50 Foundation Field Bus

Project: Neelam Redevelopment Project
Technical Specifications
3.1 Specifications for Differential Pressure Transmitter (Foundation Field bus

based):
Technical Requirements & Specifications (C-1 type):

C1
3.1.1 Technical Requirements:
1 Offered Transmitters shall be Foundation Field bus type and shall be used at
unmanned platform wellheads.
2 All Field bus transmitters shall satisfy, as minimum, the requirement of the Field bus
registration laboratory and in case of Field bus Foundation, shall have FF "tick mark".
All FF transmitters shall be registered with Field bus Foundation having passed the
interoperability tests as per ITK 4.01 as minimum. Documentary evidence to this
effect shall have to be submitted.
3 Field bus electronic transmitters shall be Foundation Field bus H1 compliant bus
powered device having output as FF compliant digital communication and shall have
LAS (Link Active Scheduler) capability to ensure communication during primary LAS
failure (LAS backup).
4 Foundation Field bus transmitters shall comply with ISA S50.02 and IEC-61158
standard.
5 Foundation Field bus transmitter shall be compatible to use along with Foundation
Field bus accessories such as FISCO power supply, spur connector, short circuit
protectors, bus terminator etc. for Intrinsically safe H-1 field bus implemented using
Field bus Intrinsically Safe Concept (FISCO).
6 Foundation Field bus transmitters shall have intrinsically safe/FISCO (Field bus
Intrinsic Safety Concept) approval from statutory body and shall be suitable for use in
Class I, Division 1, Group D, temperature class T3 hazardous area.
7 Field bus transmitters shall be polarity insensitive to communication signal. (Polarity

insensitive termination).
8 Field bus transmitter shall work with voltages of 9-32 VDC. Transmitters shall be
compatible with FISCO power supply module and should function satisfactorily with
such power supply module.
9 Field bus transmitter shall have short circuit protection.


based):

C1
10 Field bus transmitter shall have standard function blocks including AI (Analog Input) as
minimum.
11 DD and CFF files for field bus transmitter according with foundation field bus FF-524
and FFf-103 respectively shall be provided.
12 Transmitter shall be microprocessor based and it shall incorporate a non-volatile

memory, which shall store complete configuration data of transmitter. all necessary
signal conversions, including conversion to produce output with the required protocol
shall be carried out in the transmitter electronics.
13 Transmitter shall run complete diagnostic routine. in the event of detection of failure,
the output shall be driven to predefined value.
14 Transmitter shall be configured to store its tag number, calibration range & other
specifications / data which will be useful for history record purpose.
15 Built in temperature sensors shall be provided to compensate for ambient temperature

variations.
16 The transmitter shall be so constructed that in case of a pressure sensing element

failure, the process material will not enter the wiring conduit / enclosure.
17 Effect of static pressure on the differential pressure transmitter in either direction shall
be negligible.
18 Transmitter shall be provided with external zero adjustment and shall have integral
vent/drain.
19 Transmitter shall be immune to RF interference due to Microwave, HF, VHF radio

communication etc.
20 Transmitters shall be in compliance with the electromagnetic compatibility

requirements as per IEC-801. Electronic modules shall be designed for short-circuit.

based):

C1
21 The material of elastomers used in instruments shall be suitable for the specified
service. Use of asbestos or asbestos-bearing materials shall not be used.
22 All materials of construction shall meet the requirements specified in NACE MR-01-75
latest edition wherever applicable.
23 Transmitter’s meter body and electronics housing material shall be SS-316 and it shall
resist shock, vibration, corrosion and moisture.
24 Transmitter software security & upscale/downscale shall be user selectable.
25 Foundation Field bus protocol shall be field proven and shall have following features
as a minimum:
♦ It shall allow for multi masters (for example, two, primary and a secondary) for
configuration, calibration, diagnosis & maintenance.
♦ The primary could be host computer like HMI (Human Machine Interface) and
secondary could be hand held Configurator (HHC).
26 Transmitters shall be capable of accepting and implementing universal commands. It

must be possible to communicate all the commands of Foundation Field bus based
control system/maintenance system to field transmitters.
27 Function Transmit & Indicate

28 Type Electronic, Smart (Foundation Field Bus)
29 Reference Accuracy ± 0.075% of calibrated range or better
30 Rangeability 60: 1 or better
31 Static Pressure As per design pressure
32 Stability Of Calibration 0.15% of URL for 36 months
33 Over Range Protection As per design pressure
34 Measuring Principle Capacitance/ Piezo-resistive/ Silicon resonance

based):

C1
35 Process Connection 1/2", NPT(F)

36 Safety Requirement Intrinsically Safe
37 Enclosure Class Weather proof to IP-65 or better as per IEC-60529
38 Area Classification Class I, Division 1, Group D, Temp Class T3
39 Cable Entries 2 nos. of 1/2" NPT (F), spare entry shall be
plugged with SS-316 plug approved for use in
hazardous area.
40 Integral, Intrinsically Safe Output Required, lcd, 4 1/2 digit display in engg units
Meter selectable by user and diagnostics message for
local troubleshooting.
41 5-valve manifold Each transmitter shall be provided with one
number of 5-way manifold which shall be forged
type and capable of withstanding 1.5 times the
design pressure.
5-way manifolds shall be of the same material as

the body material. process connection shall be 1/2"
npt (f). the manifold shall be factory fitted and all
tests shall be conducted along with manifold. spare
‘o’ ring set shall be supplied.
42 Mounting Accessories Required which shall be suitable for 2" stanchion

mounting. vendor to provide complete mounting
accessories (nuts, bolts, u clamps, brackets etc) of
material ss316 minimum.
43 Name Plate Tag plate of SS-316 with following details shall be

provided.
- Manufacturer's name, Model no. & Serial no.

- Calibration / Span range
- Body & Element material
Certification
Engineering Design Criteria
Engineering Design Criteria for foundation field bus

based instruments
1.0 GENERAL:
1.1. Environmental Conditions:
Instrumentation provided under this project shall be continuously subjected

tropical marine environment. It shall be exposed to the wind and highly
corrosive & humid environment.
The site conditions include exposure to hydrocarbons, h2s (in case the process
fluid is sour), moist, salt laden atmosphere, seawater spray, sunlight, monsoon
rainfall, temperature, humidity, wind, fungal growth, vibration and shock, emi
and rfi. All instruments shall be designed to withstand these conditions during
shipment, storage, installation & commissioning and operation period.
All instrumentation shall be suitable for the overall climatic conditions with
particular attention to site ambient conditions as given below.
Location : Offshore India (Arabian Sea)
5°C to 50°C
Ambiant Température Range :
45 % to 95 % at 32 °C
Relative Humidity :
1.2. Definitions:
Foundation Field Bus (FF):
Foundation field bus is the name of field bus developed by the field bus
foundation and it is a digital, two-way multidrop communication link.
Field Bus Foundation:
An independent, non-profit organization established to support standardization

of the ISA (SP 50)/IEC (61158-2) field bus standard.
Field Bus Segment:
A section of fieldbus that is terminated in its characteristic impedance and can

be linked by repeaters to form a longer H1 field bus.
Field Bus Trunk:
The main communication highway between devices on field bus network and
act as a source of main supply to spurs on the network.
Field Bus Spur:
Branch line connecting to the trunk that is a final circuit and can vary in length
from 1m to 120m.
1.3. Codes & Standard:

