LASTING LINE 1

SAM 2.64
NO. OF WORKER 29.00
TARGET 100% according to 9 hours 1620
TARGET 80% according to 9 hours 1377
No. Opertaions
UPPER
1 Insole Marking
2 Insole Hole Punching
3 Upper Insertion in insole
4 Side Upper edge Gluing
5 Insole Backside Pasting
6 Edge Gluing on insole
7 Sole Inside Gluing
8 Naki pipe adjusting
9 Feeding to line Lasting
10 Lasting
11 Ruffing
12 REMK pasting on Insole
13 Back Upper Gluing
14 DC PASTING ON INSOLE
15 GLUING ON OUTSOLE
16 TAPE PASTING
17 Sole Attaching
18 Sole Pressing
19 FINISHING
20 PACKING
 LASTING LINE 1
line target/hr 153
Availabe time 540
TARGET 100% according to 8 hours 1440
TARGET 80% according to 8 hours 1224
Time Pieces TIME/1P workers Output PR TS/SEC

60 7 8.57 1.00 8.57 1.00 8.57

60 7 8.57 1.00 8.57 1.00 8.57
60 11 5.45 1.00 5.45 1.00 5.45
60 7 8.57 1.00 8.57 1.00 8.57
60 9 6.67 1.00 6.67 1.00 6.67
60 5 12.00 2.00 6.00 1.00 6.00
60 5 12.00 2.00 6.00 1.00 6.00
60 7 8.57 1.00 8.57 1.00 8.57
60 7 8.57 1.00 8.57 1.00 8.57
60 2 30.00 3.00 10.00 1.00 10.00
60 9 6.67 1.00 6.67 1.00 6.67
60 12 5.00 1.00 5.00 1.00 5.00
60 6 10.00 1.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 12 5.00 1.00 5.00 1.00 5.00
60 3 20.00 2.00 10.00 1.00 10.00
60 6 10.00 1.00 10.00 1.00 10.00
60 4 15.00 2.00 7.50 1.00 7.50
60 4 15.00 2.00 7.50 1.00 7.50
29.00
TS/MIN Capacity/HOUR

0.14 210
0.14 210
0.09 330
0.14 210
0.11 270 630
0.10 300
0.10 300
0.14 210
0.14 210
0.17 180
0.11 270
0.08 360
0.17 180
0.17 180
0.17 180
0.08 360
0.17 180
0.17 180
0.13 240
0.13 240
2.64
 LASTING LINE 2
SAM 5.80 line target/hr
NO. OF WORKER 44.00 Availabe time
TARGET 100% according to 9 hours 1323 TARGET 100% according to 8 hours
TARGET 80% according to 9 hours 1191 TARGET 80% according to 8 hours
No. Opertaions Time
UPPER
1 Cleaning Sole 60
2 Sole Collection 60
3 Insole Gluing 60
4 Socks Gluing 60
5 Sole Cleaning 60
6 Wej Insole fitting 60
7 Marking 60
8 Insole Cementing 60
9 Wej Front Patti Gluing 60
10 Front Patti pasting on Wej In 60
11 Side Insole Gluing 60
12 Edge Upper Gluing 60
13 Back Upper Gluing 60
14 Back Upper Attaching 60
15 Lasting 60
16 Wej Upper Folding 60
17 Tie Fitting 60
18 Tie Marking 60
19 Upper Fitting 60
20 Ruffing 60
21 Sole Gluing 60
22 Wej Gluing with Upper 60
23 Bottom Filling Sheet 60
24 Sole Double Coating 60
25 Sole Attaching 60
26 Sole Pressing 60
27 Final upper Attaching 60
28 Sole Cleaning 60
29 DC Cleaning 60
30 Upper Cleaning 60
31 Trimming 60
32 Sole Gap Remaing 60
33 Shoes Tissue Packing 60
34 Insertion of shoes in Box 60
35 Final Packing 60
LASTING LINE 2
132
540
1176
940.8
Pieces TIME/1P workers Output PR TS/SEC TS/MIN

4 15.00 2.00 7.50 1.00 7.50 0.13

10 6.00 1.00 6.00 1.00 6.00 0.10
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
4 15.00 1.00 15.00 1.00 15.00 0.25
4 15.00 1.00 15.00 1.00 15.00 0.25
4 15.00 1.00 15.00 1.00 15.00 0.25
4 15.00 1.00 15.00 1.00 15.00 0.25
4 15.00 1.00 15.00 1.00 15.00 0.25
2 30.00 3.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
3 20.00 2.00 10.00 1.00 10.00 0.17
3 20.00 2.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
3 20.00 2.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
3 20.00 2.00 10.00 1.00 10.00 0.17
3 20.00 2.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
10 6.00 1.00 6.00 1.00 6.00 0.10
12 5.00 1.00 5.00 1.00 5.00 0.08
9 6.67 2.00 3.33 1.00 3.33 0.06
12 5.00 1.00 5.00 1.00 5.00 0.08
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
6 10.00 1.00 10.00 1.00 10.00 0.17
44.00 5.80
Capacity/HOUR

