Steam Oven

component
maintenance
manual
Steam Oven DS3000 ARINC
component maintenance manual
(with illustrated parts list)
25-35-14
Notice
INFORMATION SUBJECT TO EXPORT LAWS
The technical data in this document (or file) is controlled for export under the Export
Administration Regulations (EAR), 15 CFR Parts 730-774. Violations of these laws
may be subject to fines and penalties under the Export Administration Act.
Export Classification Number for this document is 9E991.
DUE TO THE US GOVERNMENT’S IMPLEMENTATION OF EXPORT CONTROL

REFORM (ECR), ALL EXPORT DATA PROVIDED IN THIS PUBLICATION IS
CURRENT AS OF THE LAST REVISION DATE AND MAY BE SUBJECT TO
CHANGE. THEREFORE, PLEASE BE ADVISED THAT YOU ARE ENCOURAGED
TO VALIDATE THE ACCURACY OF THE DATA PRIOR TO ANY FUTURE EXPORT
ACTIVITY RELATING TO THESE PUBLICATIONS.
© 2020.
.
May 18, 2020
TO: HOLDERS OF THE STEAM OVEN DS3000 ARINC COMPONENT MAINTENANCE

MANUAL WITH IPL (PN 523-0825648)
DESCRIPTION OF REVISION NO 13, DATED MAY 18, 2020 HIGHLIGHTS
The pages which have been added or revised are outlined below together with the highlights of the revision.
Black bars on the side of the page are used to identify technical changes only. Any other pages with the
current revision date may have relocated information only. All changed pages keep data necessary to do
maintenance on all equipment models.
Replace existing copies of this manual with this Incremental Revision.
PAGE DESCRIPTION OF REVISION AND SERVICE EFFECTIVITY

NUMBER REASON FOR CHANGE BULLETIN
LEP-1 thru Revised to reflect current revision. None All models
LEP-6
TOC-1 thru Revised to reflect current revision. None All models
TOC-3
LOI-1 thru Revised to reflect current revision. None All models
LOI-4
LOT-1/LOT-2 Revised to reflect current revision. None All models
INTRO-3 Revised Engineering Technical Review date. None All models
1002, 1003, Removed SIL information None All models
1012, 1023
thru 1025,
and 1035
1002 and Revised Table 1001 to add Bracket and Hanging H0212-25-0275 All models
1004 Scale.
1003 and Revised Table 1001 to add Digital Torque 3000ARINC-25- All models
1008 Wrench and Primary Latch Test Tool. 0014
1004 and Revised Table 1001 to add Door pressure test H0212-25-0278 All models
1007 set and Pressure Relief Valve / Proof Pressure
Test Kit.
1012 Revised Table 1001 to update CS-826-66AB None All models
1
1019 and Revised Figure 1003 to delete and revise None All models
1020 paragraph references.
1023 and Added SUBTASK 25-35-14-700-023-A01, Slam H0212-25-0275 All models
1024 and Lock Test.
1025 Added Figure 1004. H0212-25-0275 All models
1026 Revised Figure 1005. H0212-25-0278 All models
1029 Added NOTE in SUBTASK 25-35-14-700-011- None All models
A01.
1025 and Revised Pressure Test Criteria. H0212-25-0259 All models
1035
1041 Relocated SUBTASK 25-35-14-700-016-A01, 3000ARINC-25- All models
Temperature, Power Consumption and Door 0014
Sensor Test.
1044 Added SUBTASK 25-35-14-700-022-A01, Door 3000ARINC-25- All models
Knob Torque Test. 0014
1046 Revised para 5.P.(10) and added NOTE. None All models
2003/2004 Revised Table and table title 2002 to reflect 3000ARINC-25- All models
current revision. 0013
2005/2006 Revised Figure 2001 to reflect current revision. 3000ARINC-25- All models
0013
3003, 3004, Removed SIL information. None All models
3006, 3008,
3010, 3011,
and 3027
3013 and Revised SUBTASK 25-35-14-000-001-A01, 3000ARINC-25- All models
3014 para 3.A.(13) and added para 3.A.(14) to revise 0013
PT100/1000 removal procedure.
3014 thru Added Figures 3004, 3005, 3006, 3007 and 3000ARINC-25- All models
3018 3008 and their references. 0013
5004, 5006 Removed SIL information. None All models
and 5007
2
6002 and Removed SIL information. None All models
6003
6018 Revised Table 6005 to add P/Ns CS-224-80, None All models
CS-224-81, and CS-224-82.
7004 thru Removed SIL information. None All models
7006, 7011,
and 7037
7010, 7014 Removed Consumable P/Ns from paragraphs None All models
thru 7016, 3.A.(5)(b), 3.A.(11)(b), 3.A.(14)(c), 3.A.(16)(b),
7018, 7019, 3.A.(16)(c), 3.A.(19)(b), 3.A.(19)(c), 3.A.(20)(a),
7026, 7027, 3.A.(20)(c), 3.A.(27)(a), 3.B.(1)(a), 3.B.(2)(b),
7028, 7033, 3.B.(6)(a), 3.B.(7)(b), 3.B.(8)(a) and 3.B.(9)(a).
7035 and
7036
7011 Revised 3.A.6(b) to update P/N. None All models
7019 and Revised SUBTASK 25-35-14-400-001-A01 3000ARINC-25- All models
7020 paragraph 3.A.(20) and added paragraph 0012
3.A.(21) to update PT100/1000 installation
procedure.
7021 thru Added Figures 7006, 7007, 7008, 7009, 7010. 3000ARINC-25- All models
7025 0012
7026 Revised para 3.A.(24)(c) to update Outer case None All models
installation procedure.
7026 Revised para 3.A.(27)(c) to update door None All models
assemblty procedure.
7036 and Revised door seal installation. 3000ARINC-25- All models
7037 0014
8009 and Added SUBTASK 25-35-14-820-003-A01, End H0212-25-0275 All models
8010 Pieces Adjustment Procedure.
8011 thru Added Figures 8004, 8005 and 8006. H0212-25-0275 All models
8014
3
9001, 9004, Removed SIL information. None All models
9005, 9007
thru 9011,
9013, and
9015
9002 and Revised Table 9001 to add Bracket and Hanging H0212-25-0275 All models
9007 Scale.
9003 and Added Digital Torque Wrench and Primary 3000ARINC-25- All models
9012 Latch Test Tool. 0014
9004 and Added Door pressure test set. and Pressure H0212-25-0278 All models
9012 Relief Valve / Proof Pressure Test Kit.
10042, Removed SIL information. None All models
10049,
10061,
10065,
10103, and
10121
10028, Added flag notes to indicate consumables used None All models
10030, on items.
10037,
10054,
10063/10064,
10085/10086,
10097/10098,
10120, 10122
10006 Revised Equipment Designator Prefixes. None All models
10009 and Revised Equipment Designator Index. None All models
10010
10011 thru Revised Numerical Index. None All models

10021/10022
10031 Revised IPL-2 to add items 2-100B and 2-100C. 3000ARINC-25- All models
Revised item 2-100 and 2-100A. 0015
10033 Revised items 2-480, 2-570 and added items H0212-25-0273 All models
2-480A and 2-570A.
4
10037 thru Revised to reflect current revision. 3000ARINC-25- All models
10039 0012
10041 Revised items 3-240, 3-240A, 241, 242, 243, 3000ARINC-25- All models
244 and 245. 0012
10044 Revised item 3-850 and added item 3-850A. 3000ARINC-25- All models
0013
10045 Revised item 3-960 and added 3-960A. 3000ARINC-25- All models
0012
10045 Revised item 3-990B. None All models
10045 Revised item 3-950 and added item 3-950A. H0212-25-0273 All models
10062 thru Revised title P/N. None All models
10064
10065 Revised item 9-1, 9-1A. 3000ARINC-25- All models
Added items 9-1B and 9-1C. 0015
10065 Revised item 9-20, 9-120 and added item 3000ARINC-25- All models
9-20A. 0014
10066 Revised items 9-140, 9-140A, and 9-220. 3000ARINC-25- All models
Added items 9-120A, 9-140B, 9-140C, and 0014
9-220A.
10067 Revised item 390 and added item 390A. 3000ARINC-25- All models
0014
10067 Revised items 9-930A, 9-940A and added items H0212-25-0274 All models
9-930B and 9-940B.
10075 Revised to reflect current revision. None All models
10079 and Revised item 11-20 and added items 11-20A 3000ARINC-25- All models
10080 and 11-335. 0011
10080 Revised item 11-210A and added item 11-210B. 3000ARINC-25- All models
0010
10083 Revised item 12-1. 3000ARINC-25- All models
0011
10083 Revised item 12-10 and 12-11. None All models
5
10085 thru Added new Figure IPL-12A. 3000ARINC-25- All models
10088 0011
10091 Revised items 13-10, 13-11, 13-90A and None All models
13-110.
10095 Revised item 13A-1. 3000ARINC-25- All models
0010
10095 Revised items 13A-15, 13A-25, 13A-35, 13A-45 None All models
and 13A-85
10096 Revised item 13A-125. None All models
10097/10098 Added new Figure IPL-13B. 3000ARINC-25- All models

thru 10100 0010
10101 and Revised Figure IPL 14. 3000ARINC-25- All models
10102 0012
10103 thru Revised items 14-1, 14-90A, 14-100, 14-, 3000ARINC-25- All models
10105 14-270, 14-280, 14-290, 14-300, and 14-540. 0012
10104 and Added item 14-90B, 14-710, 14-720, and 3000ARINC-25- All models
10106 14-730. 0012
10103 and Revised item 14-160 and 14-190. None All models
10104
10107/10108 Added new Figure IPL 14A. 3000ARINC-25- All models
thru 10112 0013
11003 Revised printed character in caution. None All models
15001 Deleted Heat-Sealable Bag from Storage None All models
Materials.
15005/15006 Revised and added title for Figure 15002 to None All models
reflect current revision.
6
component maintenance manual

(with illustrated parts list)
This manual includes data for the equipment that follows:
Unit Part No
Steam Oven DS3000 ARINC 4323200-91-6600
4323201-91-6600
B/E Aerospace, Inc.

Printed in the United States of America Nieuwegein, The Netherlands
© 2020. CAGE Code: H0212
523-0825648-D01F73
1st Edition, Jan 18/2011
(_CMM_MAY_18/2020) 13th Revision, May 18/2020
25-35-14 T-1
B/E Aerospace, Inc.
COMPONENT MAINTENANCE MANUAL
PART NO 4323200-91-6600, 4323201-91-6600
Export Classification Number for this document is 9E991.

DUE TO THE US GOVERNMENT'S IMPLEMENTATION OF EXPORT CONTROL REFORM (ECR), ALL EXPORT DATA PROVIDED IN
THIS PUBLICATION IS CURRENT AS OF THE LAST REVISION DATE AND MAY BE SUBJECT TO CHANGE. THEREFORE, PLEASE
BE ADVISED THAT YOU ARE ENCOURAGED TO VALIDATE THE ACCURACY OF THE DATA PRIOR TO ANY FUTURE EXPORT
ACTIVITY RELATING TO THESE PUBLICATIONS.
PROPRIETARY NOTICE
FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE OF CONFIDENTIAL
INFORMATION GENERALLY (18 USC 1905)
This document and the information disclosed herein are proprietary data of B/E Aerospace. Neither
this document nor the information contained herein shall be used, reproduced, or disclosed to others
without the written authorization, except to the extent required for installation or maintenance of
recipient’s equipment. This document is being furnished in confidence. The information disclosed
herein falls within exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905.
PUBLICATION COPYRIGHT NOTICE
© 2011-2013, 2015-2020.
SOFTWARE COPYRIGHT NOTICE
© 2019.
All software resident in this equipment is protected by copyright.
We try to supply manuals that are free of errors, but some can occur. If a problem is found with this manual,
you can send the necessary data to B/E Aerospace. When you report a specified problem, give short
instructions. Include the manual part number, the paragraph or figure number, and the page number.
To send data to B/E Aerospace about this manual:

Address: B/E Aerospace, Inc.
Interior Systems - Oven Products
Galvanibaan 5, 3439 MG
Nieuwegein, The Netherlands
Email: ISpublications@rockwellcollins.com
To get more manuals:
Address: B/E Aerospace, Inc.
TELEPHONE: 1.319.263.4727
INTERNATIONAL: 1.319.263.4727
Email: ISpublications@rockwellcollins.com
T-2
25-35-14 May 18/2020
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
RECORD OF REVISIONS
REV ISSUE DATE BY REV ISSUE DATE BY

NO DATE INSERTED NO DATE INSERTED
1 Nov 08/11
2 Jan 23/12
3 Apr 08/13
4 Aug 20/13
5 Oct 28/13
6 Jun 26/15
7 Feb 01/16
8 Jun 06/16
9 Dec 09/16
10 May 02/17
11 Jan 23/18
12 Jul 04/19
13 May 18/20
RR-1/RR-2
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE ISSUE BY DATE BY

REV NO NUMBER DATE REMOVED
25-0001 Apr 18/12 B/E Aerospace B/E Aerospace
RTR-1/RTR-2
25-35-14 Jan 23/18
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SERVICE BULLETIN LIST
SERVICE ISSUE SUBJECT MANUAL MANUAL

BULLETIN DATE REVISION REVISION
NO / REV NUMBER DATE
3000ARINC- Oct 06/11 EQUIPMENT/FURNISHINGS - GALLEY 1 Nov 08/11

25-0001 / R1 - OVEN - INTRODUCTION OF AN
IMPROVED COOLING FAN ASSEMBLY
OCM3000 Jun 01/11 EQUIPMENT/FURNISHINGS - GALLEY NO Nov 08/11
ARINC-25- - OVEN - INTRODUCTION OF REVISED EFFECT
0005 / R2 AIRLINE SETTING DATABASE
H0212-25- Oct 07/11 NOTIFICATION OF CONTACT SOCKET 1 Nov 08/11
0076 REPLACEMENT
H0212-25- May 19/11 NOTIFICATION OF REVISED 1 Nov 08/11
0078 MAINTENANCE KITS
H0212-25- Oct 20/11 REPLACEMENT OF TECHNICAL 1 Nov 08/11
0085 SUPPORT AND DATA PACKAGE (TSDP)
H0212-25- May 13/11 INTRODUCTION OF A TECHNICAL 1 Nov 08/11
0075 / R1 SUPPORT AND DATA PACKAGE (TSDP)
H0212-25- Jan 30/12 INTRODUCTION OF A NEW OCM 1 Nov 08/11
0089 / R1 LOADER\ SOFTWARE VERSION V5.6
H0212-25- Jan 18/10 NOTIFICATION OF MOTOR 1 Nov 08/11
0038 / R1 REPLACEMENT
H0212-25- Apr 08/13 RECOMMENDED MAINTENANCE 3 Apr 08/13
0113 / R4 PROGRAM
OCM3000 May 22/12 EQUIPMENT/FURNISHINGS - GALLEY NO Apr 08/13
ARINC-25- - OCM - INTRODUCTION OF REVISED EFFECT
H0212-25- Jan 26/12 NOTIFICATION OF AN IMPROVED FAN 3 Apr 08/13
0091 / R2 REMOVAL TOOL P/N CS-710-242
H0212-25- Jan 24/12 NOTIFICATION OF REVISED OUTER 3 Apr 08/13
0072 CASE ASSEMBLY
H0212-25- Feb 21/12 INTRODUCTION OF A NEW TORQUE 3 Apr 08/13
0099 WRENCH
NOTE: Alert Service Bulletins are produced on blue colored paper with the heading ALERT.
When an ALERT Service Bulletin is received, take immediate action.
SBL-1
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

H0212-25- Mar 29/12 INTRODUCTION OF A SHAFT 3 Apr 08/13

0100 SEAL INSTALLATION TOOL AND
REMOVAL TOOL
H0212-25- May 14/12 OBSOLETE D-CHECK MAINTENANCE 3 Apr 08/13
0102 KITS
H0212-25- May 01/13 NOTIFICATION OF AN IMPROVED 4 Aug 20/13
0106 HEATING ELEMENT P/N CS-298-204
H0212-25- Feb 19/13 INTRODUCTION OF A NEW FAN 4 Aug 20/13
0126 REMOVAL TOOL
H0212-25- Jan 30/13 INTRODUCTION OF A DOOR 4 Aug 20/13
0129 RELEASE TOOL
H0212-25- Aug 09/13 NOTIFICATION OF CHANGED DIAMETER 4 Aug 20/13
0136 OF COUPLING
H0212-25- Apr 25/13 THE USE OF CHLORIDES OF 4 Aug 20/13
0137 CHLORIDE-BASED CLEANING AGENTS
H0212-25- May 30/13 THE USE OF HYDROGEN PEROXIDE 4 Aug 20/13
0147 OR HYDROGEN PEROXIDE-BASED
CLEANING AGENTS
H0212-25- Oct 07/13 NOTIFICATION OF CHANGED 5 Oct 28/13
0125 / R1 PRESSURE TEST KIT
SB-25-1120 Aug 18/08 EQUIPMENT/FURNISHINGS - GALLEY 6 Jun 26/15
/ R4 - OVEN - INTRODUCTION - OF A
MEAL CARD HOLDER
3000ARINC- May 14/12 EQUIPMENT/FURNISHINGS - GALLEY 6 Jun 26/15
25-0002 / R2 - OVEN - INTRODUCTION OF A NEW
CORE ASSEMBLY FOR NO VALVE
3000ARINC- Nov 20/13 EQUIPMENT/FURNISHINGS - GALLEY NO Jun 26/15
25-0003 / R1 - OVEN - INTRODUCTION OF A NEW EFFECT
NO VALVE ASSEMBLY
SBL-2
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

OCM3000 Nov 13/13 EQUIPMENT/FURNISHINGS - GALLEY NO Jun 26/15

ARINC-25- – OVEN CONTROL MODULE - EFFECT
0009 / R1 INTRODUCTION OF HMI/PWR
SOFTWARE UPGRADE
OCM3000 Jun 18/14 EQUIPMENT/FURNISHINGS - GALLEY NO Jun 26/15
ARINC-25- - OCM - INTRODUCTION OF HMI/PWR EFFECT
0010 / R3 SOFTWARE UPGRADE
3000ARINC- Jan 23/14 EQUIPMENT/FURNISHINGS - GALLEY NO Jun 26/15
25-0004 / R1 - OVEN - INTRODUCTION OF A EFFECT
NEW DC MOTOR
H0212-25- Nov 11/13 INTRODUCTION OF NEW INSERT 6 Jun 26/15
0159 ASSEMBLY TOOLS
H0212-25- Dec 20/13 ADDITIONAL INSTRUCTIONS OF 6 Jun 26/15
0168 DOOR ASSEMBLY
H0212-25- Dec 02/13 INSPECTION OF END PIECE P/N 6 Jun 26/15
0170 432004153
H0212-25- May 13/15 ADDITIONAL INSTRUCTION HOW TO 6 Jun 26/15
0195 HANDLE THE BROKEN NTC ERROR
H0212-25- Nov 11/13 PREVENTING DAMAGE TO THE 6 Jun 26/15
0165 ELECTRONIC COMPONENTS OF THE
OVEN CONTROL MODULES
H0212-25- Sep 26/14 ADDITIONAL INSPECTION AND 6 Jun 26/15
0186 / R1 CHECK PROCEDURE FOR WIRING
HARNESS ROUTING
3000ARINC- Jul 22/15 EQUIPMENT/FURNISHINGS - GALLEY – 7 Feb 01/16
25-0005 / R1 OVEN - INTRODUCTION OF NEW CAP
ENDS FOR NO VALVE P/N CS-300-09
H0212-25- Sep 14/15 INTRODUCTION NEW RELEASE OF OCM 7 Feb 01/16
0204 / R1 LOADER SOFTWARE VERSION V6
SBL-3
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

OCM3000 Aug 21/15 EQUIPMENT/FURNISHINGS - GALLEY 7 Feb 01/16

ARINC-25- - OCM - INTRODUCTION OF A
0014 / R6 SOFTWARE UPDATE
OCM3000 Aug 21/15 EQUIPMENT/FURNISHINGS - GALLEY 7 Feb 01/16
ARINC-25- - OCM - INTRODUCTION OF A PWR
0015 / R5 SOFTWARE UPDATE
H0212-25- Jul 10/15 INSPECTION OF THE QUICK COUPLING 7 Feb 01/16
0196 P/N CS-303-101
3000ARINC- Oct 10/16 EQUIPMENT/FURNISHINGS - GALLEY 9 Dec 09/16
25-0008 / R1 - OVEN - INTRODUCTION OF A
MEAL CARD HOLDER
OCM3000 Aug 19/16 EQUIPMENT/FURNISHINGS - GALLEY NO Dec 09/16
H0212-25- Sep 09/16 INTRODUCTION OF A HIGH VOLTAGE (HV) 9 Dec 09/16
0160 TEST ADAPTER CABLE P/N CS-710-596
H0212-25- Jul 05/16 NOTIFICATION OF A REVISED DOOR 9 Dec 09/16
0229
H0212-25- Dec 09/16 IDENTIFICATION OF A MODIFICATION 10 May 02/17
0242 ON THE OCM OR PCM
3000ARINC- Feb 20/17 EQUIPMENT/FURNISHINGS - GALLEY 10 May 02/17
25-0009 / R1 - OVEN - INTRODUCTION OF A
CAUTION PLACARD
3000ARINC- Dec 21/15 EQUIPMENT/FURNISHINGS - GALLEY 11 Jan 23/18
DC MOTOR (AMDT. A)
SBL-4
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

H0212-25- Oct 20/16 ADMINISTRATIVE CHANGE ON AIRLINE 11 Jan 23/18

0238 / R1 SETTING PACKAGES
H0212-25- Oct 20/16 INTRODUCTION NEW RELEASE OF OCM 11 Jan 23/18
0239 / R1 LOADER SOFTWARE VERSION V6.0.1
H0212-25- Oct 24/17 ADDITIONAL INSPECTION INSTRUCTION 11 Jan 23/18
0249 FOR OCM 3000 ARINC FILTER PCB
OCM3000 Sep 19/17 EQUIPMENT/FURNISHINGS - GALLEY – 11 Jan 23/18
ARINC-25- OCM - INTRODUCTION OF A HMI BOOT
0021 / R3 SOFTWARE UPGRADE (AMDT. E)
OCM3000 Sep 19/17 EQUIPMENT/FURNISHINGS - GALLEY – 11 Jan 23/18
ARINC-25- OCM - INTRODUCTION OF A HMI BOOT
0022 / R1 SOFTWARE UPGRADE (AMDT. E)
OCM3000 Oct 24/17 EQUIPMENT/FURNISHINGS - GALLEY – 11 Jan 23/18
ARINC-25- OCM - INTRODUCTION OF A NEW FILTER
0020 / R3 POWER MODULE ASSEMBLY (AMDT. D)
H0212-25- Dec 07/17 ADDITIONAL WARNING STATEMENT 12 Jul 04/19
0264 FOR ROTATING FAN
H0212-25- Apr 12/18 ADDITIONAL INSPECTION OF OCM 12 Jul 04/19
0270 AND NET-FILTER CONNECTIONS
(3000 ARINC SERIES)
OCM3000 May 30/18 EQUIPMENT/FURNISHINGS - GALLEY 12 Jul 04/19
ARINC-25- – OCM - INTRODUCTION OF A NEW
0023 / R2 DISPLAY PCB ASSEMBLY (AMDT. E)
OCM3000 Jun 11/18 EQUIPMENT/FURNISHINGS - GALLEY 12 Jul 04/19
ARINC-25- - OCM - INTRODUCTION OF REVISED
0025 / R2 ARLINE SETTING DATABASE
3000ARINC- Apr 09/19 EQUIPMENT/FURNISHINGS - GALLEY 13 May 18/20
NO VALVE ASSEMBLY
3000ARINC- Apr 09/19 EQUIPMENT/FURNISHINGS - GALLEY - 13 May 18/20
25-0011 / R1 OVEN - INTRODUCTION OF A NEW NC
VALVE ASSEMBLY (AMDT. C)
SBL-5
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

3000ARINC- May 03/18 EQUIPMENT/FURNISHINGS - GALLEY 13 May 18/20

PT100/1000 SENSOR ASSEMBLY
(AMDT. F)
3000ARINC- May 03/18 EQUIPMENT/FURNISHINGS - GALLEY 13 May 18/20
WIRING HARNESS ASSEMBLY (AMDT. F)
25-0014 / R1 - OVEN - INTRODUCTION OF
MODIFICATIONS ON THE DOOR
ASSEMBLY (AMDT. G)
DOOR ASSEMBLY (AMDT. G)
H0212-25- Apr 10/19 INTRODUCTION OF NEW COILS FOR 13 May 18/20
0254 NO VALVE AND NC VALVE
H0212-25- Apr 10/19 INTRODUCTION OF A NEW CONNECTOR 13 May 18/20
0255 HOUSING
H0212-25- Apr 11/19 NOTIFICATION OF CHANGED NO VALVE 13 May 18/20
0259 PRESSURE TEST CRITERIA
H0212-25- Apr 09/19 INTRODUCTION OF A NEW DOOR SEAL 13 May 18/20
0272
H0212-25- Apr 09/19 INTRODUCTION OF NEW FRAME BLOCKS 13 May 18/20
0273
H0212-25- Apr 09/19 INTRODUCTION OF NEW DOOR 13 May 18/20
0274 REPLACEMENT KITS
H0212-25- Apr 09/19 NOTIFICATION OF CHANGED END PIECE 13 May 18/20
0275 ADJUSTMENT PROCEDURE
H0212-25- Apr 09/19 NOTIFICATION OF CHANGED 13 May 18/20
0278 PRESSURE TEST KIT
H0212-25- Apr 12/19 RECOMMENDED OVEN CLEANING NO May 18/20
0290 PROCEDURES EFFECT
SBL-6
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

SBL-7/SBL-8
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
TITLE * T-1 May 18/20 * INTRO-6 May 18/20

