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Article history: In this work, the production of fatty acid methyl esters (FAME) from crambe oil by enzyme interester-
Received 23 July 2016 ification assisted by ultrasound was investigated. The experiments evaluated the effect of temperature,
Received in revised form 5 October 2016 reaction time, methyl acetate (MA)/oil molar ratio, enzyme loading, catalyst reuse and influence of ultra-
Accepted 18 December 2016
sound. The best results were obtained at 60 ◦ C, temperature at which the reaction reached equilibrium
in 6 h. FAME yield was maximal at MA/oil molar ratio of 12 and the enzyme loading of 20 wt% (relative
Keywords:
to oil mass) gave the best yields. The use of methyl acetate promoted the enzyme stability throughout
Methyl acetate
successive cycles, with a decrease of only 10% and 8% in FAME yield and enzymatic activity. The results
Biodiesel
Crambe abyssinica H.
allow us to conclude that ultrasound reduced total reaction time and percentage of enzyme loading, when
compared to the process without ultrasound.
© 2016 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.indcrop.2016.12.022
0926-6690/© 2016 Elsevier B.V. All rights reserved.
G.R. Tavares et al. / Industrial Crops and Products 97 (2017) 218–223 219
energy costs (Antczak et al., 2009). The use of methyl acetate have of Xu et al. (2003), Huang and Yan (2008) and Lei and Li (2015), who
the additional advantage of not reduce the enzymatic activity in the report higher yields with this enzyme. Prior to use, the enzyme cat-
early cycles, thus allowing more efficient re-use of enzymes (Huang alyst was maintained at 40 ◦ C for 1 h in an oven with air circulation
and Yan, 2008; Ruzich and Bassi, 2010), which does not occur with (Marconi, MA035) for its activation. At the same time, ultrasound
the use of short chain alcohols (ethanol, methanol), because the bath was fired at 165 W and the reaction temperature, and the
glycerol can lead to inactivation of the enzyme, thereby decreasing temperature being kept constant by means of a thermostated bath
its enzymatic activity (Jeong and Park, 2010). with water recirculation (Marconi, model MA 184). To check the
The use of immobilized catalysts may limit the mass transfer, effect of ultrasound in the process, reaction was performed on an
since the supports may hinder the access of substrate to the cat- orbital shaker (Marconi, MA 839/A) at 40 rpm. In each reaction, 1 g
alytic site (Fjerbaek et al., 2009). The contact between the two of oil was added to the flask together with methyl acetate (MA)
phases is usually promoted by mechanical agitation. However, it and the enzyme, in amounts set for each experimental condition.
has recently been shown that the application of ultrasound may After weighing the substrates and enzymes, the reactor was placed
offer advantages (Yu et al., 2010), because cavitation (formation, in ultrasonic bath and connected to the condenser coupled to ther-
rise and implosion of bubbles in the reaction medium) generated by mostatic bath at 10 ◦ C.
ultrasound accelerate chemical reactions by increasing mass trans- After the reaction time, removal of the enzymes was performed
fer between phases, and providing activation energy (Veljković by filtration in quality paper with a diameter of 15 cm and weight
et al., 2012; Lerin et al., 2014). Cavitation causes localized increase of 80 g m−1 , and the excess solvent in the filtrate was evaporated
in temperature on the border of the phases and mechanical energy via the evaporator route (Marconi, MA120) to constant weight and
which enhance mixing. The collapse of cavitation bubbles disrupts stored under refrigeration for conducting further analysis.
the boundary between phases, and promotes emulsification by
ultrasonic jet. These effects provide increased reaction rates and
obtaining high yields (Thank et al., 2010), reducing the need for
large amounts of catalysts and the power consumption compared 2.4. Determination of FAME yield
to the process with mechanical stirring (Chand et al., 2010).
Based on the context described, in this work was investigated To quantify the FAME content, samples were prepared accord-
the enzymatic interesterification assisted by ultrasound of crambe ing to the procedure reported by Silva et al. (2010). The analysis
oil, using methyl acetate as acyl acceptor. For this purpose we evalu- of samples was conducted in a gas chromatograph coupled to
ated the effect of operational variables (temperature, time, enzyme mass spectrum (Agilent) equipped with a capillary column Agilent
loading and MA/oil molar ratio) in the FAME yield as well as reuse HP-5MS (30 m × 0.250 mm × 0.25 m), using the following condi-
of the catalyst and the effect of ultrasound. tions: injection 0.4 of L in split mode 1:10, initial temperature
of the column 120 ◦ C, maintained at this temperature for 5 min,
2. Material and methods increasing to 180 ◦ C at a rate of 15 ◦ C min−1 and for 240 ◦ C at a
rate of 5 ◦ C min−1 , staying for five minutes. The flow of carrier
2.1. Materials gas, helium, was 1 mL min−1 . The temperature of ionization and
quadrupole source were 230 and 150 ◦ C, respectively. Compounds
Crambe oil donated by MS Foundation (cultivate Bright FMS), were quantified upon analysis using methyl heptadecanoate as
methyl acetate (Sigma Adrich, 99% purity) and lipase Novozym
® internal standard and FAME yield was then calculated based on the
435 were used in the experiments. In chromatographic analyzes content of methyl esters in the analyzed sample and on the reaction
were used standard chromatographic of methyl heptadecanoate stoichiometry (Tan et al., 2011; Maddikeri et al., 2013).