240
300
180
180
120
120
120
120
120
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
300
360
540
360
180
180
180
180
 LASTING LINE 3
SAM 2.43
NO. OF WORKER 28.00
TARGET 100% according to 9 hours 1620
TARGET 80% according to 9 hours 1377
No. Opertaions
UPPER
1 Insole Marking
2 Side Upper edge Gluing
3 Insole Backside Pasting
4 Edge Gluing on insole
5 Sole Inside Gluing
6 Feeding to line Lasting
7 UPPER LASTING
8 BACK Lasting
9 Ruffing
10 REMK pasting on Insole
11 Back Upper Gluing
12 DC PASTING ON INSOLE
13 GLUING ON OUTSOLE
14 TAPE PASTING
15 Sole Attaching
16 Sole Pressing
17 FINISHING
18 PACKING
 LASTING LINE 3
line target/hr 153
Availabe time 540
TARGET 100% according to 8 hours 1440
TARGET 80% according to 8 hours 1224
Time Pieces TIME/1P workers Output PR TS/SEC

60 7 8.57 1.00 8.57 1.00 8.57

60 7 8.57 1.00 8.57 1.00 8.57
60 9 6.67 1.00 6.67 1.00 6.67
60 5 12.00 2.00 6.00 1.00 6.00
60 5 12.00 2.00 6.00 1.00 6.00
60 7 8.57 1.00 8.57 1.00 8.57
60 2 30.00 3.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 9 6.67 1.00 6.67 1.00 6.67
60 12 5.00 1.00 5.00 1.00 5.00
60 6 10.00 1.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 12 5.00 1.00 5.00 1.00 5.00
60 3 20.00 2.00 10.00 1.00 10.00
60 6 10.00 1.00 10.00 1.00 10.00
60 4 15.00 2.00 7.50 1.00 7.50
60 4 15.00 2.00 7.50 1.00 7.50
28.00
TS/MIN Capacity/HOUR

0.14 210
0.14 210
0.11 270
0.10 300
0.10 300 630
0.14 210
0.17 180
0.17 180
0.11 270
0.08 360
0.17 180
0.17 180
0.17 180
0.08 360
0.17 180
0.17 180
0.13 240
0.13 240
2.43
 LASTING LINE 4
SAM 2.43
NO. OF WORKER 28.00
TARGET 100% according to 9 hours 1620
TARGET 80% according to 9 hours 1377
No. Opertaions
UPPER
1 Insole Marking
2 Side Upper edge Gluing
3 Insole Backside Pasting
4 Edge Gluing on insole
5 Sole Inside Gluing
6 Feeding to line Lasting
7 UPPER LASTING
8 BACK Lasting
9 Ruffing
10 REMK pasting on Insole
11 Back Upper Gluing
12 DC PASTING ON INSOLE
13 GLUING ON OUTSOLE
14 TAPE PASTING
15 Sole Attaching
16 Sole Pressing
17 FINISHING
18 PACKING
 LASTING LINE 4
line target/hr 153
Availabe time 540
TARGET 100% according to 8 hours 1440
TARGET 80% according to 8 hours 1224
Time Pieces TIME/1P workers Output PR TS/SEC

60 7 8.57 1.00 8.57 1.00 8.57

60 7 8.57 1.00 8.57 1.00 8.57
60 9 6.67 1.00 6.67 1.00 6.67
60 5 12.00 2.00 6.00 1.00 6.00
60 5 12.00 2.00 6.00 1.00 6.00
60 7 8.57 1.00 8.57 1.00 8.57
60 2 30.00 3.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 9 6.67 1.00 6.67 1.00 6.67
60 12 5.00 1.00 5.00 1.00 5.00
60 6 10.00 1.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 3 20.00 2.00 10.00 1.00 10.00
60 12 5.00 1.00 5.00 1.00 5.00
60 3 20.00 2.00 10.00 1.00 10.00
60 6 10.00 1.00 10.00 1.00 10.00
60 4 15.00 2.00 7.50 1.00 7.50
60 4 15.00 2.00 7.50 1.00 7.50
28.00
TS/MIN Capacity/HOUR

