Ebs1 Fsfa00 Sael Reel 1004 d02 Technical Requisition For Insuiator

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PROVISION OF EPCC SERVICE FOR

EARLY FSF CONSTRUCTION


PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR Page 1 of 25
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

TECHNICAL REQUISITION FOR INSULATOR


OHTL
EBS1-FSFA00-SAEL-REEL-1004-D02

Date Sign
Code I Information only Submission - Accepted
Rejected – Major Comments – Data Provider to revise and re-submit. Work
Code R should NOT proceed in the affected areas until comments are resolved.
Comments Returned – Data provider to revise and re-submit for the further
Code C review.
Code A Accepted – Approved – No further submission required

Review Code and Status

D02 2020/10/23 IFP Wei Kai Wang Yonghao Yang Liandian Wan Kedong

D01 2020/09/04 IFP Wei Kai Wang Yonghao Yang Liandian Wan Kedong

D00 2020/08/30 IFE Wei Kai Wang Yonghao Yang Liandian Wan Kedong
Reason for Prepared Revised Checked Approved
REV Date
Issue By By By By
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INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

DOCUMENT REVISION HISTORY SHEET

REVISION
Rev DATE ISSUED UPDATE / AMENDMENT DETAILS
DESCRIPTION
D00 IFE 2020/08/30 Issued for Enquiry
D01 IFP 2020/09/04 Issued for Purchase
D02 IFP 2020/10/23 Issued for Purchase
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CONTENTS
HOLDS .............................................................................................. 4
1.0 SCOPE OF SUPPLY ........................................................................ 5
2.0 ATTACHMENTS............................................................................. 7
3.0 DETAILED REQUIREMENTS ............................................................... 9
3.1 General .............................................................................................. 9

4.0 SPARES, SPECIAL TOOLS & TACKLES .................................................11


5.0 INSPECTION AND TESTING ..............................................................12
6.0 VENDOR DATA REQUIREMENT..........................................................13
7.0 PREPARATION FOR SHIPMENT .........................................................14
8.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS ..........................15
9.0 VENDOR DOCUMENT REQUIREMENT LIST ............................................16
10.0 DOCUMENTATION REQUIREMENTS ..................................................22
10.1 Documentation Identification and Format ............................................... 22
10.2 Document Submittal .......................................................................... 22
10.3 Data Books ...................................................................................... 23
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INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

HOLDS

HOLD
Section Description
No.
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INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

1.0 SCOPE OF SUPPLY


The following items and documents referred in section 6.0 shall be supplied in accordance
with requisition, all codes, specification, drawings and standards.
The Supplier shall mark-up the summary Scope of Supply to confirm what has been
included in the bid and to highlight any deviations or alternatives offered.

ITEM
QTY DESCRIPTION
No.

1 96 ACSR 120/25 CONDUCTOR SUSPENSION INSULATOR CHAIN DX-1.


Nos. Drawing ACSR 120/25 CONDUCTOR SUSPENSION INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1001. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004

2 258 ACSR 120/25 CONDUCTOR SUSPENSION INSULATOR CHAIN DX-1.


Nos. Drawing ACSR 120/25 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1002. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004

3 105 ACSR 120/25 CONDUCTOR JUMPER INSULATOR CHAIN DT-1.


Nos. Drawing ACSR 120/25 CONDUCTOR JUMPER INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1003. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004
4 9 Nos. ACSR 70/10 CONDUCTOR SUSPENSION INSULATOR CHAIN DX-1-1.
Drawing ACSR 70/10 CONDUCTOR SUSPENSION INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1004. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004

5 84 Nos. ACSR 70/10 CONDUCTOR TENSION INSULATOR CHAIN DN-1-1.


Drawing ACSR 70/10 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1005. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004

6 16 Nos. ACSR 70/10 CONDUCTOR JUMPER INSULATOR CHAIN DT-1-1. ACSR


70/10 CONDUCTOR JUMPER INSULATOR CHAIN ASSEMBLY EBS1-
FSFA88-SAEL-SDPD-1006. DATA SHEET FOR INSULATOR EBS1-
FSFA00-SAEL-DTEL-1004
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INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

ITEM
QTY DESCRIPTION
No.

