Time 256(3) Read Only
Flux Braking 166(1) 0 “Disabled” Fault 8 Code 257(3) Read Only
Drive Alarm 1 211 Read Only
Powerup Delay 167(1) 0.0 Secs Fault 8 Time 258(3) Read Only
Start At PowerUp 168(2) 1 “Enabled” Bits 0…15
Speed Ref Source 213 Read Only Alarm Config 1 259
Flying Start En 169(2) 1 “Enabled” 000000x00000000x
Start Inhibits 214 Read Only Alarm Clear 261(3) 0 “Ready”
Flying StartGain 170 4000
Last Stop Source 215 Read Only Alarm 1 Code 262 (3)
Read Only
Auto Rstrt Tries 174 0
Dig In Status 216 Read Only Alarm 2 Code 263(3) Read Only
Auto Rstrt Delay 175(2) 30.0 Secs
Dig Out Status 217 Read Only Alarm 3 Code 264(3) Read Only
Gnd Warn Level 177(1) 3.0 Amps
Drive Temp 218 Read Only Alarm 4 Code 265 (3)
Read Only
Sleep-Wake Mode 178 0 “Disabled”
Drive OL Count 219 Read Only Alarm 5 Code 266(3) Read Only
Sleep-Wake Ref 179 2 “Analog In 2”
Motor OL Count 220 Read Only Alarm 6 Code 267(3) Read Only

(3) (2)
Alarm 7 Code 268 Read Only Data In D1 - Link D (See Data In A1 - Digital In5 Sel 365 15 “Speed Sel 1”
306
(3)
Word 1 Link A Word 1) (2)
Alarm 8 Code 269 Read Only Digital In6 Sel 366 16 “Speed Sel 2”
Data In D2 - Link D (See Data In A2 -
DPI Baud Rate 270 1 “500kbps” 307 20.000 mA,
Word 2 Link A Word 2) Anlg1 Out Setpt 377(1) 10.000 Volts
Drive Logic Rslt 271 Read Only Data Out A1 - Link 310 0(0 = “Disabled) 20.000 mA,
A Word 1 Anlg2 Out Setpt 378
Drive Ref Rslt 272 Read Only 10.000 Volts
Data Out A2 - Link
Drive Ramp Rslt 273 Read Only A Word 2 311 0(0 = “Disabled) Dig Out Setpt 379(1) 0 (Disable)
DPI Port Sel 274(1) “DPI Port 1” Data Out B1 - Link (See Data Out A1 - Digital Out1 Sel 380 (4)
1 “Fault”
312
DPI Port Value 275 (1)
Read Only A Word 1 Link A Word 1) Dig Out1 Level 381 0.0
1 - Control Data Out B2 - Link (See Data Out A2 - Dig Out1 OnTime 382 0.00 Secs
Logic Mask 276(1) 313
Permitted A Word 2 Link A Word 2)
Dig Out1 OffTime 383 0.00 Secs
Start Mask 277 (See Logic Mask) Data Out C1 - Link (See Data Out A1 -
314
A Word 1 Link A Word 1) Digital Out2 Sel 384 4 “Run”
Jog Mask 278 (See Logic Mask)
Data Out C2 - Link (See Data Out A2 - Dig Out2 Level 385 0.0
315
Direction Mask 279 (See Logic Mask) A Word 2 Link A Word 2)
Dig Out2 OnTime 386 0.00 Secs
Reference Mask 280 (See Logic Mask) Data Out D1 - Link (See Data Out A1
316
A Word 1 Link A Word 1) Dig Out2 OffTime 387 0.00 Secs
Accel Mask 281 (See Logic Mask)
Data Out D2 - Link (See Data Out A2 - Digital Out3 Sel 388 4 “Run”
Decel Mask 282 (See Logic Mask) 317
A Word 2 Link A Word 2)
Dig Out3 Level 389 0.0
Fault Clr Mask 283 (See Logic Mask) Analog In 1 = 0.0
Anlg In Config 320(2) Dig Out3 OnTime 390 0.00 Secs
Volt
MOP Mask 284 (See Logic Mask)
Anlg In Sqr Root 321 0 (Disable) Dig Out3 OffTime 391 0.00 Secs
Local Mask 285 (See Logic Mask)
Analog In 1 Hi 322 10.000 Volt Dig Out Param 393 0 “PI Config”
Stop Owner 288 Read Only
Analog In 1 Lo 323 0.000 Volt DigIn DataLogic 411(1) 0=Logical 0
Start Owner 289 (See Stop Owner)
Analog In 1 Loss 324 0 “Disabled” Motor Fdbk Type 412(1) 0 “Quadrature”
Jog Owner 290 (See Stop Owner)
Analog In 2 Hi 325 10.000 Volt Encoder PPR 413(1) 1024 PPR
Direction Owner 291 (See Stop Owner)
Analog In 2 Lo 326 0.000 Volt Enc Position Fdbk 414(1) Read Only
Reference Owner 292 (See Stop Owner)
Analog In 2 Loss 327 0 “Disabled” Encoder Speed 415(1) Read Only
Accel Owner 293 (See Stop Owner)
Anlg Out Config 340 1 (Current) Fdbk Filter Sel 416(1) 0 “None”
Decel Owner 294 (See Stop Owner)
(1)
Anlg Out Absolut 341 1 (Absolute) Notch FilterFreq 419 0.0 Hz
Fault Clr Owner 295 (See Stop Owner)
Analog Out1 Sel 342 0 “Output Freq” Notch Filter K 420(1) 0.3 Hz
MOP Owner 296 (See Stop Owner)
20.000 mA, Marker Pulse 421 Read Only
Local Owner 297 (See Stop Owner) Analog Out1 Hi 343 10.000 Volts
Pulse In Scale 422 64
DPI Ref Select 298(1) 0 “Max Freq” 0.000 mA,
Analog Out1 Lo 344 Encoder Z Chan 423 0 “Pulse Input”
DPI Fdbk Select 299 17 “Speed Fdbk” 0.000 Volts
Analog Out2 Sel 345 0 “Output Freq” Torque Ref A Sel 427 1 “Torque Stpt1”
Data In A1 - Link A 300 0(0 = “Disabled) Torque Ref A Hi 428(1) 100.0%
Word 1 20.000 mA,
Analog Out Hi 346
Data In A2 - Link A 10.000 Volts Torque Ref A Lo 429(1) 0.0%
301 0(0 = “Disabled)
Word 2 0.000 mA,
Analog Out2 Lo 347 Torq Ref A Div 430(1) 1.0
Data In B1 - Link B (See Data In A1 - 0.000 Volts
302 Torque Ref B Sel 431 24 “Disabled”
Word 1 Link A Word 1) Anlg Out1 Scale 354(1) 0.0
Data In B2 - Link B (See Data In A2 - Torque Ref B Hi 432 100.0%
303 Anlg Out2 Scale 355(1) 0.0
Word 2 Link A Word 2) Torque Ref B Lo 433 0.0%
Digital In1 Sel 361 4 “Stop – CF”
Data In C1 - Link C (See Data In A1 - Torque Ref B Mult 434 1.0
304
Word 1 Link A Word 1) Digital In2 Sel 362 5 “Start”
Torque Setpoint1 435(1) 0.0%
Data In C2 - Link C 305 (See Data In A2 - Digital In3 Sel 363(2) 3 “Aux Fault”
Word 2 Link A Word 2) Pos Torque Limit 436(1) 200.0%
Digital In4 Sel 364(2) 1 “Enable”

Parameter Name Number Default Parameter Name Number Default

(1)
Neg Torque Limit 437 -200.0% Scale3 Out Lo 492 0.0
Torque Setpoint2 438 0.0% Scale3 Out Value 493 Read Only
Control Status 440(1) Read Only Scale4 In Value 494 0.0
(1)
Mtr Tor Cur Ref 441 Read Only Scale4 In Hi 495 0.0
(1)
Ki Speed Loop 445 7.0 Scale4 In Lo 496 0.0
(1)
Kp Speed Loop 446 6.3 Scale4 Out Hi 497 0.0
Kf Speed Loop 447(1) 0.0 Scale4 Out Lo 498 0.0
(1)
Speed Desired BW 449 0.0 Radians/Sec Scale4 Out Value 499 Read Only
Total Inertia 450(1) 1.25 Secs PortMask Act 595(1) Read Only
0.10 Secs (v3)
Write Mask Cfg 596(1) 1 = Write Permitted
Speed Loop Meter 451(1) Read Only (1)
Write Mask Act 597 Read Only
Rev Speed Limit 454(1) 0.0 RPM
Logic Mask Act 598(1) Read Only
PI Deriv Time 459(1) 0.00 Secs
TorqProve Cnfg 600 0 (Disable)
PI Reference Hi 460(1) 100.0%
TorqProve Setup 601 0 (Disable)
PI Reference Lo 461(1) -100.0%
2.0 Hz
PI Feedback Hi 462(1) 100.0% Spd Dev Band 602
60.0 RPM
PI Feedback Lo 463(1) 0.0% SpdBand Integrat 603 60 mSec
Scale1 In Value 476 0.0 Brk Release Time 604 0.10 Secs
Scale1 In Hi 477 0.0 ZeroSpdFloatTime 605 5.0 Secs
Scale1 In Lo 478 0.0 0.2 Hz
Float Tolerance 606
Scale1 Out Hi 479 0.0 6.0 RPM
Scale1 Out Lo 480 0.0 Brk Set Time 607 0.10 Secs
Scale1 Out Value 481 Read Only TorqLim SlewRate 608 10.0 Secs
Scale2 In Value 482 0.0 BrkSlip Count 609 250
Scale2 In Hi 483 0.0 Brk Alarm Travel 610 1.0 Revs
Scale2 In Lo 484 0.0 MicroPos Scale% 611 10.0%
Scale2 Out Hi 485 0.0 (1) Applicable only to PowerFlex 70 Packages.

(2) The default values for these parameters differ from the
Scale2 Out Lo 486 0.0 factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory
Scale2 Out Value 487 Read Only Rset” changes these parameter settings to the defaults
listed in the PowerFlex 70 Adjustable Frequency AC Drives
Scale3 In Value 488 0.0 User Manual, publication 20A-UM001, or the PowerFlex 700
Adjustable Frequency AC Drive User Manual, publication
Scale3 In Hi 489 0.0
20B-UM001.
Scale3 In Lo 490 0.0 (3) Applicable only to PowerFlex 700 Packages.
(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel]
Scale3 Out Hi 491 0.0 becomes the brake control and any other selection is
ignored.
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage
and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes, standards, regulations, or industry guidelines.

Drawing Index Main Input Disconnect Drive Packages (style A)

The tables on the following pages provide links to the drawings for the various voltages
and kW/Hp ratings for the style A packaged drives:
• Table 5, Main Input Disconnect Drive Packages (style A), 208V on

page 21

page 22

page 23
Table 5 - Main Input Disconnect Drive Packages (style A), 208V

Input kW Hp Input Line Drawing
Voltage Reactor
Outline Layout Schematic Inter-connect
0.75 1
1.5 2 Figure 17 on page 40 Figure 7 on page 30
2.2 3
4 5 No Figure 18 on page 41 Figure 1 on page 24 Figure 4 on page 27
5.5 7.5 Figure 8 on page 31
Figure 19 on page 42
7.5 10
208V AC 11 15 Figure 20 on page 43 Figure 9 on page 32
0.75 1
1.5 2 Figure 25 on page 48 Figure 14 on page 37
2.2 3
Yes Figure 2 on page 25 Figure 6 on page 29
4 5 Figure 26 on page 49 Figure 15 on page 38
5.5 7.5
Figure 27 on page 50 Figure 16 on page 39
7.5 10


Voltage Reactor
0.75 1.0
1.5 2.0
2.2 3.0
4.0 5.0
5.5 7.5
7.5 10
11 15 Figure 8 on page 31
18.5 25
No
30 40
37 50
480V AC 55 75 Figure 11 on page 34
75 100
90 125
132 200
0.75 1.0
1.5 2.0
2.2 3.0
4.0 5.0
5.5 7.5 Yes Figure 2 on page 25 Figure 6 on page 29
7.5 10
11 15
18.5 25


Voltage Reactor
2.2 3.0
4.0 5.0
5.5 7.5
7.5 10
18.5 25
22 30 No Figure 20 on page 43 Figure 9 on page 32
30 40
37 50
600V AC
55 75
90 125
110 150
2.2 3.0
4.0 5.0
5.5 7.5
7.5 10 Yes Figure 2 on page 25 Figure 6 on page 29
11 15
18.5 25

24
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
Schematic Drawings
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013

32 32
33 33
34 34
35 35
36 36
37 37
38 38
REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY 39
A 1/28/05 JRF
Figure 1 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.

40 TITLE 40
DATE BY APPROVAL SCHEMATIC DRAWING, PF70, STYLE A
DESIGN REVIEW 1-15HP @ 208VAC, 1-50HP @ 460VAC & 1-50HP @ 575VAC
41 41
FOR MANUFACTURING
AS SHIPPED DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 98D01213 1 1 42
AS COMMISSIONED DATE 1/19/05 DATE 1/19/05 DATE NO. SH. NO.
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
A 1/28/05 JRF
B 2/1/05 JRF PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
40 TITLE 40
SCHEMATIC DRAWING, PF70, STYLE A W/ LINE REACTOR
1-10HP @ 208VAC, 1-25HP @ 460VAC & 1-25HP @ 575VAC
41 41
DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.