* T-2 May 18/20 * INTRO-7 May 18/20
RECORD OF * INTRO-8 May 18/20
REVISIONS * RR-1 May 18/20 * INTRO-9 May 18/20
RR-2 Blank INTRO-10 Blank
RECORD OF DESCRIPTION AND
TEMPORARY OPERATION 1 Jan 23/18
REVISIONS RTR-1 Jan 23/18 2 Jan 23/18
RTR-2 Blank 3 Jan 23/18
SERVICE BULLETIN 4 Jan 23/18
LIST * SBL-1 May 18/20 5 Jan 23/18
* SBL-2 May 18/20 6 Jan 23/18
* SBL-3 May 18/20 7 Jan 23/18
* SBL-4 May 18/20 8 Jul 04/19
* SBL-5 May 18/20 9 Jan 23/18
* SBL-6 May 18/20 10 Jan 23/18
* SBL-7 May 18/20 11 Jan 23/18
SBL-8 Blank 12 Jan 23/18
LIST OF EFFECTIVE 13 Jan 23/18
PAGES * LEP-1 May 18/20 14 Jan 23/18
* LEP-2 May 18/20 15 Jan 23/18
* LEP-3 May 18/20 16 Jan 23/18
* LEP-4 May 18/20 17 Jan 23/18
* LEP-5 May 18/20 18 Jan 23/18
* LEP-6 May 18/20 19 Jan 23/18
TABLE OF 20 Jan 23/18
CONTENTS * TOC-1 May 18/20 21 Jan 23/18
* TOC-2 May 18/20 22 Jan 23/18
* TOC-3 May 18/20 23 Jan 23/18
TOC-4 Jan 23/18 24 Jan 23/18
LIST OF 25 Jul 04/19
ILLUSTRATIONS * LOI-1 May 18/20 26 Jul 04/19
* LOI-2 May 18/20 27 Jan 23/18
* LOI-3 May 18/20 28 Jan 23/18
LOI-4 Blank 29 Jan 23/18
LIST OF TABLES * LOT-1 May 18/20 30 Jan 23/18
LOT-2 Blank 31 Jan 23/18
INTRODUCTION * INTRO-1 May 18/20 32 Jan 23/18
* INTRO-2 May 18/20 TESTING AND
* INTRO-3 May 18/20 FAULT ISOLATION * 1001 May 18/20
* INTRO-4 May 18/20 * 1002 May 18/20
* INTRO-5 May 18/20 * 1003 May 18/20
*The asterisk indicates pages with content changed or added by the current change. F = Foldout Page
LEP-1
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
* 1004 May 18/20 * 1046 May 18/20

* 1005 May 18/20 * 1047 May 18/20
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* 1020 May 18/20 * 1062 May 18/20
* 1021 May 18/20 * 1063 May 18/20
* 1022 May 18/20 * 1064 May 18/20
* 1023 May 18/20 SCHEMATIC AND
* 1024 May 18/20 WIRING DIAGRAMS * 2001 May 18/20
* 1025 May 18/20 * 2002 May 18/20
* 1026 May 18/20 * 2003 May 18/20
* 1027 May 18/20 2004 Blank
* 1028 May 18/20 * F 2005 May 18/20
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* 1033 May 18/20 F 2010 Blank
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* 1035 May 18/20 2012 Blank
* 1036 May 18/20 * F 2013 May 18/20
* 1037 May 18/20 F 2014 Blank
* 1038 May 18/20 * 2015 May 18/20
* 1039 May 18/20 2016 Blank
* 1040 May 18/20 * F 2017 May 18/20
* 1041 May 18/20 F 2018 Blank
* 1042 May 18/20 * 2019 May 18/20
* 1043 May 18/20 2020 Blank
* 1044 May 18/20 * F 2021 May 18/20
* 1045 May 18/20 F 2022 Blank
LEP-2
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
DISASSEMBLY * 3001 May 18/20 * 5006 May 18/20

* 3002 May 18/20 * 5007 May 18/20
* 3003 May 18/20 * 5008 May 18/20
* 3004 May 18/20 * 5009 May 18/20
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* 3006 May 18/20 REPAIR * 6001 May 18/20
* 3007 May 18/20 * 6002 May 18/20
* 3008 May 18/20 * 6003 May 18/20
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* 3010 May 18/20 * 6005 May 18/20
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* 3024 May 18/20 * 6019 May 18/20
* 3025 May 18/20 * 6020 May 18/20
* 3026 May 18/20 ASSEMBLY * 7001 May 18/20
* 3027 May 18/20 * 7002 May 18/20
* 3028 May 18/20 * 7003 May 18/20
* 3029 May 18/20 * 7004 May 18/20
3030 Blank * 7005 May 18/20
CLEANING * 4001 May 18/20 * 7006 May 18/20
* 4002 May 18/20 * 7007 May 18/20
* 4003 May 18/20 * 7008 May 18/20
* 4004 May 18/20 * 7009 May 18/20
* 4005 May 18/20 * 7010 May 18/20
4006 Blank * 7011 May 18/20
INSPECTION/ * 7012 May 18/20
CHECK * 5001 May 18/20 * 7013 May 18/20
* 5002 May 18/20 * 7014 May 18/20
* 5003 May 18/20 * 7015 May 18/20
* 5004 May 18/20 * 7016 May 18/20
* 5005 May 18/20 * 7017 May 18/20
LEP-3
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
* 7018 May 18/20 * 9004 May 18/20

* 7019 May 18/20 * 9005 May 18/20
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* 7033 May 18/20 * 9019 May 18/20
* 7034 May 18/20 * 9020 May 18/20
* 7035 May 18/20 * 9021 May 18/20
* 7036 May 18/20 * 9022 May 18/20
* 7037 May 18/20 ILLUSTRATED
* 7038 May 18/20 PARTS LIST (IPL) * 10001 May 18/20
FITS AND * 10002 May 18/20
CLEARANCES * 8001 May 18/20 * 10003 May 18/20
* 8002 May 18/20 * 10004 May 18/20
* 8003 May 18/20 * 10005 May 18/20
* 8004 May 18/20 * 10006 May 18/20
* 8005 May 18/20 * 10007 May 18/20
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* 8013 May 18/20 * 10015 May 18/20
8014 Blank * 10016 May 18/20
SPECIAL TOOLS, * 10017 May 18/20
FIXTURES, * 10018 May 18/20
EQUIPMENT AND * 10019 May 18/20
MATERIALS * 9001 May 18/20 * 10020 May 18/20
* 9002 May 18/20 * 10021 May 18/20
* 9003 May 18/20 10022 Blank
LEP-4
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
* 10023 May 18/20 * 10065 May 18/20

* 10024 May 18/20 * 10066 May 18/20
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10060 Blank * 10102 May 18/20
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* 10062 May 18/20 * 10104 May 18/20
* 10063 May 18/20 * 10105 May 18/20
10064 Blank * 10106 May 18/20
LEP-5
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
* 10107 May 18/20

10108 Blank
* 10109 May 18/20
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* 10123 May 18/20
10124 Blank
SPECIAL
PROCEDURES * 11001 May 18/20
* 11002 May 18/20
* 11003 May 18/20
* 11004 May 18/20
REMOVAL 12001 Jan 23/18
12002 Blank
INSTALLATION 13001 Jan 23/18
13002 Blank
SERVICING 14001 Jan 23/18
14002 Blank
STORAGE
INCLUDING
TRANSPORTATION * 15001 May 18/20
* 15002 May 18/20
* 15003 May 18/20
* 15004 May 18/20
* 15005 May 18/20
15006 Blank
REWORK 16001 Jan 23/18
16002 Blank
APPENDIX A A-1 Jan 23/18
A-2 Blank
LEP-6
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION .................................................................................................................. INTRO-1
1. General ..................................................................................................................... INTRO-1
2. Product Support Services......................................................................................... INTRO-1
3. Usage Guide............................................................................................................. INTRO-1
4. Verification ................................................................................................................ INTRO-3
5. Revision Service ....................................................................................................... INTRO-3
6. Uncommon Abbreviations/Acronyms........................................................................ INTRO-4
7. Maintenance Task Oriented Support System (MTOSS) ........................................... INTRO-5
8. General Advisories ................................................................................................... INTRO-8
DESCRIPTION AND OPERATION....................................................................................... 1
1. General ..................................................................................................................... 1
2. Description................................................................................................................ 2
A. General ............................................................................................................... 2
B. Door Knob Operation .......................................................................................... 3
C. Oven Control Module .......................................................................................... 5
D. Leading Particulars ............................................................................................. 7
3. Operation .................................................................................................................. 8
A. Basic Operations ................................................................................................ 8
B. How to enter the Setup menu ............................................................................. 21
TESTING AND FAULT ISOLATION ...................................................................................... 1001
1. General ..................................................................................................................... 1001
2. Test Tools, Fixtures, Equipment, and Materials ........................................................ 1001
A. Test Tools, Fixtures, and Equipment ................................................................... 1001
B. Test Materials...................................................................................................... 1010
3. Airline Setting Package (ASP).................................................................................. 1010
4. As Received Test ...................................................................................................... 1012
A. Modification Status Verification ........................................................................... 1012
B. Read the Error Log ............................................................................................. 1012
C. Functional Test.................................................................................................... 1013
5. RTS Test ................................................................................................................... 1018
A. RTS Test Flow..................................................................................................... 1018
B. Dielectric and Insulation Resistance Test ........................................................... 1021
C. Modification Status Verification ........................................................................... 1023
D. Slam and Lock Test (POST SB No. 3000ARINC-25-0015, POST SIL
H0212-25-0275).................................................................................................. 1023
E. Pressure Test Pressure Relief Valve Door.......................................................... 1025
F. Prepare the RTS test .......................................................................................... 1027
G. Download and Clear Error Logs.......................................................................... 1029
H. Upload Airline Setting Database......................................................................... 1029
I. Airline Setting Activation Procedure ................................................................... 1030
J. Proof Pressure Test ............................................................................................ 1031
TOC-1
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TABLE OF CONTENTS
SUBJECT PAGE
K. Pressure Test NO valve ...................................................................................... 1034
L. Motor/Fan Speed ................................................................................................ 1039
M. Leakage Test / Cavity Overpressure Test ........................................................... 1040
N. Temperature, Power Consumption and Door Sensor Test .................................. 1041
O. Door Knob Torque Test (POST SB No. 3000ARINC-25-0014)........................... 1044
P. Drain Procedure.................................................................................................. 1044
Q. Reset Error Logs................................................................................................. 1046
R. Close up.............................................................................................................. 1047
S. Bonding Resistance Test .................................................................................... 1047
6. Fault Isolation............................................................................................................ 1052
A. Fault Isolation Procedures .................................................................................. 1052
SCHEMATIC AND WIRING DIAGRAMS.............................................................................. 2001
1. General ..................................................................................................................... 2001
2. Diagrams .................................................................................................................. 2001
A. Schematic Diagram............................................................................................. 2001
DISASSEMBLY..................................................................................................................... 3001
1. General ..................................................................................................................... 3001
2. Disassembly Tools, Fixtures, Equipment, and Materials........................................... 3002
A. Disassembly Tools, Fixtures, and Equipment ..................................................... 3002
3. Disassembly Procedures .......................................................................................... 3007
A. Steam Oven DS3000 ARINC Disassembly ....................................................... 3007
B. Disassemble the Valves ...................................................................................... 3024
C. Disassemble the door assembly ......................................................................... 3026
D. Removal of the Motor Shaft Seal ........................................................................ 3028
CLEANING ........................................................................................................................... 4001
1. General ..................................................................................................................... 4001
2. Cleaning Tools, Fixtures, Equipment, and Materials................................................. 4002
A. Cleaning Materials .............................................................................................. 4002
3. Cleaning Procedures ................................................................................................ 4003
A. C- and D-Check Cleaning ................................................................................... 4003
B. Valve Cleaning .................................................................................................... 4004
INSPECTION/CHECK .......................................................................................................... 5001
1. General ..................................................................................................................... 5001
2. Inspection/Check Tools, Fixtures, Equipment, and Materials ................................... 5002
A. Inspection/Check Tools, Fixtures, and Equipment .............................................. 5002
3. Inspection/Check Procedures................................................................................... 5002
A. General Check Procedures................................................................................. 5002
B. Inspection and Check Procedures ...................................................................... 5003
C. Valve Inspection.................................................................................................. 5006
TOC-2
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TABLE OF CONTENTS
SUBJECT PAGE
D. Net-filter and OCM Connections Inspection ....................................................... 5007
REPAIR................................................................................................................................. 6001
1. General ..................................................................................................................... 6001
2. Repair Tools, Fixtures, Equipment, and Materials .................................................... 6001
A. Repair Tools, Fixtures, and Equipment ............................................................... 6001
B. Repair Materials.................................................................................................. 6004
3. Repair Procedures.................................................................................................... 6005
A. Standard Repair Procedures .............................................................................. 6005
B. Replacement of Contacts and Terminals ............................................................ 6014
C. Repair of Printed Circuit Boards (PCB) .............................................................. 6019
ASSEMBLY........................................................................................................................... 7001
1. General ..................................................................................................................... 7001
2. Assembly Tools, Fixtures, Equipment, and Materials ............................................... 7002
A. Assembly Tools, Fixtures, and Equipment .......................................................... 7002
B. Assembly Materials............................................................................................. 7007
3. Assembly Procedures............................................................................................... 7008
A. Oven Assembly................................................................................................... 7008
B. Assemble the Valves........................................................................................... 7027
C. Assemble the door assembly.............................................................................. 7029
D. Installation of the Motor Shaft Seal ..................................................................... 7037
FITS AND CLEARANCES.................................................................................................... 8001
1. General ..................................................................................................................... 8001
2. Torque Values ........................................................................................................... 8001
3. Procedures ............................................................................................................... 8003
A. Tightening Hose Fittings ..................................................................................... 8003
B. Door Rods and Optical Door Sensor Adjustment Procedures ............................ 8006
C. End Pieces Adjustment Procedure (POST SIL H0212-25-0275) ....................... 8009
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS......................................... 9001
1. General ..................................................................................................................... 9001
2. Special Tools, Fixtures, and Equipment.................................................................... 9001
3. Materials ................................................................................................................... 9018
ILLUSTRATED PARTS LIST (IPL)........................................................................................ 10001
1. General ..................................................................................................................... 10001
2. Explanation of Detailed Parts List Entries ................................................................ 10003
3. Parts Replacement Data........................................................................................... 10004
4. Equipment Designator Prefixes ................................................................................ 10005
5. Manufacturer's Code, Name, and Address Index ..................................................... 10007
6. Equipment Designator Index .................................................................................... 10009
TOC-3
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TABLE OF CONTENTS
SUBJECT PAGE
7. Numerical Index........................................................................................................ 10011
8. Optional Vendor Index .............................................................................................. 10023
9. Detailed Parts List..................................................................................................... 10024
SPECIAL PROCEDURES .................................................................................................... 11001
1. General ..................................................................................................................... 11001
2. Door Repaint Instructions ......................................................................................... 11001
A. Surface Pre-treatment......................................................................................... 11001
B. Surface Repaint .................................................................................................. 11001
C. Product Information ............................................................................................ 11001
D. Paint Processability............................................................................................. 11002
E. Safety Data Information ...................................................................................... 11002
3. Door Repaint Instructions ......................................................................................... 11002
B. Accomplishment Instructions .............................................................................. 11003
REMOVAL ............................................................................................................................ 12001
1. General ..................................................................................................................... 12001
INSTALLATION..................................................................................................................... 13001
1. General ..................................................................................................................... 13001
SERVICING .......................................................................................................................... 14001
1. General ..................................................................................................................... 14001
STORAGE INCLUDING TRANSPORTATION ...................................................................... 15001
1. General ..................................................................................................................... 15001
2. Storage Tools, Fixtures, Equipment, and Materials .................................................. 15001
A. Storage Materials................................................................................................ 15001
3. Storage Procedures.................................................................................................. 15001
A. Preservation........................................................................................................ 15001
REWORK ............................................................................................................................. 16001
1. General ..................................................................................................................... 16001
APPENDIX A ........................................................................................................................ A-1
1. General ..................................................................................................................... A-1
TOC-4
25-35-14 Jan 23/18
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
LIST OF ILLUSTRATIONS
FIGURE PAGE
INTRO-1 Example of Maintenance Task Oriented Support System ................................ INTRO-7
1 Steam Oven DS3000 ARINC ........................................................................... 2
2 Door Knob Operations...................................................................................... 4
3 Keyboard View.................................................................................................. 6
1001 Test Setup Functional Test ............................................................................... 1015
1002 Test Bench........................................................................................................ 1017
1003 RTS Test Flow .................................................................................................. 1019
1004 Slam and Lock Test .......................................................................................... 1025
1005 Pressure Test Pressure Relief Valve Door........................................................ 1026
1006 Test Setup RTS Test ......................................................................................... 1028
1007 Pressure pump ................................................................................................. 1032
1008 Pressure Test NO Valve assembly ................................................................... 1037
1009 Test Setup Temperature Test ............................................................................ 1043
1010 Bonding Test Part 1- Measuring Points ............................................................ 1049
1011 Bonding Test Part 2 - Measuring Points ........................................................... 1051
2001 Steam Oven DS3000 ARINC - General Schematic (P/N 4323200-91-6600/
4323201-91-6600) ............................................................................................ 2005
2002 Schematic ID-PCB (P/N 438005039) Schematic Diagram ............................... 2009
2003 Line Filter (P/N 432005060) Schematic Diagram ............................................. 2013
2004 ARINC Interface PCB (P/N 432005041) Schematic Diagram .......................... 2017
2005 User Interface Diagram..................................................................................... 2021
3001 Removal Door assembly................................................................................... 3009
3002 Fan Removal..................................................................................................... 3010
3003 Fan Removal..................................................................................................... 3011
3004 PT100/1000 Sensor Assembly Wiring Attachment........................................... 3014
3005 PT100/1000 Sensor Routing (Rear) ................................................................. 3015
3006 PT100/1000 Sensor Routing (Top) ................................................................... 3016
3007 Extract Contact Sockets ................................................................................... 3017
3008 Removal of the PT100/1000 Sensor Assembly ................................................ 3018
3009 Extraction of ARINC Main Connector ............................................................... 3021
3010 Motor Shaft Seal Removal................................................................................ 3029
4001 Cleaning Water Injection Opening .................................................................... 4004
5001 Wire Routing Check at the PT100/1000 sensor. .............................................. 5004
5002 Inspection End Piece P/N 432004153.............................................................. 5005
5003 Designators ...................................................................................................... 5009
6001 Lubricate new O-ring ........................................................................................ 6006
6002 Wire Identification Code ................................................................................... 6007
6003 Insert Repair Procedure Example .................................................................... 6010
6004 Riv-nut Removal ............................................................................................... 6012
6005 Riv-Nut Installation ........................................................................................... 6013
7001 Installation of the Thermo Fuse ........................................................................ 7009
7002 Sealant Preparation Door Frame (bottom side)................................................ 7010
7003 Ground Cable Route......................................................................................... 7013
LOI-1
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
FIGURE PAGE
7004 Application of Solid Lubricant Paste on Motor Disc Thread.............................. 7016
7005 Hose Clamp Installation.................................................................................... 7019
7006 PT100/1000 Sensor Routing (Rear) ................................................................. 7021
7007 PT100/1000 Sensor Routing (Top) ................................................................... 7022
7008 Contact Socket Connector Locations ............................................................... 7023
7009 PT100/1000 Sensor Assembly Wiring Attachment........................................... 7024
7010 Apply Silicone Rubber P/N CS-603-02............................................................. 7025
7011 Door Installation................................................................................................ 7027
7012 Precautions Before Assemble the Door............................................................ 7030
7013 Retainer Ring Installation ................................................................................. 7032
7014 Apply Glue Pressure Relief Valve Area ............................................................ 7034
7015 Tightening Sequence Door Screws .................................................................. 7035
7016 Door Seal Position Indication............................................................................ 7037
7017 Install the Motor Shaft Seal .............................................................................. 7038
8001 Hose Connection Instruction View.................................................................... 8005
8002 Door Rod Adjustment ....................................................................................... 8007
8003 Adjustment drawing .......................................................................................... 8009
8004 Minimum Height................................................................................................ 8011
8005 Frame Block...................................................................................................... 8012
8006 End Piece Roll Position .................................................................................... 8013
IPL 1 General Assembly DS3000 (ARINC) Series (P/N 4323200-91-6600,
4323201-91-6600) ............................................................................................ 10024
IPL 2 Mechanical Assembly (P/N 432001043, 432001050) ...................................... 10026
IPL 3 Electrical Assembly (P/N 432001044) .............................................................. 10035
IPL 4 Plumbing Installation (P/N 432001045) ............................................................ 10046
IPL 5 Placard Installation (P/N 432011002, 432011030, 432011033)....................... 10051
IPL 6 Bottom Plate Assembly (P/N 432004136) ........................................................ 10054
IPL 7 OCM Guiding Assembly (P/N 432004140) ....................................................... 10056
IPL 8 Outer Case Assembly (P/N 432004138) .......................................................... 10058
IPL 9 Door Assembly (P/N 4320060XX) .................................................................... 10062
IPL 10 Motor Assembly (PRE SB No. 3000ARINC-25-0006) (P/N CS-201-301) ........ 10068
IPL 10A Motor Assembly (POST SB No. 3000ARINC-25-0006) (P/N CS-201-304)...... 10072
IPL 11 Valve Plate Assembly (P/N 432005065)........................................................... 10075
IPL 12 Valve Assembly (NC) (P/N CS-300-08) ............................................................ 10081
IPL 12A Valve Assembly (NC) (POST SB No.3000ARINC-25-0011) (P/N CS-300-80) . 10085
IPL 13 Valve Assembly (NO) (PRE SB NO. 3000ARINC-25-0003) (P/N CS-300-09) . 10089
IPL 13A Valve Assembly (NO) (POST SB NO. 3000ARINC-25-0003) (P/N CS-300-15) 10093
IPL 13B Valve Assembly (NO) (POST SB NO. 3000ARINC-25-0010) (P/N CS-300-85) 10097
IPL 14 Wiring Harness Assembly (P/N 432005038) .................................................... 10101
IPL 14A Wiring Harness Assembly (P/N 432005099) .................................................... 10107
IPL 15 ID-PCB (P/N 438005039) ................................................................................. 10113
IPL 16 Line Filter PCB (P/N 432005060) ..................................................................... 10116
IPL 17 ARINC Interface PCB (P/N 432005041)........................................................... 10118
LOI-2
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
FIGURE PAGE
IPL 18 Frame Assembly (P/N 432006008) .................................................................. 10120
IPL 19 Baffle Plate Assembly (P/N 432004022) .......................................................... 10122
15001 Installation of (Dust) Caps ................................................................................ 15002
15002 Oven Packing ................................................................................................... 15005
LOI-3/LOI-4
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
LIST OF TABLES
TABLE PAGE
1 Effectivity Overview .......................................................................................... 1
2 Standard Programs .......................................................................................... 5
3 Keyboard Description ....................................................................................... 5
4 Leading Particulars........................................................................................... 7
5 Setup Menu Options......................................................................................... 22
1001 Test Tools, Fixtures, and Equipment................................................................. 1002
1002 Test Materials ................................................................................................... 1010
1003 Airline Setting Package (ASP) .......................................................................... 1010
1004 Measuring Points For Bonding Test Part 1 ....................................................... 1048
1005 Measuring Points For Bonding Test Part 2 ....................................................... 1050
1006 Fault Isolation ................................................................................................... 1052
1007 Fault Isolation (OCM Error Codes) ................................................................... 1054
2001 Assembly Revision Level and Diagram Reference ........................................... 2001
2002 Steam Oven DS3000 ARINC - General Schematic Changes .......................... 2003
2003 ID-PCB, Schematic Diagram Changes............................................................. 2007
2004 Line Filter, Schematic Diagram Changes ......................................................... 2011
2005 ARINC Interface PCB, Schematic Diagram Changes ...................................... 2015
2006 User Interface Diagram..................................................................................... 2019
3001 Disassembly Tools, Fixtures, and Equipment ................................................... 3002
4001 Cleaning Materials............................................................................................ 4002
5001 Inspection/Check Tools, Fixtures, and Equipment............................................ 5002
6001 Repair Tools, Fixtures, and Equipment............................................................. 6002
6002 Repair Materials ............................................................................................... 6004
6003 Insert Assembly Tool Applicability .................................................................... 6009
6004 Riv-Nut Drill Size Reference ............................................................................. 6010
6005 Crimp, Extraction and Insertion Tool References ............................................. 6017
7001 Assembly Tools, Fixtures and Equipment......................................................... 7002
7002 Assembly Materials .......................................................................................... 7007
8001 Standard Torque Values (Size, UNC) ............................................................... 8001
8002 Standard Torque Values (Size, Metric) ............................................................. 8001
8003 Standard Torque Values (Ground Connections) ............................................... 8002
8004 Torque Values ................................................................................................... 8002
8005 Special Tools .................................................................................................... 8006
9001 Special Tools, Fixtures, and Equipment............................................................ 9001
9002 Equipment Manufacturers................................................................................. 9018
9003 Materials ........................................................................................................... 9018
11001 Primer information ............................................................................................ 11002
11002 Lacquer (top coat)- information ........................................................................ 11002
11003 Abrasive paper information............................................................................... 11003
15001 Storage Materials ............................................................................................. 15001
LOT-1/LOT-2
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
INTRODUCTION
TASK 25-35-14-99F-801-A01
1. General
A. This component maintenance manual (with illustrated parts list) includes maintenance
instructions and lists replacement parts to assist qualified repair personnel in off-aircraft Line
Replaceable Unit (LRU) maintenance of the Steam Oven DS3000 ARINC.
B. The Steam Oven DS3000 ARINC, hereinafter referred to as the Steam Oven, is made
by B/E Aerospace.
TASK 25-35-14-99C-801-A01
2. Product Support Services
A. Repair and overhaul services, replacement parts, and other product support services are
available from B/E Aerospace, Inc.
B/E Aerospace, Inc.