7 6 Nos. ACSR 70/10 CONDUCTOR SUSPENSION INSULATOR CHAIN 11DX-1-1.


Drawing ACSR 70/10 CONDUCTOR SUSPENSION INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1004. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004

8 21 Nos. ACSR 70/10 CONDUCTOR TENSION INSULATOR CHAIN 11DN-1-1.


Drawing ACSR 70/10 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY EBS1-FSFA88-SAEL-SDPD-1005. DATA SHEET FOR
INSULATOR EBS1-FSFA00-SAEL-DTEL-1004
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INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

2.0 ATTACHMENTS

DOCUMENT No. DOCUMENT TITLE


Project Data Sheets:
EBS1-FSFA00-SAEL-DTEL-1004 : DATA SHEET FOR INSULATOR

Project Specifications:
EBS1-FSFA00-SAEL-SPEL-1004 : SPECIFICATION FOR INSULATOR
Project Drawings
EBS1-FSFA88-SAEL-SDPD-1001 : ACSR 120 25 CONDUCTOR SUSPENSION INSULATOR
CHAIN ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1002 ACSR 120 25 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1003 ACSR 120 25 CONDUCTOR JUMPER INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1004 ACSR 70 12 CONDUCTOR SUSPENSION INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1005 ACSR 70 12 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1006 ACSR 70 12 CONDUCTOR JUMPER INSULATOR CHAIN
ASSEMBLY
CODES AND STANDARDS
The vendor shall meet or exceed the requirements of the latest edition of the following
codes, Regulations and standards, except as superseded herein. In case where more than
one code, regulations or standards apply to the same condition, the most stringent shall
be following:
IEC61109: Insulators for overhead lines – Composite suspension and tension insulators for
a.c. systems with a nominal voltage greater than 1 000 V – Definitions, test methods and
acceptance criteria

IEC61284: Overhead lines - Requirements and tests for fittings


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IEC61897:Overhead lines - Requirements and tests for Stockbridge type Aeolian vibration
dampers

IEC 60947:Low-voltage switchgear and control gear

IEC60120:Dimensions of ball and socket couplings of string insulator units

IEC60305:Insulators for overhead lines with a nominal voltage above 1000 V -Ceramic or
glass insulator units for a.c. systems - Characteristics of insulator units of the cap and pin
type

IEC60383-1:Insulators for overhead lines with a nominal voltage above 1000 V – Part 1:
Ceramic or glass insulator units for a.c. systems - Definitions, test methods and
acceptance criteria IEC60383-2: Insulators for overhead lines with a nominal voltage
above 1000 V - Part
2: Insulator strings and insulator sets for a.c. systems - Definitions, test methods and
acceptance criteria

IEC60437:Radio interference test on high-voltage insulators

IEC60797:Residual strength of string insulator units of glass or ceramic material for


overhead lines after mechanical damage of the dielectric

IEC60372 :Locking devices for ball and socket couplings of string insulator units
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INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02