Design, materials, manufacturing, examination, inspection, testing and

documentation shall conform to the latest editions of relevant/applicable codes
& standards as mentioned below and in attached documents / data sheets.
Wherever edition is not mentioned, latest edition prior to issue of tender shall
be followed.
Where neither code nor standard is specified in specifications / attachment /

annexure, the bidder shall propose applicable codes and standard on which the
manufacturer’s design and manufacturing is based. This is for review and
approval by ONGC.
American Gas Association, Gas Measurement Committee
Report no.3 National gas fluid measurement-orifice metering of natural

gas
Report no.7 Measurement of gas by turbine meters
Report no.8 Compressibility and super compressibility for natural gas
and other hydrocarbons
Report no.9 Measurement of gas by multi path ultrasonic meters
American National Standard Institute / American Society Of Mechanical

Engineers
B 1.20.1 Pipe threads

B 16.11 Forged fittings, socket welding and threaded
B 16.34 Hydrostatic body and leak testing of isolation valves
B 16.37 Hydrostatic testing of control valves
B 16.47 Steel pipe flanges and flanged fittings
B 16.5 Steel pipe flanges and flanged fittings
B 16.20 Ring joint gaskets and grooves for steel pipe flanges
B 30.1 Power piping
B 30.3 Process piping
Asme ptc Performance test code temperature measurement
19.3
American petroleum institute
API 6A Wellhead and christmas tree equipment

API 6D Specification for pipeline valves
API 6FA Fire tests for valves
API 500 Hazardous area classification
RP 14E Recommended practice for design and installation of
production platform piping system
RP 14F Recommended practice for design and installation of
electrical systems for offshore production platforms.
RP 14G Recommended practice for fire prevention and control on

open type offshore production platform
RP 551 Process measurement instrumentation
RP 552 Transmission systems
RP 554 Process instruments and control
American Society For Tests and Materials
ASTM A269 Stainless steel tube

ASTM Stainless steel fittings
A276.316L
ASTM 370 Standard test methods and definitions for mechanical
testing of steel products
British Standards
BS-1042 Measurement of fluid flow in closed conduits

BS-1904 Specifications for industrial platinum resistance
thermometer sensors
BS-5501 Electrical apparatus for potentially explosive atmospheres
Deutsches Institute Fur Normung Ev (Din)
DIN-43760 Temperature vs. Resistance curves for rtds
International Electrotechnical Commission
IEC 60079 Electrical apparatus for explosive gas atmosphere

IEC 60332 Test on bunched wires or cables, part-3 cat. A
IEC 60331 Fire resistant characteristics of electrical cables
IEC 60529 Classification of degree of protection provided by
enclosures.
IEC 60751 Industrial platinum resistance thermometer sensors
IEC 801 Electromagnetic compatibility for industrial process
measurement and control equipment
IEC 61508 Functional safety of electrical/electronics/programmable
electronic safety related systems
IEC 61131 Programmable controller language
IEC 61158-2 Fieldbus standard for use in industrial control systems
Indian Standard
IS-5 Colours for ready mixed paints.

IS-1271 Specification of thermal evaluation and classification of
electrical insulation.
IS-1554- Pvc insulated (heavy duty) electric cables-working voltage
PART I up to and including 1100 v.
IS-2147 Degree of protection provide by enclosures for low voltage
switch gear and control gear
IS-2148 Flame proof enclosures for electrical apparatus.
IS-5831 PVC insulation and sheath of electric cables.
IS-6474 Polyethylene insulation & sheath of electric cables
IS-10661 Specifications for glass fibre reinforced polyster chemical
resistant
Instrument Society Of America
S-5.1 Instrument symbols

S-5.2 Binary logic diagrams for process operations
s-5.4 Instrument loop diagram
S-7.3 Quality standard for instrument air
S-20 Specification forms for instruments
S50.02 Field bus standard for use in industrial control system
International Organization For Standardization
ISO 5167 Measurement of fluid flow by means of orifice plates,

nozzles and venturi tubes inserted in circular cross-section
conduits.
National Association Of Corrosion Engineers
NACE MR- Standard material requirements sulfide stress cracking

0175 resistant metallic materials for oil field equipment
National Electrical Manufacturers’ Association

National Electric Code
National Fire Protection Association
NFPA-496 Purged And Pressurized Enclosures For Electrical

Equipment
Occupational safety and health authority

2.0 Design criteria:
All instrumentation shall be designed and selected based on standard

specifications as covered in “technical specifications doc no. OSW-SG-J0-001”
in conjunction with this document and other documents / drawings, data sheets,
specification & drawing enclosed else where in tender documents.
2.1 All instruments shall have high MTBF (mean time before failure).
2.2 Prototype design or equipment of experimental nature or design undergoing

testing etc shall not be offered.
2.3 All instruments and items shall be suitable for use in a harsh marine
environment, which is saline and corrosive.
2.4 The offered instruments shall be passive to radio transmissions. Band pass
and / or band stop filters shall be fitted as necessary to ensure immunity to RFI
as per IEC 801.
2.5 The offered materials shall be new and unused.
2.6 All fittings, fasteners, brackets, clamps, tube clips, conduit, cable glands etc
shall be of SS316 as minimum.
2.7 Drain ports of all instruments covered under this job shall be terminated in a
common existing drain at each platform. The attached instrument hook-up
drawings does not indicate this requirement.
2.8 All offered items shall have local support capability in India. This includes the
spare parts and maintenance support.
2.9 All microprocessor based instruments/ systems which maintain their own real
time calendar shall be V2K compliant as individual and also when integrated
with RTU. All systems/ equipment must be compliant to requirements of
BSI/DSC-PD-2000-1.
2.10 End connections and pressure ratings:
(1) Threaded end connection shall be NPT as per ANSI/ASME B1.20.1
(2) Flanged end connection shall be as per ANSI/ASME B16.
(3) Flange face finish shall be as per paragraphs 6.4.4.1, 6.4.4.2 and 6.4.4.3
of ANSI/ASME B 16.5. The face finish wherever specified in data sheets
shall have serrations as follows;
• Stock finish : 1000 micro in AARH max.
• Serrated finish:
- 125 AARH : Serrations with 125 to 250

micro in AARH
- 63 AARH : 32 to 63 micro in AARH
(4) Grooves of ring type joint flanges shall be octagonal as per ANSI/ ASME
B 16.20.
2.11 Ranges for instruments shall be selected in general, such that in normal
process operation, the indication shall remain in between 40% to 60% of span
for linear and 60% to 80% of span for square root inputs.
3.0 UNITS OF MEASUREMENT:
Following units of measurement shall be used, unless otherwise specified:
Flow (liquid) : Kg/hr

