prc None None 4096 4098 4112 4113 4114 4s 4ul6 47 8704 8705 8786 8960 8964 8968 8972 8976 8978 8980 8984 8988 8992 9000 9004 9008 9012 9012 9016 9020 9024 9026 9028 9032 9036 9040 9041 9045 Diagnostic Trouble Code (DTC) Chart DESCRIPTION ssplay/No Truck Operation903 Motor Controller Fan Failure903 Motor/Motor Controller Tempe Hydraulic Calibration Required9030-20- Steer Axle Calibration903 Incorrect Lever | Installed9030-20- Incorrect Lever 2 Installed9030- Incorrect Lever 3 Installed9030-20- Incorrect 4 Installed90. ture Sensor Failure903t Incorrect Lever 5 Installed9030-20- FOC Configuration Mismatch903 Display Internal LCD Backlight9030-20- Display Internal LCD Heater903 Brake Coil Shorted9030-20- Lift9030- Lower903 AC Current — Over Current9030-20- Aux 1A9030-20- Aux 1B9030-20- Aux 2A9030-20- Aux 2B9030-20- Synchronous Steering Coil Current9030-20- Diverter Valve9030-20- Clamp Solenoid (Optional)9030-20- Acc 2 Relay9030-20- ACC 2 Current OORH9030-20- 1d Relay90. Reverse Relay9030-20- AC Current short Spare 1 Relay9030-20. Spare 2 Relay Main Contactor9030-20- Display Buzzer Outp Display Keyswitch On Internal Error - Software9030-20- PAGE NO.12332 Data Incorrect9030-20- 12545 Battery OORH9030-20. 12546 Battery OORL9030-20- 12576 Motor Voltage Not OK9030- 12576 DC Bus Charging Timeout9030-20- 12592 Capacitor Charge9030-20- 12800 Directional Select AX 12801 Directional Select A9030-20- 12802 Direction 8. ta Incorree 12804 Directional Select B903 12805 Directional Select B9030-20- 12806 Direction Select = Data Incorrect 2 + Direction Devices Installed9030-20- 12807 Direction Select Data Incorrect - No DCS Source9030-20- 12808 Accelerator Pedal Position A9030-20- 12809 Ac | Position A9030-20- 12810 Accelerator Pedal Position B9030-20. 12811 Accelerator Pedal Position B9 12812 Accelerator Pedal Position A to B9030-20- 12813 Foot Brake Position Rationality9030-20- 12816 Seat Sensor9030- 12817 DC Bus Hi - Software Detected9030-20- 12818 DC Bus Hi - Hardware D 30-20- 12819 Seat Sensor903 12820 Steering Wheel Position9030-20 12821 Steering Wheel Position9030-20- 12824 Steering Axle Position 12825 Steering Axle Position9030-20. 12831 Park Brake Position9030-20- 12832 Park Brake Position9030-20- 12833 DC Bus Low ~ Hardware/Software9030-20- 12834 Aux Driver Short to Bat (-) Brake Coil Open Circuit9030-21 12835 Aux Driver Open Circuit Excess Current9030-20- 12836 Service Brake Pressure9030-20- 12836 Brake Pedal Sensor A OORL9 12837 Service Brake Pressure9030-20- 12837 Brake Pedal Sensor A OORH9030-20- 12840 Mast Tilt Position9030-20- 12841 Mast Tilt Position9030-20- 12844 Load Weigh Pressure9030-20- 12845 Load Weigh Pressure9030. 12852 Hydraulic Temperature9030-20- 12853 Hydraulic Temperature9030-21 12856 Manual Hyd 19030-20- ion Signals Incorrect12857 Manual Hyd 19030-20- 12860 Manual Hyd 29030-20. 12861 Manual Hyd 29030-20- 12864 Manual Hyd 39030-20- 12865 Manual Hyd 3903 12868 Manual Hyd 49030-20- 12869 Manual Hyd 49030-20- 12872 Hydraulic Fluid Level9030-20- 12873 Hydraulic Fluid Level90. 12876 Brake Pedal Sensor B OO! -20- 12877 Brake Pedal Sensor B OORH9030-20- 12928 Display Temperature Sensor (Freezer Option Only)9030-20- 12929 Display Temperature Sensor (Freezer Option Only)9030- 12934 Display Internal LCD Backlight9030-20- 12935 Display Internal LCD Backlight 12936 Display Internal LCD Heater9030-20- 12937 Display Internal LCD Heater9030-20- 12938 Display Buzzer Output9030-20- 12939 Display Buzzer Output9030-20- 12940 Display Keyswitch Output9030-20- 12941 Display Keyswitch Output9030-20- 13056 SV OORL9030-20. 13057 SV OORH9030- 13058 SV Internal Supply Out of Range9030-20- 13060 VSM 12V OORL9030-20- 13061 VSM 12V OORH9030-20- 13070 Keyswitch Data Incorrect9030-20- 13104 Sensor Ground Current OORH9030-20- 13312 Lift9030. 