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High Frequency Function Generator With The Maxim MAX038
High Frequency Function Generator With The Maxim MAX038
MAX038
By pcbheaven in WorkshopTools
The output waveform type can be selected from a "FUNCTION" switch. This is
a 3-position rotary switch. The common of the switch is driven HIGH, while the
two inputs of the chip, A0 and A1 are pulled LOW with 10K resistors. When
both inputs are '0', the output is square wave. When A0 is '1', the output is
triangular waveform, and when A1 is '1' and A0 is '0', the output is sine wave.
The output is buffered with an OP37Z OP-AMP. The peak to peak amplitude is
also controlled a potentiometer. By default, the output waveform is
symmetrical to the ground. A DC offset can be added to the output if the switch
"OFFSET ENABLED" is closed. The DC offset is also controlled by a
potensiometer.
Here is a rough list of materials used for this project. Since completion some
changes have been made but you can read them in the worklog.
R1 10K R13 75 Ohm C1 0,1uF C16 22uF D1 1N4001
R2 10K R14 330 Ohm C2 0,1uF C17 100uF D2 1N4001
R3 47 Ohm R15 6.8k C3 0,1uF C18 IC1 MAX038
R4 10K R16 820 Ohm C4 0,1uF C19 0,1uF IC3 OP372
R5 1K pots R17 100K C5 0,1uF C20 10nF IC4 A TL072P
R6 1K pots R18 100K C6 22pF C21 0,1uF IC4 B TL072P
R7 1K pots R19 100K C7 82pF C22 0,1uF IC5 LM741P
R8 5K pots R20 100K C8 330pF C23 0,1uF IC6 7805T
R9 10K R21 10K C9 1nF C24 0,1uF IC7 7805T
R10 1K R22 10K pots C10 4,7nF C25 1000uF S2 12 pos. rotary
switch
R11 1K R23 500 Ohm C11 32nF C26 0,1uF
R12 10K R24 500 Ohm C12 68nF C27 1000uF
C13 330nF C28 0,1uF
C14 1uF C29 1000uF
C15 4,7uF C30 1000uF
Apart from the electronics, 2 acrylic glass plates 16x10cm used as face plate
for the controls along with some colored buttons to give a more pro look.
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Step 2: PCB
PCB and finished result.
Keen eye can observe some slight modifications form original schematic.
Since this is going to be used in our labs near the main power supply, the
7805 and 7905 chips have been removed. Instead, the +- 5 volts come
directly from power supply. Also the PCB was created with the IC2 (TL72P) to
control the frequency select and fine tuning. But during the tests, didn't behave
as expected and therefore was replaced with two 10K resistors. Updated
schematic can be found here.
The etching came out perfect with our home made etching bath but that is
another instructable to come.
The soldering of the parts had to be done very carefully, as the grounding
layer had just .1'' insulation.
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Step 3: Range Selector
The range selector is a 12-position single pole rotary switch. Each switch
position corresponds to a different capacitor. So, either you solder the
capacitors to the PCB and draw 12 (+1 for common) wires to the selector, or
do this:
First, make a ring with a thick single core wire (2.5 mm2). The diameter should
be about 10mm larger than the diameter of the rotary switch. Cut and solder
the two edges of this wire to make a closed ring. Then, solder one terminal of
a capacitor to one position of the rotary switch. The other terminal of the
capacitor is free, outside the switch's diameter. On this terminal, solder the
ring. Then, on the symmetrical pin of the switch, solder likewise another
capacitor. Do that for all 12 capacitors. When finished, all 12 capacitors
connected directly on the selector switch, and only 2 wires would now be
required from the PCB, the 0V wire which is connected on the ring, and the
COSC input for the chip.
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Step 4: Artwork and Face Plate
2 More Images
The need of a casing is not in the plans since the whole project will be put in a
big closet that houses the mains supply and other staff. The only thing needed
is a plate to mount the pots and switches and a nice face plate so you know
what that knob is doing, the design is kept to the bare essentials.
As mounting plate we took a 10x16 cm 10mm thick white acrylic. When
artwork was done we made a cut-out mask for the holes and the wood that will
hold all. After finishing the holes and wood cuts the whole thing was in place
and another 10x16 transparent acrylic plate was put in front of all to give that
nice proffesional look.
Este circuito tiene por base el generador de funciones 8038, que produce señales rectangulares, triangulares
y senoidales hasta 100kHz. Las señales son generadas en 4 bandas determinadas por los capacitores de 1 nF
a 1 uF en la escala más baja de 100Hz. La alimentación es de 12V y tenemos dos ajustes: simetría y ciclo
activo. Este generador logra una distorsión aceptable en la banda de audio.
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