42 98D01214 1 1 42
DATE 1/19/05 DATE 1/19/05 DATE NO. SH. NO.
Figure 2 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC and 600V AC Drives with Line Reactor
25
Chapter 1
26
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
Figure 3 - 60 … 200 Hp, 480V AC; and 60 … 150 Hp, 600V AC Drives
38 38
A 1/28/05 JRF
40 TITLE 40
SCHEMATIC DRAWING, PF700, STYLE A
60-200HP @ 460VAC & 60-150HP @ 575VAC
41 41

42 98D01215 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
Inter-connect Drawings
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38

40 TITLE 40
INTER-CONNECT DRAWING, PF70, STYLE A
41 41

42 97D01246 1 1 42
27
Chapter 1
28
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11
11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
Figure 5 - 60…200 Hp, 480V AC; and 60…150 Hp, 600V AC Drives
37 37
38 38
40 TITLE 40
INTER-CONNECT DRAWING, PF700, STYLE A
60-200HP @ 460VAC & 60-150HP @ 575VAC
41 41

42 97D01247 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
Reactor
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
A 2/1/05 JRF
40 TITLE 40
INTER-CONNECT DRAWING, PF70, STYLE A W/ LINE REACTOR
41 41

42 97D01248 1 1 42
Figure 6 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line
29
Chapter 1
30
Chapter 1
01 01
02 02
03 03
04 04
Layout Drawings
05 05
06 06
07 07
08 08
09 09
10 SIGNAL 10
TERMINAL BLOCK
11 11
POWER
12 TERMINAL BLOCK 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 DS1 23
24 24
25 INPUT POWER 25
FU3
FU2
FU1
TERMINAL BLOCK
26 ULUS
CLISTED 26
178358-02
27 27
28 L3 L2 L1 28
29 29
GND
30 30
31 31

32 32
33 PE GROUND 33
34 34
35 35
36 36
37 37
38 38
A 11/20/12 JCK
40 TITLE 40
DATE BY APPROVAL CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
DESIGN REVIEW PF70, STYLE A, 1-3HP @ 208VAC, 1-5HP @ 460VAC
Figure 7 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp 600V AC Drives
41 & 3-5HP @ 575VAC 41

FOR MANUFACTURING
42 95D01218 - 1 42
AS COMMISSIONED DATE 1/24/05 DATE 1/24/05 DATE NO. SH. 1 NO.
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 SIGNAL 08
TERMINAL BLOCK
09 09
10 10
POWER
11
TERMINAL BLOCK 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
DS1
24 24
25 25
26 INPUT POWER 26
FU3
FU2
FU1
C UL US
TERMINAL BLOCK
LISTED
178358-02
27 INDUSTRIAL CONTROL EQUIPMENT 38MN 27
28 28
29
L3 L2 L1 29
30 30
GND
31 31

32 32
33 33
PE GROUND
34 34
35 35
36 36
37 37
38 38
39 39
A 1/24/05 JRF OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 10/25/12 JCK
Figure 8 - 5…10 Hp, 208V AC; and 7.5…25 Hp, 480V AC and 600V AC Drives
40 TITLE 40
DATE BY APPROVAL
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
DESIGN REVIEW PF70, STYLE A, 5-10HP @ 208VAC, 7.5-25HP @ 460VAC
41 41
FOR MANUFACTURING & 7.5-25HP @ 575VAC
42 95D01140 - 1 1 42
31
Chapter 1
32
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
SIGNAL
11 11
POWER
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 DS1 23
24 INPUT POWER 24
TERMINAL BLOCK
25 25
FU1
FU3
FU2
26 26
27 PE GROUND 27
28 GND 28
L3 L2 L1
29 29
Figure 9 - 30 Hp, 480V AC and 600V AC Drives
30 30
C UL US
LISTED
178358-02
INDUSTRIAL CONTROL EQUIPMENT 38MN
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
B 7/8/08 TGM
40 TITLE 40
DATE BY APPROVAL C 10/25/12 JCK
DESIGN REVIEW PF70, STYLE A, 30HP @ 460VAC
41 41
FOR MANUFACTURING & 30HP @ 575VAC
42 95D01141 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 SIGNAL 10
TERMINAL BLOCK
11 11
12 12
13 13
POWER
15 15
16 16
70
17 17
18 18
19 19
20 20
21 DS1 21
22 22
INPUT POWER
FU1
FU3
FU2
24 24
25 25
26 26
L3 L2 L1
27 27
C UL US
LISTED
178358-02
28 INDUSTRIAL CONTROL EQUIPMENT 38MN
GND 28
29 29
30 30
PE GROUND
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
Figure 10 - 15 Hp at 208V AC; 40…50 Hp, 480V AC and 600V AC Drives
39 39
B 7/8/08 TGM
40 TITLE 40
DESIGN REVIEW PF70, STYLE A, 15HP @ 208VAC, 40-50HP @ 460VAC &
41 41
FOR MANUFACTURING 40-50HP @ 575VAC
42 95D01142 - 1 1 42
33
Chapter 1
34
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
PE GROUND
07 07
08
INPUT POWER 08
TERMINAL BLOCK
09 09
10 10
11
SIGNAL 11
TERMINAL BLOCK GND

12
DS1 12
L1 L2 L3
13 13
14 POWER 14
15
TERMINAL BLOCK 610293-241A 15
16 16
FU1
FU2
FU3
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 NAMEPLATE 34
C UL US
LISTED
35 35
178358-02
36 36
37 37
38 38
39 39
B 4/10/06 REH
40 TITLE 40
DESIGN REVIEW PF700, STYLE A, 60HP @ 460VAC & 60HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01219 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
SIGNAL
09 09
TERMINAL BLOCK
10 10
11 11
12 12
13 13
14 14
15 15
POWER
17 17
18 18
19 19
20 20
DS1
21 21
22 22
23 610293-241A 23
24 24
FU1
FU3
FU2
25 25
26 26
27 27
INPUT POWER
NAMEPLATE
C UL US
LISTED
178358-02
29 INDUSTRIAL CONTROL EQUIPMENT 38MN
L3 L2 L1 29
GND
30 30
31 31

PE GROUND
32 32
Figure 12 - 75…100 Hp, 480V AC and 600V AC Drives
33 O F F NO
33
34 34
35 35
36 36
37 37
38 38
39 39
A 10/25/12 JCK OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF700, STYLE A, 75-100HP @ 460VAC & 75-100HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01220 - 1 1 42
35
Chapter 1
36
Chapter 1
01 01
02 02
03 03
04 04
05 05
INPUT POWER
07 07
08 08
09 09
10 PE GROUND 10
11 DS1 GND 11
12 SIGNAL 12
TERMINAL BLOCK
13
L1 L2 L3 13
GND
14 14
15 610293-241A 15
16 16
17 FU1 FU2 FU3 17
18 18
19 19
20 20
21 21
22 22
23 POWER 23
TERMINAL BLOCK
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 NAMEPLATE 34
C UL US
LISTED
178358-02
35 INDUSTRIAL CONTROL EQUIPMENT 38MN 35
36 36
37 37
38 38
Figure 13 - 125…200 Hp, 480V AC; and 125…150 Hp, 600V AC Drives
39 39
B 11/29/12 JCK
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF700, STYLE A, 125-200HP @ 460VAC & 125-150HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01221 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
SIGNAL
10 POWER 10
11
TERMINAL BLOCK 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 LR1 20
21 21
22 22
23 23
24 24
25 25
DS1
26 26
27 27
FU3
FU2
FU1
28 28
29 29
30
L3 L2 L1 INPUT POWER 30
LG1 TERMINAL BLOCK
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF70, STYLE A, W/LINE REACTOR
41 41
FOR MANUFACTURING 1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
42 95D01252 - 1 1 42
Figure 14 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
37
Chapter 1
38
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08
SIGNAL 08
TERMINAL BLOCK
09 09
POWER
10 10
TERMINAL BLOCK
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
LR1
21 21
22 22
23 23
LABEL
24 24
25 25
26 26
27 27
DS1
28 28
29 29
FU3
FU2
FU1
30 30
31 31

L3 L2 L1 INPUT POWER
32 32
LG1 TERMINAL BLOCK
33 33
34 34
35 35
36 36
PE GROUND
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING 5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
42 95D01253 - 1 1 42
Figure 15 - 5 Hp, 208V AC; and 7.5…1 0Hp, 480V AC and 600V AC Drives with Line Reactor
01 01
02 02
03 03
04 04
05 05
SIGNAL
06 06
TERMINAL BLOCK
07 07
POWER
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 LR1 19
20 20
21 21
LABEL
22 22
23 23
24 24
25 25
26
DS1 INPUT POWER 26
TERMINAL BLOCK
27 27
FU3
FU2
FU1
28 28
29 Reliance Electric 29
POWERFLEX SO: _____
M/N ______ __HP
MAX AC INPUT: 460V ___A 3PH
INPUT FREQUENCY: 50/60Hz
MAX AC OUTPUT: 0-460V ___A 3PH
OUTPUT FREQUENCY: 3-60Hz
I/M _______
ENCLOSURE TYPE: TYPE 1
30 L3 L2 L1 30
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
C UL US
LISTED
178358-02
31 31

32 32
33 33
34 PE GROUND 34
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING 7 1/2-10HP @ 208VAC , 15-25HP @ 460VAC & 15-25HP @ 575VAC
42 95D01254 - 1 1 42
Figure 16 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
39
Chapter 1
40
Chapter 1
01 01
02 02
03 03
04 10.88" 9.75" 04
[276.23mm] [247.53mm]
Outline Drawings
05 05
1.50"
9.88" 0.50" 7.78"
[197.64mm]
[38.10mm]
06 [250.83mm] [12.70mm] 06
07 0.41" 07
[ 10.31mm]
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
28.84"
21 21
25.75"
[732.63mm]
[654.05mm]
22 22
23 23
24 24
0.88"
25 [ 22.23mm] 25
26 26
1.13"
27 [ 28.58mm] 27
28 ON 28
3.87"
29 29
O
[98.42mm]
FF
30 30
31 31

3.56"
32 [90.49mm] 32
0.41"
2.12"
33 [ 10.31mm] 5.50" 33
[53.97mm]
[139.70mm]
34 34
7.44"
[188.91mm]
35 35
36 36
37 37
38 38
A 11/06/12 JCK
40 TITLE 40
DATE BY APPROVAL OUTLINE DRAWING - PF70, STYLE A
41 41
FOR MANUFACTURING
Figure 17 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives

42 95D01077- 1 42
01 01
02 02
03 03
04 10.88" 9.75" 04
[276.23mm] [247.53mm]
05 05
1.50"
9.88" 0.50" 7.78"
[197.64mm]
[38.10mm]
06 [250.83mm] [12.70mm] 06
07 0.41" 07
[ 10.31mm]
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
28.84"
21 21
25.75"
[732.63mm]
[654.05mm]
22 22
23 23
24 24
0.88"
25 [ 22.23mm] 25
26 26
1.13"
27 [ 28.58mm] 27
28 ON 28
3.87"
29 29
[98.42mm]
FFO
30 30
31 31

3.56"
32 [90.49mm] 32
0.41"
2.12"
33 [ 10.31mm] 5.50" 33
[53.97mm]
[139.70mm]
34 34
7.44"
[188.91mm]
35 35
36 36
37 37
38 38
Figure 18 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives
A 11/06/12 JCK
40 TITLE 40
DESIGN REVIEW 5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01078- 1 42
41
Chapter 1
42
Chapter 1
01 01
02 10.88" 9.71" 02
[276.23mm] [246.75mm]
03 03
9.88" 0.50" 7.88"
04 [250.83mm] [12.70mm] [200.06mm] 04
1.50"
05 05
[38.10mm]
06 06
07 07
08 08
0.41"
09 [ 10.31mm] 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
31.39"
22 22
28.84"
[797.27mm]
25.75"
23 0.88" 23
[732.63mm]
[654.05mm]
[ 22.23mm]
24 24
25 1.13" 25
[ 28.58mm]
26 26
27 27
3.87"
[98.42mm]
28 28
29 29
ON
30 3.56" 30
[90.49mm]
O
2.12"
31 FF 31

5.50"
[53.97mm]
[139.70mm]
32 32
7.44"
33 [188.91mm] 33
34 0.41" 34
[ 10.31mm]
35 35
36 36
37 37
38 38
A 12/7/04 JRF
B 11/06/12 JCK PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
40 TITLE 40
DESIGN REVIEW 7.5-10HP @ 208VAC, 15-25HP @ 460VAC & 15-25HP @ 575VAC
41 41
FOR MANUFACTURING
Figure 19 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives

42 95D01079- 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
ON
30 30
31 31

O
F
F
32 32
33 33
34 34
35 35
50D00654 REV -
36 36
Figure 20 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives
37 37
38 38
40 TITLE 40
DESIGN REVIEW 15HP @ 208VAC, 30HP @ 460VAC & 30HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01134 1 1 42
12/7/04
43
Chapter 1
44
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11
11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 70 22
23 23
24 24
25 25
26 26
27 27
28 28
ON
29 29
30 30
O
F
F
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
DESIGN REVIEW 40-50HP @ 460VAC & 40-50HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01135 1 1 42
12/7/04
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 ON 11
12 12
O
F
13 F 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
DESIGN REVIEW 60HP @ 460VAC & 60HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01194 1 1 42
45
Chapter 1
46
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11
11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
ON
28 28
29 O
29
F
F
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01195 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
ON
16 16
O
F
17 F 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
Figure 24 - 125…200 Hp, 480V AC; 125…150 Hp, 600V AC Drives
37 37
38 38
A 2/9/05 JRF
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01196 1 1 42 42
47
Chapter 1
48
Chapter 1
01 01
8.25" 9.50"
[209.55mm] [241.35mm]
02 02
03 03
7.56" 0.34" 7.76"
1.50"
04 [192.09mm] [8.73mm] [197.21mm] 04
[38.10mm]
05 05
0.28"
06 [ 7.14mm] 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15.00"
15 15
[381.00mm]
16 16
17 17
18 18
19 19
20 20
35.75"
21 21
[908.02mm]
30.00"
22 22
33.00"
[762.00mm]
[838.20mm]
23 23
24 24
25 25
26 26
0.88"
27 [ 22.23mm] 27
28 28
3.50"
29 29
[88.90mm]
30 30
31 2.63" 31

[66.68mm]
32 ON 4.13" 32
2.00"
[104.78mm]
[50.80mm]
33 33
FFO 5.63"
[142.88mm]
34 34
35 35
0.28"
36 [ 7.14mm] 36
37 37
38 38
A 12/05/12 JCK
40 TITLE 40
DATE BY APPROVAL OUTLINE DRAWING - PF70, STYLE A. W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01073- 1 42
01 01
02 02
03 8.94" 9.50" 03
[227.01mm] [241.34mm]
04 8.25" 0.34" 7.76" 04
[209.55mm] [8.73mm] [197.21mm]
1.50"
05 05
[38.10mm]
06 06
0.28"
07 [ 7.14mm] 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
17.00"
16 16
[431.80mm]
17 17
18 18
19 19
20 20
38.87"
[987.34mm]
36.84"
21 21
[935.83mm]
22 22
34.00"
[863.60mm]
23 23
0.88"
24 [ 22.23mm] 24
25 25
26 26
3.50"
27 27
[88.90mm]
28 28
3.05"
29 [77.39mm] 29
30 4.55" 30
2.00"
[115.49mm]
[50.80mm]
31 6.05" 31

ON [153.59mm]
32 32
O
33 FF 33
34 34
0.28"
35 [ 7.14mm] 35
36 36
37 37
38 38
A 12/05/12 JCK
40 TITLE 40
DATE BY APPROVAL OUTLINE DRAWING - PF70, STYLE A, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01074- 1 42
Figure 26 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
49
Chapter 1
50
Chapter 1
01 10.88" 9.72" 01
[276.23mm] [246.79mm]
02 02
1.50"
9.88" 0.50" 7.81"
03 [250.83mm] [12.70mm] [198.37mm] 03
[38.10mm]
04 0.41" 04
[ 10.32mm]
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
20.00"
13 13
[508.00mm]
14 14
15 15
16 16
17 17
18 18
19 19
20 20
45.49"
21 21
[1155.39mm]
43.00"
40.00"
22 22
[1092.20mm]
[1016.00mm]
23 23
24 24
25 25
26 26
27 0.88" 27
[ 22.23mm]
28 28
1.13"
29 [ 28.58mm] 29
3.87"
30 30
[98.42mm]
31 31

32 3.50" 32
ON [88.90mm]
33 33
5.44"
2.12"
O [138.11mm]
FF
[53.97mm]
34 34
7.37"
35 [187.32mm] 35
0.41"
36 [ 10.32mm] 36
37 37
38 38
A 12/05/12 JCK
40 TITLE 40
DATE BY APPROVAL OUTLINE DRAWING - PF70, STYLE A, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01075 - 1 42
Chapter 2
Three-contactor Full-feature Bypass with

Disconnect Package (style B)
This chapter describes the features and operation for the 3-contactor full-feature
bypass with disconnect package (style B).
Topic Page
Hardware Overview 51
Electrical Installation 57
Customer Connections 61
Operating Modes 62
Parameter Defaults 64
Drawing Index 68
Schematic Drawings 71
Inter-connect Drawings 83
Layout Drawings 86
Outline Drawings 95
Hardware Overview The 3-contactor full-feature bypass with disconnect package (style B) enables the
motor to be manually transferred from drive output to the AC line, or from the
AC line to the drive, while the motor is at zero (0) speed. The contactor bypass is
electrically interlocked. A means for disconnecting input power via a door
interlocked fuse disconnect switch is standard. In addition, this package is
supplied with a bypass control interface that provides status indication and
enables remote activation of the bypass circuit.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary

mounted operator handle is provided. The disconnect switch is designed to meet
disconnect switch requirements for branch circuit protection. The
door-mounted handle accepts up to three padlocks.

Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B)
Main Fuses (FU1…FU3)
ATTENTION: Most codes require that upstream branch circuit protection be

provided to protect input power wiring. Install the fuses recommended in
Table 8 on page 52. Do not exceed the fuse ratings. Failure to observe this
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended fuse
values are shown in Table 8 on page 52. The input fuse ratings listed in Table 8 on
page 52 are applicable for one drive per branch circuit. Do not apply other loads
to the fused circuit.
The recommended fuse type for all PowerFlex 70 and 700 packages for fan and
pump applications is UL Class J, 600V.
Table 8 - Fuse Recommendations

0.75 1.0 10
1.5 2.0 15
2.2 3.0 20
208V AC, 3-phase 4.0 5.0 20
5.5 7.5 35
7.5 10 40
11 15 80
0.75 1.0 6
1.5 2.0 10
2.2 3.0 10
4.0 5.0 15
5.5 7.5 20
7.5 10 20
11 15 35
15 20 35
480V AC, 3-phase 18.5 25 60
22 30 70
30 40 80
37 50 100
45 60 150
55 75 175
75 100 200
90 125 250
110 150 350

Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2
Table 8 - Fuse Recommendations (Continued)

2.2 3.0 10
4.0 5.0 15
5.5 7.5 20
7.5 10 20
11 15 35
15 20 35
18.5 25 60
600V AC, 3-phase 22 30 70
30 40 80
37 50 100
45 60 150
55 75 175
75 100 200
90 125 250
110 150 350
Contactors (DIC, DOC, and BC)
Allen-Bradley Bulletin 100 contactors are provided for all ratings. The contactors
function as described here:
• Drive input contactor (DIC) opens and closes input to the drive.
• Drive output contactor (DOC) opens and closes the connection between
the drive and the motor.
• Bypass contactor (BC) opens and closes the connection to line-start the
motor.
Motor Overload Relay (OL)
The motor overload relay is set at the factory to 100% of the drive output current.
In many cases, this setting matches the motor full load amps (FLA). However,
before starting the drive, check the setting on the motor overload relay to be sure
that it is set properly for your motor. The settings for the motor overload relay are
described here:
• For motors with a service factor less than 1.15, set the motor overload
relays to 0.9x motor FLA.
• For motors with a service factor equal to, or greater than 1.15, set the
motor overload relay to the motor FLA.

Figure 28 - Setting Motor Overload
DS1
L1 L2 L3
GND
TB2 TB1
FU1
FU2
FU3
Adjustment Dial
BC
DOC DIC T
95
96
97
98
OL
Motor Overload Relay
Table 9 - Overload Ratings

Drive Rating Overload Rating
Input Voltage kW Hp Trip Class Adjustment Range (Amps)
0.75 1.0 20 3.2…16
1.5 2.0 20 3.2…16
2.2 3.0 20 3.2…16
208V AC, 3-phase 4.0 5.0 20 5.4…27
5.5 7.5 20 9…45
7.5 10 20 9…45
11 15 20 18…90

Table 9 - Overload Ratings (Continued)

Drive Rating Overload Rating
Input Voltage kW Hp Trip Class Adjustment Range (Amps)
0.75 1.0 20 1.0…5.0
1.5 2.0 20 1.0…5.0
2.2 3.0 20 3.2…16
4.0 5.0 20 3.2…16
5.5 7.5 20 3.2…16
7.5 10 20 5.4…27
11 15 20 9…45
15 20 20 9…45
480V AC, 3-phase 18.5 25 20 9…45
22 30 20 9…45
30 40 20 18…90
37 50 20 18…90
45 60 20 18…90
55 75 20 40…200
75 100 20 40…200
90 125 20 40…200
110 150 20 40…200
2.2 3.0 20 3.2…16
4.0 5.0 20 3.2…16
5.5 7.5 20 3.2…16
7.5 10 20 5.4…27
11 15 20 9…45
15 20 20 9…45
18.5 25 20 9…45
600V AC, 3-phase 22 30 20 9…45
30 40 20 18…90
37 50 20 18…90
45 60 20 18…90
55 75 20 40…200
75 100 20 40…200
90 125 20 40…200
110 150 20 40…200
Control Transformer (T1)

115V AC control power is obtained via a supplied control power transformer.
The control transformer is fused on the primary.

Bypass Control Interface (CP1)
The operator interface on the bypass option box shows the following status
indicators:
• READY (green) – On when power is applied to the drive-bypass unit.
• INTERLOCK OPEN (amber) – On when the customer interlock or Aux

Fault is de-energized.
• BYPASS RUN (green) – On when the bypass contactor (BC) is energized.
• BYPASS TRIP (red) – On when a bypass fault condition exists (for

example, bypass motor overload has tripped).
• PURGE (amber) – On when the purge condition is active.
• DRIVE OUTPUT ENABLE (Green) – On when the drive output

contactor (DOC) is energized.
In addition, the bypass control interface contains two selector switches. Selector
switch 1 (SS1) determines the state of the DIC, DOC, and BC contactors.
Selector switch 2 (SS2) determines the source of control logic.
Figure 29 - Bypass Control Interface
READY
INTERLOCK
OPEN
DIC
BC
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
OL
DOC
BYPASS
PURGE TRIP
DRIVE
OUTPUT BYPASS
ENABLE RUN
MOTOR
MOTOR DRIVE
OFF TEST
HAND AUTO DRIVE BYPASS

Electrical Installation Input Power Wiring

about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips and
other debris while making the conduit openings. Failure to observe this
equipment.
Follow these steps to connect AC input power to the drive package.
1. Select the proper wire size according to NEC and all applicable local codes
and standards. You must make openings in the option cabinet of the
desired conduit size, following NEC and all applicable local codes and
standards. Power terminal block specifications are listed in Table 10 on
page 57.
2. Connect the three-phase AC input power leads (three-wire VAC) to the
appropriate terminals. Connect the AC input power leads to terminals
L1, L2, and L3 on the fused disconnect switch.
3. Tighten the AC input terminal power terminals to the proper torque
Table 10 - AC Input Power Terminal Block Specifications

N•m (lb•in)
0.75…3.7 1…5 10.0 (8) 2.5 (14) 1.6 (14)
208V AC 5.5…7.5 7.5…10 25 (4) 2.5 (14) 2.8 (25)
11 15 50 (1) 4.0 (12) 4.0 (35.4)
0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)
11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)
480V AC 22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)
45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)
90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)
0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)
11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)
600V AC 22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)
45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)
90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)

Output Power Wiring
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or

the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for additional detailed information about output power wiring
recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to

avoid a possible shock hazard caused by induced voltages. Also, if a drive
sharing a conduit is being serviced or installed, all drives using this conduit
must be disabled to eliminate the possible shock hazard from cross-coupled
motor leads. Failure to observe these precautions could result in bodily injury.
equipment.
Follow these steps to connect AC output power wiring from the drive to the
motor.
1. Wire the three-phase AC output power motor leads by routing them

according to the drive option type. You must make openings in the option
cabinet of the desired conduit size, following NEC and all applicable local
codes and standards. Output power terminal block specifications are listed
in Table 11 on page 59.
Do not route more than three sets of motor leads through a single conduit.
This minimizes cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
must contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
T1, T2, and T3 on the output power terminal block (TB2) inside the
option cabinet.
3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in Table 11 on page 59 on the following
page.

Table 11 - Output Power Terminal Block Specifications

N•m (lb•in)
0.75…5.5 1…7.5 10.0 (8) 0.34 (22) 1.4 (13)
208V AC
7.5…11 10…15 25 (4) 2.5 (14) 2.2 (20)
0.75…5.5 1…15 10.0 (8) 0.34 (22) 1.4 (13)
7.5…22 20…30 25 (4) 2.5 (14) 2.2 (20)
480V AC 30…55 40…75 35 (2) 2.5 (14) 5.7 (51)
75 100 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)
90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)
2.2…5.5 3…15 10.0 (8) 0.34 (22) 1.4 (13)
7.5…22 20…30 25 (4) 2.5 (14) 2.2 (20)
600V AC 30…55 40…75 35 (2) 2.5 (14) 5.7 (51)
75 100 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)
90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)
Control and Signal Wiring
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or

the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001, for additional detailed information about control and signal
wiring.
The I/O terminal block on the drive, and the control terminal block (TB1
terminals 31…40) inside the option cabinet, provide terminals for interfacing
customer-supplied control inputs and outputs. All analog and discrete control
wiring is made at these terminals. Table 12 on page 59 matches the I/O terminal
blocks with the drive horsepower and voltage ratings.
Table 12 - I/O Terminal Blocks

I/O Terminal Blocks Drive Rating
1…20 Hp at 208V AC
Terminals 1…26 1…50 Hp at 480V AC
1…50 Hp at 600V AC
60…150 Hp at 480V AC
Terminals 1…32
60…50 Hp at 600V AC
Typical customer control and signal wiring is shown on the inter-connect

drawings, Figure 42 on page 83, Figure 43 on page 84 and Figure 44 on page 85.
Follow these steps to connect control and signal wiring to the drive package.

1. Wire the control and signal leads by routing them according to the drive
option type. You must make openings in the option cabinet of the desired
conduit size, following NEC and all applicable local codes and standards.
Control and signal terminal block specifications are listed in Table 13 on
page 60.
Control and signal wires must be separated from power wires by at least 0.3
m (1 ft).
2. Connect the analog and relay output signal wiring to the I/O terminal
block on the drive.
3. Connect the control wiring listed below to terminals 31…40 inside the
option cabinet.
– Interlock
– Freeze/Fire Stats
– Autostart
– Bypass
– Purge
– Bypass Running
4. Tighten the control and signal terminals to the proper torque according to
drive type as shown in Table 13 on page 60.
Table 13 - I/O Terminal Block Specifications

Voltage kW Hp Terminals Location Maximum Wire Size(1) Minimum Wire Size Recommended
N•m (lb•in)
1…26 Drive 1.5 (16) 0.05 (30) 0.5 (4.4)
208V AC 0.75…11 1…15
31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)
1…26 Drive 1.5 (16) 0.05 (30) 0.5 (4.4)
0.75…37 1…50
31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)
480V AC
1…32 Drive 2.5 (14) 0.34 (22) 0.6 (5.2)
45…110 60…150
31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)
1…26 Drive 1.5 (16) 0.05 (30) 0.5 (4.4)
0.75…137 1…50
31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)
600V AC
1…32 Drive 2.5 (14) 0.34 (22) 0.6 (5.2)
45…110 60…150
31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.

Customer Connections The 3-contactor full-feature bypass with disconnect package is set up to
accommodate the following customer-supplied contacts. Contacts must be rated
for 120V AC.
Interlock
The “Interlock” input functions as an enable input when operating in either

Drive or Bypass Mode. Opening the “Interlock” input (T31 and T32) prevents
the drive/motor from running. T31 and T32 are shipped with a jumper wire
installed from the factory. If you want to use the “Interlock” input, remove the
jumper wire, and wire appropriately for the customer contacts being used. If a
valid “Autostart” or “Bypass” contact is present, the drive/motor immediately
runs upon the closing of the “Interlock” input.
Freeze/Fire Stat
The “Freeze/Fire Stat” input functions as a system fault input when operating in
either Drive or Bypass Mode. Opening the “Freeze/Fire Stat” input (T31 and
T33) prevents the drive/motor from running. T31 and T33 are shipped with a
jumper wire installed from the factory. If you want to use the “Freeze/Fire Stat”
input, remove the jumper wire, and wire appropriately for the customer contacts
being used. If the “Freeze/Fire Stat” input opens while operating in Drive Mode,
the drive faults and requires a manual reset to restart once the input closes. If the
“Freeze/Fire Stat” input opens while operating in Bypass Mode, the motor coasts
to a stop and immediately runs when the input closes.
Autostart
The “Autostart” input is used to remotely start the drive when SS1 is in the
DRIVE position and SS2 is in the AUTO position. A closed input to terminals
34 and 35 starts the drive.
Bypass
The “Bypass” input is used to remotely start the motor across the 3-phase AC line
when SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed
input to terminals 34 and 36 starts the motor.

Purge
A “Purge” input can be wired to terminals 37 and 38. When this input is closed,
the motor runs at the purge frequency, which is defined by Parameter A141
[Purge Frequency], assuming the following conditions exist:
• SS1 is either in the DRIVE or BYPASS position.
• SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass
Control Panel (CP1) is in position A.
• SS2 is in the HAND, MOTOR OFF or AUTO position if jumper P1 on
the bypass control panel (CP1) is in position B.
• Interlock wired to terminals 31 and 32 is closed.
• Freeze/Fire Stat wired to terminals 31 and 33 is closed.
ATTENTION: A Purge command takes precedence over a Stop command from

the Comm Port/Network. Be sure that another stop method is available if
stopping is necessary during a purge.
Bypass Running
The “Bypass Running” contact is normally open. When the bypass contactor
(BC) is closed, the “Bypass Running” contact is also closed.
Operating Modes Selector switch 1 (SS1) and selector switch 2 (SS2), on the bypass control panel
(CP1), are used to determine the operating state of the 3-contactor full-feature
bypass with disconnect package. SS1 is used to select one of these motor control
methods:
• DRIVE = Drive keypad/terminal block controls the motor
• DRIVE TEST = Drive is powered but is not controlling the motor
• BYPASS = Motor runs across 3-phase line
Jumper P2 on the bypass control panel (CP1) enables the drive to be powered
while running in bypass. This is accomplished by moving jumper P2 to position
B-C and turning SS1 from BYPASS to DRIVE TEST. If jumper P2 is in position
A-B, the drive cannot be powered while running in bypass. SS2 selects the source
of the start, stop, and drive speed reference as defined in Table 14 on page 63.

Table 14 - Command and Reference Selection

SS1 SS2 Start Command Stop Command Drive Speed Reference
Selection Selection
TB Keypad None TB Keypad None TB Keypad None
HAND x x x
DRIVE MOTOR OFF x x x
AUTO x x x x
HAND x x x
DRIVE TEST MOTOR OFF x x x
AUTO x x x x
HAND Automatically starts Automatically starts Motor runs at base speed
BYPASS MOTOR OFF x x x
AUTO x x Motor runs at base speed
ATTENTION: Three-contactor full-feature bypass with disconnect packages

are not designed to allow control over a communication network while in
Auto Mode. The communication network is intended only for monitoring
purposes. If network control is required, wiring and parameters changes are
required.