Flow (gas) : nm3/hr
o
Temperature : c
Pressure : kg/cm2 g
Differential pressure : Inch of wc
4.0 INSTRUMENT REQUIREMENTS FOR CLASSIFIED AREA:
4.1 Hazardous area classification:
(1) All field instrument, equipment and associated accessories shall be

certified for use in hazardous area Class 1, Division 1, Group D with
temperature class T3 complying to relevant NEC standard/ equivalent
standard.
(2) Wherever applicable (as specified in detailed specification) bidder shall

submit copy of certificates proving that offered item is suitable to use in
specified hazardous area.
(3) Intrinsic safety, wherever specified, shall be achieved by installing suitable

safety devices in safe location.
4.2 Statutory Approval:
Instruments/instrument items/systems located in the hazardous area shall be

certified by the statutory authorities specified below for their use in the area of
their installation.
(1) For all intrinsically safe / explosion proof / flameproof instruments/

instrument items/ systems which are manufactured abroad shall be
certified by any statutory authority like BASEEFA, FM, UL, PTB, LCIE etc.
(2) For all intrinsically safe instruments/instrument item/system manufactured

locally (indigenously), the testing shall be carried out by any of the
approved test house like CMRI / ERTL etc.
(3) For all flame proof instrument /instrument items/systems manufactured

locally (indigenously), the testing shall be carried out by any of the
approved test house like CMRI / ERTL etc.
(4) Approvals other than above shall neither be offered nor be acceptable.
4.3 Hazardous Area Instrumentation:
All instruments used in hazardous area shall be certified by statutory bodies as

indicated above. The methods of protection shall generally be as specified
below. Any alternative method, if required due to any special technical reasons,
shall be used only with a categorical approval from ongc.
(1) All field transmitters shall be intrinsically safe type. All Fieldbus devices
shall be intrinsically safe/FISCO certified to be used in intrinsically safe
installation.
(2) All solenoid valves shall be explosion proof certified Ex ‘D’.
(3) All junction boxes shall be explosion proof certified Ex ‘D’.
4.4 Instrument protection and Enclosure type:
(1) All the field instruments shall be “dust proof” and “weatherproof” having
IP-65 compliance as per IEC-60529 / IS-2147 and secure against the
ingress of fumes, dampness, insects and vermin.
(2) External surfaces shall be suitably treated with epoxy painting to provide
protection against marine corrosive atmosphere.
(3) Items, their accessories, supports etc shall be suitable for installation and
operation under extremely saline, humid and harsh marine environments
and shall be tropicalised and treated to protect against the environmental
conditions specified elsewhere. It may be noted that the application is
prone for salt formation and rusting.
(4) All internal and external parts, which are not inherently corrosion resistant
by choice of material, shall be prepared and finished by plating or paint
finish.
(5) All electrical components shall be tropicalized to protect against humidity,

moisture and fungal growth.
5.0 Instrumentation philosophy:
5.1 Introduction:
This section provides general guidelines to be followed to implement

instrumentation at wellhead for this job.
This section also covers minimum requirements to be considered while

designing, sizing and implementing the Foundation Fieldbus. However, it is
contractor’s responsibility to meet the overall functional and other requirements
specified in tender documents.
5.2 Power supply:
Power supply for unmanned wellhead platform instrumentation shall be

provided from low power systems like solar power/ thermo electric generator
(TEG). All instrumentation on unamanned wellhead platforms shall be designed
to work with power supply of 24-28dc.
Power supply of 230 VAC +/- 10%, 50hz shall be available at single point for
process complex and bridge connected platforms instrumentation.
5.3 Control & Monitoring Philosophy:
(1) Various kinds of SMART instrumentation shall be provided to control &

monitor the wellheads and to provide reliable process parameter
measurements to SCADA.
(2) Field bus field transmitters (i.e. PT, TT, DPT) shall be used to monitor the
various wellhead parameters.
(3) Solenoid Valve shall be used for remote control of individual well and
emergency shut down of unmanned platform wells.
(4) SCADA system integrated with RTUs (Remote terminal Unit) shall be
implemented for monitoring and control of unmanned wellheads.
(5) Each unmanned wellhead shall have dedicated RTU. All the field devices
at each unmanned wellheads shall be connected to RTU via FFJB
(Foundation Fieldbus Junction Box). Further, RTU shall communicate to
associated process complex SCADA master via existing Radio link.
(6) Process platform and bridge connected wellhead platform devices shall be
connected to Process platform RTU via existing TIJB (Telemetry Interface
Junction Box).
(7) Unmanned Platform RTU and Foundation Fieldbus Junction box (FFJB)
shall be located in Telemetry Room at unmanned wellhead while process
complex RTU shall be located in Control Room at Process complex, which
are designated as safe areas.
(8) FISCO power supply for Fieldbus instruments shall be installed in FFJB
while junction boxes for Fieldbus devices (Type-1 & Type-2 JBs) shall be
located in field.
5.4 Configuration:
Indicative configuration diagrams for Unmanned Wellhead Platforms are given

as follows:
Instrumentation on unmanned wellhead platforms shall be integrated with RTU

in following configurations:
a) New Foundation Fieldbus transmitters shall be wired in Fieldbus

configuration.
b) Existing Gas Lift SMART instruments shall be wired in conventional HART

point-to-point configuration.
c) SOVs for remote well control and for remote shut down operation (ESD &
FSD) shall be connected to RTU in point to point hardwired configuration.
d) Test separator instrumentation (conventional instruments) shall be

connected to RTU in point-to-point configuration.
e) Battery parameter signals shall be connected to RTU in point-to-point

configuration.
5.5 Foundation H-1 Field bus Implementation Philosophy:
All new upcoming transmitters on unmanned wellhead platforms shall be field

bus h-1 compliant and shall be configured in the field bus configuration.
5.5.1 General:
Following shall be considered while sizing / engineering the fieldbus

configuration:
(1) In general, Field bus configuration shall comply the requirements specified
in the various standards like IEC 61158-2, IS-5831, ISA-S50.02.
(2) Intrinsically safe H-1 fieldbus shall be implemented using Fieldbus