(Sigma Adrich, >99% purity) and heptane as solvent (Anidrol). For
the determination of enzyme activity and oil characterization were
used: n-hexane (Panreac), lauric acid (Vetec), n-propyl alcohol 2.5. Reuse of biocatalyst and enzymatic activity
(Panreac), acetone (Vetec), ethanol (Anidrol), sodium hydrox-
ide (Anidrol), ethyl ether (Anidrol), phenolphthalein (Nuclear), After use, the enzymes were washed with 10 mL of methyl
methanol (BT Baker) and derivatising BF3 -methanol (Sigma acetate (twice) and dried in oven at 40 ◦ C for 1 h. Recuperated
Adrich). enzyme was then kept in desiccator for 24 h prior to measurement
of its activity and reutilization (Michelin et al., 2015). To deter-
2.2. Characterization of crambe oil mine the enzymatic activity was used the method described by
Oliveira et al. (2006), wherein it consists in quantifying the lauric
The oil used in the reactions were characterized in terms of acid consumption in the esterification reaction between lauric acid
free fatty acids and fatty acid composition, using official methods and n-propyl alcohol, at 60 ◦ C with 5 wt% enzyme (in relation to the
recommended by American Oil Chemists’ Society (1990): 940.28 mass of substrate) kept under stirring for 40 min.
and Ce 2–66, respectively. After derivatization, the fatty acids com- To evaluate the reuse of the enzyme were adopted experimental
position was determined using the method described by Santos conditions of MA/oil molar ratio of 12, 60 ◦ C, 30 wt% of enzyme
et al. (2015). The water content was determined using Karl Fischer (relative to mass of oil) and reaction time of 6 h. A total of five cycles
titrator (Orion, AF8). were conducted and after each cycle the FAME yield and enzyme
activity were evaluated.
2.3. Experimental procedure
Table 1
100 c b b
Fatty acid composition of crambe oil. b
b
Fatty acid Content (wt%) c b
Palmitic 2.24 ± 0.05 80
Palmitoleic 0.13 ± 0.01 b a
Stearic 1.14 ± 0.04 a
0
3. Results and discussion 0 2 4 6 8 10
Reaction time (h)
3.1. Oil characterization
Fig. 1. Effect of temperature and reaction time on the FAME yield obtained using
Table 1 shows the fatty acid composition of the crambe oil 30 wt% of catalyst (relative to oil mass) and MA/oil molar ratio of 12. Means followed
obtained from the analysis by gas chromatography. According to by same letter (in the same time) did not differ statistically (p > 0.05).
Table 1, it was found that the crambe oil showed 61.82 wt% of eru-
cic acid, which is in accordance with published studies that indicate
The works of enzymatic interesterification with the lipase
contents from 58.5 to 63.77 wt% (Lalas et al., 2012; Onorevoli et al., ®
Novozym 435, without the use of ultrasound, report obtaining
2014; Santos et al., 2015). Regarding the content of saturated and
higher yields at temperatures of 40 ◦ C (Xu et al., 2003; Huang and
unsaturated fatty acids notes 6.88 and 93.13 wt% of these acids in
Yan, 2008) and 50 ◦ C (Modi et al., 2007). In our research, the best
crambe oil composition, respectively. Similar results were obtained
results were obtained at 60 ◦ C. Increasing the temperature for ultra-
by Santos et al. (2015) that found 6 and 94 wt% of saturated and
sound assisted processes is due to the effects of cavitation that
unsaturated fatty acids, respectively.
providing higher yields (Yu et al., 2010). Batistella et al. (2012)
The oil showed 6.11 ± 0.20 wt% and 0.121 ± 0.001 wt% of free
reports obtaining higher yields of esters with increasing temper-
fatty acids and water, respectively. Analysis of these data indicates
ature from 40 to 70 ◦ C in the ultrasound assisted ethanolysis of
that this oil could not be intended for biodiesel production by the ®
soybean oil using the enzyme Novozym 435. Trentin et al. (2015)
conventional method using homogeneous alkaline catalysts (Ma ◦
reports the temperature of 63 C as that provided maximum esters
and Hanna, 1999).
yield for ultrasound-assisted ethanolysis of soybean oil.