3.0 DETAILED REQUIREMENTS


3.1 General
The Supplier shall comply with all the reference documents in Section 2.0, together with
the document and quality requirements for the equipment / materials detailed in Sections
that follow.
This document covers but is not limited to definitions, detailed scope of supply, exception
to specification, VENDOR/BIDDER’s responsibilities & experience, preservation and
preparation for shipment, de-preservation, spare parts, drawings, data, certification,
reports, Health Safety & Environmental regulations etc.
A Purchase Order shall not be considered complete until all the required documents have
been submitted by the VENDOR/BIDDER and accepted by the COMPANY or Nominated
Consultant.
The VENDOR/BIDDER’S submissions should provide sufficient data to allow the equipment
to be evaluated against the total life of field costs estimated to be incurred. In this
respect, equipment capital cost, weight, size, cost of spares, utility and power
requirements, maintenance, reliability and production downtime costs may be considered.
The VENDOR/BIDDER shall submit full technical details of its equipment, which meets the
requirements detailed herein.
All work shall be carried out in compliance with this Technical Requisition and related
specifications plus the Codes and Standards.
3.2 Detailed Scope of Supply
The scope of Work is the supply of INSULATORS for the 33kV and 11kV overhead power
transmission line. The quantity, size and the type of the INSULATORS are to be supplied
will be as per the Material Lists and the requirements of the related Standards and
Specification listed in this document.
3.3 Technical requirement
The insulators shall be of the cap and pin type and shall be of toughened glass.
Confirmation shall be provided that the material from which the insulators are made and
the method of manufacture are identical for the insulators being proposed and for those
whose service history is being presented. Copies of previous type test reports shall be
provided.
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Insulator sets on straight line towers shall normally be of the suspension type. Phase
conductors shall be supported on suspension. The locking devices shall be so formed that
when set and under any conditions there shall be no risk of the locking device being
displaced accidentally and that nothing but extreme deformation of the locking device
shall allow separation of the insulator units or fittings. Locking device design shall be such
as to allow easy removal or replacement of the insulator units or fittings under live line
conditions. Locking devices when in position shall be independent of rotation, and the
efficiency of the locking shall be independent of the degree of opening applied to the
locking device after insertion.
The locking device shall be of austenitic stainless steel or phosphor bronze and of the
same design for all the complete insulator sets. Cap and pin of the insulators shall be
provided with a pure zinc anti-corrosion sleeve, bonded to the surface of the cap and
extending at least 12mm on either side of the interface between pin and internal cement.
The material of the sleeve shall be pure zinc, with impurities not exceeding 0.3 per cent.
The zinc sleeve shall not be porous. A suitable metallurgical bond is required between
sleeve and pin; the fused area between them shall be in excess of 80 per cent of the total
interfacial area between the sleeve and the pin.
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4.0 SPARES, SPECIAL TOOLS & TACKLES


The spares, special tools and tackles shall be supplied by the vendor at least as following:
The vendor shall furnish the special tools & tackles as required for the operation &
maintenance and furnish list of such items included in the offer. Vendor must provide a
list of Commissioning and initial start up spares also. The spares, special tools and tackles
form shall be as the attached Spare Parts/Special tools.
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5.0 INSPECTION AND TESTING


Inspection and routine & type testing of the material shall meet the requirements as per
the CODES AND STANDARDS listed Item 1.5. The level of inspection and testing shall be in
accordance with the Source Inspection Plan and inspection Levels.
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6.0 VENDOR DATA REQUIREMENT


This section describes the Vendor Data Requirements applicable to a Vendor's scope.
The Vendor Data Requirements Form is provided as a separate document.
Vendor shall submit, as a condition of this Purchase Order or Contract, all data
requirements specified on the Vendor Data Requirements Form.
Each document submitted for review must be clear, legible, complete and properly
identified. Failure to provide adequate documents may result in them being returned
without review at Vendor’s expense. In that event, Vendor will be considered not to have
formerly submitted the documents so returned.
Drawings and data approval does not relieve Vendor of his responsibility to meet Purchase
Order or Contract conditions relating to specifications, material and delivery
requirements, nor relieve Vendor of responsibility for compliance with laws, codes and
regulations.
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7.0 PREPARATION FOR SHIPMENT


Preparation of shipment and package shall be in accordance with specifications.
Vendor shall be responsible for preparing the materials for shipment.
Adoption of suitable packing methods and materials is at the sole discretion of the Vendor,
and should any loss, damage and/or deterioration be caused due to improper packing, the
consequences shall be responsibility of the Vendor.
The maximum dimensions of any package should be suitable for shipment by ship.
Bolts, nuts, washers and other small parts, segregated length and/or diameter, shall be
shipped in separate sturdy metal or wood containers. On the outside of each separate
closed package shall be plainly marked a list and description of the material therein.
A 10% over-supply of all small bolts and dowels shall be shipped for field erection of all
construction.
Vendor shall submit separate schedules (as detailed in the instructions to tenders section
of the enquiry document) for the following:-

•Installation and Maintenance Tools

•2 years operational spares.