Intrinsically Safe Concept (FISCO).
(3) All fieldbus devices shall be intrinsically safe/FISCO certified to be used in

intrinsically safe installation.
(4) All the devices must, as minimum, satisfy the requirements of the fieldbus
registration laboratory and all have FF “check mark” logo. All Fieldbus
devices shall be registered with FF having passed the interoperability tests
as per ITK 4.01 as minimum.
(5) Chicken foot / Tree topology shall be adopted. Same shall be carried out
with the help of field junction boxes and spur connectors. Daisy chain
topology shall not be used.
(6) Various aspects like instrument & JB locations, hazardous area, Plot plan,
trunk cable distance, spur cable distance, cable parameters, voltage drop,
power supply current capacity, spur short-circuit current, current
consumption of each device, location of device on fieldbus, host
limitations, minimum operating voltage of device etc shall be taken into
account while finalising the configuration.
(7) Various parameters listed above shall be considered to decide maximum

nos. of instruments / devices that can be connected to single field bus
segment.
(8) Multiple bus segments shall be multi dropped and terminated to a

common host / FF interface, however, in no case total nos. of devices
shall exceed the host / FF interface capability & network schedule limit.
(9) While designing the fieldbus segment, 20% spare shall be considered.
Spare capacity shall be maintained at all levels including Spur connector,
Junction box, bus segment, bulk power supply, field bus power supply /
conditioner, host / FF interface etc. such that any addition in future shall
be carried out without any addition of hardware / software.
(10) All required accessories like Spur connectors with short-circuit protection,
Junction box to mount spur connectors, Junction Boxes, cables, cable
glands, Power supplies, Barriers, Repeaters, Power conditioners, Surge
Protection devices, bus terminators etc. shall be supplied to meet the
overall functional and maintenance requirements.
5.5.2 Interoperability:
(1) All Foundation Fieldbus devices shall be interoperable with the RTU to
take advantage of the associated advanced diagnostic features and asset
management capabilities.
(2) To ensure that full interoperability exists, all FF devices shall only be
selected in accordance with the RTU’s Host Interoperability System
Testing (HIST) Device Listing.
5.5.3 Field bus Components:
5.5.3.1 FISCO Power Supply (FFPS):
(1) FISCO power supply shall provide power to fieldbus devices Contractor
shall also consider power conditioner in addition to FFPS, if required.
(2) FISCO power supply, barriers, etc. shall be installed in Foundation

Fieldbus Junction Box (FFJB) to be mounted in Telemetry Room.
5.5.3.2 Field bus Terminators:
(1) Each fieldbus segment must have two terminators.

(2) All field side terminators shall be installed in junction box (preferably in
spur connection junction box) and no terminator shall be installed in ff
instruments.
5.5.3.3 Repeaters:
(1) Repeaters shall be utilised to join FF segment together.

(2) More than one segment shall be multi dropped and connected to common
FF / Host interface.
5.5.3.4 Link Active Scheduler (LAS):
(1) The LAS is responsible for coordinating all the communication on the field
bus.
(2) The primary LAS shall reside in RTU H-1 interface cards.
(3) The FF / Host interface module will act as primary LAS (Link Active
Scheduler). In addition, field primary back-up LAS shall be identified and
configured in each bus segment Each fieldbus segment shall be
configured for automatic fail-over to the field primary back-up LAS in the
event of primary LAS failure.
5.5.3.5 Spur connector / Wiring Blocks / Junction Boxes (Type-2):
(1) All trunk and spur connections in the field shall be terminated in ‘wiring
blocks’ specifically made for Foundation Fieldbus networks. The wiring
blocks shall be mounted in field mounted weather proof and explosion
proof junction boxes. (Type-2)
(2) The wiring block shall have two dedicated connections for the Fieldbus
trunk cable.
(3) Integral short circuit protector for spur connections shall be provided.
(4) Wiring block / spur connector shall have an indicator to provide status of
each spur connection indicating when spur is shorted and is in over
current mode. It shall also provide an indication when bus power is
available.
5.5.3.6 Bus connection / Junction Box (Type –1):
(1) Individual field bus segments coming out from various Spur connector
junction boxes shall be grouped in Type-1 Junction Box mounted in the
field.
(2) Type-1 junction box shall connect individual fieldbus segments to

respective FISCO power supplies by the means of multi-pair cable. Each
pair of multi-pair shall act as separate field bus segment.
5.5.4 Cable:
Individually shielded twisted pair with overall screened armoured cable shall be
used as fieldbus cable.
5.5.5 Grounding:
(1) The instrument shield shall be terminated at the host end of the network in
the FFJB and shall not be connected to ground at any other place.
(2) In case of multi home run cables, cable shields from different networks
shall not be connected together.
5.5.6 Lightning / Surge Protection:
Required surge protectors shall be considered while designing the fieldbus

configuration based on the area of installation and risk of high / frequent
lightning.
5.5.7 FF Loading and Calculations:
(1) Allowable network and segment loading shall be determined by the lower
value of below given three parameters.
a) Spare capacity required

b) Free time in network macrocycle
c) Voltage drop and current supply limitations etc.
(2) Spare:
a) Network / segments shall be designed for 20% spare capacity to allow

future expansion.
b) Above shall be consistent with maximum loading with one second loop
execution.
(3) Segment Execution Time:
a) Default segment execution time shall be one (1) second unless

otherwise required to meet the functional / tender requirements.
b) The network/segment macro cycle should match the module execution
time.
c) Network/ Segment shall be designed with adequate spare capacity for
the future addition of one (1) control loop (i.e. one transmitter and one
final element with PID in FF segment) as minimum with one second
loop scan time.
d) Each network/segment should operate with a single specified
macrocycle execution time. Multiple macrocycle shall be avoided on a
single network/segment.
(4) Voltage drop calculation:
a) Circuit analysis shall be carried out for each fieldbus segment to

determine the available operating voltage at each device.
b) The available voltage at each device shall exceed the device’s
minimum operating voltage by at least 1 volt.
5.5.8 Macro cycle:
(1) The macro cycle shall have 50% unscheduled time as minimum for non-
deterministic bus communications such as alarm transmission, set point
changes etc
(2) The macrocycle shall be sufficiently fast to obtain a representative
sampling of the true process changes.
5.5.9 Naming Convention:
A consistent method, approved by ONGC shall be followed for identifying

network/segment, loop & instrument and spur.
5.6 Point-to-Point Configuration:
All existing transmitters for lift gas service on unmanned platform as well as on
bridge-connected platforms shall be configured in the HART Point-to-Point
configuration.
All transmitters to measure process parameters on process complex shall also
be configured in HART point-to-point configuration.
In addition to above requirements, Contractor shall consider below given

requirements for process platform and bridge connected wellhead platforms.
a) Contractor shall arrange required power supply for field devices, one-in-
two-out barriers etc. from the owner supplied single point power tie-in
point (24 VDC). All required distribution shall be carried out by the
contractor.
b) Contractor shall replace existing barriers with new one-in-two-out barriers
for the interface/parameter signals.
c) All the multi pair cables from the field shall be terminated on one-in-two-
out barriers, to be installed in existing telemetry interface panels (TIJB)
located at Control room.
d) Signals from the one-in-two-out barriers shall be repeated to RTU located
in control room, with the help of single / multi pair cables.
5.7 Engineering Philosophy:
(1) Each field device shall be connected to a junction box through single pair
signal or control cables and then further to telemetry room/control room
through multi pair cables.
(2) Separate junction boxes shall be used for the following type of signals:
A) Intrinsically safe analog inputs (4-20 ma)