From the molar mass of the compounds identified in crambe
The FAME yield increased with the reaction time for all tem-
oil (Table 1), the molar mass (MM) average of the triacylglyc-
peratures studied, to reach equilibrium in 6 and 8 h at 50 and 60 ◦ C,
erols was estimated to 988.76 g mol−1 and the free fatty acids in
respectively. Resulting in yields of 95.19 wt% at 50 ◦ C and 98.98 wt%
316.92 g mol−1 , and molar mass of crambe oil determined to be
at 60 ◦ C. Previous studies using enzymatic Interesterification, with-
875.42 g mol−1 .
out ultrasound, report esters yields of 92, 98 and 90.1 wt% at 10 (Xu
et al., 2003), 14 (Huang and Yan, 2008) and 25 h (Subhedar and
Gogate, 2016), respectively.
3.2. Effect of temperature and reaction time
To evaluate the effects of temperature and reaction time on 3.3. Effect of MA/oil molar ratio
enzymatic interesterification assisted by ultrasound reactions were
carried out at MA/oil molar ratio of 12, with 30 wt% enzyme (rela- Fig. 2 shows the effect of MA/oil molar ratio investigated at
tion to the oil mass), varying the temperature from 40 ◦ C to 60 ◦ C 4 and 6 h at 60 ◦ C and using 30 wt% of enzyme (in relation to
and it was considered reaction time of 2–10 h. The FAME yields are mass oil). From the data presented in Fig. 2 can be seen that with
shown in Fig. 1, where it appears that the increased temperature increase of the MA/oil molar ratio of 6–12 increased FAME yield of
favors the formation of esters. At 4 h of reaction, the yield increased 70.95–89.97 wt% and of 85.14–98.98% at 4 and 6 h, respectively.
from 54.66 wt% to 89.97 wt% with an increase in temperature from Fig. 2 In the interesterification reaction, three moles of methyl
40 to 60 ◦ C. This effect is also observed for times of 2–6 h. However, acetate are reacted with 1 mol of triacylglycerol resulting in 3 mol
the results obtained in 8 and 10 h at 50 and 60 ◦ C showed no signifi- of esters and 1 mol of triacetin, indicating the stoichiometric MA/oil
cant difference (p > 0.05), possibly because the reaction equilibrium of 3. Since this is an equilibrium reaction, the excess MA shifts the
was achieved. reaction equilibrium favoring the formation of esters (Maddikeri
Yu et al. (2010) report that the increased temperature favors et al., 2014; Subhedar and Gogate, 2016).
the frequency of collision between the enzyme molecules and sub- Similar results are reported in the literature, where better yields
strate, which facilitates the formation of the enzyme-substrate in the enzymatic interesterification were found in the acyl accep-
complex and increased reaction rate. With increasing temperature tor/oil molar ratio of 12 (Xu et al., 2003; Du et al., 2004; Jeong and
®
also occurs a decrease in viscosity of the reaction medium, and Park, 2010; Subhedar and Gogate, 2016). With the use of Novozym
thus, increases the mass transfer on the surface and inside of the 435, Xu et al. (2003) report 60 and 90 wt% of esters yield for MA/oil
enzyme particles (Otero et al., 2013; Cao et al., 2013). However, molar ratio of 6 and 12, respectively, conducting the reaction at
the gradual increase in temperature can cause denaturation of the 40 ◦ C for 10 h using 30 wt% enzyme. Subheader and Gogate (2016)
enzyme, reducing the operational stability, catalytic reactivity and report yields of ∼41 and ∼90 wt% with use of MA/oil molar ratios
esters yield (Ruzich and Bassi, 2010; Lei and Li, 2015; Subhedar and of 6 and 12, respectively, at 40 ◦ C for 25 h, using 8 wt% of Lipozyme
Gogate, 2016). TL IM.
G.R. Tavares et al. / Industrial Crops and Products 97 (2017) 218–223 221
100 100
c
40
b
c 80
d
a d 30
Enzyme activity (U g )
b
-1
FAME yield (wt%)
80
FAME yield (wt%)
60
a 20
40
60
4 hours 10
20
6 hours
0 0
0 2 4 6
40
6 9 12 15
Reuse cycle
MA/oil molar ratio Fig. 4. Effect of reuse recycle of the catalyst on the FAME yield (䊏 left vertical axis)
and enzyme activity (䊉 right vertical axis) obtained at 60 ◦ C, using 30 wt% of catalyst
Fig. 2. Effect of MA/oil molar ratio on the FAME yield obtained at 60 ◦ C and using (relative to oil mass) and MA/oil molar ratio of 12. Arrows refer to the meaning of
30 wt% of catalyst (relative to oil mass). Means followed by same letter (in the same the data sequence.
time) did not differ statistically (p > 0.05).
5–20 wt%, which was also observed by Jeong and Park (2010) for
reaction between rapessed oil and methyl acetate.
100 b
b Moreover, with the use of 30 wt% of lipase it appears that
b b c the yield increase was not significant (p > 0.05) and using 40 wt%
c enzyme, notes a decrease of yield (p < 0.05). The observed decrease
a with increasing amount of enzyme can be explained by the fact
a
FAME yield (wt%)
100 4. Conclusion
Fig. 5. Effect of ultrasound application on the FAME yield obtained at 60 ◦ C, using Acknowledgement
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