The above shall fully itemise each individual spare item.


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8.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS


The VENDOR/BIDDER shall be responsible for ensuring that the goods and services supplied
meet all applicable regulations on health, safety and environmental issues.
Suitable warning signs and/or notices in English with Farsi translation shall be fitted to all
area/items which pose a risk to operators including but not limited to, electrical risk
items.
Critical safety and critical operational documentation will be defined in English and Farsi.
Company will define which documents are to be in both languages, based upon submitted
of the operating and maintenance manual.
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9.0 VENDOR DOCUMENT REQUIREMENT LIST

ABBREVIATIONS Submittal Include in


Requirements the IOM /
MRB
P = Purchase Order Placement
T = Test Blank = Not Required

D = Delivery
- 1 = 1 Week Before
+1 = 1 Week After
RI = Review by Inspector at the VENDOR/BIDDER’s Works
(e.g. -2D = Required 2 weeks before delivery)

Submit with

Submit for

Include in

Include in
Document

Submit as
Review
Code

Final

MRB
IOM
Bid
Document Description

1 General

1.1 Signed Copy of Purchase Order +1P 

1.2 Signed Copy of Change Orders  

1.3 Progress Reports (every 2 weeks) 

1.4 List of Preferred sub-vendors 

1.5 List of Deviations from the Specification and Data Sheets 

2 Sub-Orders

2.1 Sub-Orders (copies)  

2.2 Sub-Order Schedule +2P

3 Concessions
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Submit with

Submit for

Include in

Include in
Document

Submit as
Review
Code

Final

MRB
IOM
Bid
Document Description

3.1 Concession Log   

3.2 Concession Requests   

3.3 Punch List   

4 Quality System Documents

4.1 Copy of Quality Management System Certificates 

4.2 Example of Specific Procedures for a Similar Scope of 


Work

4.3 Example of ITP for a Similar Scope of Work 

4.4 Example of Final Product Certificate / Release note 

4.5 Index of Typical MRB and Typical List of Deliverable 


including ITPs, Inspection and Test Records,
Manufacturing Records Etc if not included in MRB

4.6 Historical Records of Quality Key Performance Indicators 


for Similar Scope of Work

4.7 List of Qualified QC Personal to be Employed for the Work 

4.8 Specific
. Project Quality Manual   

4.9 Specific Project Quality Plan +2P  

4.10 Specific Project Quality Procedures +2P  

4.11 Specific Project Inspection and Test Plans, QC Plans +4P  

4.12 Specific
S Project Internal and External Audit Schedule +4P  

4.13 VENDOR’s Quality System Audit Reports  

4.14 VENDOR Inspection Release Note   

4.15 COMPANY Inspection Release Note 


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Submit with

Submit for

Include in

Include in
Document

Submit as
Review
Code

Final

MRB
IOM
Bid
Document Description

4.16 IVB Release Note 

4.17 Pre-shipment inspection(PSI) 

4.18 Verification of Conformity (VOC) 

5 Interface Documents

5.1 VENDOR/BIDDER Document Register / Schedule +1P   

5.2 Preliminary Project Schedule 

5.3 Procurement / Engineering / Fabrication Schedule  +2P 

5.4 Process Flow Diagrams

5.5 General Arrangement Drawings  +6P  

5.6 Package Levelling and Grouting Details

5.7 Overall Stability Calculation for the Complete Package


(considering operating conditions and wind loading)

5.8 Piping and Instrument Diagrams

5.9 Foundation Plan (including details of all dynamic loads


for the foundation design)