B) Non intrinsically safe contact outputs.
C) Fieldbus based instruments
All pulsed signals shall be routed directly to telemetry room / control room
without the use of intermediate junction boxes, in general.
(3) Intrinsically safe wiring philosophy shall be followed for hart based
transmitters while, non-is wiring philosophy shall be followed for sovs.
Suitable flow signal converters shall be provided for test separator existing
flow meter.
(4) Separate cables and cable trays shall be provided for is and non-is
signals. Is and non-is cables shall not be run in a common tray.
(5) 20% spare capacity shall be provided for cables, junction boxes, trays for
the future.
(6) Arial distance between process tapping point and field instrument shall be
up-to 15 meters.
(7) Location of the scada mtu, rtu, field instruments, field junction boxes, tijb,
cable & tube route shall be finalized in consultation with ongc
representatives from respective area/ location.
6.0 Product support:
Contractor shall furnish letter/s of authorization from manufacturers to quote

their product/s and undertaking for product service support along with un-
interrupted and timely supply of spares parts for at least 15 years for the
quoted model of the equipment.
7.0 Compliance:
7.1 Contractor shall ensure that all the instrumentation offered is completely
suitable for the ambient conditions, process data and functional requirements
as specified in this specifications / attachments / annexures / datasheets.
Selection of model number is solely contractor’s responsibility. If at any stage,
the offered instrumentation is found unsuitable for the specified operating
conditions, the contractor shall replace the same with suitable model to meet
the specification without any time and / or cost implication.
7.2 Contractor shall ensure that the offer includes all the accessories / special
cables / fittings and any other items required for the satisfactory installation and
commissioning/safe operation / online maintenance / smooth functioning. Any
such items / requirements discovered at a later date, even after ONGC’s review
of documents, shall be supplied by the contractor without any time & cost
implications to ongc.
7.3 If any instrument item is supplied by an agent, contractor shall get in writing
from their principals/manufacturer, the guarantee and undertaking with respect
to quotation/quantity /selection and performance of the offered items and
submit the same to ONGC.
8.0 Preservation & shipping preparation:
8.1 Contractor shall submit the procedure to protect and preserve the items being
purchased during transportation and storage at the construction site. Adequate
export (sea worthy) packing shall be provided to protect against rust, corrosion
and damage during transportation and storage.
8.2 Contractor shall submit preliminary shipping / packing list indicating number of
boxes, estimated size of package, volume, etc.
8.3 All moving parts shall be suitably locked to arrest movement during
transportation, with proper identification. All ports and openings shall be sealed.
Threaded connection shall be plugged with molded plastic caps or plug. It is
contractor’s responsibility to ensure all items are adequately protected during
shipment.
8.4 Instruments shall be supplied in sealed heavy plastic bags containing desiccant
material during shipment. All parts, subject to moisture, shall be suitable for
tropical conditions.
Project: Neelam Redevelopment
Project
10.1 Specifications for Foundation Fieldbus Hardware

J
Technical Requirements & Specifications:
Following specifications describe the requirements for FF hardware for field bus
intrinsically safe concept (FISCO).
However, alternative method of Non-IS Trunk and Intrinsically Safe Spurs (Field bus
Barrier) concept may also be considered.
1 All Foundation Field bus (FF) hardware shall be used with intrinsically safe H-1 field bus
implemented using Field bus Intrinsically Safe Concept (FISCO). Necessary statutory
certifications for individual Foundation Field bus (FF) hardware components shall be
provided by contractor as applicable.
2 All Foundation Field bus (FF) hardware shall be FISCO certified for use in intrinsically
safe application. Hazardous area as Class I, Division 1, Group D, Temp class T3 shall
be considered.
3 Foundation Field bus (FF) hardware shall comply with Field bus standards like ISA
S50.02, IEC-61158.
4 All Foundation Field bus (FF) hardware shall have minimum one year comprehensive on
site warranty/ guarantee.
5 Bidder shall propose Foundation Fieldbus network configuration inline with "Foundation
Fieldbus implementation philosophy" provided in “engineering design criteria” of
technical document. Foundation Fieldbus hardware specifications given below are
indicative only, and bidder may consider these hardware components and additional
components if any, as required to suit their proposed Foundation Fieldbus network
configuration.
(A) Power Supply / Conditioner (FFPS) with repeater:
1 FISCO power supply shall provide power to fieldbus devices. Contractor shall consider
power conditioner in addition to FFPS, if required.
2 FISCO power supply shall comply with IEC 61158-1 criteria and performance
requirements.
3 Power supply shall be load sharing and output current limiting type. It shall also provide
input/output power supply isolation.
Project
10.1 Specifications for Foundation Fieldbus Hardware

J
4 Power supply should also provide impedance matching required for FF signals.
5 Power supply shall have capability to generate alarms for announciation on

RTU/SCADA master for failure or faults in any of the redundant FFPS.
6 Repeaters shall be utilised to join FF segment together. More than one segment shall be
multi dropped and connected to common FF / Host interface of RTU.
7 FISCO power supply, repeaters, power conditioner etc. shall be installed in FFJB
(Foundation Fieldbus Junction Box) located in the Telemetry room.
(B) Spur Connector (mega block):
1 All trunk and spur connections in the field shall be terminated in spur connector -‘wiring
blocks’ specifically made for Foundation Fieldbus networks.
2 The wiring block shall have two dedicated connections for the Fieldbus trunk cable.
3 Integral short circuit protector for each spur connections shall be provided.
4 Wiring block / spur connector shall have an indicator to provide status of each spur
connection indicating when spur is shorted and is in over current mode. It shall also
provide an indication when bus power is available.
5 The wiring blocks shall be installed in hazardous area in explosion proof junction box.
(C) Field bus Terminators:
1 Each Fieldbus segment must have two terminators.
2 All the terminators located in the field shall be installed in a junction box (preferably in
spur connection Junction Box).
3 No terminator shall be installed in Fieldbus instruments.

