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Ebs1 Fsfa00 Sael Reel 1004 d02 Technical Requisition For Insuiator
Ebs1 Fsfa00 Sael Reel 1004 d02 Technical Requisition For Insuiator
Ebs1 Fsfa00 Sael Reel 1004 d02 Technical Requisition For Insuiator
Date Sign
Code I Information only Submission - Accepted
Rejected – Major Comments – Data Provider to revise and re-submit. Work
Code R should NOT proceed in the affected areas until comments are resolved.
Comments Returned – Data provider to revise and re-submit for the further
Code C review.
Code A Accepted – Approved – No further submission required
D02 2020/10/23 IFP Wei Kai Wang Yonghao Yang Liandian Wan Kedong
D01 2020/09/04 IFP Wei Kai Wang Yonghao Yang Liandian Wan Kedong
D00 2020/08/30 IFE Wei Kai Wang Yonghao Yang Liandian Wan Kedong
Reason for Prepared Revised Checked Approved
REV Date
Issue By By By By
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR Page 2 of 25
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02
REVISION
Rev DATE ISSUED UPDATE / AMENDMENT DETAILS
DESCRIPTION
D00 IFE 2020/08/30 Issued for Enquiry
D01 IFP 2020/09/04 Issued for Purchase
D02 IFP 2020/10/23 Issued for Purchase
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR Page 3 of 25
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02
CONTENTS
HOLDS .............................................................................................. 4
1.0 SCOPE OF SUPPLY ........................................................................ 5
2.0 ATTACHMENTS............................................................................. 7
3.0 DETAILED REQUIREMENTS ............................................................... 9
3.1 General .............................................................................................. 9
HOLDS
HOLD
Section Description
No.
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR Page 5 of 25
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02
ITEM
QTY DESCRIPTION
No.
ITEM
QTY DESCRIPTION
No.
2.0 ATTACHMENTS
Project Specifications:
EBS1-FSFA00-SAEL-SPEL-1004 : SPECIFICATION FOR INSULATOR
Project Drawings
EBS1-FSFA88-SAEL-SDPD-1001 : ACSR 120 25 CONDUCTOR SUSPENSION INSULATOR
CHAIN ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1002 ACSR 120 25 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1003 ACSR 120 25 CONDUCTOR JUMPER INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1004 ACSR 70 12 CONDUCTOR SUSPENSION INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1005 ACSR 70 12 CONDUCTOR TENSION INSULATOR CHAIN
ASSEMBLY
EBS1-FSFA88-SAEL-SDPD-1006 ACSR 70 12 CONDUCTOR JUMPER INSULATOR CHAIN
ASSEMBLY
CODES AND STANDARDS
The vendor shall meet or exceed the requirements of the latest edition of the following
codes, Regulations and standards, except as superseded herein. In case where more than
one code, regulations or standards apply to the same condition, the most stringent shall
be following:
IEC61109: Insulators for overhead lines – Composite suspension and tension insulators for
a.c. systems with a nominal voltage greater than 1 000 V – Definitions, test methods and
acceptance criteria
IEC61897:Overhead lines - Requirements and tests for Stockbridge type Aeolian vibration
dampers
IEC60305:Insulators for overhead lines with a nominal voltage above 1000 V -Ceramic or
glass insulator units for a.c. systems - Characteristics of insulator units of the cap and pin
type
IEC60383-1:Insulators for overhead lines with a nominal voltage above 1000 V – Part 1:
Ceramic or glass insulator units for a.c. systems - Definitions, test methods and
acceptance criteria IEC60383-2: Insulators for overhead lines with a nominal voltage
above 1000 V - Part
2: Insulator strings and insulator sets for a.c. systems - Definitions, test methods and
acceptance criteria
IEC60372 :Locking devices for ball and socket couplings of string insulator units
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR Page 9 of 25
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02
Insulator sets on straight line towers shall normally be of the suspension type. Phase
conductors shall be supported on suspension. The locking devices shall be so formed that
when set and under any conditions there shall be no risk of the locking device being
displaced accidentally and that nothing but extreme deformation of the locking device
shall allow separation of the insulator units or fittings. Locking device design shall be such
as to allow easy removal or replacement of the insulator units or fittings under live line
conditions. Locking devices when in position shall be independent of rotation, and the
efficiency of the locking shall be independent of the degree of opening applied to the
locking device after insertion.