5.10 External Forces and Moments on nozzles

5.11 Utility Consumption List

5.12 System Operating Philosophy  

5.13 Thermal Design and Rating Calculations

5.14 Piping MTO , Piping special parts and Piping Material


Summary
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Submit with

Submit for

Include in

Include in
Document

Submit as
Review
Code

Final

MRB
IOM
Bid
Document Description

6 Mechanical Documents

6.1 Data Sheets

6.2 Performance Data

6.3 Equipment List

6.4 Bill of Materials +4P   

6.5 Detailed Design Drawings +12P   

6.6 Fabrication Drawings

6.7 Piping Layout Drawings / Nozzle locations

6.8 Cross Sectional Drawings (All Major Equipment)

6.9 Nameplate Drawings +12P   

6.10 Mechanical Design Calculations

6.11 Torsional Vibration Analyses

6.12 Lateral Vibration Analyses

6.13 Computational Fluid Dynamics Analysis Report

6.14 Structural Design Calculations

6.15 Structural General Assembly Drawings

6.16 Detailed Structural Fabrication Drawings

6.17 Lubrication Consumables Schedules

6.18 Special Tools  +12P  

6.19 Spare Parts Manual +12P  


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Submit with

Submit for

Include in

Include in
Document

Submit as
Review
Code

Final

MRB
IOM
Bid
Document Description

6.20 Commissioning / Start-up Spares- in SPIR form  +12P   

6.21 Operational Spare Parts- in SPIR form  +12P   

6.22 Insurance Spare Parts- in SPIR form  +12P   

6.23 Scheduled Maintenance Intervals and Activity Durations 

6.24 Seismic Activity Vibration Analyses  +12P   

7 Electrical Documents

7.1 Data Sheets  +4P   

7.2 Performance Data  +4P   

7.3 Electrical Equipment List  +4P  

7.4 Electrical document index +6P   

7.5 LMS/DMS Cable Block diagram

7.6 Serial Link input / output schedule +4P 

7.7 LMS/DMS Loop Diagrams

7.8 FAT Procedures -8T  

8 Manufacturing and Test Documents

Dimensional Control Procedure RI  

Hydrostatic / Pneumatic Pressure Test Procedures

Performance / Functional Test Procedures -8T  

NACE TM-01-09 Test Procedure


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Submit with

Submit for

Include in

Include in
Document

Submit as
Review
Code

Final

MRB
IOM
Bid
Document Description

Paint / Coating / Surface Preparation Procedures +8P  

Weighing Procedure RI

Preservation / Packing / Shipping Procedures +16P  

Pre-Commissioning & Commissioning Procedures +16P  

Rotor Balancing Procedure

Train Alignment Procedure

Positive Material Identification Procedure

Assembly, Erection and installation Procedure +12P  

Slinging / Lifting Procedure +12P  

9 Certification / Records / Reports / Data

Manufacturing Record Book Index (Refer to 7.3) +8P  

Type Test / Approval Certification RI 

Dynamic Balance Test Report

Shaft or Piston Rod Run-Out Test Report

Functional Test Report RI 

Performance Test Report

Complete Unit (String) Test Report

Installation, Operation and Maintenance Manual +24P  

Manufacturing Record Book D  

Performance Guarantee -2D  


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10.0 DOCUMENTATION REQUIREMENTS


10.1 Documentation Identification and Format
Document formats shall be in one of the following: A1, A2, A3 or A4 (not A0).
Documents shall be identified with the COMPANY or Nominated Consultant Purchase Order
number, document number, project name / number, and equipment / tag number. The
VENDOR/BIDDER job number and document number shall also be identified on the
document.
Document numbering instructions will form part of the Purchase Order attachments.
All documentation for review and final issue shall be in the English language.
Units and dimensions shall be given in SI. Imperial (US Customary) units may be given in
parentheses.
Documents shall be of sufficient clarity and legibility to ensure satisfactory electronic /
manual filing and retention.
Documents larger than A4 shall be folded to show the identification in the bottom right
corner.
All documents shall be submitted for review or final in hard copy or electronic format as
specified in the Section 10.2.
In addition to the above referenced paper and PDF electronic copies, project specific
drawings and other documents such as, installation, operating and maintenance
instructions, etc. shall be available electronically in native format.
VENDOR/BIDDER preferably shall use the same standard software formats as used by the
COMPANY or its Nominated Consultant, e.g.:
Microsoft Word ™
Microsoft Excel ™
AutoCAD ™ (Version 14 or later).
10.2 Document Submittal
Documents shall be submitted through the COMPANY or Nominated Consultant Document
Control.
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Those documents required for submittal are shown on the document tables in Section 9.0.
The tables will indicate which documents are required with the bid, for review and those
required in data books in the form of a Manufacturing Record Book (MRB) and an
Installation-Operation-Maintenance Manual (IOM).
The VENDOR/BIDDER shall produce a document schedule to identify all the required
documents. The schedule will be used to track submittal dates, revision status and
approval status of individual documents. The schedule shall be continuously updated and
submitted periodically by the VENDOR/BIDDER to satisfy the project reporting procedures.
Quantities of documents required for review shall be as follows and confirmed by
COMPANY:
Submitted for: Review Certified Final (Native and PDF)
Drawings: 1 Soft Copy 6 Prints + 1 Soft Copy
Documents: 1 Soft Copy 6 Prints + 1 Soft Copy