Project
11.1 Specifications for Foundation Fieldbus Junction Box

K1
1 Foundation field bus junction box (FFJB) shall be used for installation of field bus
hardware components (such as FISCO power supply, repeaters, etc), one-in-two-out
barriers for test separator instruments etc.
FFJB shall be supplied along with necessary accessories like terminal box, toggle
switch, supporting channel, PVC wire ways etc. duly mounted in FFJB with complete
wiring. All accessories for installing Field bus hardware components and other items to
be installed in FFJB shall be part of FFJB supply.
2 FFJB shall be weather proof to IP-65 or better as per IEC-529/IS-2147 and secure
against the ingress of fumes, dampness, insects and vermin.
3 FFJB shall be fabricated using SS 316 sheet supported by ss 316 structural members.
Material used for ffjb construction shall be free from surface defects or other evidence
of poor quality materials or poor handling or storage conditions. All edges, folds and
bends shall be free from irregularities and stress cracks.
All internal braces and supports, hinges, screws shall also be of SS316. Contact of
dissimilar metals shall be avoided wherever possible and where contact unavoidably
occurs, manufacturer shall indicate the proposed precautionary measures against
galvanic action are proposed.
Structural members of FFJB shall be of 6 mm x 50 mm x 50 mm SS316 angle.
4 FFJB shall be floor mounted, self-standing type and fully enclosed construction.
5 FFJB shall be provided with removable eyebolts and blanking plugs, for lifting
purpose.
6 Contractor shall carry out FFJB sizing, keeping in view the maintenance clearances
and easiness, based on the total number of field instruments, FISCO power supply,
isolating barriers and other Foundation Field bus accessories to be installed. Although
the FFJB dimensions shall be guided by the actual requirement, typical dimensions of
750mm (H) x 750mm (W) x 500mm (D) shall be kept in mind while finalizing the FFJB
size.
Project

K1
7 FFJB shall be designed to accommodate 25 % spare capacity of mounting items such
as Field bus Hardware, isolating barriers etc.
Required accessories such terminals, fuses, toggle switches, etc shall be provided in
installed and fully wired condition for these 25 % spare capacity.
8 The components mounted in FFJB should be easily accessible for routine

maintenance and repair with minimum wiring removal.
9 Power supply distribution to the field instruments shall be from FFJB. Provision for
incoming power supply feeder shall be considered by Contractor.
10 Fluorescent lamps with door switch shall be installed inside the panel at suitable
locations and shall be actuated by door switch.
11 Cable entries to FFJB shall be from bottom only with appropriate cable glands.
Enclosure shall be provided with a removable, bottom entry split gland plates sized for
the addition of 25% extra cables.
12 All wiring shall be in accordance with national electric code.
13 Design, wiring and layout of the ffjb shall be subject to review and approval by ongc or
appointed engineering consultant.
14 01 mm2 multi-stranded, 600 grade pvc insulated copper conductor shall be used for
wiring in general.
Power wiring and earth wiring shall be not less than 2 mm2-stranded copper.
All wiring should be accessible from the front side.
15 All wiring shall be housed in covered, flame retardant type plastic raceways for easy
accessibility, maintenance, repair and removal. at least 25% additional space shall be
considered for future wiring.
16 All wiring shall be adequately supported and protected. separate wire ways shall be
provided for intrinsically safe wires and non-intrinsically safe & power wiring.
intrinsically safe wiring and terminals shall be of light blue colour and shall be
separated from non-intrinsically safe terminals at least by 50 mm.
Project

K1
17 The contractor shall also ensure clear and adequate segregation between terminals
and cables in the following categories:
• Analog Signals
• Digital Signals & Power
• Field Bus
18 All wiring to/ from the field shall terminate at a terminal strip.
minimum distance between gland plate and terminal strip shall be 300 mm and
between terminal strip and ffjb top shall be 100 mm.
19 Terminals shall be captive screw and strap compression type, made of high-grade
melamine suitable for 4 mm2 or less cable conductor size. fused terminal shall be used
wherever necessary.
20 Sufficient number of terminal box shall be provided to terminate all the pairs of multi-
cable (including spare pairs) and shields of individual pairs.
21 Terminals shall be of 600 volt, channel mount type with identifying terminal numbers.
22 A minimum 1” x 1.4” copper ground bus bar insulated from cabinet structure shall run
the entire length of cabinet near floor level. compression type terminals suitable for 4.0
awg copper ground cable shall be provided at each end of the bar for connection to
platform ground.
23 Ground wiring shall be directly connected to ground bus bar by means of suitable wire
lugs. no intermediate terminals are allowed.
24 All incoming power feeders shall be terminated on separate terminals suitable for the
incoming feeder size. these shall be suitably covered for protection against accidental
shorting and for human safety.
25 Wiring within the cabinet shall be protected from wear and tear, against accidental
cuts, and from contact with cabinet parts or surfaces.
26 Laminated photocopy of wiring diagram shall be pasted inside the panel door.
a document pocket shall also be provided for storage of documentation.
Project

K1
27 All wiring at the termination points shall be identified by corresponding tag numbers
and wire numbers. all wiring shall be marked with slip-on-wire markers at each end.
28 All items inside the ffjb shall have proper identification as per ONGC philosophy to be
finalized during detail engineering.
Project
11.2 Specifications for SOV Cabinets

K2
1 SS cabinet shall be used for installation of field explosion-proof solenoid valves, bulk
head fittings for entry/exit of tubes etc.
2 The single pair armoured field cables shall be directly terminated on the explosion
proof solenoid valves mounted inside the cabinet. Accordingly, the bottom side of the
cabinet shall be provided with removable gland plates through which these single pair
field cables shall be routed using rubber grommets. Left and right side of the cabinet
shall have bulk head fittings for entry and exit of tubings for solenoid valves.
3 SOV cabinet shall be weather proof to IP-65 or better as per IEC-529/IS-2147 and
secure against the ingress of fumes, dampness, insects and vermin.
4 SOV cabinet shall be fabricated using SS 316 sheet supported by SS 316 structural
members.
Material used for cabinet construction shall be free from surface defects or other
evidence of poor quality materials or poor handling or storage conditions. All edges,
folds and bends shall be free from irregularities and stress cracks.
All internal braces and supports, hinges, screws shall also be of SS316. Contact of
dissimilar metals shall be avoided wherever possible and where contact unavoidably
occurs, manufacturer shall state what precautions against galvanic action are
proposed.
Frame shall be of 6 mm x 50 mm x 50 mm SS316 angle.
5 Contractor shall carry out SS Cabinet sizing, keeping in view the maintenance
clearances and easiness, based on the total number of field solenoid valves and other
accessories to be installed. Although the SS Cabinet dimensions shall be guided by
the actual requirement, typical dimensions of 750mm (H) x 750mm (W) x 500mm (D),
shall be kept in mind while finalizing the cabinet size.
6 SS Cabinet shall be designed to accommodate 25 % spare solenoid valves.