13316 Lower9030-20- 13320 Tilt Forward9030-20- 13324 Tilt Back9030-20- 13328 Aux 1A9030-20- 13332 Aux 1B9030- 13336 Aux 2A9030-20- 13340 Aux 2B9030-20- 13344 Synch Steering Coil Open Circuit9030-20- 13352 Diverter Valve9030-20- 13356 Hyd Enable9030-20- 13360 Acc 1 Relay9 13364 Ace 2 Relay9030-20- 13368 Motion Relay9030-20-13372 Reverse Relay9030-20- 13376 Spare I Relay9030-20- 13380 Brake Light Relay Short to B(-) or Open9030-20- 13384 Main Contactor9030-20- 13388 2nd Contactor9030.20- 16912 Motor Temperature High9030- 16913 Motor Temperature Sensor Open Circuit9030-20- 16914 Motor Temper: ensor Short Cireuit9030-20- 17168 Controller/Heatsink Temperature High9030-20- 17184 Controller Internal Temperature OORH9030-20- 17232 Controller Internal Temperature OORL9030-20- 20753 15 Volt Supply Low Voltage9030-20- 20755 5 Volt Supply Low/High Voltage9030-20- 21008 Current Sensor Offset Calibration Error9030-20- 21520 Aux Driver Current High9030-20- 21521 Fan Driver Current OORH9030-20. 21522 Automatic Park Brake Driver 21569 Contactor Open9030-20- 21570 Contactor Closed9030-20- 21760 VSM BOOT BLOCK Checksum jure9030-20- 21761 CDF_Checksum_1 21762 VSM APPLICATION | 2 Checksum failure/Error9030-20- failure/Error9030-20- 21766 VSM EEPROM Cell failure Write Error9030-20- 21776 Internal Error - Hardware9030-20- 21792 VSM Serial Number E1ror9030-20- 21830 MLM EEPROM Write Error9030-20- 21834 MLM Sensor | Out of Range9030- 21835 MLM Sensor 2 Out of Range9030-20- 21836 MLM Sensor 3 Out of Range9030-20- 21837 MLM Sensor 4 Out of Range9030- 22032 Display EEPROM Checksum Error9030-20- 22033 Display Cell Write Error9030-20- 22528 \y Button *9030-20- 22529 Display Button #9030-20- 22530 Display \ Arrow9030-20- 22531 Display | Arrow90: 22532 Display Button 19030-20- 22533 Display Button 29030-20- 22534 Display Button 390: 22535 Display Button 49030-20- 22536 Display Button 59030-20-22537 Display Button 69030-20- 22538 Display Button 79030-20- 22539 Display Button 89030-20- 22540 Display Button 99030-20- 22541 Display Button 09030-20- 25104 Sensor Fault9030- 25105 Temperature Sensor Failure9030-20- 25106 Park Brake Solenoid and Fan Driver Current High9030-20- 25344 MLM Checksum Error9030-20- 29216 Speed Sensor High Current9030-20- 29217 Speed Sensor Not Connected9030-20- 29232 Sensor Supply Reference voltage Out of Range9030-20- 29233 Sensor Supply Circuit Out of Range9030-20- 29248 Speed Sensor Feedback9030- 29456 Sensor Fault9030-20- 29456 Sensor Fault9030-20- 29536 Loss of Speed Sensor Channel A9030-20. 29552 Loss of Speed Sensor Channel B9030-20- 33024 CAN Communication Failure9030-20- 33025 VSM to Display9030-20- 33025 VSM to Display9030-20- 33025 VSM to Display9030-20- 33026 VSM to Tr: hy) 903 33026 VSM to Traction 1 (Right)9030-20- 33026 VSM to Traction 1 (Right)9030-20- 33027 VSM ( Traction 2 (Left)9030-20- 33027 VSM to Traction 2 (Lefit)9030-20- 33027 VSM to Traction 2 (Left)9030-20- 33029 VSM to Pump9030-20- 33029 VSM to ump 33029 VSM to Pump‘ 34 VSM to MLM (DCS)9030-20- 33034 VSM to MLM (DCS)9030-20- 33034 VSM to MLM (DCS)9030-20- 33035 VSM to Impact9030-20- 33035 VSM to Impact9030-20- 33035 VSM to Impact9030-20- 33036 VSM to CAN Reserved 19030-20- 33036 VSM to CAN Reserved 19030-20-_ 33036 VSM to CAN Reserved 19030-20. 