Data Books: 1 Copy Original + 6 Copies+1 Soft Copy


Documents to be posted and retrieved from an FTP site.
The VENDOR/BIDDER shall carry out a review of all documents prior to their submittal.
Documents shall have a project front sheet attached (issued by the COMPANY or its
Nominated Consultant) showing the COMPANY’s or its Nominated Consultant’s approval
status.
Documents shall be covered by a transmittal and submitted to FTP or address noted in the
Commercial Requisition.
The COMPANY or its Nominated Consultant will review submitted documents within 15
working days (the number of working days will be counted from the date the documents
are received by the COMPANY or its Nominated Consultant). The COMPANY or its
Nominated Consultant will indicate the review / approval status of the returned
documents. The VENDOR/BIDDER shall revise the documents, incorporating the
COMPANY’s or its Nominated Consultant’s reviews comments where necessary, and re-
submit to the COMPANY or its Nominated Consultant within 10 working days.
10.3 Data Books
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR
Page 24 of
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02 25

Documents included in VENDOR/BIDDER data books shall be compiled in files with 4 ring
holes.
Files shall be identified on the front cover and spine with the Project name/number,
Purchase Order number, equipment description, tag number and titled Manufacturing
Record Book (MRB) or Installation-Operation-Maintenance Manual (IOM).
The IOM shall cover the following categories and contain the documents indicated in the
document tables in Section 9.0.

Equipment Description : Information of a general nature e.g. dimensions, weight,


loose-shipped items, temporary transit fixings etc.
Installation : Detailed instructions to enable safe and efficient installation
and commissioning / testing. Detail of any special tools /
lifting appurtenances required.

Operation : Description of equipment function. Details of safe operation,


controls, any training required, start up / shutdown.
Maintenance : Details of scheduled maintenance requirements, safety
instructions, preventative / corrective activities, lifting
arrangements, strip down, overhaul, re-assembly and re-
commissioning.
Special Tools : List of special tools required and their usage.
Spares : Details of recommended start up, commissioning and
operational spare parts.
Drawings : List of drawings required, identifying them to installation
work, equipment operation and maintenance.
Trouble Shooting : Details of possible malfunctions, their causes, effects and
rectification.
The MRB shall comprise the following documents. Sections 1 to 3 shall contain the
documents as noted below. Sections 4 to 9 include the categories listed below and
contain the documents indicated in the document tables in Section 9.
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR
Page 25 of
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02 25

Sub-vendor data, together with their own indexes, shall be compiled as separate sections
of the VENDOR/BIDDER’s data book i.e. not integrated with VENDOR/BIDDER’s data.
Section 1 : Purchase Order, Change Orders
Section 2 : Sub-vendors names, addresses, contacts, telephone numbers.
Section 3 : Punch list, Concession Log, Concessions / Waivers.
Section 4 : Quality Documents
Section 5 : Interface Documents
Section 6 : Mechanical Documents
Section 7 : Electrical Documents
Section 8 : Manufacturing and Test Procedures
Section 9 : Certification/Records/Reports/Data
Sub-vendor 1 etc. : Index and Documentation to be compiled as a section of the
VENDOR/BIDDER’s MRB.

(N.B. Copies of Release Notes, Punch lists, Concessions, Handling procedures, Lifting
Gear Test Certification and preservation procedure/ instructions shall accompany the
equipment when shipped.)

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