Necessary accessories such as bulk head fittings etc shall be provided in installed
condition for these 25 % spare solenoid valves. Unused fittings shall be plugged with
SS plugs/caps.
7 The components mounted in SS cabinet should be easily accessible for routine

maintenance and repair with minimum wiring removal.
Project
12.1 Specifications for Hand Held Configurator

L1
1 Application Hand Held Configurator (HHC) shall be
provided for HART and Foundation Field bus
transmitters (FISCO based) to perform routine
configuration, calibration, display process
variable, diagnostics etc.
Hand held configurator with battery charger shall

be supplied complex-wise.
2 Function / Capability Hand held configurator shall be of universal type
i.e HHC shall be able to communicate and
perform all functions as intended for both HART
and Foundation Field bus instruments supplied
without any degradation or any change in
configuration/software. Necessary software shall
be pre-loaded in HHC.
HHC should be easily upgradable on-site for new

HART and FOUNDATION field bus devices.
It shall be possible to perform routine

configuration, calibration, display process
variable, diagnostics etc. from a hand held
Configurator which can be connected at any
location in the transmitter loop. It shall be
possible to perform all the above functions on
line. The loop function shall remain unaffected
while communication is going on between
transmitter and the Configurator. No output
interruption should occur.
HHC shall be able to perform diagnostics for

effective start-up and troubleshooting of
foundation field bus segments.
3 Size Portable, Hand Carry Type
Project

L1
4 Power Supply HHC shall be battery powered with rechargeable
& replaceable batteries.
Re-Charger Power Supply Shall Be 230 VAC +/-

10%, 50hz
5 Protection and Enclosure type Offered Configurator shall be “dust proof”,

“weatherproof”, secure against the ingress of
fumes, dampness, insects and vermin.
Configurator shall be certified Intrinsically Safe
and suitable for use in Hazardous Area Class I,
Division 1, Group D, Temp Class T3
6 Connection Type It shall be possible to connect the hhc at any of
the following places for the purpose of digital
communication:
1. FFJB serving the transmitter in safe area,
telemetry room.
2. Junction box serving the transmitter, in
hazardous area.
3. Directly at the transmitter, in hazardous area.
Suitable connectors with necessary

interconnecting cable and any other accessories
shall also be provided.
7 Accessories Carrying case, manual and recharging unit
Project

L1
8 Name Plate Name plate shall be engraved on a plate to be
mounted below, or above instruments. it shall be
of stainless steel and shall contain following
minimum information:
- Model no. and serial no.

- Manufacturer's name / trade mark
- Power supply
- Certification
Project
12.2 Specifications for Fieldbus Monitor

L2
1 Application Field bus monitor shall be used for examining the
operation of a live Foundation fieldbus network
and other Fieldbus related functions.
Field bus monitor shall be supplied complex-

wise.
2 Size Portable, hand carry type.
3 Power Supply Field bus monitor shall be bus powered from field
bus shall not require any external battery or
power source.
4 Connection Type Plug in/clip on type connections shall be

provided. necessary interconnecting cable and
any other accessories shall also be provided.
5 Accessories Carrying case, manual and clip leads.
6 Type The foundation field bus monitor shall be of

universal type i.e. the foundation field bus
monitor shall be able to perform all functions
without any degradation or any change in
configuration/software.
The offered monitor shall provide window to field

bus network for routine verification of network
operation, and in case of errant network, tools to
trouble shoot the network with minimum
downtime.
The offered field bus monitor shall provide

measurements of bus power level, minimum
signal level, and peak and average noise level. it
shall be possible to perform all the above
functions on line without interrupting the field bus
network operation.
Project
12.2 Specifications for Fieldbus Monitor

L2
The field bus monitor shall provide details about
the number of instruments on a network with
indication of addition/removal of instruments. it
shall also facilitate addition of new transmitter on
a network.
The offered monitor shall work satisfactory on

FISCO based field bus network. Necessary
compliance certificates regarding this shall be
submitted by contractor.
7 Name Plate Nameplate shall be engraved on a plate to be

mounted below, or above instruments. it shall be
of stainless steel and shall contain following
minimum information:
- Model no. and serial no.

- Manufacturer's name / trade mark
- Certification
8 Operating Conditions Suitable for harsh marine environment.

Project
13.0 Specifications for Instrument Cables

M-1
1 Type FRLS (flame retardant-low smoke) as per
standard IEC 60332-3 Cat A.
Cable shall be as per IS-1554 Part-I
2 Sheath Material Outer jacket and inner jacket shall be made of

extruded FRLS PVC to is 5831 Type ST2.
3 Oxygen, temperature index and Oxygen index of PVC 30% and temperature
acid gas generation, smoke index over 250 deg c.
density
Acid gas generation shall be maximum 20% by
weight as per IEC 754-1
.
Smoke density rating shall be max. 60 % as per
ASTM-d 2843.
4 Insulation grade and requirements Grade 600 V/ 1100V as a minimum and

insulation resistance, voltage and spark test
requirements as per bs-5308 part-2.
5 Armouring and its requirements All cables shall be armoured type. Armour over
inner jacket of galvanized steel wire/ flat as per
IS-1554 part I / IEC 502.
6 Twisting of cores All the cores shall be twisted and numbers of

twist shall not be less than 10 per meter.
7 Conductor Type Annealed electrolytic tinned copper conductor of

7 strands with each strand of 0.53 mm diameter.
8 Shielding Shield shall be aluminum backed mylar/

polyester tape bonded together with the metallic
side down helically applied with either side
having 25% overlap and 100% coverage having
0.05 mm in case of single pair/triad and 0.075
mm in case of multipair / triad cable.
Project

M-1
9 Drain Wire Drain wire shall be provided for individual pair
and overall shield which shall be 0.5 mm2 multi
stranded bare tinned annealed copper conductor.
The drain wire shall be in continuous contact with
aluminum side of the shield. Drain wire
resistance including shield shall not exceed 30
ohm/km. Electrostatic noise rejection ratio shall
be over 76 db.
10 Communication Wire A pair of communication wire (22 AWG, 7

stranded copper wire with 0.4 mm thick 85 deg c
PVC insulation as per IS5831) shall be provided
for multi pair cables.
11 Running lengths Running length of the cable shall be printed at

least at every 5-meter interval.
12 Pair Identification For multipair cables, pair identification shall be

provided with numbers/colours at regular
intervals as per vendor’s standard.
13 Rip chord requirement Rip chord shall be provided for cables.
14 Name Plate Name plate shall be engraved on a cable drum

and shall contain following minimum information:
Type of cable manufacturer's name / trade mark

quantity
15 Branch Cable type Shielded, single pair/ single triad cable 1.5 mm2
conductor size shall be used as branch cable.
16 Multi pair Cable type Individually and overall shielded, 12 pair cable
with 1.5 mm2 conductor size shall be used as
multi-pair cable.
17 Cable Colour Inner sheath: black

Outer sheath: light blue
Project

M-1
Core insulation for signal cable: white (positive),
black (negative)
Core insulation for rtd cable: black, blue & brown
Communication cable: green, red
18 For Cables other than Fieldbus application:
(Primary) Insulation Material Primary insulation of 85 deg c hr pvc as per is-

5831, type c / iec 502
Cable Parameters Maximum dc resistance shall be 12.3 ohm/km at

20 deg c
Mutual capacitance of the pair shall not exceed

250 pf/m at frequency of 1khz.
Capacitance between core and screen shall not

exceed 400-pf/ m at a frequency of 1 khz.
L/R ratio shall not exceed 40 mh/ohm
For the cables in is circuit, cable parameters shall be matched considering the entity
parameters of is circuit.
19 For Field Bus Cable:
(Primary) Insulation Material Primary insulation of 85 degree c polyethylene

(pe) as per is-6474
Cable Parameters Loop resistance rc = 15 – 150 ohm/km
Loop inductance lc = 0.4 – 1 mh/km
Capacitance cc = 80 - 250 pf/m
20 Branch Cable type Shielded, single pair cable / 4 core cable with 1.5
mm2 conductor size shall be used as branch
cable.
Project