Telephone: +31 (0) 306029200
International: +31 (0) 306029200
Email: Repair_Nieuwegein@beaerospace.com
B. Contact Technical Information Services to determine if additional or revised information is

available or to clarify and questions.
TASK 25-35-14-99C-802-A01
3. Usage Guide
A. This manual is written to Air Transport Association (ATA) Specification 2200. Refer to the
Table of Contents (TOC) to find the necessary maintenance procedures or other data.
(1) The Description and Operation section describes the purpose, primary subassemblies,
and technical properties of the component.
(2) The Testing and Fault Isolation section contains bench test and fault isolation
procedures.
(3) The Schematic and Wiring Diagrams section provides interconnect and schematic
diagrams to aid fault isolation.
(4) The Disassembly section contains procedures to disassemble the component for repair
or part replacement.
INTRO-1
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(5) The Cleaning section contains special cleaning and general handling procedures.
(6) The Inspection/Check section contains procedures to check parts for damage.
(7) The Repair section contains special repair procedures.
(8) The Assembly section contains procedures to reassemble the component.
(9) The Fits and Clearances section provides a summary list of assembly torque limits
and dynamic wear limits.
(10) The Special Tools, Fixtures, Equipment, and Consumables section provides a summary
list of all recommended special tools, fixtures and equipment required for testing,
disassembly, repair and assembly. It also lists a source of supply.
(11) The Illustrated Parts List (IPL) section contains the information necessary to order
replacement parts. An equipment designator index, a numerical index, and component
drawings referenced to detailed parts lists are provided to help find and identify the
parts. The introduction to the IPL gives more data.
(12) The Special Procedures section contains procedures that are normally required as a
result of other maintenance actions and do not lend themselves to being covered in any
other subheading.
(13) The Removal section contains aircraft removal instructions for the component.
(14) The Installation section contains aircraft installation instructions for the component.
(15) The Servicing section contains procedures that are normally required as a result of
other maintenance actions. These servicing procedures shall be self-contained and can
be either routine or restorative in nature.
(16) The Storage Including Transportation section provides packaging and storage
procedures.
(17) The Rework section (Service Bulletin Accomplishment Procedures) includes detailed
step-by-step rework processes and specifications in a logical sequence as required to
modify a part.
(18) The Appendix section can contain the ATLAS code, regulatory forms, and other
information needed to maintain the equipment covered in the Component Maintenance
Manual (CMM) that does not belong in a defined Section.
B. The recommended special tools or equipment are given in each section, when applicable.
Unless otherwise specified, equivalent items can be used.
INTRO-2
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PART NO 4323200-91-6600, 4323201-91-6600
C. All weights and measurements in this manual are in SI (metric) units, unless otherwise
stated. Applicable English (Imperial) equivalents are shown in parentheses.
D. This CMM does not support the maintenance of riveted, welded or bonded assemblies.
Repair of these types of assemblies requires a set of specialized skills and equipment
typically not available at the line maintenance level. Since these assemblies have very
low incidence of failure under normal operating conditions, they are treated as the lowest
replaceable assemblies in the maintenance concept for this product.
E. WARNING, CAUTIONS and NOTES
(1) WARNINGS are provided before potentially dangerous procedures, materials, methods,
and processes which must be followed precisely to avoid injury.
(2) CAUTIONS are provided before procedures, materials, methods, and processes which
must be followed precisely to avoid equipment damage.
(3) NOTES are provided after applicable procedural steps, when necessary, to highlight or
clarify information.
TASK 25-35-14-99C-803-A01
4. Verification
A. Engineering source data as of Aug 15/18 was used to prepare this manual. B/E Aerospace
has made sure that the procedures given in this manual are serviceable.
B. An Engineering technical review has been done on Jan 10/11.
TASK 25-35-14-99C-804-A01
5. Revision Service
A. Normal Revision Service
(1) A revision bar in the left margin indicates a technical change made to a page in this
manual. A bar on the lower left margin opposite the page number indicates those pages
that have not been technically revised, but reprinted due to pagination. The date revised
displays in the lower right corner of a page that has been changed.
(2) The List of Effective Pages (LEP) is the authority for manual content and updates to the
LEP occur with every revision reflecting the date of the change for each affected page.
B. Temporary Revision Service
INTRO-3
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(1) A temporary revision service to this Maintenance Manual is issued to alert customers
of configuration differences and to provide temporary instructions prior to the next
scheduled revision. The temporary revision is incorporated into the manual at the next
revision or within 90 days from the date of issuance.
(2) A temporary revision page applies to a specific page only and is keyed within the
manual for insertion adjacent to the affected page. Temporary revisions are not revised.
A temporary revision may be superseded by another revision.
TASK 25-35-14-99C-805-A01
6. Uncommon Abbreviations/Acronyms
A. When applicable, the following abbreviations, acronyms, and symbols are used. Additional
abbreviations, acronyms, and symbols may be defined within the manual contents.
B. Units of measure, standard electronic terms, and circuit signal names are not listed. Refer to
ASME Y14.38-2007, Abbreviations and Acronyms for definitions of standard terms.
ABBREVIATION/
ACRONYM IDENTIFICATION
ASP Airline Setting Package
ATA Air Transport Association
AWG American Wire Gauge
CMM Component Maintenance Manual
ESD Electrostatic Discharge
ESDS Electrostatic Discharge Sensitive
IPL Illustrated Parts List
LEP List of Effective Pages
LRU Line Replaceable Unit
MTOSS Maintenance Task Oriented Support System
NHA Next Higher Assembly
OCM Oven Control Module
PCB Printed Circuit Boards
P/N Part Number
STD Standard
TOC Table of Contents
TSDP Technical Support and Data Package
INTRO-4
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PART NO 4323200-91-6600, 4323201-91-6600
ABBREVIATION/
ACRONYM IDENTIFICATION
UUT Unit Under Test
UV Ultra Violet
TASK 25-35-14-99C-806-A01
7. Maintenance Task Oriented Support System (MTOSS)
A. The Maintenance Task Oriented Support System (MTOSS) is used for Electronic Data
Processing of Maintenance data.
NOTE: For more information refer to MTOSS numbering system, Section

3-1-3, in the ATA iSpec 2200.
(1) The MTOSS system uses standard and unique number combinations to identify
maintenance tasks and sub-tasks.
(2) The MTOSS structure is a logical approach to organize maintenance tasks and
sub-tasks. The MTOSS numbering system includes the ATA chapter-section-subject
number as well as a function code and unique identifiers.
(3) The purpose of incorporating the MTOSS numbering system is to provide a means for
the automated sorting, retrieval, and management of digitized data.
B. The MTOSS numbering system is an expansion of the ATA three element numbering
system. Refer to Figure INTRO-1/Graphic 25-35-14-99B-248-A01. An MTOSS number has
seven elements of which the first five elements are mandatory for each task and sub-task.
The sixth and seventh elements are applied when necessary. This CMM incorporates the
use of six of the seven elements. The elements are specified as follows:
(1) Elements 1, 2, and 3 - These elements are the Chapter, Section, and Subject, ATA
numbers.
(a) Element No. 1: CHAPTER
(b) Element No. 2: SECTION
(c) Element No. 3: SUBJECT
(2) Element No. 4 - The fourth element numerically gives the maintenance function of
the Task.
NOTE: For more information refer to MTOSS numbering system, Section

3-1-3, in the ATA iSpec 2200.
(a) Maintenance function code 990 is expanded as follows in this CMM.
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PART NO 4323200-91-6600, 4323201-91-6600
1 99A - Is used to identify TABLES
2 99B - Is used to identify ILLUSTRATIONS
3 99C - Is used to identify FRONT MATTER for PAGE BLOCK or TASK
4 99D - Is used to identify ACCESS
5 99E - Is used to identify REFERENCES
6 99F - Is used to identify GENERAL/INTRODUCTION
(b) Maintenance function code 940 is expanded as follows in this CMM.
1 94A - Is used to identify CONSUMABLES and MATERIALS
2 94B - Is used to identify TOOLS, FIXTURES, and EQUIPMENT
(3) Element No. 5 - The fifth element makes the Task or Subtask unique for all tasks or
sub-tasks which have the same first four elements.
(a) Tasks are numbered from 801 through 999.
(b) Sub-tasks are numbered 001 through 800.
(4) Element No. 6 - The sixth element is a three position alpha-numeric number which
identifies differences in configurations, methods and techniques, variations of standard
practice applications, etc.
(a) Most tasks in this CMM will use "A01" as the sixth element. This shows the task is
used for all configurations with no variation.
(b) If the sixth element is an "S01", it shows that a service bulletin is related to the task.
(5) Element No. 7 - The seventh element is a three position alpha-numeric number for
customer use.
INTRO-6
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PART NO 4323200-91-6600, 4323201-91-6600
TPO8369_01
Example of Maintenance Task Oriented Support System

Figure INTRO-1/GRAPHIC 25-35-14-99B-248-A01
INTRO-7
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PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-99C-807-A01
8. General Advisories
WARNING: BEFORE HANDLING ANY UNIT OR UNIT COMPONENT, GROUND

THE REPAIR OPERATOR THROUGH A CONDUCTIVE WRIST STRAP
OR OTHER DEVICE THAT USES A 470 KILO OHM OR 1 MEGA OHM
SERIES RESISTOR TO PREVENT PERSONNEL INJURY BY LIMITING
CURRENT THROUGH THE WRIST STRAP TO GROUND.
WARNING: SERVICE PERSONNEL ARE TO OBEY STANDARD SAFETY

PRECAUTIONS, SUCH AS WEARING SAFETY GLASSES, TO
PREVENT PERSONAL INJURY WHILE INSTALLING OR DOING
MAINTENANCE ON THIS UNIT.
WARNING: THIS UNIT MAY HAVE PIECE PARTS THAT CONTAIN MATERIALS (SUCH
AS BERYLLIUM OXIDE, ACIDS, LITHIUM, RADIOACTIVE MATERIAL,
MERCURY, ETC) THAT CAN BE HAZARDOUS TO YOUR HEALTH. IF
THE PIECE PART ENCLOSURE IS BROKEN, HANDLE THE PIECE PART
IN ACCORDANCE WITH OSHA REQUIREMENTS 29CFR 1910.1000 OR
SUPERSEDING DOCUMENTS TO PREVENT PERSONAL CONTACT
WITH OR INHALATION OF HAZARDOUS MATERIALS. SINCE IT IS
VIRTUALLY IMPOSSIBLE TO DETERMINE WHICH PIECE PARTS DO OR
DO NOT CONTAIN SUCH HAZARDOUS MATERIALS, DO NOT OPEN
OR DISASSEMBLE PIECE PARTS FOR ANY REASON.
WARNING: USE CARE WHEN USING SEALANTS, SOLVENTS AND OTHER

CHEMICAL COMPOUNDS. DO NOT EXPOSE TO EXCESSIVE HEAT
OR OPEN FLAME. USE ONLY WITH ADEQUATE VENTILATION.
AVOID PROLONGED BREATHING OF VAPORS AND AVOID
PROLONGED CONTACT WITH SKIN. OBSERVE ALL CAUTIONS AND
WARNINGS GIVEN BY THE MANUFACTURER.
WARNING: REMOVE ALL POWER TO THE UNIT BEFORE DISASSEMBLING

IT. DISASSEMBLING THE UNIT WITH POWER CONNECTED
IS DANGEROUS TO LIFE.
CAUTION: TURN OFF POWER BEFORE DISCONNECTING ANY UNIT FROM WIRING.
DISCONNECTING THE UNIT WITHOUT TURNING POWER OFF MAY
CAUSE VOLTAGE TRANSIENTS THAT CAN DAMAGE THE UNIT.
INTRO-8
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PART NO 4323200-91-6600, 4323201-91-6600
CAUTION: ESDS DEVICES ARE SUBJECT TO DAMAGE BY EXCESSIVE LEVELS

OF VOLTAGE AND/OR CURRENT, JUST AS ARE MORE CONVENTIONAL
SEMICONDUCTOR DEVICES. HOWEVER, THE PRECAUTIONS NORMALLY
USED TO PROTECT SEMICONDUCTORS ARE NOT SUFFICIENT FOR
THE PROTECTION OF ESDS DEVICES BECAUSE OF THEIR VERY HIGH
ELECTRICAL RESISTANCE. THE LOW-ENERGY SOURCE THAT MOST
COMMONLY DESTROYS ESDS DEVICES IS THE HUMAN BODY WHICH,
IN CONJUNCTION WITH NONCONDUCTIVE GARMENTS AND FLOOR
COVERINGS, GENERATES AND RETAINS STATIC ELECTRICITY. IN
ORDER TO ADEQUATELY PROTECT ESDS DEVICES, THE DEVICE AND
EVERYTHING THAT CONTACTS IT MUST BE BROUGHT TO GROUND
POTENTIAL BY PROVIDING A CONDUCTIVE SURFACE AND DISCHARGE
PATHS. THE FOLLOWING PRECAUTIONS MUST BE FOLLOWED:
• DEENERGIZE OR REMOVE ALL POWER AND SIGNAL

SOURCES AND LOADS.
• PLACE THE UNIT ON GROUNDED CONDUCTIVE SURFACE.
• GROUND THE REPAIR OPERATOR THROUGH A CONDUCTIVE
WRIST STRAP OR OTHER DEVICE THAT USES A 470 KILO
OHM OR 1 MEGA OHM SERIES RESISTOR TO PREVENT
UNIT OR UNIT COMPONENT DAMAGE.
• GROUND ANY TOOLS, SUCH AS SOLDERING EQUIPMENT, THAT
WILL CONTACT THE UNIT. CONTACT WITH THE OPERATOR'S
HAND PROVIDES A SUFFICIENT GROUND FOR TOOLS THAT
ARE OTHERWISE ELECTRICALLY ISOLATED.
• WHEN ESDS DEVICES AND ASSEMBLIES ARE NOT IN THE
UNIT, THEY SHOULD BE ON THE CONDUCTIVE WORK
SURFACE OR IN CONDUCTIVE CONTAINERS.
• WHEN A DEVICE OR ASSEMBLY IS INSERTED OR REMOVED FROM
A CONTAINER, THE OPERATOR SHOULD MAINTAIN CONTACT
WITH THE CONDUCTIVE PORTION OF THE CONTAINER.
• DO NOT USE PLASTIC BAGS UNLESS THEY HAVE BEEN
IMPREGNATED WITH A CONDUCTIVE MATERIAL.
• DO NOT HANDLE ESDS DEVICES UNNECESSARILY OR REMOVE
THEM FROM THEIR PACKAGES UNTIL ACTUALLY USED OR TESTED.
• TO PREVENT DAMAGE BY TRANSIENT VOLTAGES,
ONLY SOLDERING IRONS THAT MEET THE GUIDELINES
STATED IN THE JOINT INDUSTRY STANDARD, J-STD-001,
APPENDIX A, SHOULD BE USED.
A. The previous General Advisories apply to this CMM.
INTRO-9/10
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PART NO 4323200-91-6600, 4323201-91-6600
DESCRIPTION AND OPERATION
TASK 25-35-14-99F-803-A01
1. General
A. The Steam Oven DS3000 ARINC, Figure 1/GRAPHIC 25-35-14-99B-224-A01 is used to

heat pre-cooked in-flight meals on board the aircraft.
B. Effectivity overview of the two LH and RH ovens are given in Table 1/Table
25-35-14-99A-007-A01.
REF. INTERFACE
PART NUMBER
EFF. CODE PART NUMBER NOMENCLATURE CONTROL
OCM
DRAWING
A 4323200-91-6600 STEAM OVEN DS3000 4383200-91-6600 432013002
(ARINC) LH
B 4323201-91-6600 STEAM OVEN DS3000 4383200-91-6600 432013002
(ARINC) RH
Effectivity Overview
Table 1/Table 25-35-14-99A-007-A01
Page 1
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TPR1625_01

Figure 1/GRAPHIC 25-35-14-99B-224-A01
TASK 25-35-14-870-801-A01
2. Description
SUBTASK 25-35-14-870-001-A01
A. General
(1) The oven consists of a single oven cavity and an Oven Control Module (OCM). The unit
can be delivered with an optional meal carrier Part Number (P/N) 236152. For the meal
carrier 8 optional trays P/N 236153 can be ordered.
(2) The main oven components are:
• Inner Oven, Stainless Steel, Seamless welded

• Outer Case Assembly
• Door Assembly
• Heating Element Assembly
• Motor Assembly
• Plumbing System
• Safety System
• Electronic System (Power Supply & Switching, Identification,
Regulation and Communication).
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SUBTASK 25-35-14-870-004-A01
B. Door Knob Operation
(1) The door assembly has a high temperature resistant injection moulded door and a
stainless steel cover plate. The insulation material is installed between the outer door
and the stainless steel cover plate.
(2) The door assembly is turned at the bottom of the frame and opens in the direction of
the user.
(3) The door knob has three positions “OPEN”, “SAFE” and “LOCK”.
(4) The functions of the door knob are shown below (Refer to Figure 2/GRAPHIC
25-35-14-99B-226-A01):
(a) OPEN
1 To open the door, turn and hold the door knob in “OPEN” position and open the
door in the 90 degrees position to load or remove the oven contents. Refer to
open position in Figure 2/GRAPHIC 25-35-14-99B-226-A01.
(b) SAFE
1 Turn the door knob in the “SAFE” position. Refer to safe position in Figure
2/GRAPHIC 25-35-14-99B-226-A01. In the “SAFE” position the door is
mechanically locked but not ready for operation. If present, the Pressure is
released from the oven cavity.
(c) LOCK
1 Turn the door knob from “SAFE” position to the “LOCK” position. Refer to lock
position in Figure 2/GRAPHIC 25-35-14-99B-226-A01. The door knob must be
in the “LOCK” position during taxi, takeoff, landing, turbulence and operation.
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Door Knob Operations

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SUBTASK 25-35-14-870-005-A01
C. Oven Control Module
(1) The OCM system is built to control the oven with a microprocessor based system.
(2) The OCM forms part of the oven and has four Standard (STD) programs. Refer to Table
2/Table 25-35-14-99A-003-A01.
OVEN TYPE STD PROG. 1 STD PROG. 2 STD PROG. 3 STD PROG. 4
DS3000 SERIES Steam Low Steam Medium Dry Heat Keep Warm
110°C (230°F) 130°C (266°F) 170°C (338°F) 80°C (176°F)
Standard Programs
Table 2/Table 25-35-14-99A-003-A01
(3) Each oven has 10 additional pre-programmed programs which can be customized by
the customer.
(4) Display and Keyboard
(a) The display screen shows the cooking time settings, selected cooking functions
and error messages.
(b) The keyboard has six function keys to control the oven and four indication lights.
Refer to Figure 3/GRAPHIC 25-35-14-99B-225-A01.
(c) The function and description of the function keys and the indication lights are shown
in Table 3/Table 25-35-14-99A-004-A01.
ITEM FUNCTION DESCRIPTION

1 “ON/OFF” key The “ON/OFF” key turns the unit ON or OFF.
2 “CLEAR/STOP” key The “CLEAR/STOP” key stops or resets a program
any time.
3 “START/PAUSE” key The “START/PAUSE” key starts a cooking cycle and
to confirm a selected program.
4 “SELECT” key The “SELECT” key selects a menu item.
5 “TIME MENU” key The “TIME MENU” key scrolls a menu selection
down and changes cooking time settings.
6 “TIME MENU” key The “TIME MENU” key scrolls a menu selection
up and changes cooking time settings.
Keyboard Description Cont.

Table 3/Table 25-35-14-99A-004-A01
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ITEM FUNCTION DESCRIPTION

7 Green “Ready” light The green “Ready” light flashes after a program is
completed.
8 Red “Fail” light The red “Fail” light flashes when an error is detected
(error code or message shows in the display).
9 Green “ON/OFF” light The green “ON/OFF" light flashes in stand-by mode
and illuminates continuously during operation
10 Amber “START/PAUSE” light The amber “START/PAUSE” light illuminates
continuously during a program cycle. The
“START/PAUSE” light flashes during the pause mode.
11 Infra Red Reader The Infra Red Reader allows to transfer settings /
data to or from a PC.
Keyboard Description
Table 3/Table 25-35-14-99A-004-A01
9 11 6 10
B/E AEROSPACE
START
1 ON/OFF TIME
MENU
PAUSE 3
MENU
CLEAR
2 STOP
TIME SELECT
4
Ready Fail
7 8 5
TPR1415_01
Keyboard View
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SUBTASK 25-35-14-870-006-A01
D. Leading Particulars
(1) The leading particulars are given in Table 4/Table 25-35-14-99A-006-A01 for the Steam
Oven DS3000 ARINC.
PARAMETER VALUE
Outside Dimensions
Height 559.3 to 563.3 mm (22.01 to 22.17 in.)
Width 283.0 to 287.0 mm (11.14 to 11.30 in.)
Depth 558.9 to 562.9 mm (22.00 to 22.16 in.)
Inner Oven Dimensions
Height 425.0 mm (16.73 in.)
Width 239.0 mm (9.40 in.)
Depth 405.6 mm (15.97 in.)
Weight 17.2 Kg (37.9 lbs) (Max)
Electrical Characteristics
Input Power 115/200 VAC, 3-Phase
Input Frequency 360-800Hz.
3800 ± 10% Watts (equally divided over 3 phases
Power Consumption
(delta connected), neutral and case ground.
Operating Current max. 11 ± 10% Amps per phase
Plumbing
Water Consumption Less than 1 Liter per hour (0.26 gal. per hour)
Operating Pressure range 0.5 - 3.8 bar (7 - 55 PSIG)
The water quality must be in accordance with
40 CFR 141 - National Primary Drinking Water
Water Quality Regulations.
The water supply must be durable,
corrosion-resistant and nonabsorbent.
Leading Particulars
Table 4/Table 25-35-14-99A-006-A01
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TASK 25-35-14-870-802-A01
3. Operation
WARNING: DO NOT OPERATE THIS UNIT WITHOUT THE BAFFLE PLATE CORRECTLY
INSTALLED. THE ROTATING FAN POSES A RISK OF SERIOUS INJURY.
SUBTASK 25-35-14-870-007-A01
A. Basic Operations
(1) Energize the Oven to the “OFF” mode.
Close the necessary circuit breakers to turn the main power

ON.
The oven runs a power up test. During the power up test,
the back light and the display switches are on for several
seconds and shows the HMI / PWR software version. The
green “Ready” light flashes for approximately 3 seconds.
After the power up test, the green “ON/OFF” light flashes
which shows that the unit is energized to the “OFF” mode.
(2) Turn on the oven
Push the “ON/OFF” key. The backlight of the display turns

on and shows the airline logo and the HMI / PWR software
version while performing a selftest.
During the self-test, the oven checks the electrical
parameters of the oven. If a failure is found, the OCM shows
the found error.
The green “ON/OFF” light flashes at a rate of 2 Hz during
the self-test.
On the right side of the screen, a letter indicating the type
of oven: “S” for Steam Oven.
After the self-test, the oven goes in the standby mode. The
backlight of the display is illuminated.
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(3) How to start a standard program
Push the “TIME MENU” key to access the standard

programs menu.
The program menu contains 5 standard programs:

“Preset Time”, “Low Steam”, “Medium Steam”, “Dry Heat”
and “Keep Warm”
Push the “TIME MENU” key or the “TIME MENU” key to
move the cursor to one of the five standard programs.
Push the “START/PAUSE” key to start the program. The
“START/ PAUSE” light illuminates.
NOTE: In case the oven is started with the door open or

the door is in safe position, the oven will beep
one time to notify the user to close and lock the
door. The message "close the door" disappears
as soon as the door is closed.
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The display shows the remaining program time and the

selected program.
When the program cycle is completed, the “Ready” light

flashes and the OCM beeps five times in sequence. The
display shows “Program Ready”.
Push the “CLEAR/STOP” key to clear the “Program Ready”
message.
(4) How to pause a running program
The program can be paused after a program is started.

Push the “START/PAUSE” key to pause a program.
The message “Program paused” flashes at the top of the
display.
The message "Press START" appears in the middle of the
screen.
The display inverts each second.
The “START/PAUSE” light flashes at a rate of 1 Hz during the

program pause which indicates to continue the program.
Push “START/PAUSE” key again to continue the program.
NOTE: If the “START/PAUSE” key is not pushed in less
than 1 minutes, the oven returns to the standby
screen. The oven has to be reprogrammed and
started again.
POST SB No. OCM3000ARINC-25-0010: During the
program pause, the motor keeps running for 1 minute to cool
the heating element (cool down period).
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(5) How to stop a program
Push the “CLEAR/STOP” key to stop a running program.

The motor keeps running for 30 seconds to cool the heating
element. A message “Stopping” and the remaining time are
displayed.
The oven returns to the “Standby Mode”.

Push the “ON/OFF” key to stop a running program and to
stop the oven.
The motor keeps running for 30 seconds to cool the heating
element. A message “Switching OFF” and the remaining
time are displayed.
The oven returns to the “OFF Mode”.

