Maintenance Engine Mitsubishi S16R

MAINTENANCE MITSUBISHI DIESEL ENGINE S16R
Maintenance Every Day
Item Maintenance
Fuel Tank Oil Level check
Engine Oil Level check
Coolant Level check
Air Tank Air Pressure check
water leakage of air cooler check
Maintenance Every Week ( 50 hours)
Item Maintenance
Engine oil for mixing of feul and water Inspect
fuel control link check
Fuel control link ball joint Inspect
Battery Electrolyte Level Inspect
Air Strainer Drain water and clean
air tank drain water

air compressor oil level Inspect and refill
Bolts and Nuts Engine Retighten
Engine Oil Refill
Oil Filter Replace
Bypas Oil Filter Replace
Fuel Tank Drain water
Water Separator Drain water
Maintenance Every 2 Weeks
Item Maintenance
Coolant Level Check
Coolant Tank Cleaning
Maintenance one Month (250 hours)
Item Maintenance
Engine Oil Replace
Oil Filter Replace
Bypass Oil Filter Replace
Governor Oil Filter Change

Radiator Fins Check and Clean
Exhaust Muffler Drain Water
Belt and belt tension Inspect and adjust
bolts and nuts on the engine check and retighten
damper Inspect
valve clearance Inspect and adjust
isolating rubber inspecting the vibration
foundations bolts inspect
couplings Inspect and Replace

Fuel Tank Drain Water
Water Separator Drain Water
Fuel Injection Nozzle Spray condition

and spray pressure Inspect and adjust
Fuel Injection Timing Inspect and adjust
Fuel Pipe Inspect
Oil Pipe Inspect
Engine Oil Pressure Inspect and adjust
Engine Oil Properties Analyze
Water Pump Cooling System Inspect
Solenoid Valve And Pressure Reducing Inspect, Disassemble and

Valve of the cooling system clean
Inspect, Disassemble and

Strainer on cooling water clean
Coolant Properties Inspect/ Change
Air Cleaner Element Air Intake System Clean, Check and Repalce
Starter Inspect
Altenator Inspect
Air Heater Inspect
Air Strainer Drain water and clean
Inspect safety valve

Air tank operation
Air Starter Valve Inspect
Solenoid Valve and pressure reducing

valve of the air stater system Inspect and Clean
Air Distribution Valve of the air starter

system Inspect
Air Compressor Belt Tension Inspect
Maintenance Every 4 Months (1000 hours)
Item Maintenance
Engine Oil Replace
Oil Filter Replace
Bypass Oil Filter Replace
Air Stainer Drain water and clean
Fuel Filter Replace

Wateer Separator Element Replace
Gauze Filter Clean
Fuel control link ball joint Inspect
Coolant Change
Thermostat Inspect
Turbocharger Inspect
Exhaust Muffler Drain water
Zinc Rod Replace
Air Compressor Overhaul
Maintenance Every one Year (2000 hours)
Item Maintenance
Bolts and Nuts on the engine Retighten
Valve Clearance Inspect and Adjust

Fuel Injection Timing Inspect and Adjust
Fuel Pipe Inspect
Oil Pipe Inspect

Fuel Injection Nozzle Replacement
Protection Devices Opration Inspect
Maintenance Every 2 Years (4000 hours)
Item Maintenance
Top End the engine Overhaul
Fuel Control link ball joint Inspect
Damper Inspect
Heat Excharger Wash
Oil Cooler Check
Oil Pump Check
Governor oil filter Change
Fuel Tank Clean

Fuel Injection pump Inspect and test
Governor Inspect and test
Radiator Check and clean
Rubber hose Replace
Air Cleaner Element Clean, Check and Replace
Protective Devices Repair or Replace
Maintenance Every 4 Years or 8000 hours
Item Maintenance
Engine Major Overhaul
Damper Replace
Oil Pump Repair or Replace
Fuel Injection Pump Inspect and test
Fuel Injection Nozzle Check and Adjust

Rubber parts and O-Rings Replace
Unit Seal and oil Seal of water pump Replace
Turbocharger Disassemble and Inspect
Aircooler Disassemble and Clean
Vibration- isolating rbber Repair or Replace
Couplings Repair or Replace
Potective Devices Repair or Replace
Stop Solenoid Inspect or Replace
Ball Tap of water Tank Repair or Replace
Other Consumables Replace
Governor Inspect and test