Parameter Defaults Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or
Three-contactor Full-feature the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
Bypass with Disconnect 20B-UM001, for detailed information on parameters and programming.
Package (style B)
Output Freq 001 Read Only Maximum Freq 055 110.0 or 130.0 Hz Speed Ref B Lo 095 0.0
Commanded Freq 002 Read Only Bits 0…6 TB Man Ref Sel 096 1 “Analog In 1”
Compensation 056
0101111
Output Current 003 Read Only TB Man Ref Hi 097 Maximum Speed
Flux Up Mode 057 “Manual”
Output Voltage 004 Read Only TB Man Ref Lo 098 0.0
Flux Up Time 058 0.000 Secs
Flux Current 005 Read Only Pulse Input Ref 099 Read Only
SV Boost Filter 059 500
Output Voltage 006 Read Only Jog Speed 1 100 10.0 Hz
Autotune 061 “Calculate”
Output Power 007 Read Only Preset Speed 1 101 5.0 Hz
Based on Drive
Output Powr Fctr 008 Read Only IR Voltage Drop 062 Rating Preset Speed 2 102(2) 5.0 Hz
Elapsed MWh 009 Read Only Based on Drive Preset Speed 3 103 20.0 Hz
Flux Current Ref 063
Elapsed Run Time 010 Read Only Rating Preset Speed 4 104 30.0 Hz
MOP Frequency 011 Read Only Based on Drive Preset Speed 5 105 40.0 Hz
Ixo Voltage Drop 064 Rating
DC Bus Voltage 012 Read Only Preset Speed 6 106 50.0 Hz
Autotune Torque 066(1) 50%
DC Bus Memory 013 Read Only Preset Speed 7 107 6.0 Hz
Inertia Autotune 067(1) “Ready”
Elapsed kWh 014(1) Read Only Jog Speed 2 108 10.0 Hz
Based on Drive
St Acc Boost 069
Analog In1 Value 016 Read Only Rating Trim % Setpoint 116(1) 0.0%
Analog In2 Value 017 Read Only Based on Drive Trim In Select 117 2 “Analog In 2”
Run Boost 070 Rating
Ramped Speed 022(1) Read Only Trim Out Select 118 0 (Disable)
[Motor NP Volts]
Speed Reference 023(1) Read Only Break Voltage 071 Trim Hi 119 60.0 Hz
× 0.25
Commanded [Motor NP Hz] Trim Lo 120 0.0 Hz
024(1) Read Only Break Frequency 072
Torque × 0.25
Based on [Motor NP
Slip RPM @ FLA 121
Speed Feedback 025(1) Read Only Speed Units 079 0 “Hz” RPM]
Rated kW 026 Read Only Feedback Select] 080 0 “Open Loop” Slip Comp Gain 122 40.0
Rated Volts 027 Read Only Minimum Speed 081 0.0 Slip RPM Meter 123 Read Only
Rated Amps 028 Read Only 50.0 or 60.0 Hz (volt PI Configuration 124 0 (Disable)
Maximum Speed 082 class)
Control SW Ver 029 Read Only PI Control 125 0 (Disable)
[Motor NP RPM]
Motor Type 040 Induction PI Reference Sel 126 0 “PI Setpoint”
10.0 Hz
Overspeed Limit 083
Motor NP Volts 041 Drive Rating Based 300.0 RPM PI Setpoint 127 50.00%
Motor NP FLA 042 Drive Rating Based Skip Frequency 1 084 0.0 Hz PI Feedback Sel 128 0 “PI Setpoint”
Motor NP Hertz 043 Drive Rating Based Skip Frequency 2 085 0.0 Hz PI Integral Time 129 2.00 Secs
Motor NP PRM 044 Drive Rating Based Skip Frequency 3 086 0.0 Hz PI Prop Gain 130 1.0
Motor NP Power 045 Drive Rating Based Skip Freq Band 087(2) 1.0 Hz PI Lower Limit 131 –[Maximum Freq]
–100%
Mtr NP Pwr Units 046 Drive Rating Based Speed/Torque Mod 088(1) 1 “Speed Reg”
+[Maximum Freq]
Motor OL Hertz 047 Motor NP Hz/3 Speed Ref A Sel 090(2) 1 “Analog In 1” PI Upper Limit 132 100%
Motor OL Factor 048 1.00 Speed Ref A Hi 091 Maximum Speed 0.0 Hz
PI Preload 133 100.0%
Motor Poles 049(1) 4 Speed Ref A Lo 092 0.0
PI Status 134 Read Only
Motor Cntl Sel 053(2) 3 “FAN/Pump V/Hz” Speed Ref B Sel 093(2) 18 “DPI Port 1”
PI Ref Meter 135 Read Only
Maximum Voltage 054 Drive Rated Volts Speed Ref B Hi 094 Maximum Speed

PI Fdback Meter 136 Read Only Sleep-Wake Mode 178 0 “Disabled” Drive OL Count 219 Read Only
PI Error Meter 137 Read Only Sleep-Wake Ref 179 2 “Analog In 2” Motor OL Count 220 Read Only
PI Output Meter 138 Read Only 6.000 mA, Fault Speed 224 Read Only
Wake Level 180 6.000 Volts
PI BW Filter 139(1) 0.0 Radians Fault Amps 225 Read Only
(2) Wake Time 181 1.0 Secs
Accel Time 1 140 20.0 Secs Fault Bus Volts 226 Read Only
(2) 5.000 mA,
Accel Time 2 141 20.0 Secs Sleep Level 182 Status 1 @ Fault 227 Read Only
5.000 Volts
(2) Status 2@ Fault 228 Read Only
Decel Time 1 142 20.0 Secs Sleep Time 183 1.0 Secs
(2) Alarm 1 @ Fault 229 Read Only
Decel Time 2 143 20.0 Secs Power Loss Mode 184 0 “Coast”
(1) Alarm 2@ Fault 230 Read Only
DB While Stopped 145 0 “Disabled” Power Loss Time 185 0.5 Secs
(2) Testpoint 1 Sel 234 499
S Curve % 146 20% Power Loss Level 186(3) Drive Rated Volts
Current Lmt Sel 147 0 “Cur Lim Val” Load Loss Level 187(1) 200.0% Testpoint 2 Sel 236 499
[Rated Amps] × 1.5 Load Loss Time 188(1) 0.0 Secs Testpoint 1 Data 235 Read Only
(Equation yields
Current Lmt Val 148 Testpoint 2 Data 237 Read Only
approximate Shear Pin Time 189(1) 0.0 Secs
default value.) Bits 0…15
Direction Mode 190(2) 2 “Reverse Dis” Fault Config 1 238
Current Lmt Gain 149 250 01x1001000x000xx
Save HIM Ref 192 0 Hz
Drive OL Mode 150 3 “Both–PWM 1st” Fault Clear 240 0 “Ready”
Man Ref Preload 193(3) 0 “Disabled”
4 kHz Fault Clear Mode 241 1 “Enabled”
2 kHz Save MOP Ref 194(2) At Pwr Down
PWM Frequency 151 Power Up Marker 242 Read Only
(Frames 4…6, 1.0 Hz/s
600/690VAC) MOP Rate 195 Fault 1 Code 243 Read Only
30.0 RPM/s
Droop RPM @ FLA 152(1) 0.0 RPM Param Access Lvl 196(2) 3 “Fan/Pump” Fault 1 Time 244 Read Only
Regen Power Limit 153(1) –50.0% Reset To Defalts 197 0 “Ready” Fault 2 Code 245 Read Only
Current Rate Limit 154(1) 400.0% Load Frm Usr Set 198 0 “Ready” Fault 2 Time 246 Read Only
Stop Mode A 155(2) 0 “Coast” Save To User Set 199 0 “Ready” Fault 3 Code 247 Read Only
Stop Mode B 156(2) 1 “Ramp” Reset Meters 200 0 “Ready” Fault 3 Time 248 Read Only
DC Brake Lvl Sel 157 0 “DC Brake Lvl” Language 201 0 “Not Selected” Fault 4 Code 249 Read Only
DC Brake Level 158 [Rated Amps] Based on Drive Cat. Fault 4 Time 250 Read Only
Voltage Class 202 No.
DC Brake Time 159 0.0 Secs Fault 5 Code 251(3) Read Only
Drive Checksum 203 Read Only
Bus Reg Ki 160 450 Fault 5 Time 252(3) Read Only
Dyn UsrSet Cnfg 204(1) 0 “Disabled”
Bus Reg Mode A 161 1 “Adjust Freq” Fault 6 Code 253(3) Read Only
Dyn UsrSet Sel 205(1) 0 “Disabled”
Bus Reg Mode B 162(2) 0 “Disabled” Fault 6Time 254(3) Read Only
Dyn UsrSet Actv 206(1) 0 “Disabled”
DB Resistor Type 163 0 “None” Fault 7 Code 255(3) Read Only
(2) Drive Status 1 209 Read Only
Bus Reg Kp 164 1200 Fault 7 Time 256(3) Read Only
Bus Reg Kd 165 1000 Fault 8 Code 257(3) Read Only
Flux Braking 166(1) 0 “Disabled” Fault 8 Time 258(3) Read Only
Powerup Delay 167(1) 0.0 Secs Bits 0-15
Alarm Config 1 259
Speed Ref Source 213 Read Only 000000x00000000x
Start At PowerUp 168(2) 1 “Enabled”
Start Inhibits 214 Read Only Alarm Clear 261(3) 0 “Ready”
Flying Start En 169(2) 1 “Enabled”
Last Stop Source 215 Read Only (3)
Alarm 1 Code 262 Read Only
Flying StartGain 170 4000
Dig In Status 216 Read Only Alarm 2 Code 263(3) Read Only
Auto Rstrt Tries 174 0
Dig Out Status 217 Read Only Alarm 3 Code 264(3) Read Only
Auto Rstrt Delay 175(2) 30.0 Secs
Drive Temp 218 Read Only (3)
Alarm 4 Code 265 Read Only
Gnd Warn Level 177(1) 3.0 Amps

(3) (2)
Alarm 5 Code 266 Read Only Data In C2 - Link C (See Data In A2 - Digital In3 Sel 363 3 “Aux Fault”
305
(3) Word 2 Link A Word 2) (2)
Alarm 6 Code 267 Read Only Digital In4 Sel 364 1 “Enable”
Data In D1 - Link D (See Data In A1 -
Alarm 7 Code 268(3) Read Only Word 1 306 Link A Word 1) Digital In5 Sel 365 (2)
15 “Speed Sel 1”
(3)
Alarm 8 Code 269 Read Only Data In D2 - Link D (See Data In A2 - Digital In6 Sel 366(2) 16 “Speed Sel 2”
307
DPI Baud Rate 270 1 “500kbps” Word 2 Link A Word 2)
Anlg1 Out Setpt 377(1) 20.000 mA,
Data Out A1 - Link 10.000 Volts
Drive Logic Rslt 271 Read Only A Word 1 310 0(0 = “Disabled)
20.000 mA,
Drive Ref Rslt 272 Read Only Anlg2 Out Setpt 378
Data Out A2 - Link 10.000 Volts
311 0(0 = “Disabled)
Drive Ramp Rslt 273 Read Only A Word 2
Dig Out Setpt 379(1) 0 (Disable)
DPI Port Sel 274(1) “DPI Port 1” Data Out B1 - Link (See Data Out A1 -
A Word 1 312 Link A Word 1) Digital Out1 Sel 380(4) 1 “Fault”
DPI Port Value 275(1) Read Only Dig Out1 Level 381 0.0
Data Out B2 - Link (See Data Out A2 -
313
1 - Control A Word 2 Link A Word 2)
Logic Mask 276(1) Dig Out1 OnTime 382 0.00 Secs
Permitted
Data Out C1 - Link (See Data Out A1 - Dig Out1 OffTime 383 0.00 Secs
314
Start Mask 277 (See Logic Mask) A Word 1 Link A Word 1)
Digital Out2 Sel 384 4 “Run”
Jog Mask 278 (See Logic Mask) Data Out C2 - Link (See Data Out A2 -
315
A Word 2 Link A Word 2) Dig Out2 Level 385 0.0
Direction Mask 279 (See Logic Mask)
Data Out D1 - Link (See Data Out A1 Dig Out2 OnTime 386 0.00 Secs
Reference Mask 280 (See Logic Mask) 316
Accel Mask 281 (See Logic Mask) Data Out D2 - Link (See Data Out A2 -
317 Digital Out3 Sel 388 4 “Run”
Decel Mask 282 (See Logic Mask)
Analog In 1 = 0.0 Dig Out3 Level 389 0.0
Fault Clr Mask 283 (See Logic Mask) Anlg In Config 320(2) Volt
Dig Out3 OnTime 390 0.00 Secs
MOP Mask 284 (See Logic Mask) Anlg In Sqr Root 321 0 (Disable)
Local Mask 285 (See Logic Mask) Analog In 1 Hi 322 10.000 Volt
Dig Out Param 393 0 “PI Config”
Stop Owner 288 Read Only Analog In 1 Lo 323 0.000 Volt
DigIn DataLogic 411(1) 0=Logical 0
Start Owner 289 (See Stop Owner) Analog In 1 Loss 324 0 “Disabled”
Motor Fdbk Type 412(1) 0 “Quadrature”
Jog Owner 290 (See Stop Owner) Analog In 2 Hi 325 10.000 Volt
Encoder PPR 413(1) 1024 PPR
Direction Owner 291 (See Stop Owner) Analog In 2 Lo 326 0.000 Volt
Enc Position Fdbk 414(1) Read Only
Reference Owner 292 (See Stop Owner) Analog In 2 Loss 327 0 “Disabled”
Encoder Speed 415(1) Read Only
Accel Owner 293 (See Stop Owner) Anlg Out Config 340 1 (Current)
Fdbk Filter Sel 416(1) 0 “None”
Decel Owner 294 (See Stop Owner) Anlg Out Absolut 341 1 (Absolute) (1)
Notch FilterFreq 419 0.0 Hz
Fault Clr Owner 295 (See Stop Owner) Analog Out1 Sel 342 0 “Output Freq”
Notch Filter K 420(1) 0.3 Hz
MOP Owner 296 (See Stop Owner) 20.000 mA,
Analog Out1 Hi 343 Marker Pulse 421 Read Only
Local Owner 297 (See Stop Owner) 10.000 Volts
0.000 mA, Pulse In Scale 422 64
DPI Ref Select 298(1) 0 “Max Freq” Analog Out1 Lo 344 0.000 Volts
Encoder Z Chan 423 0 “Pulse Input”
DPI Fdbk Select 299 17 “Speed Fdbk”
Analog Out2 Sel 345 0 “Output Freq”
Torque Ref A Sel 427 1 “Torque Stpt1”
Data In A1 - Link A 300 0(0 = “Disabled) 20.000 mA,
Word 1 Analog Out Hi 346 10.000 Volts Torque Ref A Hi 428(1) 100.0%
Data In A2 - Link A 301 0(0 = “Disabled) 0.000 mA, Torque Ref A Lo 429(1) 0.0%
Word 2 Analog Out2 Lo 347 0.000 Volts Torq Ref A Div 430 (1)
1.0
Data In B1 - Link B (See Data In A1 -
Word 1 302 Link A Word 1) Anlg Out1 Scale 354(1) 0.0 Torque Ref B Sel 431 24 “Disabled”
Data In B2 - Link B (See Data In A2 - Anlg Out2 Scale 355(1) 0.0 Torque Ref B Hi 432 100.0%
303
Word 2 Link A Word 2) Digital In1 Sel 361 4 “Stop – CF” Torque Ref B Lo 433 0.0%
Data In C1 - Link C (See Data In A1 - Digital In2 Sel 362 5 “Start”
304 Torque Ref B Mult 434 1.0
Word 1 Link A Word 1)