NOTE: It is not possible to continue a stopped program.
A new program must be started.
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(6) How to select a standard program with a delayed start
Push the “TIME MENU” key or the “TIME MENU” key

to move the cursor to the “Preset Time” program in the std
program menu.
Push the “SELECT” key to confirm the selection.
to change the Preset Time.
Push the “SELECT” key to confirm the Preset Time selection.
move the cursor to the standard program.
Push the “SELECT” key to confirm the selection.
to change the default time and push the “SELECT” key to
confirm the selection.
NOTE: The maximum time is limited by the temperature
of the selected program. The minimum time of the
total program time is 2 minutes.
Push the “START/PAUSE” key to start the program with a
delayed start.
The “Ready” light illuminates during the countdown of the
preset time. The oven starts the selected program after the
countdown of the preset time.
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(7) How to select a combined program
A “Low Steam”, “Medium Steam” or “Dry Heat” menu can be

combined with a second standard program.
For example, the program starts 10 minutes in “Dry Heat”
followed by 15 minutes in “Medium Steam”.

move the cursor to the program “Dry Heat”.
Push the “SELECT” key to select the time option.
to change the default time.
Push the “SELECT” key to confirm.
move the cursor to the program “Medium Steam”.
Push the “SELECT” key to select the time option.
to change the default time.
Push the “SELECT” key to confirm.
Push the “START/PAUSE” key to start the oven.
The display shows the two selected programmes and the
remaining time.
(8) How to alter the run time of a program
(a) Push the “TIME MENU” key or the “TIME MENU” key during the program run
to alter the program time. The remaining time can be decreased down to 1 minute.
(b) The maximum time is depending on the temperature of the programs and the ID
board settings specified by the manufacturer and the operating limits of the oven.
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(9) How to start a preset menu.
Push the “TIME MENU” key to access the “Preset Menus”

programs.

move the cursor to one of the ten available menus.
Push the “START/PAUSE” key to start the oven
NOTE: Only one program can be selected at a time.
During program run, the progress of the program can be

monitored on the display.
NOTE: The actual time, temperature and pressure can be
enabled or disabled with the OCM loader software.
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(10) How to select a preset menu with a delayed start
Push the “TIME MENU” key to access the “Preset Menus”

programs.

to move the cursor to the “Preset Time” selection and push
the “SELECT” key to confirm.
to change the default preset time and push the “SELECT”
key to confirm.

to move the cursor to one of the 10 available menus and
push the “SELECT” key to confirm.
confirm.
Push the “START/PAUSE” key to start the oven.
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(11) How to keep food warm for a period of time
Push the “TIME MENU” key to access the “Std Programs”

menus.

to move the cursor to the “Keep Warm“ program and push
the “SELECT” key to confirm
confirm.
During the “Keep Warm” program, the temperature of the
oven and its contents is kept above 80°C (176°F).
NOTE: The “Keep Warm” function can be disabled with
the OCM Loader software. The keep warm
menu can not be used in combination with other
standard menus.
The duration of the “Keep Warm” program is limited:
minimum 2 minutes, maximum 30 minutes.
(12) Automatic defrost
If a program is started and the oven detects cold food, the

oven starts a defrost cycle before running the user selected
program.
The automatic defrost can be disabled with the OCM loader
software. The display shows the defrost message, the
selected program and the remaining time.
If the programs are selected with a preset, the defrost
program starts during the preset time. In case the defrost
time exceeds the preset time, the total program time is
lengthened with the difference.
NOTE: The oven temperature is not shown during the
defrost program.
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(13) Self-contained cooking
If the oven cavity can not be pressurized a “No Water Error”

is generated.
Push the “START/PAUSE” key to proceed in “Dry Heat” mode
or push the ON/OFF key to stop the program.
(14) Door open detection
If the program is started with the door open or in safe

position, the oven beeps one time to notify the user to close
and lock the door.
The display shows the message “Close the Door” in the
middle of the display.
The message "Close the Door" clears when the door is
closed and is turned in the “LOCK” position.
PRE SB No. OCM3000ARINC-25-0010: If the door is
opened during the program run, the motor and fan stop.
POST SB No. OCM3000ARINC-25-0010: If the door is
opened during the program run, the motor and fan keep
running for 1 minute to cool the heating element.
The program continues when the door is closed and is turned
in the “LOCK” position.
The closed-door-check can be disabled with the OCM loader
software or in the Setup menu of the OCM.
When the door is open for 1 minute, the program stops.
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(15) How to reset the oven manually (Post SB No. OCM3000ARINC-25-0009, Post SB No.
OCM3000ARINC-25-0010 and Post SB No. OCM3000ARINC-25-0014):
If necessary, the oven can be reset manually. For example

to remove (nuisance) error messages.
Push and hold the “ON/OFF” key. The OCM display goes
OFF. After six seconds the power up test starts. Release
the “ON/OFF” key.
During the power up test, the back light and the display
switch is on for some seconds and shows the HMI / PWR
software version.
After the power up test, the green “ON/OFF” light flashes
which shows that the unit is energized in the “OFF” mode.
(16) Access Service Menu
Push the “ON/OFF” key to turn off the oven.

Make sure that the main power is applied to the oven.
The green “ON/OFF” light flashes which shows that the unit
is energized to the “OFF” mode.
Push and hold the “TIME MENU” key or the “TIME MENU”
key at the same time for approx. 6 seconds to enter the
service menu of the OCM.
The 1st “Service Menu” screen shows:
• The type of the oven.
• The serial number of the oven.
• The part number of the oven.
• The serial number of the OCM.
Push the “TIME MENU” key to skip to the 2nd “Service

Menu” screen.
The 2nd “Service Menu” screen shows the running hours of
the oven and the energized hours of the OCM.
Push the “TIME MENU” key to skip to the 3rd “Service
Menu” screen.
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The 3rd “Service Menu” screen shows:

• The version of the Human Interface Software “Rev HMI”
(HMI Software Version / Boot Software Version).
• The version of the Control power board “Rev PWR”
(PWR Software Version / ISP Software Version).
• The version of the last setting database.
• The active airline setting.
• The version of the display V0002 (No Function).
• Waterlock yes/no indicates if a waterlock is present
(No Function).
At the 4th “Service Menu” screen a five digit access code

has to be entered to access the Setup menu. For details,
refer to "How to enter the Setup menu".
The 5th “Service Menu” screen shows the airline setting

selection menu. Push the “TIME MENU” key or the “TIME
MENU” key to move the cursor through the list of 100
settings.
Push the ‘SELECT” key to select one of the airline settings.
The setting “CS-826-01 BE Standard” is the default setting.
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(17) Activate Custom Airline Setting
Enter the password which is provided by B/E Aerospace.
After the entry of the security key, the display skips to the
3rd “Service Menu” screen.
The display shows the current activated airline setting. The
ready led flashes which indicate the storage process of the
airline settings.
Push the “TIME MENU” key six times in sequence to
activate the “CS-826-01 BE Standard” default setting. This
setting is free to use.
NOTE: The version of the current activated airline setting
(x.x) is updated and refreshed after the oven is
switched on again. Access the service menu
again (refer to Step 2.A.16) to check the version
of the activated airline setting (x.x).
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(18) Invert Display
Push the “TIME MENU” key and the “START/PAUSE” key

at the same time for approximately 6 seconds to invert the
display if the display is oriented incorrectly.
SUBTASK 25-35-14-870-008-A01
B. How to enter the Setup menu
(1) The 4th screen of the service menu gives access to the Setup Menu by entering the
access code.
(2) Push the subsequent keys in sequence to access the Setup Menu: “CLEAR/STOP”,
“START/PAUSE”, “TIME MENU” , “TIME MENU” and “TIME MENU” .
(3) Push the “TIME MENU” or the “TIME MENU” to move the cursor through the setup
menu options. Push the “START / PAUSE” key to select a setup menu entry.
(4) Any change made in a sub-menu will be stored after exit of the sub-menu by pushing
the “START/PAUSE” key. If the sub-menu is exit with the “CLEAR/STOP” key, no
changes are stored.
(5) The setup category and the function are given in the Table 5/Table
25-35-14-99A-008-A01:
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CATEGORY SETUP MENU ENTRY OPTIONS

User Interface Options Door Sensor ON / OFF
Temperature ON / OFF
Pressure ON / OFF
Keep warm ON / OFF
Key click ON / OFF
Beep loudness 1-4
Beep frequency 1-4
Temperature unit °C / °F
Display contrast 0-I *
Error List Errors Error 1...63
Component tests Relay ON / OFF
Valve/Pump1 ON / OFF
Valve2 ON / OFF
Valve3 (Steam Valve 1) ON / OFF
Valve4 (Steam Valve 2) ON / OFF
Aux Fan ON / OFF
Heat 50% ON / OFF
Motor ON / OFF
Communication IrDA Communication ON / OFF
Monitor mode Log string
Built in test (BIT) Pressure test Start
* The display contrast can be set between 0 and 9 and from A to I, but will automatically be switched
between 6 and 9, depending on OCM temperature.
Setup Menu Options

Table 5/Table 25-35-14-99A-008-A01
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(6) User Interface Options
(a) Oven display status
In each setup screen the display shows several indication

values which are applicable for the oven and the OCM.
These indication values are described below:
T = The temperature in °C inside the oven.
B = The PCB temperature inside the OCM.
M = The motor temperature.
P = The pressure in the oven.
I = The DC current (motor and valves).
AC = The total AC current per phase.
(b) How to enable or disable the door sensor
Push the “CLEAR/STOP” key to select “0” (Disabled).

Push the “START/PAUSE” key to select “1” (Enabled).
If the door sensor is switched on, the oven can only run with
a closed door. A running program shall be paused in case
the door is opened.
(c) How to enable or disable the temperature Information on the display

If the temperature reading is enabled, the oven shows the
actual temperature on the display.
If the temperature reading is disabled, the oven does not
show the actual temperature on the display.
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(d) How to disable or enable the pressure information on the display

If the pressure reading is enabled, the oven shows the actual
pressure on the display.
If the pressure reading is disabled, the oven does not show
the actual pressure on the display.
(e) How to disable or enable the Keep Warm program

If the keep warm setting is enabled, the OCM shows the
keep warm program in the standard programs list.
If the keep warm setting is disabled, the ADM hides the keep
warm program in the standard programs list.
(f) How to disable or enable the key clicks

If the key click setting is enabled, the OCM gives a click on
every key input.
If the key click setting is disabled, the oven not give audio
feedback on key inputs.
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(g) How to adjust the loudness of the key sound
Push the “START/PAUSE"” key to increase the loudness.

Push the “SELECT” key to decrease the loudness.
The beep loudness can be set to four states: State 1: 5 Volt,
State 2: 10 Volt, State 3: 15 Volt, State 4: 30 Volt.
(h) How to adjust the frequency of the key sound
Push the “START/PAUSE” key to increase the frequency.

Push the “SELECT” key to decrease the frequency.
The beep frequency can be set to four states: State 1: 1270
Hz, State 2: 1965 Hz, State 3: 2668 Hz, State 4: 3289 Hz.
(i) How to select the display temperature in Celsius or Fahrenheit
Push the “CLEAR/STOP” key to select °C (Celsius).

Push the “START/PAUSE” key to select °F (Fahrenheit).
If the temperature unit is set to °F, the oven shows the
temperature in °F.
If the temperature unit is set to °C, the oven shows the
temperature in °C.
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(j) How to adjust the display contrast base level
Push the “START/PAUSE” key to increase the contrast.

Push the “SELECT” key to decrease the contrast.
The contrast of the display is set in 19 different levels, from
0 to I.
The software increases or decreases this level automatically
depending on the temperature that is measured on the
controller board.
(7) Error List
(a) How to view the stored errors
Push the “CLEAR/STOP” key to skip to the previous error

message.
Push the “START/PAUSE” key to skip to the next error
message.
Errors which are detected during the start-up or operation
are stored in the memory.
The operator can scroll through the last 63 errors. Older
entries are overwritten.
(8) Component Tests
(a) How to test the safety relay

The safety relay can be switched on in the Setup menu.
The safety relay has to be switched on to operate and test
the Valves, Pump, Motor and Aux fan etc.
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(b) How test Valve 1 (NC Valve) / Pump
CAUTION: FIRST DISCONNECT THE MAIN WATER HOSE FROM THE WATER
SUPPLY BEFORE CONTINUE WITH THE SUBSEQUENT STEP.
The “Valve1/Pump” option allows to test the NC Valve 1 or

the pump depending on the oven type.
Make sure that the safety relay is enabled. For details, refer
to "How to test the safety relay".
Push the “START/PAUSE” key to activate the NC Valve 1
(NC valve is in open position).
Push the “CLEAR/STOP” key to deactivate the NC Valve 1
(NC Valve is in normally closed position).
(c) How to test Valve 2 (NC Valve)
CAUTION: FIRST DISCONNECT THE WATER HOSE FROM THE WATER

SUPPLY BEFORE CONTINUE WITH THE SUBSEQUENT STEP.
The “Valve 2” option allows to test the NC Valve 2.

to "How to test the safety relay", para B.8.a..
Push the “START/PAUSE” key to activate the NC Valve 2
(NC valve is in open position).
Push the “CLEAR/STOP” key to deactivate the NC Valve 2
(NC valve is in normally closed position).
(d) How to test Valve 3 (NO Valve)
The “Valve 3” option allows to test the NO Valve 3.

The oven determines if this valve is installed.
Push the “START/PAUSE” key to activate the NO Valve 3.
Push the “CLEAR/STOP” key to deactivate the NO Valve 3.
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(e) How to test Valve 4 (NO Valve)
The “Valve 4” option allows to test the NO Valve 4.

The oven determines if this valve is installed.
Push the “START/PAUSE” key to activate the NO Valve 4.
Push the “CLEAR/STOP” key to deactivate the NO Valve 4.
(f) How to test the Aux FAN
The “Aux FAN” option allows to test the Aux fan.

Make sure that the safety relay is enabled. For details refer
to "How to test the safety relay" ,para B.8.a..
Push the “START/PAUSE” key to switch on the aux fan.
Push the “CLEAR/STOP” key to switch off the aux fan.
(g) How to test the heating element
The “Heat 50%” option allows to test the heating element.

The heating is set to 50% for 2.5 seconds when this option is
switched on.
Push the “START/PAUSE” key to switch on the heating
element.
Push the “CLEAR/STOP” key to switch off the heating
element.
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(h) How to test the motor
The “Motor” option allows to test motor.

Push the “START/PAUSE” key to switch on the motor.
Push the “CLEAR/STOP” key to switch off the motor.
(9) Communication
(a) IrDA communication
The “IrDA Comm” option allows the user to test the IrDA
communication link.
Every time the Start key is pressed the string "BE Aerospace"
is send.
Make sure that the IrDA sensor is connected with the serial
port of your computer.
Start-up the “HyperTerminal” program (standard Windows
program).
Make sure that properties recorded below are made:
Bits per second: 9600
Data bits: 8
Parity: None
Stop bits: 1
Flow control: None
Push the “START/PAUSE” key. An ASCI text “BE
AEROSPACE” is send to the PC via the serial port to the
“HyperTerminal” program.
Push the “CLEAR/STOP” to switch off the IrDA
Communication.
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(b) Monitor Mode
This function is to send technical data (temperature,

pressure, electrical current) via infrared to a personal
computer. This data can be monitored in the OCM Loader
Software P/N CS-800-08.
Push the “START/PAUSE” key to switch on the monitor mode.
Push the “CLEAR/STOP” key to switch off the monitor mode.
(10) Test Programs
(a) Pressure and Leakage Test
The leakage test program increases the pressure to more

than 55 mBar to examine the unit for leakages (For DET,
refer to TESTING AND FAULT ISOLATION).
The pressure test program keeps building pressure (to a
maximum of 125 mBar) to test the function of the pressure
relief valve and NO valves (For DET, refer to TESTING AND
FAULT ISOLATION).
Push the “START/PAUSE” key to start the test.

Push the “CLEAR/STOP” key to stop the test.
The values on the screen are updated every second during
the pressure test.
The display shows “completed” when the test is completed
successfully.
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(11) Maintenance Messages
During normal program run or a self test, the oven checks the
proper operation of its components. If an error occurs, the
oven beeps and the red light flashes. The display shows an
error or maintenance message and the possible alternative
or action that could be taken.
The beep can be switched off by pushing the “START/PAUSE”
key.
NOTE: The maintenance messages are only visible on
the display screen when this option is enabled in
the Automatic OCM Loader software.
The maintenance messages can be removed by resetting the
maintenance timers with the Automatic OCM loader software.
(12) Critical Errors
During a normal program run or a self test, the oven checks

the correct operation of the components. If an error occurs,
the oven beeps and the red “Fail” light flashes.
The display shows an error message and a possible
alternative or action to be taken.
Push the “CLEAR/STOP” key to turn off the beep.
The latest occurred errors from the oven and OCM are
logged in internal memory. These errors can be downloaded
from the OCM with the OCM loader program.
There are two error classifications:
Class A error: The oven is out of order, push the “ON/OFF”
key to switch off the unit. The error is stored in the oven
memory (ID Board).
Class B error: Oven operation can be resumed. Steam
options can be disabled. The steam oven continues in
dry heat mode.
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(13) Waterlock Error
The steam oven DS3000 (ARINC) is protected with a

waterlock safety system. The system counts the total time
that the Normally Closed (NC) valves are open. If the valve
open time exceeds 70 seconds, the power to the valves is
stopped resulting in the valves to close. The “Waterlock
Error” appears in the display.
The waterlock safety system prevents superfluous water in
the oven if the normally closed valves fail.
Open the door to reset the timer function and examine the
inside of the oven for superfluous water.
Push the “ON/OFF” key twice to stop and subsequently start
the unit to clear the error message.
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TESTING AND FAULT ISOLATION
TASK 25-35-14-99F-805-A01
1. General
A. This section gives test and fault isolation instructions for the Steam Oven DS3000 ARINC.
Use the test instructions given in this section to find if the unit operates correctly. Use the
Fault Isolation instructions given in this section to help the technician find a defective detail
component in the Steam Oven.
B. Necessary tools, equipment and standard repair shop tools are shown in Table 1001/Table
25-35-14-99A-823-A01 and in the SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
MATERIALS section.
C. If the Steam Oven fails any test requirements, refer to the Fault Isolation procedures at the
end of the test section to isolate the cause of the failure and perform any needed corrections.
D. If required, before the tests start, tighten all fasteners to the torque value shown in the FITS
AND CLEARANCES section. Re-torque fasteners as required after testing.
E. It is recommended tests follow the order given in this section.
F. Make sure connections and mounting holes do not have thread damage.
TASK 25-35-14-940-801-A01
2. Test Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94B-001-A01
A. Test Tools, Fixtures, and Equipment
(1) The test tools, fixtures, and equipment shown in Table 1001/Table
25-35-14-99A-823-A01 are necessary for the test procedures in this section.
NOTE: Equivalent alternatives can be used for the items specified.
NOTE: Refer to SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS section

for full details of the test tools, fixtures, and equipment in this list.
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PART OR SPECIFICATION
NOMENCLATURE NUMBER SOURCE (CAGE)
Air Exhaust Test Set 439005137 B/E Aerospace, Inc.
(VH0212)
Airline Setting Package 439109015 B/E Aerospace, Inc.

• Airline Setting Database (CS-826-66) (VH0212)
(POST SB No. OCM 3000ARINC-25-
0007)
(POST SB No. OCM3000ARINC-25-
0025)
Bracket 439004063 B/E Aerospace, Inc.
(POST SB 3000ARINC-25-0014) (VH0212)
Digital Low Resistance Tester For Example: DLRO10 MEGGER® Commercially Available
Min. range 0.001Ω- 0.200Ω
Digital Stopwatch For Example: Commercially Available

ATP ATM-136 or equivalent.
Test Tools, Fixtures, and Equipment Cont.

Table 1001/Table 25-35-14-99A-823-A01
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Digital Torque Wrench CS-710-652 B/E Aerospace, Inc.
(POST SB No. 3000ARINC-25-0014) (VH0212)
For example: Check-Line Commercially Available
(Electromatic) ETW-PR-10
Torque Range: 0.99 - 9.94 Nm (8.8
- 88 lbf.in)
Drive Size: 1/4 in.
Door Pressure Test Set 439005135 B/E Aerospace, Inc.

(VH0212)
Door Pressure Test Set 439005149 B/E Aerospace, Inc.

(VH0212)

Table 1001/Table 25-35-14-99A-823-A01
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Hanging Scale CS-710-349 B/E Aerospace, Inc.
(VH0212)
For Example: KERN HDB 10K-2XL Commercially Available
Hook Diameter Range: 4mm to 8mm.
Force Range: Min. 150 N.
HIPOT/Flash & IR Tester Dielectric Strength Commercially Available

Max. Output Current: 20 mA
Insulation Resistance 50 kΩ- 200 GΩ
at 500 VDC.
HV - Switch Tool CS-710-510 B/E Aerospace, Inc.

(VH0212)
HV Test Adapter Cable CS-710-596 Commercially Available

(POST SIL H0212-25-0160) Adapter Cable contains two mating
connectors for ClareHALL series
HIPOT/Flash & IR Testers with two 4
mm sockets (red / black).
Cable Length: 600 mm (23.62 in.)

Table 1001/Table 25-35-14-99A-823-A01
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PART NO 4323200-91-6600, 4323201-91-6600
Inner Oven Pressure Test Set 439005136 B/E Aerospace, Inc.
(POST SIL H0212-25-0125) (VH0212)
IrDA® Infrared Device (ACTiSYS IrDA®) CS-720-14 B/E Aerospace, Inc.

(VH0212)
Example: Commercially Available
Type: IR220L at V1JNZ3
Integral 4-foot cable with DB9F
connector.
No external power required. RS232
port power only.
IR-driver built into Windows XP
Manometer + Bellow Set 439005134 B/E Aerospace, Inc.
(POST SIL H0212-25-0125) Range: 0 - 150 mbar (0 - 2.18 psi) (VH0212)
Accuracy: ± (1.0% RDG + 1 digit)
OCM Loader Software V6 CS-800-08_06 B/E Aerospace, Inc.

File Name: (VH0212)
CS-800-08_06_X64.zip
CS-800-08_06_X86.zip
See User Manual 43201-UM-01
OCM Loader Software V6.0.1 CS-800-08_07 B/E Aerospace, Inc.
(POST SIL H0212-25-0239) File Name: (VH0212)
CS-800-08_07_X64.zip
CS-800-08_07_X86.zip

Table 1001/Table 25-35-14-99A-823-A01
Page 1005
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Personal Computer System Requirements: Commercially Available
1.0-GHz (or higher) Intel Pentium or
a compatible AMD processor.
Windows XP Professional Windows
XP Home Edition.
256 MB of RAM or higher.
150 MB hard disk space.
CD-ROM drive.
One USB 1.1 port or higher.
One serial RS232 port.
For details, see User Manual
43201-UM-01
Power Cable - Test Bench 439005052 B/E Aerospace, Inc.
(VH0212)
Pressure Hand Pump CS710-531 B/E Aerospace, Inc.

max pressure: 15 bar (217 psi) (VH0212)

Table 1001/Table 25-35-14-99A-823-A01
Page 1006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Pressure Relief Valve / Proof Pressure 439009074 B/E Aerospace, Inc.
Test Kit (VH0212)

Test Kit • 439005134 (VH0212)
(POST SIL H0212-25-0125) • 439005135
• 439005136
• 439005137

Test Kit • 439005134 (VH0212)
(POST SIL H0212-25-0278) • 439005149
• 439005136
• 439005137

Table 1001/Table 25-35-14-99A-823-A01
Page 1007
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Primary Latch Test Tool CS-710-642 B/E Aerospace, Inc.
(POST SB No. 3000ARINC-25-0014) Drive Size: 1/4 in. (VH0212)
Stroboscope Minimum range 0 to 10000 rpm Commercially Available
Test Bench 240536 B/E Aerospace, Inc.

WATER INDICATOR
0-10 BAR
AIR PR ESSURE INDI CATOR
0-16 BAR
FLOW INDICATOR Power Supply 3x115/200 VAC - (VH0212)
400Hz.
AM PEREM ETER VOL TMETER TEMPER ATU REMETER
L1 L2 L3
DC-Volt meter: Accuracy 0.5% full

AM PEREM ETER
scale (40 V).

AUX. CIRCUIT AUX. CIRCUIT 115 V
28VDC ON 230V 50HZ SELEC TION
MAIN SWITCH
230V/ 50H Z
PLU G SOC KET
PLU G SOC KET
SELEC T I ON
28VD C
AU XI LI AR Y
230V 50HZ
AU XI LI AR Y
115V 400HZ
SELEC T I ON
DC-Amp meter: Accuracy 2.5% full
SWI T C H 50H Z SW IT C H SW IT C H SW IT C H
80272
10 /16A
1P5 4
250 V
0
1
0
1
0
1
0
1 2
scale (7.5 A).

115V/ 400H Z
M AI N C ON N EC T OR
T H ER M AL C ON T AC T
SU PPLY POI N T
5F 5
SU PPLY POI N T
5F 7
T EM P
C ON N EC T OR AC-Amp meter: Accuracy 2.5% full
15 15
scale (20 A).

Water Supply: Connection: Hansen
2-KL-F.
Press. Range: 0.5-3.8 bar
(7.25-55.11 psi).
Temperature Meter:
Min. range 0 - 250°C (32 - 482 °F)
Accuracy ± 0.4%.

Table 1001/Table 25-35-14-99A-823-A01
Page 1008
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Test Cable - Bonding Test 439005044 B/E Aerospace, Inc.
(VH0212)
Test Cable - Dielectric 500V 439005043 B/E Aerospace, Inc.

(VH0212)
Test Cable - Dielectric 1500V / Insulation 439005046 B/E Aerospace, Inc.

Resistance Test (VH0212)
Thermocouple CS-710-585 Commercially Available

Water Coupling 235677 B/E Aerospace, Inc.
(VH0212)
Hansen Type: 2-KL-F Commercially Available
Water Hose CS-710-526 B/E Aerospace, Inc.

(VH0212)
Test Tools, Fixtures, and Equipment

Table 1001/Table 25-35-14-99A-823-A01
Page 1009
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-94A-007-A01
B. Test Materials
(1) The test materials necessary to test the Steam Oven DS3000 ARINC are listed in
Table 1002/Table 25-35-14-99A-824-A01.

for full details of the test materials in this list.
NOMENCLATURE PART OR SPECIFICATION NUMBER SOURCE (CAGE)

Humiseal Type: 1B73 Acrylic CS-622-01 B/E Aerospace, Inc. (VH0212)
Coating MIL-I-46058C Commercially Available
Test Materials
Table 1002/Table 25-35-14-99A-824-A01
TASK 25-35-14-700-801-A01
3. Airline Setting Package (ASP)
A. The ASP is an issue controlled package and supports all the software and publications for
the Unit Under Test (UUT) to return the unit to service. The ASP is provided on compact
discs (CDs) or DVD (refer to Table 1003/Table 25-35-14-99A-825-A01).
PART CD CONTENT FILE SOURCE NOMEN

ISSUE SB/SIL REF.
NUMBER NAME_ISSUE (CAGE) CLATURE
439109015 1 N/A CS-826-66_06.ocm B/E Aerospace, Airline Setting
Inc. (VH0212) Database
CS-800-08_03 Oven Control
Module (OCM)
Loader Software
V5.4
43201-UM-01_00.pdf User Manual OCM
Loader Software
Airline Setting Package (ASP) Cont.

