Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS

to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC

UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
CORNER OF EVERY MACHINE VIEW PAGE.
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat
“Modern Hex” trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
 M0120601-01
September 2020

794 AC Off-Highway Truck

Command for Hauling (CMD)
(CMD Steering System Only)
Hydraulic System
MT51-UP
MN51-UP
HRT1-UP

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Description
Location Location
Accumulator Gp J-8 1
Cylinder Gp - Steering J-3 2
Filter As - Hydraulic C-14 3
Manifold Gp - Relief B-13 4
Manifold Gp - Relief (Steering) H-7 5
Manifold Gp - Relief (Dual On-off Solenoid) E-9 6
Pump Gp - Metering B-4 7
Sensor Gp - Pressure (Load Sense Relief) I-11 8
Valve Gp - Check F-1 9
Valve Gp - Diverter E-5 10
Valve Gp - Steering I-4 11
Valve Gp - Steering (Proportional) A-7 12
TAP LOCATION

Tap Schematic
Description
Number Location
A Tank G-14
APU Aux (Steering) G-9
F Steering Control Valve Pressure G-4
G Steering Pump Pressure H-10
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(1) ACCUMULATOR GP
566-8263

(2) CYLINDER GP - STEERING

571-8509
J J
(Dimensions: 48 inches x 35 inches)
M0120601-01

(11) VALVE GP - STEERING

(LOAD SENSE RELIEF) CL CR
T A1 A2
I 458-0318 I
(8) SENSOR GP - PRESSURE
(STEERING) TSA
344-7391

LSP

STR
36 Page,

P L R
FROM STEERING PRIORITY

TSP MSP
H H

(5) MANIFOLD GP - RELIEF

G (STEERING)
571-6253
P

A
TO BRAKE MANIFOLD
BRK
AUX PS

G G

APU F
EF
TO HOIST PILOT PRV

T
PP
(9) VALVE GP
CHECK
9T-1013
HP LS HT
F F

(6) MANIFOLD GP - RELIEF

DUAL ON-OFF SOLENOID
339-7793
(10) VALVE GP
P1 DIVERTER
341-9393

E E
P0

P2

D D

HP

SPIN ON
FILTER R L

A B
S1

C T D C

PP1
(3) FILTER AS
HYDRAULIC AF LS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
126-1814 SPIN ON STEERING CIRCUIT
DRAIN / RETURN LINE
FILTER
LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line
B T B
Component Group
PP2
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
T P
YY

P LS
DL DL D Connectors (By letter)
AG Callout Number Component

(4) MANIFOLD GP (Machine Location from

Component LocationsTable)
(52) VALVE GP - CONTROL
138-1234 Part Number
Name

RELIEF (7) PUMP GP

334-0161 METERING
S2 192-3897 Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
(12) VALVE GP - STEERING relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or

(PROPORTIONAL) death. Proper care is your responsibility.

587-2789
A A
THIS SCHEMATIC IS FOR THE 794 AC OFF-HIGHWAY TRUCK
COMMAND FOR HAULING (CMD) (CMD STEERING SYSTEM ONLY)
HYDRAULIC SYSTEM
MEDIA NUMBER: M0120601-01
SCHEMATIC PART NUMBER: 582-4971, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
CAB BOTTOM

7
CHASSIS - LEFT SIDE EXTERIOR
VIEW ALL CALLOUTS

1 VIEW OF AREA “A”

(ROTATED FOR CLARITY)

A 10 12

2 A
CHASSIS - LEFT SIDE INTERIOR
VIEW ALL CALLOUTS

APU
5

9
11
F

4
3