(1) Scale2 Out Lo 486 0.0 BrkSlip Count 609 250
Torque Setpoint1 435 0.0%
(1) Scale2 Out Value 487 Read Only Brk Alarm Travel 610 1.0 Revs
Pos Torque Limit 436 200.0%
Neg Torque Limit 437(1) -200.0% Scale3 In Value 488 0.0 MicroPos Scale% 611 10.0%
Torque Setpoint2 438 0.0% Scale3 In Hi 489 0.0 (1) Applicable only to PowerFlex 70 Packages.
(1) (2) The default values for these parameters differ from the
Control Status 440 Read Only Scale3 In Lo 490 0.0
factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory
(1) Scale3 Out Hi 491 0.0 Rset” changes these parameter settings to the defaults
Mtr Tor Cur Ref 441 Read Only
listed in the PowerFlex 70 Adjustable Frequency AC Drives
Ki Speed Loop 445(1) 7.0 Scale3 Out Lo 492 0.0 User Manual, publication 20A-UM001, or the PowerFlex 700
Kp Speed Loop 446 (1)
6.3 Scale3 Out Value 493 Read Only Adjustable Frequency AC Drive User Manual, publication
20B-UM001.
(1) Scale4 In Value 494 0.0
Kf Speed Loop 447 0.0 (3) Applicable only to PowerFlex 700 Packages.
(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel]
Speed Desired BW 449(1) 0.0 Radians/Sec Scale4 In Hi 495 0.0
becomes the brake control and any other selection is
1.25 Secs Scale4 In Lo 496 0.0 ignored.
Total Inertia 450(1)
0.10 Secs (v3)
Scale4 Out Hi 497 0.0
Speed Loop Meter 451(1) Read Only
Scale4 Out Lo 498 0.0
Rev Speed Limit 454(1) 0.0 RPM
Scale4 Out Value 499 Read Only
PI Deriv Time 459(1) 0.00 Secs
PortMask Act 595(1) Read Only
PI Reference Hi 460(1) 100.0%
1 = Write
Write Mask Cfg 596(1)
PI Reference Lo 461(1) -100.0% Permitted
PI Feedback Hi 462(1) 100.0% Write Mask Act 597(1) Read Only
PI Feedback Lo 463(1) 0.0% Logic Mask Act 598(1) Read Only
Scale1 In Value 476 0.0 TorqProve Cnfg 600 0 (Disable)
Scale1 In Hi 477 0.0 TorqProve Setup 601 0 (Disable)
Scale1 In Lo 478 0.0 2.0 Hz

Spd Dev Band 602
60.0 RPM
Scale1 Out Hi 479 0.0
SpdBand Integrat 603 60 mSec
Scale1 Out Lo 480 0.0
Brk Release Time 604 0.10 Secs
Scale1 Out Value 481 Read Only
ZeroSpdFloatTime 605 5.0 Secs
Scale2 In Value 482 0.0
0.2 Hz
Scale2 In Hi 483 0.0 Float Tolerance 606
6.0 RPM
Scale2 In Lo 484 0.0 Brk Set Time 607 0.10 Secs
Scale2 Out Hi 485 0.0 TorqLim SlewRate 608 10.0 Secs
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to
automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage
and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes, standards, regulations, or industry guidelines.

Drawing Index Three-contactor Full-feature Bypass with Disconnect Package

(style B)
The tables on the following pages provide links to the drawings for the various voltages
and kW/Hp ratings for the style B packaged drives:
• Table 15, Three-contactor Full-feature Bypass with Disconnect Package

(style B), 208V on page 68


Table 15 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 208V
Voltage Reactor
0.75 1.0
2.2 3.0
4.0 5.0 No Figure 55 on page 96 Figure 30 on page 71 Figure 42 on page 83
5.5 7.5
7.5 10
208V AC 11 15 Figure 57 on page 98 Figure 46 on page 87
0.75 1.0
1.5 2.0 Figure 62 on page 103 Figure 51 on page 92
2.2 3.0
Yes Figure 38 on page 79 Figure 44 on page 85
5.5 7.5
7.5 10 Figure 53 on page 94

Voltage Reactor
0.75 1.0
1.5 2.0
2.2 3.0
4.0 5.0
7.5 10
11 15
18.5 25 No
30 40
37 50
480V AC
55 75
90 125
110 150
0.75 1.0
1.5 2.0
2.2 3.0
4.0 5.0
5.5 7.5 Yes Figure 38 on page 79 Figure 44 on page 85
7.5 10
11 15
18.5 25

Voltage Reactor
2.2 3.0
4.0 5.0
5.5 7.5
7.5 10 Figure 45 on page 86
11 15
18.5 25
22 30 No Figure 57 on page 98 Figure 46 on page 87
30 40
37 50
600V AC
55 75
90 125
110 150
2.2 3.0
4.0 5.0
5.5 7.5
7.5 10 Yes Figure 39 on page 80 Figure 44 on page 85
11 15
18.5 25

01 01
02 02
03 03
04 04
05 05
06 06
Schematic Drawings
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.

40 TITLE 40
Figure 30 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 1 of 2)
41 41
DR. BY CHK. BY ENG. DWG. NEXT SH.

42 42
DATE DATE DATE NO. SH. NO.
71
Chapter 2
72
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
Figure 31 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 2 of 2)
SCHEMATIC DRAWING - BYPASS CONTROL PANEL

41 41

42 98D01209 2 2 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
Figure 32 - 60…150 Hp, 480V AC Drives (sheet 1 of 2)
33 33
34 34
35 35
36 36
37 37
38 38

40 TITLE 40
41 41

42 42
73
Chapter 2
74
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40

41 41

42 98D01210 2 2 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38

40 TITLE 40
41 41

42 42
75
Chapter 2
76
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40

41 41

42 98D01132 2 2 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38

40 TITLE 40
41 41

42 42
77
Chapter 2
78
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40

41 41

42 98D01133 2 2 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38

40 TITLE 40
41 41

42 42
Figure 38 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 1 of 2)
79
Chapter 2
80
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40

41 41

42 98D01211 2 2 42
Figure 39 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 2 of 2)
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
Figure 40 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 1 of 2)

40 TITLE 40
41 41

42 42
81
Chapter 2
82
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
Figure 41 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 2 of 2)
40 TITLE 40

41 41

42 98D01212 2 2 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
Inter-connect Drawings
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
A 1/28/05 JRF
40 TITLE 40
INTER-CONNECT DRAWING - PF70, STYLE B
41 41

42 97D01166 1 1 42
12/8/04
83
Chapter 2

01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
Reactor
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
A 1/28/05 JRF
B 2/1/05 JRF PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
40 TITLE 40
INTER-CONNECT DRAWING - PF70, STYLE B, W/ LINE REACTOR
41 41

42 97D00749 1 1 42
Figure 44 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line
85
Chapter 2
86
Chapter 2
01 01
02 02
03 03
04 04
Layout Drawings
05 05
06 SIGNAL 06
TERMINAL BLOCK
07 07
POWER
09 OUTPUT POWER CONTROL 09

TERMINAL BLOCK TERMINAL BLOCK
10 10
11 11
12 12
A1
13 13
15
16 18 A2
TR
-2
-4
-3
-1
NC
NO
-1
NC
NO
-3
-4
-2
2
CP1
T1 4
L1 3
14 14
T1
T2
T3
31
39
32
33
35
36
37
38
40
L2 5
T2 6
MG
34
P1
AB C
P2
A
DOC
B CONN1
T3 14 NO
L3 13 NO
-2
-4
-3
-1
NC
NO
-1
-3
15
NC
NO
15
-4
-2
2
CONN2
T1 4
L1 3
L2 5
T2 6
16 DIC 16
T3 14 NO
L3 13 NO
-2
-4
-3
-1
NC
NO
-1
NC
NO
-3
-4
-2
OL
2
T1 4
L1 3
17 17
L2 5
T2 6
BC
T3 14 NO
L3 13 NO
-2
-4
-3
-1
AC_NOTE
NC
NO
-1
-3
NC
NO
18 18
-4
-2
A B C D E F
3
3
3
2
8
4
19 19
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
T1
20 20
F2 X1
FU5
FU4
F1
PRIMARY
SECONDARY
H1 H2 H3 H4
21 21
X2
22 22
TB2 TB1
23 23
24 24
T2
T3
T1
GND
25 25
26
DS1 INPUT POWER 26
TERMINAL BLOCK
27 27
FU3
FU2
FU1
28 28
29 29
L3 L2 L1
30 30
C UL US
LISTED
178358-02
31 31

32 32
33 33
25HP, 460VAC VERSION SHOWN
34 PE GROUND (3 DIFFERENT FRAME SIZES TOTAL) 34
35 35
36 36
37 37
38 38
39 39
B 5/1/07 REH
40 TITLE 40
DATE BY APPROVAL C 11/1/07 AWR
DESIGN REVIEW D 11/5/12 JCK PF70, STYLE B, 1-10HP @ 208VAC, 1-25HP @ 460VAC
41 41
FOR MANUFACTURING & 3-25HP @ 575VAC
42 95D01143 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 SIGNAL 08
TERMINAL BLOCK
09 09
10 POWER 10
11
TERMINAL BLOCK 11
12 12
13 13
14 OUTPUT POWER 14
15
A1
FEA3T
16 18 A2
TERMINAL BLOCK
-2
-4
-3
-1
TR
NC
NO
100-SA11
CONTROL
-1
NC
NO
-3
-4
L3
T3 -2
15 53 NO61 NC
15
A2
CP1 TERMINAL BLOCK
L2
T2
100-FA11
3
4
P1
100-C37D00
P2
L1
T1
A1
AB C
16 A
B CONN1 54 NO 62 NC
DOC 16
1
2
-2
-4
-3
-1
NC
NO
100-SA11
-1
-3
NC
NO
-4
-2
L3
T3
CONN2
5
17 17
A2
L2
T2
100-C37D00
3
4
L1
T1
A1
DIC
1
2
18 18
-2
-4
-3
-1
NC
NO
100-SA11
-1
-3
NC
NO
-4
-2
-4
-4
-3
-3
NO
NO
100-SA20
-3
NO
-3
-4
-4
L3 NO
T3
5
19 19
T2 6
L2
100-C43D00
T1 4
A B C D E F
L1 3
BC OL
1
-2
-4
-3
-1
NC
NO
20 100-SA11
-1
-3
20
NC
NO
-4
-2
3
3
3
4
2
8
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
T2
T3
T1
21 21
31
39
32
33
35
36
37
38
40
34
MG
22 22
23 T 23
FU5
F1 F2 X1
FU4
PRIMARY
100VA
SECONDARY
H1 H2 H3 H4
X2
TA-2-69301
24 24
T1
25 TB1 TB2 25
26 31 32 33 34 35 36 37 38 39 40
26
27 27
MG T1 T2 T3
28 DS1 28
29 610293-241A 29
30 30
FU1
FU3
FU2
31 31

32 Reliance Electric
32
POWERFLEX SO: _____
M/N ______ __HP
MAX AC INPUT: 460V ___A 3PH
MAX AC OUTPUT: 0-460V ___A 3PH
I/M _______
33 Suitable for installation in a Compartment Handling Conditioned Air
33
C UL
LISTED
US
L3 L2 L1
178358-02
34 34
PE GROUND
35 35
INPUT POWER
37 37
38 38
39 39
B 4/12/07 REH
40 TITLE 40
DATE BY APPROVAL C 5/1/07 REH
DESIGN REVIEW D 11/1/07 AWR PF70, STYLE B, 30HP @ 460VAC & 30HP @ 575VAC
41 41
FOR MANUFACTURING E 7/8/08 TGM
AS SHIPPED F 11/6/12 JCK DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 95D01144 - 1 1 42
87
Chapter 2
88
Chapter 2
01 01
02 02
03 03
04 04
INPUT POWER
05 05
TERMINAL BLOCK
06 06
07 CP1 07
P1
DS1 AB C
P2
A
B CONN1
08 PE GROUND 08
L1 L2 L3 CONN2
09
GND 09
TB2 TB1
10 AU-2/0
10
31 32 33 34 35 36 37 38 39 40
11 11
FU1
FU2
FU3
A B C D E F
3
3
3
4
2
8
SIGNAL
NO
NO
NO
12
NC
12
NO
NOEM
4
4
4
3
7
TERMINAL BLOCK
13 13
14 14
15 15
POWER
17 17
18 DOC BC DIC T1 18
70 PRIMARY
19
TR 19
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
H1 H2 H3 H4
-1 -2 -1 -2 4- 3-
NC NC ON
A1 15
-3
-3 3-
20 NO
-4 53 NO61 NC NO
-4 4-
ON 20
FEA3T FU4
FU5
-4 4-
NO NO ON
-3 54 NO 62 NC -4 -3 3-
21 TA-2-69301 21
16 18 A2 NC NC ON
-2 -1 -2 -1 3- 4-
T
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 X2 F1 F2 X1
22 22
SECONDARY
23 23
24 24
OL
25 25
26 26
C UL US
LISTED
178358-02
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
31
T2
T3
T1
39
32
33
35
36
37
38
40
34
MG
36 36
37 37
Figure 47 - 15 Hp, 208V AC; 40…50 Hp, 480V AC and 600V AC Drives
38 38
39 39
B 5/1/07 REH
40 TITLE 40
DESIGN REVIEW OUTPUT POWER CONTROL D 7/9/08 TGM PF70, STYLE B, 15HP @ 208VAC, 40-50HP @ 460VAC &
41 41
FOR MANUFACTURING TERMINAL BLOCK TERMINAL BLOCK E 11/6/12 JCK 40-50HP @ 575VAC
42 95D01145 - 1 1 42
01 01
02 02
03 03
04 04
31
T2
T3
T1
39
32
33
35
36
37
38
40
34
MG
05 05
06 06
INPUT POWER
PE GROUND
08 08
09 09
10 10
11 11
CONTROL
DS1
13 L1 L2 L3 CP1 13
P1
P2
AB C A
14 B CONN1 14
CONN2
15 SIGNAL 15
TERMINAL BLOCK 610293-241A
TB2 TB1
16 16
31
39
32
33
35
36
37
38
40
34
T1
T2
T3
MG
17
POWER 17
A B C D E F
TERMINAL BLOCK
FU1
FU2
FU3
18 18
3
3
3
4
8
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
19 19
20 OUTPUT POWER 20
TERMINAL BLOCK
21 21
22 22
23 23
24 24
DOC BC DIC T1
25 25
TR 1 L1 3 L2 5 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
-1 -2 -1 -2 -3 -4 -1 -1
NO
-2 -2
NC NC NC NC
26 A1 15
26
-3 -3 -3 -3 -3
NO
-4 53 NO61 NC NO
-4 NO
-4
NO
-4
NO
-4
FEA3T
27 -4
NO
-4
NO -4
NO
-4
NO
-4
NO
27
-3 54 NO 62 NC -3 -3 -3 -3
NC NC NO
-4
NC NC
16 18 A2 -2 -1 -2 -1 -3 -2 -1 -2 -1
28 T1 4 T2 6 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
28
29 29
30 30
31 OL 31