Table 1003/Table 25-35-14-99A-825-A01
Page 1010
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PART CD CONTENT FILE SOURCE NOMEN

ISSUE SB/SIL REF.
NUMBER NAME_ISSUE (CAGE) CLATURE
439109015 2 H0212-25-0089 CS-826-66_06.ocm B/E Aerospace, Airline Setting
CS-800-08_05 OCM Loader
Software V5.6
Loader Software
439109015 3 OCM3000 CS-826-66_07.ocm B/E Aerospace, Airline Setting
ARINC-25-0007 Inc. (VH0212) Database
Software V5.6
Loader Software
439109015 4 OCM3000 CS-826-66_08.ocm B/E Aerospace, Airline Setting
Software V5.6
43201-UM-01_00.pdf OCM Loader
Software V5.6
439109015 AA H0212-25-0204 CS-826-66_08.ocm B/E Aerospace, Airline Setting
Software V6
Loader Software
439109015 AD OCM3000 CS-826-66_AB.ocm B/E Aerospace, Airline Setting
H0212-25-0238
Airline Setting Package (ASP)

Table 1003/Table 25-35-14-99A-825-A01
Page 1011
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-700-001-A01
4. As Received Test
SUBTASK 25-35-14-700-001-A01
A. Modification Status Verification
NOTE: In some conditions when you modify an OCM, the oven is not always
available in the repair shop to identify the modification on the oven. The
modification identification must be verified during each shop visit. Do these
steps to verify the modification status of the unit.
(1) Remove the OCM from the UUT.
(2) Examine the Modification Record Placards and/or Amendment Placard of the OCM to
determine the modification status of the OCM.
(3) Examine the Modification Record Placards and/or Amendment Placard of the oven to
determine the modification status of the oven.
(4) Make sure that the modification status of the OCM is also identified on the oven.
(5) Refer to the applicable SBs, and if necessary put the correct identification (Amendment
Level or Modification Record Placard) on the oven.
NOTE: Not all ovens have an amendment placard. If you have an oven without
an amendment placard, you must apply an amendment placard on the
oven to identify the modification status of the unit.
SUBTASK 25-35-14-700-003-A01
B. Read the Error Log
(1) Start the power supply to energize the UUT. The UUT starts a power-up test. During the
power-up test, the display goes on for approximately 5 seconds and shows the “HMI” /
“PWR” software version and the green “Ready” light flashes for approximately 3 seconds.
(2) After the power-up test, the green “ON/OFF” light flashes which shows that the UUT is
energized in the “OFF” mode.
(3) Push and hold the “TIME MENU” key and the “TIME MENU” key at the same time
for approximately 6 seconds to go into the Service Menu.
(4) Push the “TIME MENU” key three times to go to the “Enter Password” screen.
Page 1012
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(5) Push these keys in sequence to go into the “Setup Menu”:
a “CLEAR/STOP”
b “START/PAUSE”
c “TIME MENU” key
d “TIME MENU” key
e “TIME MENU” key
(6) Push the “TIME MENU” key and go to the “Error List”.
(7) Push the “START/PAUSE” to go to the stored errors. If necessary, make a note of the
given errors. Push the “CLEAR/STOP” key to go to the previous error message.
(8) The operator can see the last 63 errors. Older entries are written over.
(9) Make sure that the door sensor is enabled in the “Setup Menu” for the door sensor
test in the functional test.
(10) Push the “ON/OFF” key to stop the UUT.
SUBTASK 25-35-14-700-004-A01
C. Functional Test
(1) Prepare
(a) Use the test bench power cable Part Number (P/N) 439005052 to connect the oven
to test bench P/N 240536. Refer to Figure 1001/GRAPHIC 25-35-14-99B-057-A01.
Page 1013
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(b) Connect the water hose P/N CS-710-526 to a water supply.
NOTE: Make sure that, during the test procedures, the water pressure is adjusted
between 0.5 - 3.8 bar (7.25- 55.11 psi) except during the proof pressure test.
(c) Turn the door knob to the “LOCK” position and continue with the functional test.
Page 1014
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Test Setup Functional Test

Page 1015
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(2) Procedure
(a) Turn on the main power by setting the Main Switch on the test bench to the
'I' position to energize the unit. For details, refer to Figure 1002/GRAPHIC
25-35-14-99B-227-A01. The oven performs a power up test. During the power
up test, the display turns on for approximately 5 seconds and shows the “HMI” /
“PWR” software version.
(b) The green “Ready” light flashes for approximately 3 seconds. After the power up
test, the green “ON/ OFF” light flashes which shows that the unit is energized to
the “OFF” mode.
(c) Push the “ON/OFF” key. The display illuminates and shows the airline logo, the
“HMI” / “PWR” software version while performing the self-test.
(d) The green “ON/OFF” light flashes at a rate of 2 Hz during the self-test. After the
self-test, the oven switches to the standby mode. The backlight of the display is
illuminated.
(e) Push the “TIME MENU” key to go into the standard programs menu.
(f) Push the “SELECT” key to select the standard “Medium Steam” program.
(g) Push the “TIME MENU” arrow and change the program time to 6 minutes.
(h) Push the “START/PAUSE” key to start the program. The “START/PAUSE” light
illuminates.
(i) During the functional test, no errors must come into view on the OCM display.
Monitor the display during the functional test for momentary and other non-latched
error indications.
(j) When the program cycle is completed, the “Ready” light flashes and the OCM
beeps five times in sequence. The display shows “Program Ready”.
(k) Push the “CLEAR/STOP” key to clear the “Program Ready” message.
(l) Push the “ON/OFF” key to stop the unit. The backlight of the display goes off.
(m) Stop the main power to de-energize the unit.
(n) Disconnect the test bench power cable P/N 439005052 from the main connector
and the water hose from the water supply.
Page 1016
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Test Bench
Page 1017
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-700-003-A01
5. RTS Test
SUBTASK 25-35-14-700-005-A01
A. RTS Test Flow
(1) RTS test flow diagram of the Steam Oven DS3000 ARINC is given in Figure
1003/GRAPHIC 25-35-14-99B-058-A01.
Page 1018
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
RTS Test Flow

Figure 1003 (Sheet 1 of 2)/GRAPHIC 25-35-14-99B-058-A01
Page 1019
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TEST FLOW TOOLS AND EQUIPMENT TEST RESULTS
Pressure Test Relief valves in NO valves must open at 100 hpa ± 25 hpa
1. Test kit P/N 439009074
(NO valves) ((40 inch/w ± 10 inch/w)(100 mbar ± 25 mbar))
Motor/Fan Speed Test 1. Stroboscope (Commercially Availavble) Rotation speed must be 7000 ± 100 rpm
No leakages during steam hold time

Leakage Test / Cavity
Overpressure Test Pressure relief valve (door or NO valves) must open at 100
± 25 mbar
Read out temp. = OCM display temp. ± 10ºC (± 18ºF)

Temperature, Power
Consumption and Door 1. Thermocouple Current of each phase must be 11 Amps ± 1 Amp
Sensor Test
Oven must stop and show "close the door" message
Door Knob
Torque Test
Drain Procedure 1. Coupling Hanssen 2-KL-F16 P/N 235677 The unit must be empty
1. OCM Loader Software P/N CS-800-08

Reset Error Logs
2. IrDA® Infrared Device P/N CS-720-14
Close Up
1. Bonding Test Cable P/N 439005044

Bonding Resistance Test
2. Low Resistance Meter (Commercially Available) Resistance for each bonding point must be ≤ 5 mΩ
END
TPR1420_02
RTS Test Flow

Page 1020
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-006-A01
B. Dielectric and Insulation Resistance Test
WARNING: DURING SOME TESTS THE UNIT MUST BE ENERGIZED WHILE

THE REAR COVER IS NOT INSTALLED. PERFORM THESE TESTS
WITH CAUTION IN ORDER TO AVOID HAZARD.
(1) The Dielectric test determines if there is a potential problem with the insulated portions
of the unit. The Dielectric Strength Test and the Insulation Resistance Test are tested
between the 3 phases and the neutral, interconnected, and the case ground connections
of the main connector (DP01).
NOTE: This unit has gone through the dielectric strength test at the factory. It is
not necessary to repeat this test unless the unit is re-wired extensively
or the wiring harness has been modified or repaired.
(2) Prepare
WARNING: HAZARDOUS VOLTAGE. CONTACT WITH HIGH VOLTAGE WILL

CAUSE DEATH OR SEVERE PERSONAL INJURY. FOLLOW ALL
LOCALLY APPROVED SAFETY PROCEDURES WHEN WORKING
AROUND HIGH VOLTAGE LINES AND EQUIPMENT.
WARNING: BECAUSE OF THE HIGH VOLTAGE OUTPUT, THE DIELECTRIC

STRENGTH TESTER CAN BE VERY DANGEROUS. THEREFORE,
DO NOT COME IN PERSONAL CONTACT WITH THE EXPOSED
TEST PROBE LEAD TIPS WHEN TESTING. DO NOT LEAVE THE
DIELECTRIC STRENGTH TESTER ON WHEN NOT IN ACTUAL USE.
WARNING: FOR SAFETY REASONS THIS TEST MUST BE OPERATED

AND SERVICED BY QUALIFIED PERSONNEL ONLY. READ
AND UNDERSTAND THE INSTRUCTIONS.
CAUTION: A DIELECTRIC BREAK DOWN CAN CAUSE SERIOUS DAMAGE TO

THIS UNIT. PERFORM A VISUAL INSPECTION ON THE UNIT BEFORE
THE TEST TO MINIMIZE AN UNEXPECTED DIELECTRIC BREAKDOWN.
CAUTION: HIGH VOLTAGE WILL CAUSE SERIOUS DAMAGE TO THE OCM.

MAKE SURE THAT BEFORE ACCOMPLISHING THE HIGH VOLTAGE
TEST THE OCM IS REMOVED FROM THE UNIT.
(a) Remove the rear cover from the unit. Refer to DISASSEMBLY.
(3) Dielectric Test Procedure
(a) Connect the test cable P/N 439005046 to the main connector (DP01).
Page 1021
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(b) Connect the other end of the test cable P/N 439005046 to the HV test adapter
cable P/N CS-710-596.
(c) Connect the leads of HV test adapter cable P/N CS-710-596 to the HIPOT/Flash
& IR Tester (or a High Voltage Tester).
(d) Remove the OCM and install the HV-Switch Tool P/N CS-710-510. Make sure that
the HVSwitch Tool is set to the position “1500VAC”.
(e) Supply 1500VAC-50Hz, RMS increased with a rate of 300 V per second and held at
1500VAC-50Hz for one minute.
(f) Decrease the 1500VAC-50Hz, RMS with a rate of 300 V per second to 0 V. During
the test, there must be no dielectric breakdown and the leak current must be ≤ 2
mA. During the up and down ramp (5 seconds) the leak current must be ≤7 mA.
(g) Disconnect the test cable P/N 439005046 from the main connector (DP01) and from
HV test adapter cable P/N CS-710-596.
(h) Connect the test cable P/N 439005043 to the main connector (DP01).
(i) Connect the other end of the test cable P/N 439005043 to the HV test adapter
(j) Connect the leads of HV test adapter cable P/N CS-710-596 to the HIPOT/Flash
& IR Tester (or a High Voltage Tester).
(k) Switch the HV-Switch Tool to the position “500VAC”.
(l) Supply 500VAC-50Hz, RMS increased with a rate of 250 V per second and held
at 500VAC for one minute. During the test, there must be no dielectric breakdown
and the leak current must be ≤2 mA. During the up and down ramp (5 seconds) the
leak current must be ≤ 5 mA.
(m) Disconnect the test cable P/N 439005043 from the main connector (DP01) and from
the HIPOT/ Flash & IR Tester (or High Voltage Tester).
(4) Insulation Resistance Test
(a) The Insulation Resistance Test consists in measuring the Insulation resistance of a
device under test, while phase and neutral are short circuited together.
NOTE: The insulation resistance test is optional if previously performed

or the reason for failure is found to be other than electrical. The
insulation resistance test is required after performing either, or
both, 500VAC or after 1500VAC dielectric tests.
Page 1022
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(b) Connect the test cable P/N 439005046 to the main connector (DP01).
(c) Connect the other end of the test cable P/N 439005046 to the HV test adapter
(d) Connect the leads of HV test adapter cable P/N CS-710-596 to the HIPOT/Flash &
IR Tester (or Digital Mega-ohm Meter).
(e) Make sure that the HV-Switch Tool P/N CS-710-510 is installed and set to the
position “1500VAC”.
(f) Supply 500VDC for two seconds to measure the Insulation Resistance. During the
test the resistance must be ≥ 200 Mega-ohm
(g) Disconnect the test tool P/N 439005046 from the main connector (DP01) and from
HV test adapter cable P/N CS-710-596.
(h) Remove the HV-Switch tool P/N CS-710-510 and install the OCM.
SUBTASK 25-35-14-700-007-A01
C. Modification Status Verification
(1) Examine the Modification Record Placards and/or Amendment Placard of the OCM to
determine the modification status of the OCM.
(2) Examine the Modification Record Placards and/or Amendment Placard of the oven to
determine the modification status of the oven.
(3) Make sure that the modification status of the OCM is also identified on the oven. Refer
to the applicable SBs, and if necessary put the correct identification (Amendment Level
or Modification Record Placard) on the oven.
(4) Install the OCM into the UUT.
SUBTASK 25-35-14-700-023-A01
D. Slam and Lock Test (POST SB No. 3000ARINC-25-0015, POST SIL H0212-25-0275)
(1) Turn the door knob to the “SAFE” position.
(2) If a new door seal is installed, the door can not be closed by slamming the door. Push
the door to close the door.
(3) Slam or push the door to close the door.
(4) If the door does not close, the end pieces must be adjusted.
Page 1023
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(5) If necessary, open the door and put the bracket P/N 439004063 in position on the
top of the door at the non-hinged side.
(6) Make sure the door is closed and the door knob is in the “SAFE” position.
(7) Turn the secondary latch to the lock "DOWN" position.
(8) Use the hanging scale P/N CS-710-349 to pull the bracket P/N 439004063 with a force
of 140 N (31.5 lbf). Refer to Figure 1004/Graphic 25-35-14-99B-060-A01.
(9) The door must stay closed at a force of 140 N (31.5 lbf). If the door opens at a force of
less than 140 N (31.5 lbf), adjust the end pieces and do the test again.
(10) If necessary, open the door and put the bracket P/N 439004063 in position on the
bottom of the door at the non-hinged side.
(11) Make sure the door is closed and the door knob is in the “SAFE” position.
(12) Make sure that the secondary latch is in the lock "DOWN" position.
(13) Use the hanging scale P/N CS-710-349 to pull the bracket P/N 439004063 with a force
of 140 N (31.5 lbf).
(14) The door must stay closed at a force of 140 N (31.5 lbf). If the door opens at a force of
less than 140 N (31.5 lbf), adjust the end pieces and do the test again.
Page 1024
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
CS-710-349
439004063
TPR8644_01
Slam and Lock Test

SUBTASK 25-35-14-700-008-A01
E. Pressure Test Pressure Relief Valve Door
(1) This procedure gives a description of how to test the pressure relief valve in the door
assembly. Use the Test kit P/N 439009074 to do the test.
(2) Open the door and put the suction cup in position on the pressure relief valve inlet.
(3) Firmly push the suction cup and compress the bulb of the pressure meter to pressurize
the pressure relief valve.
(4) Make sure the air relief knob of the pressure meter is closed.
(5) The pressure relief valve must open at 112.5 hpa ± 37.5 hpa (1.63 ± 0.54 psi).
(6) Remove the suction cup from the door and close the door.
Page 1025
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PRE SIL NO.H0212-25-0278
P/N 439005149 A
PRE SIL NO. H0212-25-0125 POST SIL NO. H0212-25-0278
P/N CS-710-130
P/N 439005134
POST SIL NO. H0212-25-0125
90
100
80
110
70
120
60
110
50 130
140
40
150
30 160
20 10
POST SIL NO.H0212-25-0278
A
TPR1421_01
Pressure Test Pressure Relief Valve Door

Page 1026
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-009-A01
F. Prepare the RTS test
(1) Use the test bench power cable P/N 439005052 to connect the oven to the test bench
P/N 240536. Refer to Figure 1006/GRAPHIC 25-35-14-99B-228-A01.
(2) Connect the water hose P/N CS-710-526 to a water supply.
(3) Make sure that OCM Loader software P/N CS-800-08 is installed on a personal
computer.
(4) Connect the IrDA® Infrared Device P/N CS-720-14 on the RS232 serial port of the
computer. The infrared device allows to transfer settings / data through the RS232 serial
port of a PC to the OCM with the OCM loader Software.
Page 1027
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
WATER INDICATOR AIR PRESSURE INDICATOR FLOW INDICATOR

0-10 BAR 0-16 BAR
TEST BENCH
AMPEREMETER TEMPERATUREMETER
VOLTMETER
L1 L2 L3
P/N 240536 AMPEREMETER
AUX. CIRCUIT AUX. CIRCUIT 115V

28VDC ON 230V 50HZ SELECTION
MAIN SWITCH 2 30 V/ 5 0H Z PLU G SO CKET
PLUG SOCKE SELECTI ON SWITCH 50H Z 115V 400HZ SELECTION SWI TCH
28VDC AUXILIARY SWITCH 230V 50HZ AUXILI ARY SWITCH
1 1 1 1 2
0 0 0 0
80272 10/16A 1P 54 250V
UNIT UNDER TEST 1 15 V/ 4 00 H Z MAI N C ON NEC TO R
THERMAL CONTAC T SU PPLY POINT 5F5 THERMAL CONTACT SU PPLY POIN T 5F7 TEMP C ONN ECTOR
15 15
WATER
TO TO 115V/400Hz
WATER CONNECTOR MAIN CONNECTOR
SUPPLY NOT USED
P/N CS-710-526
P/N 439005052
TO DP01
P/N CS-720-14 TO
SERIAL PORT
TPR1426_01
Test Setup RTS Test

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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-010-A01
G. Download and Clear Error Logs
(1) Start the main power to energize the unit.
(2) Make sure the green “ON/OFF” light flashes which shows that the unit is energized
to the “OFF” mode.
(3) Steps to download and clear the error logs (clean the memory) with the OCM Loader
software are given below. Refer to User Manual 43201-UM-01 for detailed information
about the OCM loader Software.
(a) Run OCM loader software on the PC.
(b) Choose Service > Download Error Log.
(c) Select the correct communication port and the Infrared Module option.
(d) Point the IrDA® Infrared Device P/N CS-720-14 at the OCM infrared reader and
click the download button.
(e) If necessary, choose Save As to save the error logs in a *.txt file. Subsequently
point the IrDA® Infrared Device at the OCM infrared reader and choose Clear Logs.
All error logs are erased from the OCM memory.
(f) Make sure that the Error List is empty. For details, refer to para (5.O.7), "Error List" .
(g) Choose “Close” to return to the main screen.
SUBTASK 25-35-14-700-011-A01
H. Upload Airline Setting Database
NOTE: Follow the subsequent steps to upload the most current airline setting database
to the OCM (according to the latest distributed Service Bulletin).
NOTE: It is not necessary to upload the airline setting database unless the most
current airline setting database is disappeared.
(1) Choose File > Load Database.
(2) Select the current database CS-826-66_XX.ocm and choose Open.
(3) Select the first airline setting CS-826-01 in the airline setting tree.
(4) Click with the right mouse button on the airline setting to open the dialog box.
(5) Choose > Upload used Airline to OCM.
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PART NO 4323200-91-6600, 4323201-91-6600
(6) Select the correct communication port and the Infrared Module option.
(7) Point the IrDA® Infrared Device at the OCM infrared reader and click the upload button.
The upload progress shows “transfer in progress” and the progress bar shows the
progress of the upload.
(8) After the upload the status shows “waiting for OCM confirmation”. The ready light on
the OCM flashes during the confirmation. The upload is correct when the status shows
“Transfer succeeded”.
(9) Push the “ON/OFF” key to stop the unit.
SUBTASK 25-35-14-700-012-A01
I. Airline Setting Activation Procedure
(1) Check if the green ON/OFF light flashes. If the light does not flash, set the Main Switch
on the test bench to the '1' position to turn on the main power and energize the unit.
for approximately six seconds.
(3) The display shows the type of oven, the part number and serial number of the oven and
the serial number of the OCM.
(4) Push four times on the “TIME MENU” key to go into the Service Selection Menu.
The display shows a menu of all airline settings. In the program setting menu the
customer can select their airline settings. Each customer setting has a password
because of security reasons. The password is supplied on request by the customer
service department.
(5) Push the “TIME MENU” key to move the cursor to the special airline setting and
push the “SELECT” key to confirm.
(6) Enter the password which is supplied by B/E Aerospace.
(7) To activate the B/E standard settings P/N CS-826-01, enter six times “TIME MENU” .
(8) After the password is correctly entered, the OCM beeps and the green “Ready” light
flashes for approximately 2 seconds.
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PART NO 4323200-91-6600, 4323201-91-6600
(9) The display returns to the 3rd screen of the Service Menu which shows the last loaded
settings.
NOTE: For password information please contact the B/E Aerospace

Product Support Department at:
B/E Aerospace Inc.

Commercial Aircraft Segment.
Oven Products
PO Box 1152, 3430 BD Nieuwegein, The Netherlands.
Tel.: +31 (0) 30 6029200
Fax: +31 (0) 30 6036949
(10) Push the “ON/OFF” key to stop the OCM. The OCM starts again and subsequently stops.
NOTE: The update and refresh of the airline settings is not finalized until
the next time the oven is switched on.
(11) Start a standard program to check if the pressure information is shown in the display.
For details, refer to "How to start a standard program".
(12) If the pressure information is shown, enable the pressure information in the OCN display
before you continue with the proof pressure test. For details, refer to "How to disable or
enable the pressure information on the display".
SUBTASK 25-35-14-700-013-A01
J. Proof Pressure Test
NOTE: Purpose of this test is to test the plumbing and the water supply
connections for leakage or mechanical failures.
(1) Disconnect the water hose from the water supply and connect the water hose P/N
CS-710-526 to the pressure pump P/N CS710-531. Refer to Figure 1007/GRAPHIC
25-35-14-99B-229-A01.
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PART NO 4323200-91-6600, 4323201-91-6600
UNIT UNDER TEST
P/N CS-710-526
P/N CS710-531
TPR1427_01
Pressure pump
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PART NO 4323200-91-6600, 4323201-91-6600
(2) Push and hold the “TIME MENU” key and the “TIME MENU” key at the same
time for approximately 6 seconds.
(3) Push the “TIME MENU” key three times.
(4) Push the subsequent keys in sequence to go into the Setup Menu: “CLEAR/STOP”,
“START/PAUSE”, “TIME MENU” , “TIME MENU” , “TIME MENU” .
(5) Push the “TIME MENU” key to move through the setup menu to the “Relay” function.
Push the “START/PAUSE” key to switch the safety relay ON (Relay = 1).
NOTE: From the moment that valve 1 or valve 2 is activated, the counter of the waterlock
safety system starts. Make sure to open and close the door every minute during
the proof pressure test to reset the counter. For details, refer to "Waterlock Error".
(6) Push the “TIME MENU” key again to move to the “Valve 1/Pump” function. Push the
“START/ PAUSE” key to switch the “Valve 1/Pump” ON (Valve 1/Pump = 1).
(7) Use the pressure pump P/N CS710-531 and pressurize the plumbing system to 13 bar
+0.5/-0 bar (188.54 psi +7.25/-0 psi) as displayed on the calibrated pressure sensor
of the pressure pump P/N CS710-531.
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PART NO 4323200-91-6600, 4323201-91-6600
(8) Hold the pressure for 5 minutes. No leakages or mechanical failures must occur during
the test.
NOTE: During the proof pressure test the pressure can decrease slowly which is
allowed. Use the pressure pump to keep the pressure at 13 bar +0.5/-0 bar.
(9) Push the “CLEAR” key to switch the “Valve 1/Pump” OFF (Valve 1/Pump = 0) to stop the
counter of the waterlock safety system.
(10) Release the pressure from the pressure pump.
(12) Disconnect the water hose from the pressure pump and connect the water hose to the
water supply.
(13) Stop the main power to de-energize the unit.
SUBTASK 25-35-14-700-014-A01
K. Pressure Test NO valve
NOTE: The purpose of this procedure is to test the correct operation of the pressure relief
valves in the NO valve assembly. Use the Test kit P/N 439009074 to do the test.
(1) Open the door.
(2) Remove the baffle plate and the filter. Refer to the DISASSEMBLY (section 3000).
(3) Connect the hose of the pressure meter to the coupling. Refer to Figure 1008/GRAPHIC
25-35-14-99B-062-A01.
(4) Disconnect the hose of the condenser from the NO valve assembly. Refer to Figure
1008/GRAPHIC 25-35-14-99B-062-A01.
(5) Connect the test hose from the test kit to the NO valve assembly and put the end of the
hose in a receptacle with water. Refer to Figure 1008/GRAPHIC 25-35-14-99B-062-A01.
for approximately 6 seconds to go into the service menu of the OCM.
(8) Push the “TIME MENU” key three times to move to the 4th screen.
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PART NO 4323200-91-6600, 4323201-91-6600
(10) Move through the maintenance menu to the “Relay” function and push the
“START/PAUSE” key to switch on the safety relay (Relay = 1).
(11) Move through the maintenance menu to the valve 3 function and push the
“START/PAUSE” key to switch on valve 3 (Valve 3 = 1). Valve 3 (NO valve) is in closed
position at this moment.
(12) Move through the maintenance menu to the valve 4 function and push the
“START/PAUSE” key to switch on valve 4 (Valve 4 = 1). Valve 4 (NO valve) is in closed
position at this moment.
(13) Use the pressure meter bellows to pressurize the pressure relief valves of the NO valve
assembly (make sure the air relief knob of the pressure meter is closed). Air bubbles in
the water are visible when the relief valves open.
(14) The opening pressure of the valves must be 112.5 hpa ± 37.5 hpa (1.63 ± 0.54 psi).
(15) Open the air relief knob of the pressure meter and remove the pressure meter.
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PART NO 4323200-91-6600, 4323201-91-6600
(18) Remove the test hose from the NO valve assembly and install the hose of the condenser.
(19) Install the filter and baffle plate. Refer to the ASSEMBLY section.
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
A A
P/N 439005136
POST SIL No. H0212-25-0125
P/N 439005134
POST SIL No. H0212-25-0125
PRE SIL No. H0212-25-0125
P/N CS-710-130
90
100
80
110
70
120
60
110
50 130
140
40
150
30 160
20 10
TPR1428_01
Pressure Test NO Valve assembly

Page 1037
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
P/N 439005137
POST SIL No. H0212-25-0125
TPR1428_02
Pressure Test NO Valve assembly