Auxiliary Devices Operation Check
SHI DIESEL ENGINE S16R
Information Reference
If the fuel level is low, refill the tank to
the FULL level line Hal 43 (3-9)
refilling engine oil must be specified level Hal 43 (3-9)

if the coolant level low, add coolant to
the specified level Hal 44 (3-10)
specified value : For air direct starting
2.94 Mpa , for air motor 0.98 Mpa Hal 44 (3-10)
Items require special tools or large

equipment. For the servicing of those
items, contact a dealer of Mitsubishi
Heavy Industries, Ltd.
If the engine continues to operate with

engine oil mixed with fuel or water, the
engine oil viscosity decreases and this
can cause serious accidents such as
seizing of bearings. Hal 90 (8-14)
check the movement of the track cancel
spring Hal 43 (3-9)
Check ball joint in the fuel control link for

play. If the amount of play is 0.1 mm
[0.004 in.] or more, replace the ball joint
with the new one. Hal 86 (8-10)
Battery electrolyte evaporates during use
and the electrolyte level gradually
decreases. The proper
elec_x0002_trolyte surface level is
between the LOWER LEVEL and UPPER
LEVEL lines. Hal 99 (8-23)

drain valve on the top of air tank, and
drain handle on the bottom of drain
separator. Hal 101 (8-25)

Refilling engine oil must be specified

level. If the refilling oil goes over the high
marks on the oil level gauge, engine oil
may blow out. Hal 9 (8-12)
Do not use a filter wrench to install the
oil filter Hal 90 (8-14) 670
bypass oil filter. Hal 90 (8-14) 777
If fuel gets mixed with particles of foreign

material such as dust, dirt, or water, it
can cause not only decrease of output
but also malfunctions of the fuel system. Hal 82 (8-6)
If the specification of water separator
differs from the contents of this
operation manual Hal 83 (8-7) Racor 2020pm
if the coolant level is low, add coolant to
the specified level Hal 44(3-10)

codition of the engine effect the
deterioration of the engine oil Hal 58 (5-6)
oil filter Hal 90 (8-14)
bypass oil filter. Hal 90 (8-14)
When draining oil or changing the oil
filter, wear gloves. Hot engine oil and
parts may cause burns. Hal 91 (8-15)
Check the radiator fins for holes and
cracks. To clean the radiator fins, blow
compressed air from the opposite
direction of the normal air flow. Hal 94 (8-18)
The exhaust muffler is very hot

immediately after
operation. Never touch the exhaust
muffler by hand.
Work must be conducted after the
exhaust muffler
cools at the room temperature Hal 95 (8-19)
Push the belt downward at the midway

between pulley with approximately 98 to
147 N. if the deflection of belt is not
within the standart, adjust the belt
tension. Hal 78 (8-2)
Check the vibration damper for oil

leakage, scratches, deformation,
discoloration and peeling of paint. Check
carefully for swelling on the cover (use a
scale), oil
leaks from the shim, discoloration and
peeling of paint due to heat.

scale), oil
peeling of paint due to heat. Hal 80 (8-4)




If fuel gets mixed with particles of foreign
material such as dust, dirt, or water, it
can cause not only decrease of output
but also malfunctions of the fuel system. Hal 82 (8-6)
If the specification of water separator
differs from the contents of this
operation manual Hal 83 (8-7)
Check the spray condition and adjust the

fuel injection pressure after replacement
Check clamp seat cracks and wear, or

high pressure fuel injection pipe wear Hal 87 (8-11)
Loosen clamp fixing bolt and check clip
wear and pipe wear Hal 91 (8-15)
check if the oil pressure is the range of
standart value 0.3 Mpa or more Hal 46 (3-12)






Visually check the starter for damage. Hal 100 (8-23)
Visually check the alternator for damage.