The locking device shall be of austenitic stainless steel or phosphor bronze and of the
same design for all the complete insulator sets. Cap and pin of the insulators shall be
provided with a pure zinc anti-corrosion sleeve, bonded to the surface of the cap and
extending at least 12mm on either side of the interface between pin and internal cement.
The material of the sleeve shall be pure zinc, with impurities not exceeding 0.3 per cent.
The zinc sleeve shall not be porous. A suitable metallurgical bond is required between
sleeve and pin; the fused area between them shall be in excess of 80 per cent of the total
interfacial area between the sleeve and the pin.
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR
Page 11 of
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02 25
D = Delivery
- 1 = 1 Week Before
+1 = 1 Week After
RI = Review by Inspector at the VENDOR/BIDDER’s Works
(e.g. -2D = Required 2 weeks before delivery)
Submit with
Submit for
Include in
Include in
Document
Submit as
Review
Code
Final
MRB
IOM
Bid
Document Description
1 General
2 Sub-Orders
3 Concessions
PROVISION OF EPCC SERVICE FOR
EARLY FSF CONSTRUCTION
PROJECT
TECHNICAL PROJECT SCOPE DISPL DOC SEQ REV
REQUISITION FOR
Page 17 of
INSULATOR EBS1 FSFA00 SAEL REEL 1004 D02 25
Submit with
Submit for
Include in
Include in
Document
Submit as
Review
Code
Final
MRB
IOM
Bid
Document Description
4.8 Specific
. Project Quality Manual
4.12 Specific
S Project Internal and External Audit Schedule +4P
Submit with
Submit for
Include in
Include in
Document
Submit as
Review
Code
Final
MRB
IOM
Bid
Document Description
5 Interface Documents
Submit with
Submit for
Include in
Include in
Document
Submit as
Review
Code
Final
MRB
IOM
Bid
Document Description
6 Mechanical Documents
Submit with
Submit for
Include in
Include in
Document
Submit as
Review
Code
Final
MRB
IOM
Bid
Document Description
7 Electrical Documents
Submit with
Submit for
Include in
Include in
Document
Submit as
Review
Code
Final
MRB
IOM
Bid
Document Description
Weighing Procedure RI
Those documents required for submittal are shown on the document tables in Section 9.0.
The tables will indicate which documents are required with the bid, for review and those
required in data books in the form of a Manufacturing Record Book (MRB) and an
Installation-Operation-Maintenance Manual (IOM).
The VENDOR/BIDDER shall produce a document schedule to identify all the required
documents. The schedule will be used to track submittal dates, revision status and
approval status of individual documents. The schedule shall be continuously updated and
submitted periodically by the VENDOR/BIDDER to satisfy the project reporting procedures.
Quantities of documents required for review shall be as follows and confirmed by
COMPANY:
Submitted for: Review Certified Final (Native and PDF)
Drawings: 1 Soft Copy 6 Prints + 1 Soft Copy
Documents: 1 Soft Copy 6 Prints + 1 Soft Copy
Documents included in VENDOR/BIDDER data books shall be compiled in files with 4 ring
holes.
Files shall be identified on the front cover and spine with the Project name/number,
Purchase Order number, equipment description, tag number and titled Manufacturing
Record Book (MRB) or Installation-Operation-Maintenance Manual (IOM).
The IOM shall cover the following categories and contain the documents indicated in the
document tables in Section 9.0.
Sub-vendor data, together with their own indexes, shall be compiled as separate sections
of the VENDOR/BIDDER’s data book i.e. not integrated with VENDOR/BIDDER’s data.
Section 1 : Purchase Order, Change Orders
Section 2 : Sub-vendors names, addresses, contacts, telephone numbers.
Section 3 : Punch list, Concession Log, Concessions / Waivers.
Section 4 : Quality Documents
Section 5 : Interface Documents
Section 6 : Mechanical Documents
Section 7 : Electrical Documents
Section 8 : Manufacturing and Test Procedures
Section 9 : Certification/Records/Reports/Data
Sub-vendor 1 etc. : Index and Documentation to be compiled as a section of the
VENDOR/BIDDER’s MRB.
(N.B. Copies of Release Notes, Punch lists, Concessions, Handling procedures, Lifting
Gear Test Certification and preservation procedure/ instructions shall accompany the
equipment when shipped.)