Page 1038
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-015-A01
L. Motor/Fan Speed
(2) Push and hold the “TIME MENU” key and the “TIME MENU” key at the same
time for approximately 6 seconds.
(3) Push the “TIME MENU” key three times.
(5) Push the “TIME MENU” key to move to the door sensor screen and push the
“CLEAR/STOP” key to disable the door sensor.
(6) Push the “ON/OFF” key to stop the unit and subsequently push the “ON/OFF” key
again to start the unit.
(7) Push the “TIME MENU” key to go into the standard program menu.
(8) Push the “TIME MENU” to move to the “DRY HEAT” program. Push the
“START/PAUSE” key to start the program and point the stroboscope to the fan to
measure the rotation speed of the motor.
(9) The rotation speed must be 7000 ± 100 rpm.
(10) Push the “ON/OFF” key to stop the unit. The motor keeps running for 30 seconds to
cool the heating element. The “Switching OFF” message is shown in the display.
(11) Close the door in the LOCKED position.
(15) Push the “TIME MENU” key to move to the door sensor screen and push the
“START/PAUSE” key to enable the door sensor.
(16) Push the “ON”OFF” key to stop the unit.
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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-017-A01
M. Leakage Test / Cavity Overpressure Test
for approximately 6 seconds to go into the service menu of the OCM the “Service Menu”.
“START/PAUSE”, “TIME MENU” ,“TIME MENU” , “TIME MENU” .
(4) Push the “TIME MENU” key to go to the “Pressure Test”.
CAUTION: DO NOT OPEN THE DOOR DURING THE TEST. IF YOU OPEN
THE DOOR, THE OVEN WILL SWITCH FROM THE TEST MODE
TO THE STANDARD STEAM MODE.
(5) Push the “START/PAUSE” key to start the leakage test.
(6) The pressure increases to more than 55 mbar (0.8 psi) during the leakage test. No
leakages must occur during the steam hold time (Steam hold time = NO valves closed).
NOTE: Because of heating element operation the temperature and the pressure will
change during the test. The pressure can decrease to less than 55 mbar (0.8
psi) during the test.
The pressure in the oven must increase to more than 55 mbar (0.8 psi) for the
test to start. At 100°C (212°F), water will be injected. After 10 to 15 seconds,
the heating elements will stop and the temperature and pressure will become
stable.
The leakage test makes sure that the oven does not have large leaks at the
door seal, motor seal and inner oven. Some steam can release through the
door seal during the leakage test. If the pressure of the oven increases to 75
mbar (1.09 psi), the pressure can decrease through the relief valves. This is
normal operation.
The measured pressure value must be stable for 3 minutes. The pressure can
decrease by 5 mbar (0.07 psi) in this period. After the 3 minute period, push
the “TIME MENU” key to decrease the time to less than 1 minute.
(7) After the leakage test (10 minutes), the UUT automatically starts the pressure test.
(8) The display shows “Program Ready” when the test is completed correctly.
(9) Push the “ON”OFF” key to stop the unit.
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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-016-A01
N. Temperature, Power Consumption and Door Sensor Test
(1) Connect the water hose to the water supply. Refer to Figure 1009/GRAPHIC
25-35-14-99B-230-A01.
(2) Connect the thermocouple P/N CS-710-585 to the calibrated temperature meter in the
test bench using the “TEMP CONNECTOR” input on the test bench. Refer to Figure
1002/GRAPHIC 25-35-14-99B-227-A01.
WARNING: THE OVEN CAN STILL BE HOT FROM THE PREVIOUS TEST.
POSITION THE THERMOCOUPLE WITH CARE.
(3) Put the thermocouple P/N CS-710-585 in position in the centre of the baffle plate air
gate. Close the door in “LOCK” position.
(4) Push the “ON/OFF” key to start the unit.
(5) Push the “TIME MENU” key to go into the standard program menu.
(6) Push the “TIME MENU” key to move to the “DRY HEAT” program. Push the
“START/PAUSE” key to start the program.
(7) Measure the current of each phase when the motor and elements are on. The current
is displayed on the Test Bench display labeled "AMPEREMETER L1 L2 L3". Refer to
Figure 1002/GRAPHIC 25-35-14-99B-227-A01.
(8) Make sure that each phase is 11 Amps ± 1.1 Amps.
(9) The current will drop to < 1.0 A (which means the heating element switches off) and
will increase to 11 ± 1.1 A again.
(10) After the current drops to < 1.0 A for the second time, examine the temperature meter
and the temperature shown on OCM the display.
(11) Make sure that the read out temperature on the temperature meter is equal to the
temperature shown on the OCM. A deviation of ± 10°C (± 18°F) is allowed.
(12) Open the door when the oven operates.
(13) PRE SB No. OCM3000ARINC-25-0010: When the door is open, the oven must stop
operation and the "close the door" message must be shown.
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PART NO 4323200-91-6600, 4323201-91-6600
(14) POST SB No. OCM3000ARINC-25-0010: When the door is open, the motor keeps
running to cool the heating element. The heating element must be de-energized and the
"close the door" message must be shown.
NOTE: The door sensor requirement is only applicable when the door sensor
is enabled in the customer settings file.
(15) Close the door to continue operation.
(16) Push the “ON/OFF” key to stop the unit. The motor keeps running for 30 seconds to
cool the heating element. The “Switching OFF” message is shown in the display.
(17) Carefully remove the thermocouple P/N CS-710-585 and close the door.
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PART NO 4323200-91-6600, 4323201-91-6600
WATER INDICATOR AIR PRESSURE INDICATOR FL OW INDICATOR

0-10 BAR 0-16 BAR
AMPER EMETER VOL TMETER TEMPE RATUREME TER
TEST BENCH
L1 L2 L3
AMPER EMETER
AUX. CIRCUIT AUX. CIRCUIT 11 5V
2 8VDC ON 23 0V 5 0HZ SEL ECTION
230V/50HZ
MAIN SWITCH 28VDC 230V 50HZ 115V 400HZ
PLUG SOCKET PLUG SOCKET
AUXILIARY AUXILIARY SELECT ION
SELECT ION
SWIT CH SWIT CH SWIT CH
SWIT CH 50HZ
1 1 1 1 2
0 0 0 0
80 27 2
P/N 240536
10 /16 A
1P 54
25 0V
UNIT UNDER TEST 115V/400HZ
M AIN CONNECT OR
T HERM AL CONT ACT
SUPPLY POINT
T HERM AL CONT ACT
SUPPLY POINT
T EM P
CON NECT O R
5F5 5F7
BAFFLE PLATE 15 15
WATER
TO POWER
SUPPLY
TO TEMPERATURE
TO WATER METER
SUPPLY
P/N CS-710-526
CONNECTOR
NOT USED
P/N 439005052
CS-710-585
TPR1430_01
Test Setup Temperature Test

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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-700-022-A01
O. Door Knob Torque Test (POST SB No. 3000ARINC-25-0014).
NOTE: The “Door Knob Torque Test” is only applicable to units with amendment G.
NOTE: The “Door Knob Torque Test” must be done directly after the “Temperature
Test” and must be combined with the “Door Sensor Test”.
(1) Use the Primary Latch Test tool P/N CS-710-642 and digital torque wrench P/N
CS-710-652 to turn the door knob from the “LOCK” position to the “OPEN” position.
(2) The necessary torque value to turn the door knob must be less than 2.5 Nm (22.13
lbf.in).
(3) PRE SB No. OCM3000ARINC-25-0010: When the door is open, the oven must stop
operation and the "close the door" message must be shown.
(4) POST SB No. OCM3000ARINC-25-0010: When the door is open, the motor keeps
running to cool the heating element. The heating element must be de-energized and the
"close the door" message must be shown.
NOTE: The door sensor requirement is only applicable when the door sensor
is enabled in the customer settings file.
(5) Close the door to continue operation.
(6) PRE SB No. OCM3000ARINC-25-0004 / OCM3000ARINC-25-0010: Push the

“ON/OFF” key to stop the unit.
(7) POST SB No. OCM3000ARINC-25-0004 / OCM3000ARINC-25-0010: Push the

“ON/OFF” key to stop the unit. The motor keeps running for 30 seconds to cool the
heating element. The “Switching OFF” message is shown in the display.
WARNING: THE OVEN CAN BE HOT FROM THE PREVIOUS TEST. REMOVE THE
THERMOCOUPLE WITH CARE TO PREVENT BURNS.
(8) Open the door and remove the thermocouple from the baffle plate.
SUBTASK 25-35-14-700-018-A01
P. Drain Procedure
(1) Connect a coupling Hansen Type: 2-KL-F P/N 235677 to the main water hose and put
the hose into a receptacle to collect the drained water.
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PART NO 4323200-91-6600, 4323201-91-6600
“START/PAUSE”, “TIME MENU” ,“TIME MENU” , “TIME MENU” .
(5) Push the “TIME MENU” key to move through the maintenance menu to the Relay
function and push the “START/STOP” key to switch on the safety relay.
(6) Push the “TIME MENU” key to move through the maintenance menu to the Valve
1/Pump function. Push the “START/STOP” key to switch on Valve 1 (Valve 1/Pump = 1).
(7) Push the “TIME MENU” key to move through the maintenance menu to the Valve 2
function. Push the “START/STOP” key to switch on Valve 2 (Valve 2 = 1). The NC
Valves are in open position at this time. If present, water flows out of the water system.
NOTE: After 70 seconds the waterlock safety system closes the valves (NC)
and goes into the error mode (error 47, waterlock).
(8) The water system is drained when the water flow stops.
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PART NO 4323200-91-6600, 4323201-91-6600
(9) Push the “ON/OFF” key to stop the OCM.
NOTE: After the OCM is stopped, the safety relay and valves 1 and 2 (NC
valve) automatically return to the default position.
(10) Make sure that all parameters are set correctly and activate the (applicable) custom
Airline setting (For details, refer to "Airline Setting Activation Procedure" Subtask
5.I/SUBTASK 25-35-14-700-012-A01). If the custom Airline setting is not known or
unavailable, activate the B/E Standard Setting.
NOTE: If required adjust the contrast in the User Interface Options.
(a) To activate B/E standard settings P/N CS-826-01, enter six times “TIME MENU” .
After the password is correctly entered, the OCM beeps and the green “Ready” light
flashes for approximately 2 seconds. The display returns to the 3rd screen of the
Service Menu which shows the last loaded settings.
NOTE: For password information please contact the B/E Aerospace

Product Support Department at:
B/E Aerospace Inc.

Commercial Aircraft Segment.
Oven Products
PO Box 1152, 3430 BD Nieuwegein, The Netherlands.
Tel.: +31 (0) 30 6029200
Fax: +31 (0) 30 6036949
(12) Remove the Hansen coupling Type: 2-KL-F P/N 235677 from the main water hose.
SUBTASK 25-35-14-700-019-A01
Q. Reset Error Logs
NOTE: Follow the subsequent steps to remove the error logs from the oven and
OCM memory (refer to User Manual 43201-UM-01).
NOTE: The version of the airline setting database P/N CS-826-66_XX must
be verified and if necessary the latest airline setting database must
be uploaded to the OCM and activated.
for approximately six seconds to go into the service menu of the OCM.
(2) Run OCM loader software on the PC.
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PART NO 4323200-91-6600, 4323201-91-6600
(3) Choose Service > Download Error Log.
(4) Select the correct communication port and the Infrared Module option.
(5) Point the IrDA® Infrared Device P/N CS-720-14 at the OCM infrared reader and click the
download button to download the error logs.
(6) Point the IrDA® Infrared Device at the OCM infrared reader and click the Clear Logs
button. All error logs are erased from the OCM memory.
(7) Make sure that the Error List is empty. For details, refer to para (5.O.7) "Error List".
(8) Choose “Close” to return to the main screen.
(10) Disconnect the water hose P/N CS-710-526 from the water supply.
SUBTASK 25-35-14-700-020-A01
R. Close up
(1) Disconnect the test bench cable P/N 439005052 from the main connector.
(2) Remove the water hose from the unit.
(3) Install the rear cover on the unit. Refer to the ASSEMBLY section.
SUBTASK 25-35-14-700-021-A01
S. Bonding Resistance Test
NOTE: The purpose of this test is to ensure proper grounding and bonding of the oven. The
bonding resistance must be measured by means of a 4-points system with a current
loop with a test current of 1-10 amps and a voltage loop with high impedance in
which the contact resistance between test probes and subject can be ignored.
(1) Bonding Test Procedure Part 1
(a) Place the oven on a test bench.
(b) Connect the test cable P/N 439005044 to the main connector. Refer to DP01 of
(c) Connect the other end of the test cable P/N 439005044 to the digital low resistance
tester. Refer to B3 of Figure 1010/GRAPHIC 25-35-14-99B-065-A01
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PART NO 4323200-91-6600, 4323201-91-6600
(d) Set the Digital Low Resistance Tester to automatic and use the test probe of the
Low Resistance Tester to measure the test points. For details, refer to Figure
1010/GRAPHIC 25-35-14-99B-065-A01.
(e) The measured resistance must be ≤ 5 mΩ.
(f) Remove the end of the test cable P/N 439005044 from the low resistance tester.
Refer to B3 of Figure 1010/GRAPHIC 25-35-14-99B-065-A01.
(g) Connect the other end of the test cable P/N 439005044 to the low resistance tester.
Refer to B6 of Figure 1010/GRAPHIC 25-35-14-99B-065-A01.
(h) Set the Digital Low Resistance Tester output to a minimum of one ampere by
setting it to the 19.999 mΩ range and take the test probe of the Low Resistance
Tester to measure the test points. For details, refer to Figure 1010/GRAPHIC
25-35-14-99B-065-A01.
(i) The measured resistance must be ≤ 5 mΩ.
(j) The measuring points for bonding test part 1 is given in Table 1004/Table
25-35-14-99A-826-A01.
MEASURING POINTS FOR BONDING TEST PART 1

FROM LOCATION TO LOCATION
Outer Case (directly
C1
below the ID-placard)
C3 Rear Plate Upper
Main Connector C4 Rear Plate Bottom
B3
(DP01-Pin 3)
C5 Bottom Plate
C6 Inner Oven
C7 Baffle Plate
Outer Case (directly
C1
below the ID-placard)
C3 Rear Plate Upper
Main Connector C4 Rear Plate Bottom
B6
(DP01-Pin 6)
C5 Bottom Plate
C6 Inner Oven
C7 Baffle Plate
Measuring Points For Bonding Test Part 1

Table 1004/Table 25-35-14-99A-826-A01
Page 1048
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PART NO 4323200-91-6600, 4323201-91-6600
TEST PROBE
CONNECT CONNECTOR
B3 OR B6 HERE
DIGITAL LOW
RESISTANCE TESTER UNIT UNDER TEST
C
UNIT UNDER TEST
B3 to
DLRO
B6 to
DLRO
P/N 439005044
C1
C7
C4
DP01
C3 C6
C5
TPR1432_01
Bonding Test Part 1- Measuring Points

Page 1049
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(2) Bonding Test Procedure Part 2
(a) Remove the test cable P/N 439005044 from the main connector Figure
1010/GRAPHIC 25-35-14-99B-065-A01-DP01 and connect the second probe to
the digital low resistance tester.
(b) Take the test probes of the digital low resistance tester and measure the test points.
(c) Make sure that the measured resistance is be ≤2.5 mΩ. For details, refer to Figure
1011/GRAPHIC 25-35-14-99B-066-A01.
(d) Apply a thin layer of Humiseal® Type: 1B73 Acrylic Coating P/N CS-622-01 on the
damaged test points to prevent corrosion.
(e) The measuring points for bonding test part 2 is given in Table 1005/Table
25-35-14-99A-827-A01.
MEASURING POINTS FOR BONDING TEST PART 2

FROM LOCATION TO LOCATION
Cover (directly below the
C1 C3 Rear Plate Upper
ID-placard)
Cover (directly below the
C1 C5 Bottom Plate
ID-placard)
C3 Rear Plate Upper C4 Rear Plate Bottom
C4 Rear Plate Bottom C5 Bottom Plate
Measuring Points For Bonding Test Part 2

Table 1005/Table 25-35-14-99A-827-A01
Page 1050
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TEST PROBE
DIGITAL LOW
RESISTANCE TESTER
TEST PROBE
UNIT UNDER TEST
UNIT UNDER TEST
C3
C1
B4
C4
C5
TPR1435_01
Bonding Test Part 2 - Measuring Points

Page 1051
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-810-801-A01
6. Fault Isolation
SUBTASK 25-35-14-810-001-A01
A. Fault Isolation Procedures
(1) Fault isolation procedures are shown in Table 1006/Table 25-35-14-99A-828-A01.
ERROR DESCRIPTION POSSIBLE CAUSE ACTION TO BE TAKEN LOCATION

Bonding Test fails Bonding points may be Use sand paper to clean all Oven
corroded or not sufficient bonding contacts and retest.
cleaned. Spray a thin layer of lacquer on
the bonding points.
Bolts are not properly attached. Fasten the bolts with the required Oven
torque value.
Dielectric Strength Test Contamination in receptacle Clean receptacle, inspect of Oven
fails due to dielectric (water, dirt, particles of metal, contaminants.
breakdown etc.).
Chaffed, damaged, broken or Check for chaffed, damaged, Oven
aging wires. broken or aging wires. Replace
wiring
Installation faults. Verify that the replacement parts Oven
are installed correctly.
Re-test after corrective actions.
Insulation Resistance Heating element may be damp Replace heating element and Oven
Test fails or defective. re-test.
Valve is not functioning Burned-out coil. Check for open-circuited coil and Oven
replace coil if necessary.
Check supply voltage: it must be Oven
same as specified on nameplate.
Excessive Valve Leakage Valve is worn out or needs to Disassemble the valve and clean Oven
be cleaned. all parts.
If parts are worn or damaged, Oven
replace valve.
Fault Isolation Cont.

Table 1006/Table 25-35-14-99A-828-A01
Page 1052
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
ERROR DESCRIPTION POSSIBLE CAUSE ACTION TO BE TAKEN LOCATION

Faulty Control Circuit at Valve defective, broken wires Check the electrical system Oven
Valve or valve needs to be cleaned. by energizing the solenoid. A
metallic “click” signifies that the
solenoid is operating. Absence
of the “click” indicates loss
of power supply. Check for
open-circuited or grounded coil,
broken lead wires or splice
connections.
OCM does not switch on Phase lost on main connection. Check main connection. Oven / Test
Bench
OCM defective. Repair OCM. OCM
Oven does not switch on Main power is not switched on. Switch on the main power Galley
and the green standby (Circuit Breakers).
light above the ON/OFF Main connector not properly Check main connections. Galley
key is not flashing connected.
OCM defective. Repair OCM. OCM
OCM is not properly connected Make sure that the OCM is OCM / Oven
to the OCM main connector. properly attached with the two
quick fasteners.
Thermo fuse is blown. Replace thermo fuse. Oven
Oven vibrates and make Motor fan touches the baffle Re-instal motor fan. Oven
extreme noise plate.
Baffle plate damaged. Replace baffle plate. Oven
Motor fan damaged. Replace motor fan. Oven
Fault Isolation
Table 1006/Table 25-35-14-99A-828-A01
(2) Fault isolation with OCM error codes are shown in Table 1007/Table
25-35-14-99A-829-A01.
Page 1053
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
ERROR ERROR START ACTION TO BE

LIMIT CONT POSSIBLE CAUSE
CODE DESCRIPTION UP TAKEN
Switch off the oven
Internal temperature
and wait until the
in OCM too high.
OCM is cooled off.
Air fan may be Clean air fan.
contaminated or
blocked which will
cause insufficient Check air fan in OCM
transportation of hot maintenance menu.
> 85°C air.

OCM TEMPE
1 (185°F) for - C Replace air fan.
RATURE
10 sec. Air fan is defective. Check air fan in OCM
maintenance menu.
Check or repair
Air fan is not properly wiring connections.
connected. Check air fan in OCM
maintenance menu.
Damaged oven Replace oven
insulation. insulation.
Fault Isolation (OCM Error Codes) Cont.

Table 1007/Table 25-35-14-99A-829-A01
Page 1054
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Switch off the oven
> 105°C OCM internal
S - and wait until the
(221°F) temperature too high.
OCM is cooled off.
> 105°C Cooling fan may
(221°F) for - C be contaminated or Clean air fan.
10 sec. blocked which will
cause insufficient Check cooling fan in
transportation of hot OCM maintenance
air. menu.
Replace cooling fan.
2 HEATSINK
Cooling fan is Check cooling fan in
defective. OCM maintenance
menu.
Check or repair
wiring connections.
Cooling fan is not
properly connected. Check cooling fan in
OCM maintenance
menu.
Damaged oven Replace oven
insulation. insulation.
3 RESERVED
Check if fan is
Motor fan is blocked
properly installed.
or damaged.
Replace if damaged.
Diffuser damaged. Replace diffuser.
> 175°C Clean motor

MOTOR Motor seal damaged
4 (347°F) for - C seal. Replace if
OVERHEAT or contaminated.
10 sec. necessary.
Damage Insulation. Replace insulation.
Motor shaft Replace motor and
deformed. motor seal.
OCM defective. Repair OCM

Table 1007/Table 25-35-14-99A-829-A01
Page 1055
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Motor defective
> 180°C
S - (temperature fuse Replace motor.
(356°F)
5 MOTOR SHUTOFF tripped).
> 180°C
- C OCM defective. Repair OCM.
(356°F)
Check valve NO in
Valve NO (V3,V4)
> 70 mbar maintenance menu.
S - contaminated or
(1.01 psi) Replace or clean if
defective.
necessary.
> 70 mbar
Outlet filter Clean filter. Replace
(1.01 psi) for - C
contaminated. if necessary.
10 sec.
Relief valve in
Clean relief
6 OVERPRESSURE door assembly
valve. Replace if
contaminated or
necessary.
defective.
Check valve NC in
Valve NC (V1,V2) maintenance menu.
contaminated or Replace or clean
defective. if necessary. Clean
inlet filter of the valve.
OCM defective. Repair OCM.
7 RESERVED

Table 1007/Table 25-35-14-99A-829-A01
Page 1056
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Check valve NC in
NC Valve (V1 and V2) maintenance menu.
blocked or defective. Replace or clean if
necessary.
Check valve NO in
Valve NO blocked or maintenance menu.
defective. Replace or clean if
necessary.
Check door seal for
Door seal dirty or
damages. Replace
damaged.
or clean if necessary.
Relief Valve blocked
Replace relief valve.
or defective.
Check if injection
Injection hose loose hose is properly
8 NO WATER - C from heating element installed. pay
or NC valve. particular attention to
hose clamps.
Check if pressure
hose if installed
Pressure sensor
properly. Replace
hose loose.
sensor hose if
necessary.
No water/ no Check main water
pressure. supply.
Leakage in water Check for leakages
system. in water system.
Main water hose not Check water hose
properly connected. connection in galley.
> 200°C PT100 temperature Replace PT100
S -
(392°F) sensor defective. temperature sensor.
9 OVERHEAT OVEN > 200°C
Replace Thermo
(392°F) for - C Thermo fuse blown.
fuse.
30 sec.

Table 1007/Table 25-35-14-99A-829-A01
Page 1057
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Short circuit in motor
Replace motor.
circuit.
OVERCURR
10 S - Motor is turning in Wrong pin position
MOTOR
the wrong direction in motor connector.
(clockwise). Check pin positions.
Clean cooling
Cooling fan defective
fan. Replace if
or blocked.
necessary.
11 PERM.OVERCURR - C
Short circuit in wiring Check for loose or
harness. damage wiring.
12 RESERVED
Repair wiring and
Short circuit in check the heating
heating element element in the
wiring. maintenance menu
for proper working.
Check if fan is
AC-CURR NO Motor fan is blocked
13 3000 mA - C properly installed.
HEAT or damaged.
Replace if damaged.
Motor seal
contaminated or Replace motor seal.
worn out.
Diffuser damaged. Replace diffuser.
S - OCM defective. Repair OCM.
Repair wiring and
Short circuit in check the heating
14 AC-CURR FULL 15000 mA - C heating element element in the
wiring. maintenance menu
for proper working.
Wrong main power. Check power supply.
15 RESERVED

Table 1007/Table 25-35-14-99A-829-A01
Page 1058
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

> 105°C OCM defective. Repair OCM.

DRIVER
16 (221°F) for C Short circuit in motor
OVERHEAT Replace motor.
10 sec. coil.
Motor not properly
Check wiring for
connected or
damage and wiring
damaged wiring or
connections.
connections.
Stop the oven and
< -50°C start it again. When
17 BROKEN NTC C
(-58°F) after the oven goes to the
Deeply frozen meals
standby mode, start
used.
the desired cooking
program to continue
operation.
Motor defective. Replace motor.
Connector between
Check the connector
Display board
and solder
and power board
connections of the
18 CAN BUS ERROR C damaged. Soldering
display and controller
on power board
board. Replace the
or display board
OCM.
damaged.
S - OCM defective
19 OVER VOLTAGE ID defined OCM main power Repair the OCM.
- C
input failure.
20 UNDER VOLTAGE ID defined - C OCM defective. Repair the OCM.
21 RESERVED
22 RESERVED
Missing Motor defective. Replace the Motor.

23 MOTOR STARTUP S -
rotation OCM defective. Repair the OCM.
Divergent - C Motor defective. Replace the Motor.

24 MOTOR RUNNING
motor speed S - OCM defective. Repair the OCM.

Table 1007/Table 25-35-14-99A-829-A01
Page 1059
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

PT100 temperature Replace PT100
T < -55°C S -
sensor defective. temperature sensor.
(-67°F) or
25 PT100 SENSOR PT100 temperature
T >250 °C Check wiring
(482°F) - C sensor not properly
connection.
connected.
ID-board not properly Check wiring
ID board connected. connection.
26 NO ID-BOARD S -
connection Replace or repair the
ID-board defective.
ID-board.
27 BROKEN FUSE - - C OCM defective. Find root cause.
Check motor
Motor connections
S - connections and
damaged.
28 SAFETY CIRCUIT Connection repair if necessary
- C Motor overheat. Replace the Motor.
OCM defective. Repair the OCM.
29 RESERVED
S - Lost phase on main
PHASE LOSS > 10 Check main
30 Phase lost connector during
SEC - C connections.
operation.
Phase X <
Heating Element Replace Heating
31 PHASE DIFF 75% of phase - C
Defective Element
Y
ID defined Heating Element Replace heating
minimum defective. element.
32 HEATING - C
temperature
rise OCM defective. Repair the OCM.

Table 1007/Table 25-35-14-99A-829-A01
Page 1060
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Replace coil and
check the valve in
NO VALVE 1 < 100 mA S - Coil defective. the maintenance
menu for proper
working.
33 Check wiring
connections. Repair
if necessary and
NO PUMP 1 < 400 mA S - Bad connection. check the valve in
the maintenance
menu for proper
working.
Replace coil and
check the valve in
Coil defective. the maintenance
menu for proper
working.
NO WATER VALVE Check wiring
34 < 100 mA S -
2 connections. Repair
if necessary and
Bad connection. check the valve in
the maintenance
menu for proper
working.
Replace coil and
check the valve in
menu for proper
working.
NO STEAM VALVE Check wiring
35 < 100 mA S -
if necessary and
the maintenance
menu for proper
working.