32 32
C UL US
LISTED
178358-02
33 NAMEPLATE 33
34 34
35 35
36 36
37 37
38 38
39 39
B 4/10/06 REH
40 TITLE 40
DATE BY APPROVAL C 5/1/07 REH
DESIGN REVIEW D 11/1/07 AWR PF700, STYLE B, 60HP @ 460VAC & 60HP @ 575VAC
41 41
FOR MANUFACTURING E 12/6/12 JCK
42 95D01222 - 1 1 42
89
Chapter 2
90
Chapter 2
01 01
INPUT POWER
PE GROUND
03 03
04 04
05 05
06 06
DS1
07 07
L1 L2 L3 CP1
08 P2
P1
08
AB C A
B CONN1
09 GND CONN2
09
TB2 610293-241A
10 TB1 10
SIGNAL
TERMINAL BLOCK AU-250
11 31 32 33 34 35 36 37 38 39 40 11
A B C D E F
FU1
FU2
FU3
12 12
3
3
3
2
8
4
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
13 13
14
DOC CONTACTOR 14
(100HP MODELS)
15 15
16 16
17 17
POWER
18 TERMINAL BLOCK DOC 18
BC DIC
19 DOC 19
A1 A2
T1 13 44
1 L1 3 L2 5 L3
TR 43
NO
14 43
NO
14
1 L1 3 L2 5 L3
13
NO
44
1 L1 3 L2 5 L3
13
NO
44 NO
[10mm]
1 L1 3 L2 5 L3 21 32
H1 H2 H3 H4 NC
31
22 31
22 21 32 21 32
1 Inch 33/64 [12.95] NC NC NC NC
SCALE:
PRIMARY
20 -1
63/64 [24.89]
-1
20
-2 -2
NC NC
A1 15
-3 -3
NO
-4 53 NO61 NC NO
-4
FEA3T FU4
21 21
2 13/16 [71.63]
FU5
-4
NO NO
-3 54 NO 62 NC -4 -3 TA-2-69302
1 29/32 [48.26]
2 13/16 [71.63]
16 18 A2 SCALE:
NC NC
-2 -2
-1 1 Inch -1
22 [10mm]
SCALE:
SECONDARY NC
22
NC NC X2 F1 F2 X1 22 31
1 Inch
NC NC
32 21 32 21 22 31
22 31
33/64 [12.95]
NO
2 T1 4 T2 6 T3[10mm] 2 T1 4 T2 6 T3
NO NO NO NO 14 43
44 13 44 13 2 T1 4 T2 6 T3 14 43 2 T1 4 T2 6 T3 14 43
23 23
24 24
25 25
26 26
OL
27 C UL US
27
LISTED
178358-02
28 NAMEPLATE 28
29 CONTROL 29
TERMINAL BLOCK
30 30
31 31

32 32
33 33
OUTPUT POWER
(100HP MODELS) T1 T2 T3
31
39
32
33
35
36
37
38
40
34
MG
35 35
31
T2
T3
T1
39
32
33
35
36
37
38
40
34
MG
36 36
37 37
38 38
39 39
A 11/1/07 AWR OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 11/6/12 JCK
40 OUTPUT POWER TITLE 40
DESIGN REVIEW TERMINAL BLOCK CONTROL PF700, STYLE B, 75-100HP @ 460VAC & 75-100HP @ 575VAC
41 41
FOR MANUFACTURING (75HP MODELS) TERMINAL BLOCK
42 95D01223 - 1 1 42
01 01
INPUT POWER
PE GROUND
03 03
04 04
05 05
06 06
07 07
08 08
09 09
TB2
10 10
L1 L2 L3
11 CP1 11
P1
P2
12
SIGNAL AB C A
B CONN1 12
TERMINAL BLOCK TB2 610293-241A
CONN2
13 T1 T2 T3 13
TB1 GND
14 14
31
39
32
33
35
36
37
38
40
34
T1 T2 T3 MG FU1 FU2 FU3
15 15
A B C D E F
16 16
3
3
3
2
8
4
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
17 17
18 18
19 OUTPUT POWER 19
SEE DETAIL AT RIGHT TERMINAL BLOCK
20 20
21 21
22 22
23 23
POWER
24
TERMINAL BLOCK DOC BC DIC 24
TB1
25 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 25
TR
A1 15
26 26
FEA3T
31
39
32
33
35
36
37
38
40
34
MG
27 27
16 18 A2
28 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
28
29 29
30 30
31 31
CONTROL

T1
H1 H2 H3 H4
PRIMARY
33 NAMEPLATE 33
FU4
OL FU5 C UL
LISTED
US
178358-02
TA-2-69302 INDUSTRIAL CONTROL EQUIPMENT 38MN

34 34
SECONDARY
X2 F1 F2 X1
35 35
36 36
37 37
38 38
39 39
B 5/1/07 REH
40 TITLE 40
DESIGN REVIEW D 11/6/12 JCK PF700, STYLE B, 125-150HP @ 460VAC & 125-150HP @ 575VAC
41 41
FOR MANUFACTURING E 02/06/13 JCK
42 95D01224 - 1 1 42
91
Chapter 2
92
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
SIGNAL OUTPUT POWER CONTROL
09 TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK 09
10 POWER 10
TERMINAL BLOCK
11 11
12 12
A1
FEA3T
13 13
15
16 18 A2
TR
-2
-4
-3
-1
NC
NO
-1
NC
NO
-3
-4
-2
2
14 14
T1 4
L1 3
L2 5
T2 6
CP1 DOC
T1
T2
T3
31
39
32
33
35
36
37
38
40
MG
34
T3 14 NO
L3 13 NO
15 P1
15
-2
-4
-3
-1
NC
P2
NO
AB C
-1
-3
NC
NO
-4
A
-2
B CONN1
2
T1 4
L1 3
16 16
L2 5
T2 6
CONN2 DIC
T3 14 NO
L3 13 NO
-2
-4
-3
-1
17 17
NC
NO
-1
NC
NO
-3
-4
-2
OL
95
1
2
T1 4
L1 3
96
L2 5
T2 6
97
18 BC 18
NO
RESET
T1 4 T2 6 T3
98
T3 14 NO
L3 13 NO
-2
-4
-3
-1
NC
NO
-1
-3
NC
NO
-4
-2
19 19
A B C D E F
T
20 20
3
3
3
2
8
4
F2 X1
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
F1
PRIMARY
SECONDARY
21 21
H1 H2 H3 H4
X2
22 22
TB2 TB1
23 23
24 T1 T2 T3 GND 31 32 33 34 35 36 37 38 39 40
24
T2
T3
T1
MG
25 25
DS1
26 26
27 27
FU3
FU2
FU1
28 28
Reliance Electric
VTAC 9 SO: G56057
29 M/N 7H4160 7.5HP 29
MAX AC INPUT: 460V 13.4A 3PH
MAX AC OUTPUT: 0-460V 11.1A 3PH L3 L2 L1
I/M D2-3372
30 Rockwell Automation, Euclid, OH 44117 U.S.A. 30
C UL US
INPUT POWER
LISTED
178358-02

32 32
(BOTTOM VIEW)
L1 L2 L3
33 33
34 PE GROUND 34
35 LR1 35
36 36
37 37
38 38
39 39
B 12/04/12 JCK
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF70, STYLE B, W/LINE REACTOR
41 41
FOR MANUFACTURING 1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC
42 95D01256 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
SIGNAL
OUTPUT POWER CONTROL

09 09
POWER TERMINAL BLOCK TERMINAL BLOCK
11 11
12 12
13 13
14 14
16
A1
FEA3T
18
15
A2
TR
T1
T2
T3
15 15
31
39
32
33
35
36
37
38
40
MG
34
CP1
16 DOC 16
17 17
18
DIC 18
OL
19 19
BC
20 20
21 T 21
X1
22 22
F2
F1
PRIMARY
SECONDARY
H1 H2 H3 H4
X2
23 23
24 24
TB2 TB1
25 25
T1 T2 T3 GND 31 32 33 34 35 36 37 38 39 40
26 26
T2
T3
T1
GND
27 27
DS1
28 28
29 29
FU3
FU2
FU1
30 30
Reliance Electric
31 31

L3 L2 L1
32 32
VTAC 9 SO: G56057
M/N 7H4160 7.5HP
C U L US
LISTED
INPUT POWER
178358-02
MAX AC OUTPUT: 0-460V 11.1A 3PH
I/M D2-3372

34 34
L1 L2 L3
35 A1 A2 B1 B2 C1 C2 35
(BOTTOM VIEW)
36 36
37 37
PE GROUND LR1
38 38
39 39
B 2/8/13 SWP
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING 5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
42 95D01257 - 1 1 42
Figure 52 - 5 Hp, 208V AC; 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
93
Chapter 2
94
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
SIGNAL
08 08
TERMINAL BLOCK
09 09
POWER OUTPUT POWER CONTROL
10 10
TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK
11 11
12 12
13 13
14 14
T1
T2
T3
15 15
31
39
32
33
35
36
37
38
40
MG
34
A1
FEA3T
15
16 18 A2
16 CP1 TR 16
44
43
NO
13
NO
14
1
2
P1
P2
T1 4
L1 3
AB C A
B CONN1
L2 5
T2 6
17 DOC 17
T3 14 NO
L3 13 NO
14
CONN2
13
NO
43
NO
44
18 18
2
T1 4
L1 3
L2 5
T2 6
19 DIC 19
T3 14 NO
L3 13 NO
44
43
NO
13
NO
14
OL
95
0
2
20 20
NC
193-EA2HC
L1 3
T1 4
96
IEC OVERLOAD
A B C D E F
ALLEN-BRADLEY
97
L2
BC
T2 6
5
NO
T3
L3
T1 4 T2 6 T3
98
14
13
NO
3
3
3
4
2
8
21 21
43
NO
44
NO
NO
NO
NC
NO
NOEM
4
4
4
3
7
T
22 22
F2 X1
T
FU5
F1
PRIMARY
FU4
SECONDARY
23 23
H1 H2 H3 H4
X2
24 24
25 TB2 TB1 25
T1 T2 T3 GND 31 32 33 34 35 36 37 38 39 40
26 26
T2
T3
T1
MG
27 27
28 DS1 28
29 29
FU3
FU2
FU1
30 30
Reliance Electric
31 VTAC 9 SO: G56057
31
M/N 7H4160 7.5HP

MAX AC OUTPUT: 0-460V 11.1A 3PH
I/M D2-3372 L3 L2 L1
32 Suitable for installation in a Compartment Handling Conditioned Air 32

C UL US
LISTED
INPUT POWER
178358-02
33 33
TERMINAL BLOCK (BOTTOM VIEW)
34 34
L1 L2 L3
35 35
36 36
LR1
37 37
38 38
39 39
PE GROUND PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
B 12/04/12 JCK
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING 7 1/2-10HP @ 208VAC , 15-25HP @ 460VAC & 15-25HP @ 575VAC
42 95D01258 - 1 1 42
Figure 53 - 7.5…10 Hp, 208V AC; 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
01 01
02 02
03 8.94" 9.59" 03
[227mm] [244mm]
04 8.59" 0.34" 7.67" 04
1.50"
[9mm] [195mm]
[38mm]
[218mm]
Outline Drawings
05 05
Ø0.28"
06 [Ø7MM] 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
17.00"
[432mm]
14 14
15 15
16 0.87" 16
[ 22mm]
17 17
18 18
READY
INTERLOCK
3.50"
19 DIC OPEN 2.00" 19
[89mm]
BC
FOR DRIVE STATUS
[51mm]
20 DRIVE SEE DRIVE DISPLAY OL 20
DOC
BYPASS
DRIVE PURGE TRIP
36.84"
21 OUTPUT BYPASS 21
ENABLE RUN 2.63"
[936mm]
MOTOR
[67mm]
22 22
MOTOR DRIVE
OFF TEST
4.13"
23 23
[105mm]
34.00"
[864mm]
36.84"
[936mm]
24 24
5.63"
25 [143mm] 25
26 26
27 27
28 28
29 29
ON
30 30
O
FF
31 31

32 32
Ø0.28"
33 [Ø7MM] 33
34 34
35 35
36 36
37 37
38 38
A 1/4/07 REH
40 TITLE 40
DATE BY APPROVAL OUTLINE DRAWING - PF70, STYLE B
41 DESIGN REVIEW 1-3HP @ 208VAC, 1-5HP @ 460VAC & 3-5HP @ 575VAC 41
FOR MANUFACTURING
42 AS SHIPPED DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH. 42

DATE 1/17/05 DATE 1/17/05 DATE NO. 95D01198- SH. 1 NO. 1
AS COMMISSIONED
95
Chapter 2
96
Chapter 2
01 01
02 8.94" 9.59" 02
[227.01mm] [243.60mm]
1.50"
03 8.25" 0.34" 7.62" 03
[38.10mm]
[209.55mm] [8.73mm] [193.47mm]
04 04
05 05
0.28"
06 [ 7.14mm] 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
17.00"
14 14
[431.80mm]
15 15
16 16
17 17
18 18
READY
19 19
INTERLOCK
DIC OPEN
BC
20 20
38.87"
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY OL
[987.34mm]
36.84"
34.00"
21 DOC 21
BYPASS
PURGE TRIP
[935.83mm]
[863.60mm]
DRIVE BYPASS
OUTPUT RUN
ENABLE
22 22
MOTOR
MOTOR DRIVE
OFF TEST
23 HAND AUTO DRIVE BYPASS 23
24 24
25 25
26 0.88" 26
[ 22.23mm]
27 TYP. 6 PLC'S. 27
28 28
3.50"
29 29
[88.90mm]
30 ON 30
31 2.97"
31
FFO [75.41mm]

2.00"
32 4.47" 32
[113.51mm]
[50.80mm]
33 0.28" 5.97" 33
[ 7.14mm] [151.61mm]
34 34
35 35
36 36
37 37
38 38
39 39
Figure 55 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01199- 1 42
01 01
02 02
03 10.88" 9.72" 03
[276mm] [247mm]
04 9.88" 0.50" 04
7.81"
1.50"
[251mm] [13mm]
[38mm]
[198mm]
05 05
06 06
0.41"
07 [ 10mm] 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
20.00"
15 15
[508mm]
16 16
17 17
18 18
19 19
45.68"
[1160mm]
READY
20 20
INTERLOCK
OPEN
DIC
BC
0.41"
21 FOR DRIVE STATUS
21
OL
[ 10mm]
DOC
22 BYPASS
22
PURGE TRIP
43.00"
DRIVE
OUTPUT BYPASS
ENABLE RUN 0.88"
[1092mm]
3.87"
23 MOTOR
[ 22mm] [98mm] 23
MOTOR DRIVE
2.12"
OFF TEST
HAND AUTO DRIVE BYPASS [54mm]
24 24
1.13"
25 3.50" 25
[ 29mm]
[89mm]
26 5.44" 26
[138mm]
7.38"
27 27
[187mm]
28 28
29 29
30 30
40.00"
31 31
[1016mm]