M-1
21 Multi pair Cable type Individually and overall shielded, 12 pair cable
with 1.5 mm2 conductor size shall be used as
multi-pair cable.
22 Colour Inner sheath: black
Outer sheath: black
Core insulation for signal cable: white (positive),

black (negative)
Communication cable: green, red
23 Application Single pair cable shall be used between

instrument and field junction box/spur JB/FFJB.
Triad cable shall be used between temperature

element and temperature transmitter.
Multipair cable shall be used between field

junction box and FFJB/RTU
Project
Specifications for Smart Valve Positioner for Control Valves

Y
1. The Valve Positioner shall be suitable for Single or Double acting actuator (both
Linear & Rotary motion).
2. Smart valve positioner shall have split range feature.
3. Smart valve positioner shall be suitable for Linear or Rotary motion control
valves.
4. Smart valve positioner shall have changeable flow characteristics.
5. Smart valve positioner shall be shock and vibration resistant.
6. It shall be equipped with pressure gauge for monitoring the input and output
pressure.
7. It shall be compatible with existing control valves.
8. It shall have Auto-Tuning facility and valve position detecting feature.
9. Smart valve positioner shall have manual override facility.
9. Smart valve positioner shall have explosion proof LCD display
10. It shall have auto-calibration feature.
11. It shall have on-board memory for storing the diagnostic parameters, valve
signature, etc.
12. It shall have position feedback facility.
13. The equipment shall be equipped with software required for FF alarms
monitoring, online friction & dynamic performance monitoring, diagnostics, etc.
14 It shall be have the facility for remote operation/ calibration/configuration/
diagnostics using Field Communicator
15. Mounting Mounting on new control valves
16. Communication Protocol Foundation field bus
17. Flow Characterization Linear, equal percentage (50:1 and 30:1), quick
opening, camflex eq%
user defined, tight shut-off and full open.
Project

Y
18. Valve Position Auto Tune Automatic determination of the optimal valve
position control parameters.
19. Function Blocks included PID, AO, DI X 2:OS
20. Position Alarms Block alarm, process alarm and event update
21. Type Smart type, intrinsically safe/Exproof suitable for

control of the existing control valves.
Input: FF input from RTU
Output : pneumatic (suitable for operation of
control valves)
22. Area Classification CLASS I, DIVISION 1, GROUP D, TEMP CLASS

T3
23. Enclosure, mounting SS 316
accessaries, internal
working parts
24. Enclosure Protection Weather proof to IP 66, NEMA 4X or better.
25. Safety Integrity level SIL 2 or better
26. EMC Compatibility As per EN 61000-4 SEC.2-6 or IEC 801-2,-3, -4
27. Cable Entry 1/2" NPT(F)
28. Power Supply From isolating barrier cum converter
29. Ambient Temperature -25 T0 +85 DEG.C
30. Humidity Up to 95%
10 Name plate: SS name plate with following shall be provided

- model & serial no, manufacturer's name & trade
mark, contact ratings, certification
31 Smart valve positioner shall be weatherproof and suitable for usage in marine
environment.
32 Enclosure shall have terminals for cable termination. flying leads are not
acceptable.
Project

Y
33 Contractor shall either modify existing mounting plate for installation of smart
valve positioner or provide new mounting arrangement for smooth operation of
control valve.
34 Necessary accessories for installation of the smart valve positioner on the
control valve shall be included in contractor’s scope. necessary accessories for
sensing the feedback from existing control valve, installing the pressure
regulators and pneumatic signals shall be included.
35 Installation of smart valve positioner, required pressure regulator, tubings,
fittings, signal cables and commissioning of the control loop as a whole shall be
responsibility of contractor.
36. Smart valve positioner shall be compatible with new control valves to be
provided by the bidder.

50 Foundation Field Bus

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Project: Neelam Redevelopment Project

3.1 Specifications for Differential Pressure Transmitter (Foundation Field bus

Technical Requirements & Specifications (C-1 type):

7 Field bus transmitters shall be polarity insensitive to communication signal. (Polarity

9 Field bus transmitter shall have short circuit protection.

3.1 Specifications for Differential Pressure Transmitter (Foundation Field bus

Technical Requirements & Specifications (C-1 type):

12 Transmitter shall be microprocessor based and it shall incorporate a non-volatile

15 Built in temperature sensors shall be provided to compensate for ambient temperature

16 The transmitter shall be so constructed that in case of a pressure sensing element

19 Transmitter shall be immune to RF interference due to Microwave, HF, VHF radio

20 Transmitters shall be in compliance with the electromagnetic compatibility

3.1 Specifications for Differential Pressure Transmitter (Foundation Field bus

Technical Requirements & Specifications (C-1 type):

24 Transmitter software security & upscale/downscale shall be user selectable.

26 Transmitters shall be capable of accepting and implementing universal commands. It

27 Function Transmit & Indicate

3.1 Specifications for Differential Pressure Transmitter (Foundation Field bus

Technical Requirements & Specifications (C-1 type):

35 Process Connection 1/2", NPT(F)

5-way manifolds shall be of the same material as

42 Mounting Accessories Required which shall be suitable for 2" stanchion

43 Name Plate Tag plate of SS-316 with following details shall be

- Manufacturer's name, Model no. & Serial no.

Engineering Design Criteria

Engineering Design Criteria for foundation field bus

1.1. Environmental Conditions:

Instrumentation provided under this project shall be continuously subjected

Engineering Design Criteria

Location : Offshore India (Arabian Sea)

Foundation Field Bus (FF):

Field Bus Foundation:

An independent, non-profit organization established to support standardization

Field Bus Segment:

A section of fieldbus that is terminated in its characteristic impedance and can

Field Bus Trunk:

Field Bus Spur:

1.3. Codes & Standard:

Engineering Design Criteria

Design, materials, manufacturing, examination, inspection, testing and

Where neither code nor standard is specified in specifications / attachment /

American Gas Association, Gas Measurement Committee

Report no.3 National gas fluid measurement-orifice metering of natural

American National Standard Institute / American Society Of Mechanical

B 1.20.1 Pipe threads

American petroleum institute

API 6A Wellhead and christmas tree equipment

Engineering Design Criteria

RP 14G Recommended practice for fire prevention and control on

American Society For Tests and Materials

ASTM A269 Stainless steel tube

BS-1042 Measurement of fluid flow in closed conduits

Deutsches Institute Fur Normung Ev (Din)

DIN-43760 Temperature vs. Resistance curves for rtds

International Electrotechnical Commission

IEC 60079 Electrical apparatus for explosive gas atmosphere

IS-5 Colours for ready mixed paints.

Engineering Design Criteria

Instrument Society Of America

S-5.1 Instrument symbols

International Organization For Standardization

ISO 5167 Measurement of fluid flow by means of orifice plates,