Table 1007/Table 25-35-14-99A-829-A01
Page 1061
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Replace coil and
check the valve in
menu for proper
working.
NO STEAM VALVE Check wiring
36 < 100 mA S -
if necessary and
the maintenance
menu for proper
working.
Check wiring
connections. Repair
if necessary and
Cooling fan not
check the cooling fan
properly connected.
in the maintenance
menu for proper
37 NO AUX FAN < 50 mA S - working.
Replace cooling
fan and check the
Cooling fan defective. cooling fan in the
maintenance menu
for proper working.
Short circuit in valve Check wiring
VALVE CURR > 400 mA S - connections / valve 1 connections. Repair
current too high. if necessary and
38 check the valve in
Short circuit in valve the maintenance
PUMP CURR > 1000 mA S - connections / pump menu for proper
current too high. working.
Check wiring
connections. Repair
Short circuit in valve if necessary and
39 WATERV. 2 CURR > 430 mA S - connections / valve 2 check the valve in
current too high. the maintenance
menu for proper
working.

Table 1007/Table 25-35-14-99A-829-A01
Page 1062
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Check wiring
connections. Repair
40 STEAMV. 1 CURR > 430 mA S - connections / valve 3 check the valve in
menu for proper
working.
Check wiring
connections. Repair
41 STEAMV. 2 CURR > 430 mA S - connections / valve 4 check the valve in
menu for proper
working.
Short circuit
Check wiring
in cooling fan
connection. Repair if
connection / fan
necessary.
current too high.
42 AUX FAN CURR I > 200 mA S - Short circuit in
Replace cooling fan.
cooling fan.
Clean cooling
Cooling fan blocked. fan. Replace if
necessary.
43 RESERVED
No phase detected Check wire
on heating element connections on
44 HEAT ELEMENT 1 S - 1. heating element.
Heating element Replace heating
defective. element.
defective. element.

Table 1007/Table 25-35-14-99A-829-A01
Page 1063
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

defective. element.
Check the NC valves
WATERLOCK NC valves Waterlock circuit
47 - C and repair/replace if
ERROR open >70 sec detects error.
necessary.
- C PT100 out of range. Replace PT100
48 TEMP CIRCUIT
Defective PT100. assembly.
Fault Isolation (OCM Error Codes)

Table 1007/Table 25-35-14-99A-829-A01
Page 1064
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SCHEMATIC AND WIRING DIAGRAMS
TASK 25-35-14-99F-810-A01
1. General
A. This section has the schematic and wiring diagrams needed to describe the Steam Oven
DS3000 ARINC.
TASK 25-35-14-810-802-A01
2. Diagrams
SUBTASK 25-35-14-99B-003-A01
A. Schematic Diagram
(1) This section contains the schematic diagram for the Steam Oven. The diagram is listed
in Table 2001/Table 25-35-14-99A-811-A01 for quick reference.
(2) The figure control number is shown in the lower right corner of the sheet. The source
drawing number and the revision level for each individual sheet is listed on the bottom
right of the sheet above the figure control number.
FIGURE COMPONENT ASSEMBLY DIAGRAM IPL FIGURE USED ON

PART NUMBER NUMBER
Figure 2001/ Steam Oven 4323200-91- - 1 ALL
GRAPHIC DS3000 ARINC 6600/ 4323201-
25-35-14-99B- 91-6600
231-A01
Figure 2002/ ID-PCB 438005039 438105035 15 ALL
GRAPHIC
25-35-14-99B-
153-A01
Figure 2003/ Line Filter 432005060 432108007 16 ALL
GRAPHIC
25-35-14-99B-
154-A01
Assembly Revision Level and Diagram Reference Cont.

Table 2001/Table 25-35-14-99A-811-A01
Page 2001
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
FIGURE COMPONENT ASSEMBLY DIAGRAM IPL FIGURE USED ON

PART NUMBER NUMBER
Figure 2004/ ARINC 432005041 432108001 17 ALL
GRAPHIC Interface PCB
25-35-14-99B-
003-A01
Figure 2005/ User Interface ALL
GRAPHIC Diagram
25-35-14-99B-
155-A01
Assembly Revision Level and Diagram Reference

Table 2001/Table 25-35-14-99A-811-A01
Page 2002
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
REVISION DESCRIPTION OF REVISION AND REASON SERVICE EFFECTIVITY

IDENT FOR CHANGE BULLETIN MARKING
(SHEET)
AA Connector P/N CS-223-42 is added. 3000ARINC- Rev AA
25-0006
AB Changed the P/Ns CS-223-41, CS-223-38, and CS-223-08 N/A Rev AB
to P/Ns CS-2230-25, CS-223-41, and CS2230-22.
AC Connectors P/N CS-223-82 and P/N CS-223-87 are 3000ARINC- Rev AC
removed. 25-0012
3000ARINC-
25-0013
(This sheet will contain schematic revision data.)
Steam Oven DS3000 ARINC - General Schematic Changes

Table 2002/Table 25-35-14-99A-809-A01
Page 2003/2004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Steam Oven DS3000 ARINC - General Schematic (P/N 4323200-91-6600/ 4323201-91-6600)

Page 2005/2006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

(SHEET)
ID-PCB, Schematic Diagram Changes

Table 2003/Table 25-35-14-99A-812-A01
Page 2007/2008
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
+5V +5V +5V +5V +5V +5V +5V
R4
R7 R6 R1 1k0
10k 10k 2E21
D1 D2
U2
8
8007P1
conn6pm 24LC64E/SN
R5 0E
3
L3 33uH A2
VCC
1 6 2
12IN SCL SCL A1
2 BAV199 BAV199 1
A0
3 5
SCL SDA SDA R3 0E
4 7
SDA L2 33uH WP WP
GND
5
5IN
6 C5 C6 C4 C3
4
WP
33pF 33pF 33pF 33pF +5V C2
100nF
+5V
GND GND GND GND GND GND GND R2 GND GND GND
2E21
+5V U1
8
FM24C64-S
R9 0E
3
F2 L4 A2
VCC
6 2
5IN SCL A1
1
200mA 33uH A0
5
U3 LM1117 SDA R8 0E
7
F1 L1 WP
GND
3 2
12IN in out
200mA 33uH
4
C9
adj
100nF
1
C7 C11 C12 C8 C1 C10 GND GND GND
100nF 100nF 100nF 100nF 10uF/16V 100nF
GND GND GND GND GND GND GND
CC1 FID1 MTH1
CC2 FID2 MTH2
assy_nr
FID3 MTH3
ID1
MTH4
(438105035_03_2)
TPR1439_01
Schematic ID-PCB (P/N 438005039) Schematic Diagram

Page 2009/2010
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

(SHEET)
Line Filter, Schematic Diagram Changes

Table 2004/Table 25-35-14-99A-813-A01
Page 2011/2012
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
L1
DJ1 1 2 DJ2
4 CS-251-18 4
3 3
L2
2 1 2 2
1 CS-251-18 1
L3
CS-223-66 1 2 CS-223-66
CS-251-18
C1
C2 C3
1nY 1nY 1nY
MTH 4.0mm
GND
MTH 4.0mm
mech-mth_4m_GND mech-mth_4m_GND
PCB 1 2 3
Coating Check
TPR1440_01
Line Filter (P/N 432005060) Schematic Diagram

Page 2013/2014
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

(SHEET)
ARINC Interface PCB, Schematic Diagram Changes

Table 2005/Table 25-35-14-99A-814-A01
Page 2015/2016
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
GND
R5 10k R21 10k
U1 P1A
VCC VCC
1 5
R1 NC VCC VCC R6 10k R22 10k 1
2 SHREG_IN0 SECONDARY SHREG_IN8 DEVICE1 SECONDARY
IN 2
P3 3 4 SPARE
1k GND OUT C5 C13 3
R3 u1 u1 FEEDER4
1 VCC GND GND 4
10k NC7S14P FEEDER3
2 GND R7 10k R23 10k 5
CLK GND FEEDER2
3 VCC VCC 6
SDI FEEDER0
4 R8 10k R24 10k 7
Load/ GND U2 SHREG_IN1 SPARE SHREG_IN9 DEVICE2 FEEDER1
5 8
1 5 DEVICE4
6 CANGND R2 NC VCC VCC C6 C14 9
XCANL 2 u1 u1 DEVICE3
7 IN GND GND 10
XCANH 3 4 DEVICE2
8 1k GND OUT R9 10k R25 10k 11
R4 DEVICE1
VCC VCC 12
MINIMATENLOK 04x2 10k NC7S14P DEVICE0
R10 10k R26 10k 13
GND SHREG_IN2 FEEDER0 SHREG_IN10 DEVICE3 PARITY
14
GND
C7 C15 15
GND U3 u1 u1
GND GND 16
10
SER R11 10k R27 10k 17
11 SHREG_IN4
A VCC VCC 18
12 SHREG_IN14
B R12 10k R28 10k 19
13 SHREG_IN8 SHREG_IN3 FEEDER1 SHREG_IN11 DEVICE4 WORKSHOP
C 20
14 SHREG_IN13 SUPPLIER3
D C8 C16 21
3 SHREG_IN9 u1 u1 SUPPLIER2
E GND GND 22
F R13 10k R29 10k 23
G VCC VCC 24
9 6 SHREG_IN15
QH H R14 10k R30 10k
SHREG_IN4 FEEDER2 SHREG_IN12 PARITY ARINC CONN
7 2
QH CLK C9 C17
15 u1 u1
INH GND GND GND
1 L1 P1B
SH/LD R15 10k R31 10k
XCANH 2 3
VCC VCC 25
74HC165PW
R16 10k R32 10k 26
SHREG_IN5 FEEDER3 SHREG_IN13 SUPPLIER0 XCANL 1 4
27
U4 C10 u1 C18 u1 CAN filter ARINC CONN

GND GND
10
SER R17 10k R33 10k
11 SHREG_IN16 D1
A VCC VCC
12 SHREG_IN11 NUP2105 / PESD1CAN
B R18 10k R34 10k
13 SHREG_IN1 SHREG_IN6 FEEDER4 SHREG_IN14 SUPPLIER1 CANGND CANGND
C
14 SHREG_IN6
D C11 C19
3 SHREG_IN7 u1 u1 VCC
E GND GND
4 SHREG_IN3
F R19 10k R35 10k
5 SHREG_IN17
G VCC VCC
9 6 SHREG_IN12
QH H R20 10k R36 10k
SHREG_IN7 DEVICE0 SHREG_IN15 SUPPLIER2 C1 C2 C3 C4
7 2 10u u1 u1 u1
QH CLK C12 C20
15 u1 u1
INH GND GND GND
1
SH/LD R39 10k R37 10k
GND
VCC VCC
74HC165PW
R40 10k R38 10k
SHREG_IN17 WORKSHOP SHREG_IN16 SUPPLIER3
U5 C22 u1 C21 u1 Label1 Ref1 Ref2 Ref3 RefPad1

GND GND
10 Label
SER
11 SHREG_IN0
A
12 SHREG_IN2
B
13
C
14
D
3
E
4
F
5
R41 G
9 6
QH H GND
200R
C23 7 2
QH CLK
1n 15
INH GND
1
SH/LD
GND
74HC165PW TPR1441_01
ARINC Interface PCB (P/N 432005041) Schematic Diagram

Page 2017/2018
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

(SHEET)
User Interface Diagram

Table 2006/Table 25-35-14-99A-815-A01
Page 2019/2020
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
User Interface Diagram

Page 2021/2022
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
DISASSEMBLY
TASK 25-35-14-99F-815-A01
1. General
A. Disassemble the Steam Oven DS3000 ARINC when necessary to do the repair. Do the
test procedure in the TESTING AND FAULT ISOLATION section of this manual to find the
defective assembly. The fault shown by the test procedure will show the technician what
assembly is defective. Disassemble the unit to get access to the defective assembly only.
Usually, it is not necessary to disassemble all of the unit.
CAUTION: WORK MUST BE CARRIED OUT IN AN APPROVED WORKSHOP,

CLEANLINESS OF COMPONENTS AND TOOLS MUST BE
MAINTAINED THROUGHOUT.
CAUTION: PROTECT ALL COMPONENTS AS THEY ARE DISASSEMBLED

AND OBSERVE THE NORMAL PRECAUTIONS REGARDING
THE CORRECT USE OF TOOLS.
CAUTION: HANDLE THE UNIT ONLY AT A STATIC SAFE WORKSTATION IN A

STATIC ELECTRICITY FREE ENVIRONMENT.
CAUTION: REFER TO ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)

HANDLING CAUTION AND PIECE PART WARNING IN ADVISORIES
PARAGRAPH OF THE INTRODUCTION.
B. Each paragraph heading of the procedures identifies instructions to disassemble the Steam
Oven DS3000 ARINC to a specified level. Do an inspection to identify the level necessary
to disassemble the unit.
C. The item numbers in the procedures are the same as those in the ILLUSTRATED PARTS
LIST (IPL) section.
D. Use standard repair shop tools for disassembly.
E. Perform all the work in a clean, ventilated room with good lighting.
F. Mark all wires before unsoldering or de-pinning to help in re-assembly.
G. Put the parts in clean containers in the sequence they were removed to help in re-assembly.
H. Remove and discard the lockwire from components when required.
Page 3001
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PART NO 4323200-91-6600, 4323201-91-6600
CAUTION: REMOVE THE PROTECTIVE PLUGS AND CAPS ONLY WHEN NECESSARY
FOR MAINTENANCE. THE PLUGS AND CAPS MUST BE INSTALLED
AT ALL OTHER TIMES TO PREVENT CONTAMINATION OF INTERNAL
COMPONENTS AND COMPONENT DAMAGE.
I. Make sure that the protective caps and plugs are installed on ports and connectors to keep
internal parts clean and to prevent damage. Remove only when necessary for maintenance.
TASK 25-35-14-940-801-A01
2. Disassembly Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94B-002-A01
A. Disassembly Tools, Fixtures, and Equipment
(1) The disassembly tools, fixtures, and equipment needed for disassembly are given in
Table 3001/Table 25-35-14-99A-972-A01.

for full details of the disassembly tools, fixtures, and equipment in this list.
NOMENCLATURE SOURCE (CAGE)
NUMBER
Conductive Wrist Strap CS-710-129 B/E Aerospace, Inc. (VH0212)
For example: 35100750 Romex Commercially Available
Door Release Tool CS-710-248 B/E Aerospace, Inc. (VH0212)
Disassembly Tools, Fixtures, and Equipment Cont.

Table 3001/Table 25-35-14-99A-972-A01
Page 3002
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
NUMBER
Extension Piece CS-710-107 B/E Aerospace, Inc. (VH0212)
For example: J.215 Facom Commercially Available
Drive Size: 9.5 mm (3/8 in.);
Length 250 mm (9.84 in.)
Fan Removal Tool CS-710-242 (NP)

(RPLD BY P/N CS-710-249)
Fan Removal Tool CS-710-249 B/E Aerospace, Inc. (VH0212)

(RPLS P/N CS-710-242)

Table 3001/Table 25-35-14-99A-972-A01
Page 3003
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
NUMBER
Heating Element Tool CS710-178 B/E Aerospace, Inc. (VH0212)
For example: J.13LA Facom Commercially Available
13 mm (0.51 in.) Deep Socket.
Length: 55 mm (2.16 in.)
Insert/Extract Tool CS-710-170 B/E Aerospace, Inc. (VH0212)

For example: Commercially Available
Radial P/N: 282 521 004
Open End CS-710-169 B/E Aerospace, Inc. (VH0212)

For example: Facom 10.19 Commercially Available
Wrench Size: 19 mm (0.748 in.)
Drive Size: 9 x 12 mm
PT100 Tool CS-710-210 B/E Aerospace, Inc. (VH0212)

Drive Size: 6.35 mm (1/4 in.)

Table 3001/Table 25-35-14-99A-972-A01
Page 3004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
NUMBER
Ratchet CS-710-106 B/E Aerospace, Inc. (VH0212)
Socket Adapter CS-710-177 B/E Aerospace, Inc. (VH0212)

No Specific Commercially Available
6.35 mm (1/4 in.) - Hexagonal:
6.35 mm (1/4 in.) x 25 mm (0.98
in.)
Torque Wrench CS-710-103 B/E Aerospace, Inc. (VH0212)

For example: S.757-06 Rahsol Commercially Available
Torque Range: 1 to 6 N.m (8.85
to 53.10 in-lb)

For example: J.306-50D Facom Commercially Available
Torque Range: 10 to 50 N.m
(88.5 to 442.54 in-lb)

Table 3001/Table 25-35-14-99A-972-A01
Page 3005
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
NUMBER
For Example: Facom R.304DA Commercially Available
to 44.25 in-lb)
Shaft Seal Removal Tool CS-710-246 B/E Aerospace, Inc. (VH0212)
Socket Coupler For example: J.232 Facom Commercially Available

J.232 Socket Coupler 9.52 to
12.7 mm (3/8 to 1/2 in.)
Socket For example: S.26LA Facom Commercially Available

Socket, BI-Hexagon, 26mm
(1.02 in.)
Metric AF Size: 26mm (1.02 in.)

Table 3001/Table 25-35-14-99A-972-A01
Page 3006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
NUMBER
Wire for Conductive Wrist Strap CS-710-128 B/E Aerospace, Inc. (VH0212)
Disassembly Tools, Fixtures, and Equipment

Table 3001/Table 25-35-14-99A-972-A01
TASK 25-35-14-000-801-A01
3. Disassembly Procedures
SUBTASK 25-35-14-000-001-A01
A. Steam Oven DS3000 ARINC Disassembly
(1) Remove the rear plate (2-30) as follows:
(a) Remove the three screws (2-40), the three lock-washers (2-50) and the three
washers (2-60) from the rear plate (2-30).
(b) Remove the six screws (2-70) from the outer case (2-10) to detach the rear plate
(2-30).
(c) Carefully push the rear plate (2-30) from the outer case (2-10).
(2) Remove the outer case (2-10) as follows:
(a) Remove the screw (4-240), the washer (4-250), the cable tie (4-230), the
lock-washer (4-260) and the nut (4-270) to loosen the hose (4-220) from the outer
case (2-10).
(b) Remove the 12 screws (2-20) to loosen the outer case (2-10).
(c) Lift and push the outer case (2-10) from the unit.
Page 3007
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PART NO 4323200-91-6600, 4323201-91-6600
(3) Remove the Oven Control Module (OCM) (1-10) as follows:
CAUTION: REMOVAL OF THE OCM WHEN THE UNIT IS ENERGIZED CAN

CAUSE SERIOUS DAMAGE TO THE OCM COMPONENTS.
(a) Loosen the two quick release screws at the front of the OCM (1-10) and pull the
OCM (1-10) out of the OCM guiding (2-120).
(4) Remove the door assembly (2-100) as follows:
(a) Open the door (9-10) to the 90 degrees position and find the door hinge
hole at the bottom of the frame (2-320). Refer to Figure 3001/GRAPHIC
25-35-14-99B-245-A01.
(b) Hold the door assembly (2-100) in the 90 degrees position and push with the door
release tool P/N CS-710-248, the hinge pin (9-100) into the door assembly (2-100).
NOTE: Make sure that the hinge pin (9-100) is lifted above the stop disc (2-650).
(c) Carefully pull the door assembly (2-100) forward from the recess of the stop disc
(2-650) which releases the door assembly (2-100) from the frame (2-320).
(d) Carefully lower the door assembly (2-100) to remove the door (9-10) from the
upper hinge pin.
Page 3008
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PART NO 4323200-91-6600, 4323201-91-6600
Removal Door assembly

Page 3009
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PART NO 4323200-91-6600, 4323201-91-6600
(5) Remove the baffle plate as follows:
(a) Remove the four screws (2-470) to loosen the baffle plate (2-460).
(b) Remove the baffle plate (2-460) from the oven.
(6) Remove the motor fan with fan removal tool P/N CS-710-242 as follows:
(a) Hold the motor fan (2-420) and remove the nut (2-430), the lock-washer (2-440)
and the washer (2-450) from the motor fan (2-420).
(b) Install the fan removal tool P/N CS-710-242 on the motor fan (2-420). Turn the
bolt (clockwise) to remove the motor fan (2-420). Refer to Figure 3002/GRAPHIC
25-35-14-99B-232-A01.
P/N CS-710-242
TPR1444_01
Fan Removal
(7) Remove the motor fan with fan removal tool P/N CS-710-249 as follows:
(a) Hold the motor fan (2-420) and remove the nut (2-430), the lock-washer (2-440)
and the washer (2-450).
Page 3010
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PART NO 4323200-91-6600, 4323201-91-6600
(b) Put the fan removal tool P/N CS-710-249 in position on the motor fan (2-420). Refer
to Figure 3003/GRAPHIC 25-35-14-99B-233-A01.
(c) Loosen the wing screw and adjust the blocking lever to the correct length against
the side wall of the oven cavity.
(d) Tighten the wing screw to lock the blocking lever.
(e) Clockwise turn the center bolt of the tool P/N CS-710-249 to remove the motor fan
(2-420) from the motor shaft.
Fan Removal
(8) Remove the filter as follows:
(a) Carefully pull the filter to remove the filter (4-110) from the coupling (4-90).
(9) (PRE SB No. 3000ARINC-25-0006) Remove the motor as follows:
(a) Disconnect the two motor connectors (10-DP41) and (10-DP73) from the wiring
harness.
Page 3011
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PART NO 4323200-91-6600, 4323201-91-6600
(b) Remove the four screws (3-760) and four lock-washers (3-770) to loosen the motor
(3-750).
(c) Carefully remove the motor (3-750) from the motor flange (2-380).
(d) If necessary, remove the bearings of the motor (3-750) as follows:
1 Remove the four screws (10-90) to remove the front bracket (10-85) from the
motor housing (10-150).
2 Remove the rotor assembly (10-110) from the motor housing (10-150).
3 Remove the waved spring washer (10-140) and the two washers (10-145) from
the motor housing (10-150).
4 Remove the motor seal (10-100) from the front bracket (10-85).
5 Remove the motor bearings (10-135) and (10-130) from the rotor (10-115).
6 Remove the spacer (10-120) and the plain washer (10-125) from the rotor
(10-115).
(10) (POST SB No. 3000ARINC-25-0006) Remove the motor as follows:
(a) Disconnect the two motor connectors (10A-DP41) and (10A-DP73) from the wiring
harness.
(b) Remove the four screws (3-760) and four lock-washers (3-770) to loosen the motor
(3-750B).
(c) Carefully remove the motor (3-750B) from the motor flange (2-380).
(d) If necessary, remove the bearings of the motor (3-750B) as follows:
1 Remove the four screws (10A-110) and four lock-washers (10A-100) to remove
the front bracket (10A-90) and the insulation disc (10A-130) from the stator
assembly (10A-200).
2 Remove the rotor assembly (10A-140) from the stator assembly (10A-200).
3 Remove the waved spring washer (10A-220) and the washer (10A-230) from
the rear bracket (10A-240).
4 Remove the motor seal (10A-120) from the front bracket (10A-90).
Page 3012
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PART NO 4323200-91-6600, 4323201-91-6600
5 Remove the front bearing (10A-150) and rear bearing (10A-160) from the rotor
sub assembly (10A-170).
6 Remove the spacer (10A-180) and the spacer (10A-190) from the rotor sub
assembly (10A-170).
(11) Remove the motor shaft seal, O-ring and motor flange as follows:
(a) Remove the motor disc (2-410) with the motor shaft seal (2-400) and the O-ring
(2-390) with motor flange (2-380).
(b) Discard the O-ring (2-390).
(c) If necessary, remove the motor shaft seal (2-400) from the motor disc (2-410).
Refer to Subtask 3.D/SUBTASK 25-35-14-000-005-A01.
(12) Remove the cooling fan as follows:
(a) Disconnect the connector (3-DP81) of the cooling fan (3-270) from the wiring
harness and remove all necessary cable ties.
(b) Remove the four screws (3-290) and the four washers (3-300) with the four spacers
(3-280) to remove the cooling fan (3-270).
(13) Remove the PT100/1000 as follows (PRE SB No. 3000ARINC-25-0012 /

3000ARINC-25-0013):
(a) Disconnect the connector (3-DP76) of the PT100/1000 (3-240) from the wiring
harness.
(b) Use the special tool P/N CS-710-210 to unscrew the PT100/1000 (3-240) from
the heating element (3-320).
(c) Discard the two O-rings (3-260) and the two washers (3-250).
(14) Remove the PT100/1000 as follows (POST SB No. 3000ARINC-25-0012 /

3000ARINC-25-0013):
(a) Cut the two cable ties (3-60) to loosen the wires of the PT100/1000 sensor (3-240A)
from the mounting plate. Refer to Figure 3004/Graphic 25-35-14-99B-249-A01.
(b) Cut the cable ties at the rear side to loosen the wires of PT100/1000 sensor (3-240A)
from the wiring harness. Refer to Figure 3005/Graphic 25-35-14-99B-250-A01.
Page 3013
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PART NO 4323200-91-6600, 4323201-91-6600
(c) Cut the remaining cable ties at the top to loosen the wires of the PT100/1000
sensor assembly (3-240A) from the wiring harness up to the connector DJ02. Refer
to Figure 3006/Graphic 25-35-14-99B-251-A01.
(d) Remove the three contact sockets from position DJ02-39, DJ02-38 and DJ02-29.
Refer to Figure 3007/Graphic 25-35-14-99B-252-A01.
(e) Pull the wires of the PT100/1000 sensor through the grommet. Refer to Figure
3006/Graphic 25-35-14-99B-251-A01.
(f) Use a sharp knife to cut through the silicone rubber between the nut and the shaft
of the PT100/1000 sensor. Refer to Figure 3008/Graphic 25-35-14-99B-253-A01.
(g) Use the PT100 Tool P/N CS-710-210 to remove the PT100/1000 sensor (3-240A)
from the heating element (3-320).
(h) Discard the two O-rings (3-260) and the two washers (3-250).
CABLE TIE
TPR9020_01
PT100/1000 Sensor Assembly Wiring Attachment

Page 3014
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PART NO 4323200-91-6600, 4323201-91-6600
GROMMET
TPR9021_01
PT100/1000 Sensor Routing (Rear)

Page 3015
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
DJ02
GROMMET
TPR9022_01
PT100/1000 Sensor Routing (Top)

Page 3016
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PIN NO. 39 PIN NO. 1
PIN NO. 38 PIN NO. 29 PIN NO. 2

DJ02
PUSH TO EXTRACT CONTACT SOCKETS
TPR9023_01
Extract Contact Sockets

Page 3017
25-35-14 May 18/20
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PART NO 4323200-91-6600, 4323201-91-6600
TPR9024_01
Removal of the PT100/1000 Sensor Assembly