Remove the belt, and turn the pulley by
hand to make sure that it rotates
smoothly. Hal 100 (8-23)

drain valve on the top of air tank, and
drain handle on the bottom of drain
separator. Hal 101 (8-25)




codition of the engine effect the
deterioration of the engine oil Hal 58 (5-6)
oil filter Hal 90 (8-14)

fuel filter. Do not dent or scratch the fuel
filter surfaces Hal 85 (8-9)
Open the inlet valve slowly to prevent
overflowing fuel. Wrap a cloth around
the water separator before the fuel may
spill. Hal 83 (8-7)
If the gauze filter is clogged, the fuel

supply becomes insufficient, resulting in
decrease in power output or engine stall Hal 84 (8-8)

s use the coolant having the same
concentra_x0002_t Hal 93 (8-17)

Check the turbocharger when the engine

is cold. Also, make sure that the
compressor wheel is not rotating before
inspecting the turbocharger Hal 95 (8-19)
The exhaust muffler is very hot

immediately after
operation. Never touch the exhaust
muffler by hand.
Work must be conducted after the
exhaust muffler
cools at the room temperature Hal 95 (8-19)



Check valve mechanism at the same time

Check clamp seat cracks and wear, or
high pressure fuel injection pipe wear Hal 87 (8-11)
Loosen clamp fixing bolt and check clip
wear and pipe wear Hal 91 (8-15)
Nozzle tip Replacement
Inspect the high water temperature, Low
Oil Pressure and overspeed



scale), oil
peeling of paint due to heat. Hal 80 (8-4)

Checking oil cooler for contamination.
Clogging and leakage Hal 90 (8-14)
Checking oil pump for discoloration and
other external defects Hal 90 (8-14)

Replace part as necessary
Replace part as necessary
Check the radiator fins for holes and

cracks. To clean the radiator fins, blow
compressed air from the opposite
direction of the normal air flow. Hal 94 (8-18)




scale), oil leaks from the shim,
discoloration and peeling of paint
due to heat. Replace past as necessary

scale), oil leaks from the shim,
discoloration and peeling of paint
due to heat. Replace past as necessary Hal 80 (8-4)
Checking oil pump for discoloration and
other external defects Hal 90 (8-14)

Check the spray condition and adjust the

fuel injection pressure after replacement

Check the turbocharger when the engine

is cold. Also, make sure that the
compressor wheel is not rotating before
inspecting the turbocharger Hal 95 (8-19)









Maintenance Engine Mitsubishi S16R

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Maintenance Engine Mitsubishi S16R

Uploaded by

Copyright:

Available Formats

MAINTENANCE MITSUBISHI DIESEL ENGINE S16R

Maintenance Every Day

Fuel Tank Oil Level check

Engine Oil Level check

Coolant Level check

Air Tank Air Pressure check

water leakage of air cooler check

Maintenance Every Week ( 50 hours)

Engine oil for mixing of feul and water Inspect

fuel control link check

Fuel control link ball joint Inspect

Battery Electrolyte Level Inspect

Air Strainer Drain water and clean

air tank drain water

Bolts and Nuts Engine Retighten

Engine Oil Refill

Oil Filter Replace

Bypas Oil Filter Replace

Fuel Tank Drain water

Water Separator Drain water

Maintenance Every 2 Weeks

Coolant Level Check

Coolant Tank Cleaning

Maintenance one Month (250 hours)

Engine Oil Replace

Oil Filter Replace

Bypass Oil Filter Replace

Governor Oil Filter Change

Exhaust Muffler Drain Water

Belt and belt tension Inspect and adjust

bolts and nuts on the engine check and retighten

valve clearance Inspect and adjust

isolating rubber inspecting the vibration

foundations bolts inspect

couplings Inspect and Replace

Water Separator Drain Water

Fuel Injection Nozzle Spray condition

Fuel Pipe Inspect

Oil Pipe Inspect

Engine Oil Pressure Inspect and adjust

Engine Oil Properties Analyze

Water Pump Cooling System Inspect

Solenoid Valve And Pressure Reducing Inspect, Disassemble and

Inspect, Disassemble and

Coolant Properties Inspect/ Change

Air Strainer Drain water and clean

Inspect safety valve

Air Starter Valve Inspect

Solenoid Valve and pressure reducing

Air Distribution Valve of the air starter

Air Compressor Belt Tension Inspect

Maintenance Every 4 Months (1000 hours)

Engine Oil Replace

Oil Filter Replace

Bypass Oil Filter Replace

Air Stainer Drain water and clean

Fuel Filter Replace

Gauze Filter Clean

Fuel control link ball joint Inspect

Exhaust Muffler Drain water

Zinc Rod Replace

Air Compressor Overhaul