33037 VSM to CAN Reserved 2903 33037 VSM to CAN Reserved 29030-20- 33037 VSM to CAN Reserved 29030-20-33038 VSM to CAN Reserved 39030-20- 33038 VSM to CAN Reserved 39030-20- 33038 VSM to CAN Reserved 390: 33040 Various CAN Errors9030-20- CAN Communi re Right90: Steer CAN Communi re Left903 33056 Display Internal CAN Failure9030-20- 33087 Display to VSM9030-20- 33057 Display to VSM903 33057 Display to VSM9030-20- 33057 Display Communications Error with VSM9030-20- 64776 Watchdog9030-20- 64781 FOC2 Traction Controller EEPROM Checksum Failure9030-20- 64781 EEPROM KO9031 64785 FOC? Traction Controller Motor U-V Phase Voltage Measurement Fault (Logic Failure +#3)9030-20- 64787 FOC? Traction Controller Bus High and Key Voltage Low9030-20- 64798 FOC? Traction Controller Operating Nominal Motor Voltage Low 64799 FOC? Tri mn Controller Of ing Nominal Motor Voltage High 64805 FOC? Traction Controller Contactor Closed9030-20- 64806 FOC? Traction Controller Contactor Open9030-20- 64821 FOC? Traction Controller Standby Current Too High9030-20- 64828 FOC2 Traction Controller DC Bus Capacitor Charge Timeout9030-20- 64830 FOC? Traction Controller Motor Temperature High9030-20- 64833 FOC? Traction Motor Temperature Above Limit9030-20- 64842 FOC2 Traction Controller Contactor Driver Shorted High9030-20- 64843 FOC? Traction Controller Contactor Driver Shorted Low9030-20- 64850 FOC2 Encoder Error9030-20- ions. tions Fai lotor Voltage High9030-20- 64975 FOC? Traction Initial Nominal Motor Voltage Low9030-20- 64976 EEPROM K09030-20- 64978 FOC2 Controller Wrong RAM Memory.9030-20- 64979 FOC? Traction Controller Rotor Stall9030-20- 64980 FOC? Traction Controller Waiting for Slave Node Responsc9030-20- 64981 FOC2 Traction Controller Hardware Fault9030-20. 64986 FOC2 Traction Motor Temperature Sensor KO9030-20- 64988 FOC? Traction Controller Vkey OFF Shorted9030-20- 64991 FOC?2 Contactor Coil Shorted9030-20. 64992 FOC2 Traction Controller Waiting for Node9030- 64999 FOC? Traction Controller No Slave Enabled9030-20- 65001 FOC2 Power Transistor Shorted9030-20-65003 FOC2 coil_short_hw_ko9030-20- 65004 FOC2 Current Gain9030-20- 65005 Analog Input9030-20- 65007 FOC2 Traction Controller Mismatch9030-20- 65009 FOC? Traction Controller Master To Slave Parameter Check Mismatch9030-20- 65010 FOC mn Controller Parameter ‘Transfer90. 65013 FOC2 Traction Controller 1Q Mismatch9030-20- 65014 FOC? Traction Controller Aux Driver Sho 65015 FOC2 Traction Controller Data Acqui: 65016 FOC2 Traction Controller No CAN Mes: 65018 FOC2 Traction Controller Thermic Sensor KO9030-20- 65021 FOC2 Traction Controller Field Oriented Control KO9030-20- 65022 FOC2 Traction Controller Aux Driver Short9030-20 65032 Watchdog (Slave)9030-20- 65043 FOC2 DC Bus High / Key Voltage Low9030-20- 65086 FOC2 Thermal Protection9030-20- 65106 FOC2 Traction Controller Encoder 65106 FOC2 Encoder Error9030-20- 65234 FOC? Controller Wrong RAM Memory (Slave)9030-20- 65236 FOC2 Waiting Master903 65253 FOC2 Output Mismatch9030-20- 65254 FOC2 W.D. SYNCRO9030-20- 65259 FOC? Coil_Short_HW._K09030-20- 65261 FOC2 Analog Input9030-20- 65263 FOC2 Controller Mismatch9030-20- 65266 FOC2 SP Mismatch9030-20- 65270 FOC2 Aux Drive Open9030-20- 65272 FOC2 No CAN Message9 65278 FOC2 Aux Driver Short9030-20- 65280 Controller Failure9030-20- 65288 Electric Steer Loss of Communication Between the Prim: Controller9030-20- 65293 Electric Steer System Controller EEPROM Checksum. y-and Secondary lure 903 65296 Motor U-W Phase Voltage Measurement Fault9030-20- 65297 Electric Steer Controller Motor U-V Phase Voltage Measurement Fault9030-20- 65299 Controller Logic Failur 65310 VMN Low9030-20- 65311 VMN High9030-20- 65312 Motor Phase Voltage Out of Range9030-20- 65317 Contactor Closed9030-20- 65318 Contactor Open9030-20- 65333 Electric Steer Controller Standby Current Too High9030-20- 65333 Standby Current High9030-20-65340 Electric Steer Controller DC Bus Capacitor Charge Timeout 65341 Controller Temperature Above Limit9030- 65341 Controller Internal Temperature OORH9030-20- 65341 Controller Internal Temperature OORL9030-20- 65342 Thermal Protection / Motor Temperature High9030- 65345 Electric Steer Motor Temperature Above Limit9030-20- 65346 Battery Low9030-20- 65350 Controller Internal Error9030-20- 65350 Motor Phase W Current OORL9030-20- 65351 Motor Phase V Current OORL9030-20- 65352 Motor W-V Phase Voltage Measurement Fault9030-20. 