32 32
ON
33 33
O
F
F
34 34
35 35
36 36
37 37
38 38
39 39
B 4/25/07 REH
40 TITLE 40
OUTLINE DRAWING - PF70, STYLE B
41 41
FOR MANUFACTURING
Figure 56 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives

42 95D01109 - 1 1 42
97
Chapter 2
98
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
ON
33 33
34 O
34
F
F
35 35
36 36
Figure 57 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives
37 37
38 38
40 TITLE 40
DESIGN REVIEW 15HP @ 208VAC, 30HP @ 460VAC & 30HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01136 1 1 42
12/7/04
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
ON
16 16
17 O 17
F
F
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
DATE BY APPROVAL
OUTLINE DRAWING - PF70, STYLE B
41 41
FOR MANUFACTURING
42 95D01137 1 1 42
99
Chapter 2
100
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
DESIGN REVIEW 60HP @ 460VAC & 60HP @ 575VAC
41 41
FOR MANUFACTURING
42 95D01084 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
ON
18 18
O
F
F
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01085 1 1 42
101
Chapter 2
102
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
ON
14 14
O
F
15 F
15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
A 2/9/05 JRF
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01086 1 1 42
01 01
8.25" 9.50"
02 [209.55mm] [241.35mm] 02
1.50"
7.56" 0.34" 7.53"
[38.10mm]
03 [192.09mm] [8.73mm] [191.29mm] 03
04 04
05 05
0.28"
06 [ 7.14mm] 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
15.00"
[381.00mm]
14 14
15 15
16 16
17 READY 17
INTERLOCK
DIC OPEN
18 BC 18
FOR DRIVE STATUS
DRIVE SEE DRIVE DILAY OL
19 DOC 19
BYPASS
30.00"
DRIVE PURGE TRIP
OUTPUT BYPASS
ENABLE RUN
[762.00mm]
20 20
MOTOR
MOTOR DRIVE
21 OFF TEST 21
42.75"
22 22
[1085.82mm]
37.00"
40.00"
[939.80mm]
23 23
[1016.00mm]
24 24
25 0.88" 25
[ 22.23mm]
TYP. 4 PLC'S.
26 26
27 27
ON
28 O 28
FF
5.18"
29 29
[131.45mm]
0.28"
30 [ 7.14mm] 30
31 2.25" 31

[57.15mm]
32 3.50" 32
[88.90mm]
33 4.75" 33
[120.65mm]
34 6.00" 34
[152.40mm]
35 0.28" 35
[ 7.14mm]
36 36
37 37
38 38
A 12/05/12 JCK
40 TITLE 40
DATE BY APPROVAL OUTLINE DRAWING - PF70, STYLE B W/LR
41 41
FOR MANUFACTURING
42 95D01200 - 1 42
103
Chapter 2
104
Chapter 2
01 01
8.94" 9.50"
02 [227.01mm] [241.30mm] 02
03 8.25" 0.34" 7.62" 03

[209.55mm] [8.73mm] [193.47mm]
04 04
0.28"
05 [ 7.14mm]
05
06 06
07 07
1.50"
08 08
[38.10mm]
09 09
10 10
11 11
12 12
17.00"
[431.80mm]
13 13
14 14
15 15
16 16
17 READY
17
INTERLOCK
DIC OPEN
18 18
BC
FOR DRIVE STATUS
34.00"
19 19
DOC
BYPASS
PURGE TRIP
[863.60mm]
DRIVE BYPASS
OUTPUT RUN
20 ENABLE 20
MOTOR
21 MOTOR DRIVE 21
OFF TEST
46.28"
41.25"
44.25"
22 22
[1175.46mm]
[1047.75mm]
[1123.95mm]
23 23
24 24
25 25
0.88"
26 [ 22.23mm] 26
TYP. 4 PLC'S.
27 27
28 28
ON
29 29
5.50"
FFO
[139.70mm]
30 30
31 31

0.28"
32 [ 7.14mm] 2.59" 32
[65.88mm]
33 3.84" 33
[97.63mm]
34 34
5.09"
35 [129.38mm] 35
6.34"
36 [161.13mm] 36
37 37
0.28"
[ 7.14mm]
38 38
A 12/05/12 JCK
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01201 - 1 42
Figure 63 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
01 01
10.88" 9.71"
02 [276mm] [247mm]
02
03 9.88" 0.50" 7.77" 03

[251mm] [13mm] [197mm]
04 0.41" 04
[ 10mm]
05 05
06 06
1.50"
[38mm]
07 07
08 08
09 09
10 10
11 11
20.00"
12 12
[508mm]
13 13
14 14
15 15
16 16
READY
INTERLOCK
DIC OPEN
17 BC
17
FOR DRIVE STATUS
18 DOC 18
BYPASS
DRIVE PURGE TRIP
OUTPUT BYPASS
ENABLE RUN
40.00"
[1016mm]
19 MOTOR
0.88" 19
MOTOR
OFF
DRIVE
TEST
[ 22mm]
20 20
1.12"
52.75"
[ 29mm]
[1340mm]
47.25"
21 TYP. 3 PLC'S. 21
50.25"
[1200mm]
[1276mm]
22 22
23 23
24 24
25 25
26 26
5.63"
[143mm]
27 27
ON
28 28
FFO 2.87"
29 [73mm] 29
4.56"
30 0.41" [116mm] 30
[ 10mm] 6.25"
31 [159mm] 31

7.94"
32 [202mm] 32
33 33
34 34
35 0.41" 35
[ 10mm]
36 36
37 37
38 38
A 4/25/07 REH
40 TITLE 40
41 41
FOR MANUFACTURING
42 95D01202- 1 42
105
Chapter 2
Notes:

Chapter 3
Mechanical Installation
This chapter provides information on mounting a PowerFlex 70 and 700 package

for fan and pump applications.
ATTENTION: The following information is a guide for proper installation. The

Allen-Bradley Company cannot assume responsibility for the compliance or
noncompliance to any code, national, local, or otherwise for the proper
installation of this drive or associated equipment. A hazard of personal injury
and/or equipment damage exists if codes are ignored during installation.
Topic Page
Mounting Considerations 107
Lifting and Mounting the Drive 108
Watts Loss 109
Weights 111
Mounting Considerations Environment
Before deciding on an installation site, verify that the PowerFlex drive packages
can be kept clean, cool, and dry. The drives must be kept away from oil, coolants,
or other airborne contaminants.
Maximum Surrounding Air Temperature
PowerFlex 70 and 700 packages for fan and pump applications are designed to
operate at 0…40 °C (32…104 °F) surrounding air temperature.
Minimum Mounting Clearances
Specified vertical clearance requirements are intended to be from the drive to the
closest object that can restrict airflow through the drive heat sink and chassis. The
drive must be mounted in a vertical orientation as shown, and must make full
contact with the mounting surface. Do not use standoffs or spacers. In addition,
inlet air temperature must not exceed the product specification. See Figure 65 on
page 108 for minimum mounting clearances for the drive.

Chapter 3 Mechanical Installation
Figure 65 - Minimum Mounting Clearances
152 mm
(6.0 in.)
Drive or
50 mm 50 mm
other device
(2.0 in.) (2.0 in.)
152 mm
(6.0 in.)
Lifting and Mounting the Do not drop or jolt the drive when moving or lifting the drive. Use a fork lift
truck or similar means for lifting and transporting the drive. Use a sling that
Drive equalizes the load at the pickup points. Use a spreader bar if the angle of the sling
is less than 45 degrees relative to horizontal.
Figure 66 - Lifting the Drive
45˚ Min. Lifting Hole
READY
INTERLOCK
OPEN
DIC
BC
FOR DRIVE STATUS
OL
DO C
BYPASS
PURGE TRIP
DRIVE
OUPUT BYPASS
ENABE RUN
MOTOR
MOTOR DRIVE
OFF TEST
Front View Right Side View

Mechanical Installation Chapter 3
Follow these steps to lift and mount the drive.
1. Attach a sling with safety hooks or clevis clamps to the two lifting holes at
the top of the drive. Verify that the angle of the sling is not less than 45
degrees relative to horizontal.
2. Use an overhead or portable hoist to attach a free-fall chain to the chain
secured to the drive. Take up any vertical slack in the chain.
3. Use the hoist to lift the drive from the horizontal shipping pallet.
4. Position the drive.
5. Attach the drive to a vertical surface by using the mounting holes provided.
Use washers under the bolt heads.
Watts Loss Table 18 lists watts loss data for PowerFlex 70 and 700 packages for fan and pump
applications running at full load, full speed, and a factory default PWM
frequency of 4 kHz.
Table 18 - Watts Loss at Full Load/Speed, 4 kHz

Drive Rating Power Dissipation
Input Voltage kW Hp Watts
0.75 1.0 61
1.5 2.0 77
2.2 3.0 103
208V AC, 3-phase 4.0 5.0 185
5.5 7.5 250
7.5 10 329
11 15 436

Table 18 - Watts Loss at Full Load/Speed, 4 kHz (Continued)

Drive Rating Power Dissipation
Input Voltage kW Hp Watts
0.75 1.0 57
1.5 2.0 75
2.2 3.0 99
4.0 5.0 138
5.5 7.5 178
7.5 10 235
11 15 350
15 20 486
18.5 25 414
480V AC, 3-phase
22 30 448
30 40 561
37 50 700
45 60 940
55 75 1117
75 100 1489
90 125 1855
110 150 2214
132 200 2512
2.2 3.0 89
4.0 5.0 128
5.5 7.5 168
7.5 10 226
11 15 340
15 20 433
18.5 25 334
600V AC, 3-phase 22 30 365
30 40 452
37 50 571
45 60 835
55 75 1371
75 100 1884
90 125 1910
110 150 2290

Weights Table 19 through Table list approximate weights for PowerFlex 70 and 700 drive
packages for fan and pump applications.
Table 19 - Weights for Main Input Disconnect Packages (style A)
Input Voltage kW Hp Input Line Reactor Weight
kg (lb)
0.75 1 11.3 (25)
1.5 2 11.3 (25)
2.2 3 11.3 (25)
4 5 No 15.4 (34)
5.5 7.5 18.1 (40)
7.5 10 18.1 (40)
208V AC 11 15 18.5 (41)
0.75 1 17.6 (39)
1.5 2 17.6 (39)
2.2 3 17.6 (39)
Yes
4 5 22.6 (50)
5.5 7.5 28.1 (62)
7.5 10 28.1 (62)

Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)

kg (lb)
0.75 1.0 11.3 (25)
1.5 2.0 11.3 (25)
2.2 3.0 11.3 (25)
4.0 5.0 11.3 (25)
5.5 7.5 15.4 (34)
7.5 10 15.4 (34)
11 15 18.1 (40)
15 20 18.1 (40)
18.5 25 18.1 (40)
No
22 30 22.6 (50)
30 40 31.2 (69)
37 50 31.2 (69)
45 60 68.0 (150)
480V AC 55 75 68.0 (150)
75 100 68.0 (150)
90 125 176.9 (390)
110 150 176.9 (390)
132 200 176.9 (390)
0.75 1.0 17.6 (39)
1.5 2.0 17.6 (39)
2.2 3.0 17.6 (39)
4.0 5.0 17.6 (39)
5.5 7.5 Yes 22.6 (50)
7.5 10 22.6 (50)
11 15 28.1 (62)
15 20 28.1 (62)
18.5 25 28.1 (62)

Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)

kg (lb)
2.2 3.0 11.3 (25)
4.0 5.0 11.3 (25)
5.5 7.5 15.4 (34)
7.5 10 15.4 (34)
11 15 18.1 (40)
15 20 18.1 (40)
18.5 25 18.1 (40)
22 30 No 22.6 (50)
30 40 31.2 (69)
37 50 31.2 (69)
45 60 68.0 (150)
600V AC
55 75 68.0 (150)
75 100 68.0 (150)
90 125 176.9 (390)
110 150 176.9 (390)
2.2 3.0 17.6 (39)
4.0 5.0 17.6 (39)
5.5 7.5 22.6 (50)
7.5 10 Yes 22.6 (50)
11 15 28.1 (62)
15 20 28.1 (62)
18.5 25 28.1 (62)

Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages

(style B)

kg (lb)
0.75 1 15.8 (35)
1.5 2 15.8 (35)
2.2 3 15.8 (35)
4 5 No 21.3 (47)
5.5 7.5 27.2 (60)
7.5 10 27.2 (60)
208V AC 11 15 27.2 (60)
0.75 1 22.2 (49)
1.5 2 22.2 (49)
2.2 3 22.2 (49)
Yes
4 5 29.4 (65)
5.5 7.5 37.6 (83)
7.5 10 37.6 (83)


(style B) (Continued)

kg (lb)
0.75 1.0 15.8 (35)
1.5 2.0 15.8 (35)
2.2 3.0 15.8 (35)
4.0 5.0 15.8 (35)
5.5 7.5 21.3 (47)
7.5 10 21.3 (47)
11 15 27.2 (60)
15 20 27.2 (60)
18.5 25 No 27.2 (60)
22 30 43.0 (95)
30 40 43.0 (95)
37 50 43.0 (95)
45 60 108.8 (240)
480V AC
55 75 113.3 (250)
75 100 122.4 (270)
90 125 190.5 (420)
110 150 190.5 (420)
0.75 1.0 22.2 (49)
1.5 2.0 22.2 (49)
2.2 3.0 22.2 (49)
4.0 5.0 22.2 (49)
5.5 7.5 Yes 29.4 (65)
7.5 10 29.4 (65)
11 15 37.6 (83)
15 20 37.6 (83)
18.5 25 37.6 (83)



kg (lb)
2.2 3.0 15.8 (35)
4.0 5.0 15.8 (35)
5.5 7.5 21.3 (47)
7.5 10 21.3 (47)
11 15 27.2 (60)
15 20 27.2 (60)
18.5 25 27.2 (60)
22 30 No 43.0 (95)
30 40 43.0 (95)
37 50 43.0 (95)
45 60 108.8 (240)
600V AC
55 75 113.3 (250)
75 100 122.4 (270)
90 125 190.5 (420)
110 150 190.5 (420)
2.2 3.0 22.2 (49)
4.0 5.0 22.2 (49)
5.5 7.5 29.4 (65)
7.5 10 Yes 29.4 (65)
11 15 37.6 (83)
15 20 37.6 (83)
18.5 25 37.6 (83)

Appendix A
Technical Specifications
Environmental Specifications This appendix lists the environmental specifications for the drives. For all other
specifications, refer to the user manual for the drive listed in the table below.
Category Attribute Value