0.14 210
0.14 210
0.11 270
0.10 300
0.10 300 630
0.14 210
0.17 180
0.17 180
0.11 270
0.08 360
0.17 180
0.17 180
0.17 180
0.08 360
0.17 180
0.17 180
0.13 240
0.13 240
2.43
 PRODUCTION CAPACITY ACCORDING TO CONVEYOR CAPACITY OF LINE 2
RPM TRAYS PASSING IN 1 HOUR PRODUCTION CAPACITY IN 1 HOUR PRODUCTION CAPACITY IN 8 HOURS MAXIMUM PRODUCTION CAPACITY IN 8 HOURS 80% Production Capacity
1 4.42 9 70.72 71 57
2 8.84 18 141.44 141 113
3 13.26 27 212.16 212 170
4 17.68 35 282.88 283 226
5 22.1 44 353.6 354 283
6 26.52 53 424.32 424 339
7 30.94 62 495.04 495 396
8 35.36 71 565.76 566 453
9 39.78 80 636.48 636 509
10 44.2 88 707.2 707 566
11 48.62 97 777.92 778 622
12 53.04 106 848.64 849 679
13 57.46 115 919.36 919 735
14 61.88 124 990.08 990 792
15 66.3 133 1060.8 1061 849
16 70.72 141 1131.52 1132 906
17 75.14 150 1202.24 1202 962
18 79.56 159 1272.96 1273 1018
19 83.98 168 1343.68 1344 1075
20 88.4 177 1414.4 1414 1131
21 92.82 186 1485.12 1485 1188
22 97.24 194 1555.84 1556 1245
23 101.66 203 1626.56 1627 1302
24 106.08 212 1697.28 1697 1358
25 110.5 221 1768 1768 1414
 LINE 1 PRODUCTION CAPACITY ACCORDING TO CONVVEYOR
RPM TRAYS PASSING IN 1 HOUR PRODUCTION CAPACITY IN 1 HOUR MAXIMUM PRODUCTION CAPACITY IN 8 HOURS 80% Production Capacity
1 8 16 128 102
2 16 32 256 205
3 24 48 384 307
4 32 64 512 410
5 40 80 640 512
6 48 96 768 614
7 56 112 896 717
8 64 128 1024 819
9 72 144 1152 922
10 80 160 1280 1024
11 88 176 1408 1126
12 96 192 1536 1229
13 104 208 1664 1331
14 112 224 1792 1434
15 120 240 1920 1536
16 128 256 2048 1638
17 136 272 2176 1741
18 144 288 2304 1843
19 152 304 2432 1946
20 160 320 2560 2048
21 168 336 2688 2150
22 176 352 2816 2253
23 184 368 2944 2355
24 192 384 3072 2458
25 200 400 3200 2560
 LINE 3 PRODUCTION CAPACITY ACCORDING TO CONVVEYOR
RPM TRAYS PASSING IN 1 HOUR PRODUCTION CAPACITY IN 1 HOUR MAXIMUM PRODUCTION CAPACITY IN 8 HOURS 80% Production Capacity
1 3.1 6 50 40
2 6.2 12 99 79
3 9.3 19 149 119
4 12.4 25 198 158
5 15.5 31 248 198
6 18.6 37 298 238
7 21.7 43 347 278
8 24.8 50 397 318
9 27.9 56 446 357
10 31 62 496 397
11 34.1 68 546 437
12 37.2 74 595 476
13 40.3 81 645 516
14 43.4 87 694 555
15 46.5 93 744 595
16 49.6 99 794 635
17 52.7 105 843 674
18 55.8 112 893 714
19 58.9 118 942 754
20 62 124 992 794
21 65.1 130 1042 834
22 68.2 136 1091 873
23 71.3 143 1141 913
24 74.4 149 1190 952
25 77.5 155 1240 992
26 80.6 161 1290 1032
27 83.7 167 1339 1071
28 86.8 174 1389 1111
29 89.9 180 1438 1150
30 93 186 1488 1190
31 96.1 192 1538 1230
32 99.2 198 1587 1270
33 102.3 205 1637 1310
34 105.4 211 1686 1349
35 108.5 217 1736 1389
36 111.6 223 1786 1429
37 114.7 229 1835 1468
38 117.8 236 1885 1508
 LINE 4 PRODUCTION CAPACITY ACCORDING TO CONVVEYOR
RPM TRAYS PASSING IN 1 HOUR PRODUCTION CAPACITY IN 1 HOUR MAXIMUM PRODUCTION CAPACITY IN 8 HOURS 80% Production Capacity 80% PRODUCTION CAPACITY2
1 5.78 12 92 74 73.6
2 11.56 23 185 148 148
3 17.34 35 277 222 221.6
4 23.12 46 370 296 296
5 28.9 58 462 370 369.6
6 34.68 69 555 444 444
7 40.46 81 647 518 517.6
8 46.24 92 740 592 592
9 52.02 104 832 666 665.6
10 57.8 116 925 740 740
11 63.58 127 1017 814 813.6
12 69.36 139 1110 888 888
13 75.14 150 1202 962 961.6
14 80.92 162 1295 1036 1036
15 86.7 173 1387 1110 1109.6
16 92.48 185 1480 1184 1184
17 98.26 197 1572 1258 1257.6
18 104.04 208 1665 1332 1332
19 109.82 220 1757 1406 1405.6
20 115.6 231 1850 1480 1480
21 121.38 243 1942 1554 1553.6
22 127.16 254 2035 1628 1628
23 132.94 266 2127 1702 1701.6
24 138.72 277 2220 1776 1776
25 144.5 289 2312 1850 1849.6
26 150.28 301 2404 1923 1923.2
27 156.06 312 2497 1998 1997.6
28 161.84 324 2589 2071 2071.2
29 167.62 335 2682 2146 2145.6
30 173.4 347 2774 2219 2219.2
31 179.18 358 2867 2294 2293.6
32 184.96 370 2959 2367 2367.2
33 190.74 381 3052 2442 2441.6
34 196.52 393 3144 2515 2515.2
35 202.3 405 3237 2590 2589.6
36 208.08 416 3329 2663 2663.2
37 213.86 428 3422 2738 2737.6
38 219.64 439 3514 2811 2811.2