65353 Motor Phase U Current OORL903 65354 Driver Shorted High® 65355 Driver Shorted Low9030-20- 65362 Encoder Error903 65362 Encoder Error9030-20- 65378 Steering Wheel Position Error9030-20- 65481 Wrong Slave Version90: 65486 Initial VMN High9030-20- 65487 Electric Steer Initial Nominal Motor Voltage Low9030-20- 65488 Electric Steer Controller EEPROM KO9 65489 Controller Internal Error9030-20. 65490 Electric Steer Primary and Secondary Controller Version Mismatch9030- 65491 Electric Steer TFD Current within Range but Lower than Expected9030-20- 65492 Electric Steer Controller Internal Error9030-20- 65493 Electric Steer Default Parameter Restore9030-20- 65494 Rapid Change in Steering Wheel Position9030-20- 65495 Controller Internal Error9030-20- 65496 Controller Internal Error903 65496 TED Resistance Out of Range9030-20- 65498 Electric Steer Controller Software Mismatch9030-20- 65500 Electric Steer Steering Motor Locked9030-20- 65501 Controller Internal Error9030-20. 65503 Electric Steer Rapid Change in Steer Axle Position9030-20- 65504 Waiting for Node9030-20- 65505 Controller Internal Error9030-20- 65508 Steer Axle Position Mismatch9030-20- 65511 No Slave Enabled 65512 Wrong Encoder Set9030-20- 65512 Wrong Encoder Set9030-20- 65513 Power MOS Shorted9030-20-_ 65515 Electric Steer Controller TED Short to battery Negative9030-20-65516 Electric Steer Controller TED Stand-by Current OORH9030-20- 65517 Electric Steer Controller Internal Error9030-20- 65519 Controller Mismatch9030-20- 65521 Electric Steer Controlle: 65522 Parameter Transfer9030-20- 65524 Electric Steer Primary and Secondary Parameter Mismatch9030-20- 65525 Ele, er Controller Internal Error903 65526 Aux Driver Open9030-20- 65527 No CAN Communication9030. 65527 Loss of CAN Communication9030-2 lectric Steer Wheel Sensor Output Mismatch9030- 65528 FOC2 No CAN Message9030-20- 65529 Check Up Needed9035-20- 65530 Electric Steer Controller Internal Error9030-20- 65531 Controller Initialization Test Failed9030-20- 65532 Steer Axle Sensor Output Mismatch9030-20- 65533 Ele 65534 Aux Driver Short9030-20 95360 Forw + Back9030-20- 95520 Key Voltage OORL9030-2 wil Wiring Reference Data NOTE: When troubleshooting the electrical wiring harness for your lift truck, the wire connectors may be different but the pin numbers for the connectors are the same between the different connectors. Function/Circuit Identification — A standard numbering and color-coding system is used in the lift truck wiring. This system will simplify repairs. The Electrical Circuit Identification Specification is ES-1359. The ID data is described in Table 9030-03-1 Each circuit Function ID has a number from | through 999, as indicated in the Table 9030-03- If a circuit function does not meet one of the preassigned numbers, and its function is unique within the truck series and option, then a number from the “Non-Standard Functions” range may be used. + Acircuit labeled with a single numerical Function ID shall be electrically equivalent throughout the harness (physically connected through splices or connectors). + Wires which are connected only through an internal connection in a controller shall have separate Function ID numbers. + Wire Function ID numbers will be stamped at 50mm intervals along the wire length. + The Function IDs are assigned into groups as shown in the table, Unless noted otherwise, specific functions are to be preassigned to unique Function IDs Table 9030-03-1. Circuit Group Identification Function/Group Number Range|