Altitude 1000 m (3300 ft) max without derating
Surrounding air temperature without 0 …40 °C (32…104 °F)
derating
Storage temperature (all const.) -40…70 °C (-40…158 °F)
Relative humidity 5… 95% noncondensing
Shock 15 G peak for 11 ms duration (±1.0 ms)
Environment
Vibration 0.152 mm (0.006 in.) displacement, 1 G peak, 5.5 Hz
Surrounding environment
Pollution degree:
Pollution degree 1 and 2 All enclosures are acceptable for pollution degree 1 and 2.
Pollution degree 3 and 4 An enclosure that meets or exceeds IP54, NEMA/UL Type
See Table 21 on page 117 for 12, is required for pollution degree 3 and 4.
descriptions of pollution degree rating.
For other specifications, refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,
Other publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual,
specifications
publication 20B-UM001.
Table 21 - Pollution Degree Ratings According to EN 61800-5-1

Pollution Description
Degree
1 No pollution or only dry non-conductive pollution occurs. The pollution has no influence.
Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by
2 condensation, is expected when the drive is out of operation.
Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to
3 condensation, and is expected.
4 The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow.
Fuse, Circuit Breaker, and For fuse, circuit breaker, and short circuit current rating specifications for the
packaged fan and pump applications, refer to PowerFlex 70 and 700 Packages for
Short Circuit Current Fan and Pump Applications Product Information, publication 21VW-PC001.
Specifications

Appendix A Technical Specifications
Notes:

Appendix B
Replacement Parts
Main Input Disconnect Table 22 provides a list of replacement part numbers for the main input
disconnect package (style A).
Package (style A)
Table 22 - Main Input Disconnect Package Replacement Parts (style A)
Description Designation Voltage Hp Part No. Manufacturer
1…5 194R-J30-1753
208V AC 7.5…10 194R-J60-1753
15 194R-J100-1753
1…10 194R-J30-1753
15…25 194R-J60-1753
480V AC 30…50 194R-J100-1753
Disconnect switch DSI 60…100 194R-J200-1753
125…200 194R-J400-1753
3…10 194R-J30-1753
15…25 194R-J60-1753
600V AC 30…50 194R-J100-1753
60…100 194R-J200-1753
125…150 194R-J400-1753
Allen-Bradley
208V AC 1…15 194R-PB
1…25 194R-PB
480V AC
Operator handle – 30…200 194R-HM4
3…25 194R-PB
600V AC
30…150 194R-HM4
1…10 194R-S2
208V AC
15 194R-R4
1…25 194R-S2
480V AC 30…100 194R-R4
Operator shaft –
125…200 194R-R6
1…25 194R-S2
600V AC 30…100 194R-R4
125…150 194R-R6

Appendix B Replacement Parts
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)

1 10 Amp Class J –
3…5 20 Amp Class J –
208V AC
7.5 35 Amp Class J –
1 6 Amp Class J –
7.5…10 20 Amp Class J –
480V AC 40 80 Amp Class J –
Main fuses FU1…FU3
7.5…10 20 Amp Class J –

Replacement Parts Appendix B

1 20AB4P2A0AYNANC0
2 20AB6P8A0AYNANC0
3 20AB9P6A0AYNANC0
208V AC 5 20AB015A0AYNANC0
7.5 20AB022A0AYNANC0
10 20AB028A0AYNANC0
15 20AB042A0AYNANC0
1 20AD2P1A0AYNANC0
2 20AD3P4A0AYNANC0
3 20AD5P0A0AYNANC0
5 20AD8P0A0AYNANC0
7.5 20AD011A0AYNANC0
Drive module DM1 10 20AD014A0AYNANC0 Allen-Bradley
15 20AD022A0AYNANC0
20 20AD027A0AYNANC0
25 20AD034A0AYNANC0
480V AC
30 20AD040A0AYNANC0
40 20AD052A0AYNANC0
50 20AD065A0AYNANC0
60 20BD077A0ANNANA0
75 20BD096A0ANNANA0
100 20BD125A0ANNANA0


3 20AE3P9A0AYNNNC0
5 20AE6P1A0AYNNNC0
7.5 20AE9P0A0AYNNNC0
10 20AE011A0AYNNNC0
15 20AE017A0AYNNNC0
20 20AE022A0AYNNNC0
25 20BE027A0AYNANA0
Drive module DM1 600V AC 30 20BE032A0AYNANA0 Allen-Bradley
40 20BE041A0AYNANA0
50 20BE052A0AYNANA0
60 20BE062A0AYNANA0
75 20BE077A0AYNANA0
100 20BE099A0AYNANA0

Three-contactor Full-feature Table 23 provides a list of replacement part numbers for the 3-contactor full-
feature bypass with disconnect package (style B).
Bypass with Disconnect
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
Package (style B) (style B)
Description Designation Voltage Hp Part Number Manufacturer
1…5 194R-J30-1753
208V AC 7.5…10 194R-J60-1753
15 194R-J100-1753
1…10 194R-J30-1753
15…25 194R-J60-1753
480V AC 30…50 194R-J100-1753
Disconnect switch DSI 60…100 194R-J200-1753
125…150 194R-J400-1753
3…10 194R-J30-1753
15…25 194R-J60-1753
600V AC 30…50 194R-J100-1753
60…100 194R-J200-1753
125…150 194R-J400-1753
Allen-Bradley
208V AC 1…15 194R-PB
1…25 194R-PB
480V AC
Operator handle – 30…150 194R-HM4
3…25 194R-PB
600V AC
30…150 194R-HM4
1…10 194R-S2
208V AC
15 194R-R4
1…25 194R-S2
480V AC 30…100 194R-R4
Operator shaft –
125…150 194R-R6
3…25 194R-S2
600V AC 30…100 194R-R4
125…150 194R-R6


208V AC
7.5 35 Amp Class J –
1 6 Amp Class J –
Main fuses FU1…FU3
7.5…10 20 Amp Class J –


1…10 TB-69300
208V AC
15 TB-69301
1…20 TB-69300
480V AC 25…60 TB-69301
Control transformer T1 ACME
75…150 TB-69302
3…20 TB-81001
600V AC 25…60 TB-81001
75…150 TB-81002
1…10 1 Amp Class CC –
208V AC
15 2 Amp Class CC –
Control transformer 1…60 1 Amp Class CC –

FU4, FU5 480V AC
fuses 75…150 2 Amp Class CC –
600V AC
1…3 100-C16D10
5 100-C23D10
208V AC
7.5…10 100-C37D00
15 100-C60D00
1…10 100-C16D10
15…20 100-C37D10
25…30 100-C43D00
40 100-C60D00
50 100-C72D00
480V AC
60 100-C85D00
75 100-D115ED11
100 100-D140ED11
Bypass contactor BC Allen-Bradley
125 100-D180ED11
150 100-D210ED11
3…10 100-C16D10
15 100-C23D10
20 100-C30D10
25…30 100-C43D00
40 100-C60D00
600V AC
50 100-C72D00
60 100-C85D00
75…100 100-D115ED11
125 100-D140ED11
150 100-D210ED11


1…5 100-C16D10
7.5 100-C23D10
208V AC
10 100-C37D00
15 100-C60D00
1…10 100-C16D10
15…20 100-C23D10
25…30 100-C43D00
40 100-C60D00
480V AC 50 100-C72D00
60 100-C85D00
75…100 100-D115ED11
Drive input contactor DIC 125 100-D140ED11 Allen-Bradley
150 100-D210ED11
3…10 100-C16D10
15 100-C23D10
20 100-C30D10
25…30 100-C43D00
40 100-C60D00
600V AC
50 100-C72D00
60 100-C85D00
75…100 100-D115ED11
125 100-D140ED11
150 100-D210ED11


1…7.5 100-C16D10
208V AC 10 100-C37D00
15 100-C60D00
1…20 100-C16D10
25…30 100-C37D00
40 100-C43D00
480V AC 50…60 100-C72D00
75 100-C85D00
Drive output DOC 100…125 100-D115ED11
contactor
150 100-D140ED11
3…20 100-C16D10
25…30 100-C37D00
40 100-C43D00
600V AC 50…60 100-C72D00
75 100-C85D00
100…125 100-D115ED11
Allen-Bradley
150 100-D140ED11
1…3 193-EEDB
5 193-EEEB
208V AC 7.5 193-EEED
10 193-EEFD
15 193-EEGE
1…2 193-EECB
3…7.5 193-EEDB
Overload relay OL 10 193-EEEB
15 193-EEED
20…30 193-EEFD
480V AC
40…60 193-EEGE
75 193-EEVF
100 193-EEHF
125 193-EEJF
150 193-EEJG


3…10 193-EEDB
15 193-EEEB
20 193-EEED
25…30 193-EEFD
Overload relay OL 600V AC
40…60 193-EEGE
75…100 193-EEVF
125 193-EEHF
150 193-EEJG
Allen-Bradley
208V AC 1…15 SK-C1-BCP1
Bypass control panel CP1 480V AC 1…150 SK-C1-BCP1
600V AC 3…150 SK-C1-BCP1
1…7.5 1492-W10
208V AC
10…15 1492-W16S
1…15 1492-W10
20…30 1492-W16S
480V AC 40…75 1492-J35
Power terminal 100 67013

T1…T3 Mersen
blocks 125…150 67003
3…15 1492-W10
20…30 1492-W16S Allen-Bradley
600V AC 40…75 1492-J35
100 67013
Mersen
125…150 67003
208V AC 1…15 1492-W4
Control terminal T31…T40 480V AC 1…150 1492-W4 Allen-Bradley
blocks
600V AC 3…150 1492-W4


1 20AB4P2A0AYNANC0
2 20AB6P8A0AYNANC0
3 20AB9P6A0AYNANC0
208V AC 5 20AB015A0AYNANC0
7.5 20AB022A0AYNANC0
10 20AB028A0AYNANC0
15 20AB042A0AYNANC0
1 20AD2P1A0AYNANC0
2 20AD3P4A0AYNANC0
3 20AD5P0A0AYNANC0
5 20AD8P0A0AYNANC0
7.5 20AD011A0AYNANC0
Drive module DM1
10 20AD014A0AYNANC0
15 20AD022A0AYNANC0
20 20AD027A0AYNANC0
480V AC 25 20AD034A0AYNANC0
30 20AD040A0AYNANC0
40 20AD052A0AYNANC0
50 20AD065A0AYNANC0
60 20BD077A0ANNANA0 Allen-Bradley
75 20BD096A0ANNANA0
3 20AE3P9A0AYNNNC0
5 20AE6P1A0AYNNNC0
7.5 20AE9P0A0AYNNNC0
10 20AE011A0AYNNNC0
15 20AE017A0AYNNNC0
20 20AE022A0AYNNNC0
25 20BE027A0AYNANA0
Drive module DM1 600V AC 30 20BE032A0AYNANA0
40 20BE041A0AYNANA0
50 20BE052A0AYNANA0
60 20BE062A0ANNANA0
75 20BE077A0ANNANA0
100 20BE099A0ANNANA0

Notes:

Index
B I
branch circuit protection inter-connect drawings
main input disconnect (style A) 11 main input disconnect (style A) 27
three-contactor full-feature bypass (style B) three-contactor full-feature bypass (style B)
52 83
bus capacitor test points 8
bus capacitors, discharging 8
bypass control interface L
selector switch 56 layout drawings
status indicators 56 main input disconnect (style A) 30
three-contactor full-feature bypass (style B)
86
C lifting and mounting the drive 108
capacitors
bus, discharging 8
catalog number explanation 9 M
catalog numbers 9 main disconnect switch
command and reference selection 63 main input disconnect (style A) 11
contactors three-contactor full-feature bypass (style B)
51
bypass (BC) 53 main fuses
drive input (DIC) 53
drive output (DOC) 53 main input disconnect (style A) 11
control over a communication network 63 three-contactor full-feature bypass (style B)
52
control transformer 55 manual conventions 7
conventions, manual 7 manuals
customer-supplied contacts additional information 10
three-contactor full-feature bypass (style B) user manuals 7
only maximum surrounding air temperature 107
autostart 61 mechanical installation 107
bypass 61
bypass running 62 motor overload relay 53
freeze/fire stat 61 mounting
interlock 61 clearances, min 107
purge 62 considerations 107
the drive 108
E
electric shock hazard 8 O
environment 107 operating modes
environment specifications 117 three-contactor full-feature bypass (style B)
ESD precautions 8 bypass mode 62
drive mode 62
ESD, static discharge 8 drive test mode 62
outline drawings
main input disconnect (style A) 40
F three-contactor full-feature bypass (style B)
fuses 95
main input disconnect (style A) 11 overload ratings
three-contactor full-feature bypass (style B) three-contactor full-feature bypass (style B)
52 54
overload relay
G 53
general precautions 8

Index
P
parameters and programming
64
power dissipation 109
precautions, general 8
programming and parameters 7
R
replacement parts
123
S
schematics
71
specifications 7, 117
starting the drive 7
static discharge, ESD 8
supplemental information 117
T
technical support 10
terminal block specifications
I/O
three-contactor full-feature bypass
(style B) 60
input power
(style B) 57
output power
(style B) 59
troubleshooting 7
W
watts loss 109
weights, approximate 111

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http://www.rockwellautomation.com/services/online-phone.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
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Publication 21VW-IN001D-EN-P - July 2013

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Powerflex 70 and 700 Packages For Fan and Pump Applications: Installation Instructions

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Installation Instructions

PowerFlex 70 and 700 Packages for Fan and Pump

Labels may also be on or inside the equipment to provide specific precautions.

This manual contains new and updated information.

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Preface About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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The purpose of this manual is to provide basic installation and operation

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,

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b 9P0 * 9.0 C 5.5 (7.5)

022 * 22 D 11 (15) Documentation

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You can view or download publications at

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Main Disconnect Switch (DS1)

An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary

Main Fuses (FU1…FU3)

ATTENTION: Most codes require that upstream branch circuit protection be

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Table 1 - Fuse Recommendations (Continued)

Electrical Installation Input Power Wiring

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,

Follow these steps to connect AC input power to the drive package.

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2. Connect the three-phase AC input power leads (three-wire VAC) to the

Table 2 - AC Input Power Terminal Block Specifications

Voltage kW Hp Maximum Wire Size(1) Minimum Wire Size Recommended

Output Power Wiring

Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual,

ATTENTION: Unused wires in conduit must be grounded at both ends to

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1. Wire the three-phase AC output power motor leads by routing them

Table 3 - AC Output Power Terminal Block Specifications

Voltage kW Hp Maximum Wire Size(1) Minimum Wire Size Recommended

90…132 125…200 120 (4/0) 2.5 (14) 6 (52)

90…110 125…150 120 (4/0) 2.5 (14) 6 (52)

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Control and Signal Wiring

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual,

Table 4 - I/O Terminal Block Specifications

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Parameter Name Number Default Parameter Name Number Default

Scale2 In Value 482 0.0 BrkSlip Count 609 250

Scale2 In Hi 483 0.0 Brk Alarm Travel 610 1.0 Revs

Scale2 In Lo 484 0.0 MicroPos Scale% 611 10.0%

Scale2 Out Hi 485 0.0 (1) Applicable only to PowerFlex 70 Packages.

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Drawing Index Main Input Disconnect Drive Packages (style A)

• Table 5, Main Input Disconnect Drive Packages (style A), 208V on

• Table 6, Main Input Disconnect Drive Packages (style A), 480V on

• Table 7, Main Input Disconnect Drive Packages (style A), 600V on

Table 5 - Main Input Disconnect Drive Packages (style A), 208V

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Table 6 - Main Input Disconnect Drive Packages (style A), 480V

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