(15) Remove the heating element as follows:
(a) Remove the six nuts (3-350), the six lock-washers (3-360) and the six washers
(3-370) to disconnect the wiring from the heating element (3-320).
(b) Disconnect the red water hose (4-370) from the heating element (3-320).
(c) Loosen the hose clamp (4-210) from the water hose (4-200) at the heating element
(3-320).
(d) Use a sharp knife to make a cut in the hose (4-200) and remove the hose from
the heating element (3-320).
(e) Remove the clamp (11-70) to remove the hose (11-60) from the NC valve (11-20).
Discard the clamp (11-70).
(f) Use the tools P/N CS710-178 / CS-710-102 / CS-710-106 to remove the nuts
(3-330) of the heating element (3-320).
(g) Push the heating element (3-320) from the inner oven with the seal (3-340).
Page 3018
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PART NO 4323200-91-6600, 4323201-91-6600
(h) Discard the seal (3-340).
(16) Remove the ID-PCB as follows:
(a) Disconnect the connector (14-DP31) from the ID-PCB (3-550 VIEW M).
(b) Remove the four screws (3-570), the four lock-washers (3-580), the four washers
(3-590) and the four spacers (3-560) to remove the ID PCB (3-550).
(17) Remove the line filter as follows:
(a) Remove the screw (3-610), the lock-washer (3-620) and the washer (3-630) to
disconnect the bonding wire (3-DJ116) from the bonding point (3-GND6).
(b) Remove all necessary cable ties to disconnect the two connectors (14-DP91/DP92)
from the line filter (3-600).
(c) Remove the three screws (3-610), the seven lock-washers (3-620) and the three
washers (3-630) to remove the line filter (3-600). Hold the threaded stand off
(3-640) while you remove the three screws (3-610).
(18) Remove the valve plate as follows:
(a) Remove the coupling (4-90) from the NO Valve (11-210).
(b) Loosen the water hoses (4-200) and (4-120) from the NC Valve (11-20).
(c) Disconnect the connector (11-DP61) from the wiring harness assembly.
(d) Remove the four screws (4-50), the four lock-washers (4-60) and the four washers
(4-70) to loosen the valve plate (4-10).
(e) Remove the screw (4-20), the lock-washer (4-30) and the washer (4-40) to remove
the valve plate (4-10).
(f) Discard the O-ring (4-100).
(g) If necessary disassembly the valve plate assembly as follows:
1 Remove the cable-ties (11-295) to remove the sleeve (11-290) from the water
hose (11-250).
2 Loosen the nut (11-280) to disconnect the water hose (11-250) with the insert
(11-260) and the ferrule (11-270) from the NO valve (11-210).
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3 Remove the screw (11-150), the lock-washer (11-160) and the washer (11-170)
to remove the clamp (11-140) and the condenser assembly (11-900).
4 Remove the two clips (12-100) from the two coils (12-90) and push the coils
(12-90) from the sol. base sub-assembly (12-30).
5 Remove the two screws (11-30), the two lock-washers (11-40) and the two
washers (11-50) to remove the valves NC (11-20).
6 Remove the two clips (13-150) from the two coils (13-140) and push the two
coils (13-140) from the sol. base sub-assembly (13-30).
7 (PRE SB No. 3000ARINC-25-0003) Remove the two screws (11-220), the two
lock-washers (11-230) and the two washers (11-240) to remove the valves
NO (11-210).
8 (POST SB No. 3000ARINC-25-0003) Remove the two screws (11-220A), the

two lock-washers (11-230) and the washers (11-240) to remove the valves
NO (11-210A).
9 If necessary remove the ten tie-holders (11-80) to remove the wiring harness.
(19) Remove the optical door sensor as follows:
(a) Disconnect the connector (14-DJ21) from the door sensor.
(b) Remove the two screws (3-870), the two lock-washers (3-880) and the two washers
(3-885) to remove the door sensor block (3-860) with the door sensor (3-890).
(c) If necessary, remove the screws (3-900) and the washers (3-910) to remove the
door sensor (3-890 from the door sensor block (3-860).
(20) Remove the main connector (ARINC) and ARINC interface PCB as follows:
(a) Disconnect the connector (14-DP03) from the ARINC interface PCB (3-830).
(b) Do the subsequent steps to disconnect the wires from (3-GND1, GND2 and GND4)
and remove all necessary cable ties.
1 Remove the bolt (3-200), the four washers (3-210), the lock-washer (3-220)
and the nut (3-230) from (3-GND2).
2 Remove the bolt (3-160), the four washers (3-170), the lock-washer (3-180)
and the nut (3-190) from (3-GND1).
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3 Remove the nut (3- 680), the lock-washer (3-660) and the washer (3-670) to
disconnect the ground wire from (3-GND4).
(c) Remove the two screws (3-810) and the two lock-washers (3-820) to loosen the
main connector (ARINC) (3-800).
(d) Use a pair of pliers to disconnect the ARINC interface PCB (3-830) from the
spacers (3-840).
(e) Push the main connector (ARINC) (3-800) a little bit out off the bottom plate (2-180)
with the ARINC interface PCB (3-830) and the connector from the wiring harness
assembly (3-850).
(f) Use the extraction tool P/N CS-710-170 to extract the ARINC interface PCB (3-830)
and the connector (3-DP01) from the main connector ARINC (3-800). Refer to
TPR1446_01
Extraction of ARINC Main Connector

(21) Remove the bottom plate as follows:
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PART NO 4323200-91-6600, 4323201-91-6600
(a) Remove the two nuts (3-730), the two lock-washers (3-710) and the two washers
(3-720) to disconnect the wire from (3-GND3).
(b) Loosen the water hose (4-220) from the elbow coupling (4-290).
(c) Remove the six screws (2-190), the six lock-washers (2-200) and the six washers
(2-210) to loosen the bottom plate (2-180) from the inner oven (2-230).
(d) Remove the screw (2-720) to loosen the bottom plate (2-180) from the mounting
plate (2-660).
(e) Remove the two screws (2-220) at the front to remove the bottom plate (2-180) from
the inner oven (2-230).
(22) Remove the OCM guiding assembly as follows:
(a) Remove the two screws (3-90), the two lock-washers (3-100) and the two washers
(3-110) to remove the wiring harness plate (3-80).
(b) Remove the nut (3-540), the lock-washer (3-510) and the washer (3-520) to
disconnect the bonding point (3-SH1).
(c) Loosen the two screws (3-460), the two lock-washers (3-470) and the two nuts
(3-480) to remove the spacer plate (3-450) and to loosen the OCM connector
(14-DJ02).
(d) Remove all necessary tie-holders and cable ties to fold back the wiring harness.
(e) Remove the nut (4-160) and the washer (4-170) to remove the pressure hose
(4-370) with the coupling (4-160) from the OCM guiding (2-120). If necessary
disconnect the pressure hose (4-370) from the coupling (4-160).
(f) Remove the two screws (2-130), the two lock-washers (2-140), the two washers
(2-150).
(g) Remove the screw (2-170) to loosen the OCM guiding (2-120) from the top.
(h) Remove the two screws (2-130), the two-washers (2-140) and the two washers
(2-160) from the OCM guiding (2-120).
(i) Remove the two screws (2-700), two the lock-washers (2-680) and the two washers
(2-710) from the OCM guiding (2-120).
(j) Carefully remove the OCM guiding assembly (2-120) from the unit.
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(23) Remove the frame as follows:
(2-350) to loosen the frame (2-320) from the inner oven (2-230).
(b) Remove the 12 screws (2-240), the 12 lock-washers (2-250), the 12 washers
(2-260) to loosen the frame (2-320) from the inner oven (2-230).
(c) Pull the frame (2-320) from the inner oven (2-230).
(d) Remove and, if necessary, discard the seal (2-110) from the inner oven (2-230).
(e) Remove the two plates (3-920), the two springs (3-930) and the two door sensor
pins (3-940) from the frame (2-320).
(f) If necessary, do the subsequent steps to disassembly the frame:
1 Remove the four screws (2-510), the four lock-washers (2-500) and the four
washers (2-490) to remove the upper blocks (2-480).
2 Remove the four screws (2-550), the four lock-washers (2-540) and the four
washers (2-530) to remove the receptacle quick-fastener (2-520) from the
frame (2-320).
3 Remove the two screws (2-580) to remove the two lower blocks (2-570) from
the frame (2-320).
4 Push the stop-disc (2-650) from the frame (2-320).
5 Remove the hinge pin (2-630) from the frame (2-320).
6 Remove the screw (2-620) and the secondary latch (2-640) to remove the nut
plates (2-560) from the frame (2-320).
7 Push the front plate (2-600) to remove the front plate (2-600) with the seal
(2-610) from the frame (2-320).
(24) Remove the mounting plate as follows:
(a) Loosen the two connectors (14-DJ41 and DJ73).
(b) Remove the screw (3-120), the three washers (3-130), the washer (3-140) and the
nut (3-150) to disconnect the bonding wire (3-DJ113) from (3-SH2).
(c) Loosen the connector (14-DJ76) from the inner oven.
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(d) Disconnect (3-DP74) from the connector (14-DJ74).
(e) Loosen the connector (14-DJ74) from the inner oven.
(f) Loosen the connector (14-DJ61) from the inner oven.
(g) Remove the three screws (2-670), the three lock-washers (2-680) and the three
washers (2-690) to loosen the mounting plate (2-660) from the inner oven (2-230).
(h) Remove all necessary tie-holders and cable ties.
(i) Carefully remove the mounting plate (2-660) from the oven.
(25) Remove the insulation set as follows:
(a) Cut the binding wire (2-370) that attach the insulation blanket (2-360) around the
inner oven (2-230).
(b) Remove the insulation blanket (2-360) with the smaller part located at the rear
side, below the motor assembly.
(c) If necessary, discard the insulation set (2-360).
(26) Remove the thermo fuse as follows:
(3-430) to remove the plate (3-440) and the thermo fuse (3-400).
(27) Remove the nut plates as follows:
(a) Remove the six screws (2-280), the six lock-washer (2-290), and the six washers
(2-300) to remove the two flanges (2-310) and the two nut plates (2-270).
SUBTASK 25-35-14-000-003-A01
B. Disassemble the Valves
(1) (PRE SB No. 3000ARINC-25-0003) Disassemble the valve (NO) as follows:
(a) Disconnect the coil lead wires from the wiring harness.
(b) Remove the clip (13-150) from the coil (13-140).
(c) Push the coil (13-140) from the solenoid base sub-assembly (13-30).
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(d) Remove the four mounting screws (13-11) and the cover (13-10), the solenoid base
sub-assembly (13-30), the gasket (13-20) and the core assembly (13-50) together
with the spring (13-40) and the pins (13-60). Discard the gasket (13-20).
(e) Use the standard tools P/N CS-710-169 and P/N CS-710-180 for the next steps to
loosen the cap ends (13-90).
1 Remove the end caps (13-90), the springs (13-100/105), the disc holder
assemblies (13-110) and the O-rings (13-120).
(f) Discard the O-rings (13-120).
(2) (POST SB No. 3000ARINC-25-0003) Disassemble the Valve (NO) Assembly as follows:
(a) Remove the four screws (13A-126) to remove the cover set (13A-125).
(b) Remove the gasket (13A-120), the solenoid base sub assembly (13A-115) and the
core (13A-105) with the spring (13A-110) from the body (13A-5).
(c) Remove the four screws (13A-86) to remove the cover set (13A-85).
(d) Remove the gasket (13A-80), the solenoid base sub assembly (13A-75) and the
core (13A-65) with the spring (13A-70) from the body (13A-5).
(e) Remove the pins (13A-110) and (13A-60) from the body (13A-5).
(f) Use the standard tools P/N CS-710-169 and P/N CS-710-180 for the next steps to
loosen the cap ends (13A-15 and 35).
1 Remove the cap end (13A-35) with the spring (13A-40), the disc-holder
(13A-45) and the O-ring (13A-50). Discard the O-ring (13A-50).
2 Remove the cap end (13A-15) with the spring (13A-20), the disc-holder
(13A-25) and the O-ring (13A-30). Discard the O-ring (13A-30).
(3) Disassemble the valve (NC)
NOTE: It is not necessary to remove the NC valve from the pipeline for
inspection, cleaning or coil replacement.
(a) Remove the clip (12-100) from the coil (12-90) and push the coil (12-90) from the
solenoid base sub-assembly (12-30).
(b) Remove the four mounting screws (12-11), the cover (12-10), the solenoid base
sub-assembly (12-30), the gasket (12-20) and the core assembly (12-50) with the
spring (12-40). Discard the gasket (12-20).
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(c) Remove the plug (12-60), the O-ring (12-70) and the filter (12-80).
(d) Discard the O-ring (12-70).
(e) All parts are now accessible for inspection or cleaning.
SUBTASK 25-35-14-000-004-A01
C. Disassemble the door assembly
(1) Remove the door seal as follows:
(a) Pull the door seal (9-390) out of the inner door (9-230).
(2) Remove the door knob as follows:
(a) Remove the screw (9-150) and the lock-washer (9-160) to loosen the door knob
(9-140).
(b) Remove the door knob (9-140) with the shaft washer (9-170) from the pivot (9-180).
(3) Remove the door bearings as follows:
(a) Remove the two screws (9-310) to remove the bearings (9-300) and the washers
(9-320) from the door rod (9-210).
(4) Remove the pressure relief valve and the V-seal as follows:
(a) Remove the four screws (9-340) to remove the cover (9-330) with the cover seal
(9-350) from the door (9-10).
(b) Remove the pressure relief valve (9-370) with the V-seal (9-380) and the spring
(9-360) from the door (9-10).
(5) Remove the door cover as follows:
(a) Remove the three nuts (9-250), the three lock-washers (9-260) and the three
washers (9-270) to loosen the door inner door (9-230).
(b) Remove and discard the 12 self-locking screws (9-240) from the inner door (9-230)
to loosen the inner door (9-230) from the door (9-10).
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CAUTION: THE SELF-LOCKING SCREWS (9-240) ARE APPLIED WITH A

ONE USE SCREW THREAD LOCKING MATERIAL AND ARE NOT
REUSABLE. USE THESE SCREWS ONE TIME.
(c) Remove the door cover (9-230) with the O-ring (9-280) and the support washer
(9-275). Discard the O-ring (9-280).
(d) Discard the door cover (9-230) if necessary.
(6) Remove the door insulation set as follows:
(a) Remove the insulation set (9-290) from the door (9-10). Discard the insulation
set (9-290) if necessary.
(7) Remove the door rod as follows:
(a) Remove the two self-locking screws (9-30) to remove the fixing blocks (9-20).
CAUTION: THE SELF-LOCKING SCREWS (9-30) ARE APPLIED WITH A

ONE USE SCREW THREAD LOCKING MATERIAL AND ARE NOT
REUSABLE. USE THESE SCREWS ONE TIME.
(b) Remove the end piece (9-220) from the door rod (9-210).
(c) Remove the door rod (9-210) from the door (9-10).
(8) Remove the pivot as follows:
(a) Remove the screw (9-190) and the retaining ring (9-200) to remove the pivot (9-180).
(b) Discard the retainer ring (9-200).
(9) Remove the hinge set as follows:
(a) Remove the screw (9-50) to remove the hinge plate (9-40).
(b) Remove the washer (9-60) and the compression spring (9-70) from the door (9-10).
(c) Remove the screw (9-90) to remove the hinge plate (9-80).
(d) Remove the hinge pin (9-100) and the compression spring (9-110) from the door
(9-10).
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SUBTASK 25-35-14-000-005-A01
D. Removal of the Motor Shaft Seal
CAUTION: DO NOT CLOSE THE VICE TOO TIGHT TO PREVENT DAMAGE

TO THE THREAD OF THE MOTOR DISC.
(1) Do the subsequent steps to remove the motor shaft seal (2-400) from the motor disc
(2-410) as follows:
(a) Put the motor disc (Item 410 of Figure 3010/GRAPHIC 25-35-14-99B-067-A01), with
the motor shaft seal (Item 400 of Figure 3010/GRAPHIC 25-35-14-99B-067-A01)
down, in position on a bench vice.
(b) Put the shaft seal removal tool P/N CS-710-246 in position on the motor shaft seal
(Item 400 of Figure 3010/GRAPHIC 25-35-14-99B-067-A01).
(c) Use a hammer and carefully tap the motor shaft seal (Item 400 of Figure
3010/GRAPHIC 25-35-14-99B-067-A01) out of the motor disc (Item 410 of Figure
3010/GRAPHIC 25-35-14-99B-067-A01). Discard the motor shaft seal (Item 400 of
Figure 3010/GRAPHIC 25-35-14-99B-067-A01).
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PART NO 4323200-91-6600, 4323201-91-6600
P/N CS-710-246
410
400
TPR1456_01
Motor Shaft Seal Removal

Page 3029/3030
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PART NO 4323200-91-6600, 4323201-91-6600
CLEANING
TASK 25-35-14-99F-820-A01
1. General
A. This section gives the procedures necessary to clean the Steam Oven DS3000 ARINC.
WARNING: SWITCH OFF ELECTRICAL POWER BEFORE YOU CLEAN THE UNIT.
WARNING: BE CAREFUL WHEN YOU USE THE CLEANING MATERIALS.

THE CLEANING MATERIALS CAN BE HARMFUL, FOLLOW THE
MANUFACTURER’S HANDLING INSTRUCTIONS.
WARNING: PUT ON GOGGLES WHEN YOU USE A COMPRESSED AIR SOURCE AND
WARN OTHER PERSONS TO KEEP CLEAR OF THE AREA.
CAUTION: DO NOT USE ABRASIVE CLEANING COMPOUNDS ON THE UNIT OVEN

DOOR. THE COMPOUND WILL DAMAGE THE SURFACE.
CAUTION: USE DAMP CLOTHS ONLY TO CLEAN THE OVEN OR OVEN DOOR. DO NOT
USE EXCESSIVE AMOUNTS OF WATER. COVER THE REAR SIDE DURING
CLEANING WITH WATER. DO NOT USE A PRESSURIZED WATER SUPPLY.
CAUTION: USE AN AIR SOURCE FITTED WITH AN ANTISTATIC NOZZLE CONNECTED

TO GROUND TO CLEAN PLACES INACCESSIBLE TO CLOTH.
CAUTION: DO NOT USE CHLORIDES OR CHLORIDE-BASED CLEANING AGENTS.

THESE CLEANING AGENTS CAN CAUSE CORROSION ON STAINLESS
STEEL OVEN PARTS. THE WARRANTY IS VOID IF THE RECOMMENDED
CLEANING INSTRUCTIONS SHOWN IN THIS SECTION ARE NOT OBEYED.
CAUTION: DO NOT USE HYDROGEN PEROXIDE OR HYDROGEN PEROXIDE-BASED

CLEANING AGENTS. THESE CLEANING AGENTS CAN CAUSE DAMAGE
TO RUBBER SEALS AND STAINLESS STEEL OVEN PARTS. THE
WARRANTY IS VOID IF THE RECOMMENDED CLEANING INSTRUCTIONS
SHOWN IN THIS SECTION ARE NOT OBEYED.
CAUTION: THE LOUVERS IN THE FRONT PLATE CAN CREATE THE PRESENCE OF
DUST IN THE ELECTRICAL COMPARTMENT. DUST WILL NOT CAUSE
DAMAGE TO THE ELECTRONICS. MAKE SURE TO REMOVE THE DUST
DURING EACH SHOP VISIT TO PREVENT THE FAN TO GET BLOCKED
AND TO PREVENT THE REDUCTION OF THE AIR FLOW.
B. The item numbers in the procedures are the same as those in the ILLUSTRATED PARTS
LIST (IPL) section.
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C. Perform all the work in a clean, ventilated room with good lighting.
D. When necessary, wear protective equipment at all times.
E. Make sure that all the threaded areas and internal passages are clean.
TASK 25-35-14-940-802-A01
2. Cleaning Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94A-002-A01
A. Cleaning Materials
(1) The cleaning materials necessary to clean the Steam Oven DS3000 ARINC are listed in
Table 4001/Table 25-35-14-99A-975-A01.

for full details of the cleaning materials in this list.
NOMENCLATURE PART OR SPECIFICATION SOURCE (CAGE)

NUMBER
Ecolab® Assert Lemon CS634-01 B/E Aerospace, Inc. (VH0212)
Commercially Available at
Henkel-Ecolab
(www.ecolab.com)
Ecolab® Greasestrip Plus No Specific Commercially Available at
Henkel-Ecolab
(www.ecolab.com)
Ecolab® Lime-A-Way® Extra CS633-01 B/E Aerospace, Inc. (VH0212)
Henkel-Ecolab
(www.ecolab.com)
Cleaning Materials
Table 4001/Table 25-35-14-99A-975-A01
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PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-100-801-A01
3. Cleaning Procedures
SUBTASK 25-35-14-100-001-A01
A. C- and D-Check Cleaning
(1) Remove and clean the baffle plate (2-460).
(2) Remove and clean the fan (2-420).
(3) Clean the heating element (3-320).
(4) Clean the in- and outside of the oven.
(5) Clean the door assembly (2-100).
(6) Clean the seal area of the door assembly with assert lemon or a local cleaning detergent.
(7) If present, remove corrosion on bonding points and wires.
(8) Blow out dust from the cooling fan (3-270) and electrical connections.
(9) If necessary, put the motor disc (2-410) together with the O-ring (2-390) and the motor
seal (2-400) in a ultrasonic cleaner for approx. 30 minutes.
CAUTION: DO NOT REMOVE THE MOTOR SEAL FROM THE MOTOR DISC.
(10) Clean the outlet opening of NO Valve.
(11) Clean water injection opening at the heating element. Ensure that there are no blockages
in the water outlet opening. Refer to Figure 4001/GRAPHIC 25-35-14-99B-236-A01.
(12) Clean the Valves. Refer to Subtask 3.B/SUBTASK 25-35-14-100-002-A01.
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TPR1457_01
Cleaning Water Injection Opening

SUBTASK 25-35-14-100-002-A01
B. Valve Cleaning
(1) Clean the Valve Assembly (NC) as follows:
(a) Disassemble the valve for cleaning with reference to the DISASSEMBLY section.
(b) Clean the two core assemblies (12-50), two springs (12-40) and the filter (12-80)
with Lime A Way descaler. Refer to Table 4001/Table 25-35-14-99A-975-A01.
(c) After cleaning, assemble the valve to a serviceable condition with reference to
the ASSEMBLY section.
(2) Clean the Valve Assembly (NO) as follows:
(a) Disassemble the valve (NO) for cleaning with reference to the
DISASSEMBLY section.
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(b) Clean the two core assemblies (13-50), four springs (13-40), (13-100), and
(13-105), two disc holders (13-110) and the four pins (13-60) with Lime A Way
descaler. Refer to Table 4001/Table 25-35-14-99A-975-A01.
(c) After cleaning, assemble the valve to a serviceable condition with reference to
the ASSEMBLY section.
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PART NO 4323200-91-6600, 4323201-91-6600
INSPECTION/CHECK
TASK 25-35-14-99F-825-A01
1. General
CAUTION: REFER TO ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)

HANDLING CAUTION AND PIECE PART WARNING IN ADVISORIES
PARAGRAPH OF THE INTRODUCTION.
A. The section has procedures needed to do the checks to the detail parts of the Steam Oven
DS3000 ARINC.
B. Item numbers in the procedures are the same as those in the ILLUSTRATED PARTS LIST
(IPL).
C. Examine parts under a strong light. Magnification is recommended.
D. Use standard shop tools for dimensional checks.
E. Visually make sure all parts are clean and free from corrosion and deterioration.
F. Examine all threads for cross-threading, stripping, and dirt.
G. Examine all parts for burrs, nicks, scratches, cracks, or structural damage.
NOTE: Burrs, nicks, and scratches are specified as material that extends above the
normal surface. Removed raised material that would interfere with the correct
fitting of parts. Blend sharp edges or dents to smooth transition to remove stress
concentration and treat with chemical film conversion coating (aluminum parts).
Dents and other damage must not stop the functional operation of any part.
H. Replace any parts that do not meet requirements.
I. Examine any electrical connectors for bent, broken, or loose pins; cracked or broken
insulators; weak, broken or cold-soldering pin connections; dirt and corrosion.
J. During the course of a normal repair, General Check Procedures apply to only those areas
affected by a failure related zone. General Check Procedures must be applied ONLY on the
failure related zone. Normal repairs are done to units not involved in incident reports nor
requiring overhaul.
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TASK 25-35-14-940-806-A01
2. Inspection/Check Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94B-003-A01
A. Inspection/Check Tools, Fixtures, and Equipment
(1) The inspection/check tools, fixtures, and equipment needed for check are given in
Table 5001/Table 25-35-14-99A-008-A01.

for full details of the inspection/check tools, fixtures, and equipment in this list.

NUMBER
Magnifying Glass 10X Magnification Minimum Commercially Available
Inspection/Check Tools, Fixtures, and Equipment

Table 5001/Table 25-35-14-99A-008-A01
TASK 25-35-14-210-801-A01
3. Inspection/Check Procedures
SUBTASK 25-35-14-210-001-A01
A. General Check Procedures
(1) Inspect for cracks which are linear defects and separations of the surface material.
There must be no separation of surface material.
(2) Inspect for dents which are depressions caused by pressure or friction.
(3) Inspect for gouges which are smooth depressions caused by a sharp object or tool.
(4) Inspect for nicks which are small surface depressions with sharp edges, or corners, or
caused by a sharp object.
(5) Inspect for pits which are small, irregular holes in the surface material and are usually
caused by corrosion.
(6) Inspect for scratches in the surface material which are caused by a sharp object, but
without separation as in a crack.
(7) Inspect for Foreign Object Damage (FOD) which is any damage as specified above.
FOD also identifies any foreign object that can cause damage.
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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-210-002-A01
B. Inspection and Check Procedures
(1) The bolts, screws and parts are correctly torque tightened (For details, refer to FITS
AND CLEARANCES).
(2) Inspect the electrical wiring as follows:
(a) Inspect the wiring for indications of external damage and chafing of wires.
(b) Inspect for loose contacts, discoloration of wires or contacts, damage to wire
insulation and indications that can cause an electrical arc.
(c) Inspect the supports of the wiring harness. Make sure that the cable ties are
correctly attached.
(d) Inspect and make sure that the electrical connectors and the contact pins are
correctly locked.
(e) Inspect and make sure that all ground connections are not corroded and tightened
to the correct torque value. For details, refer to Task 2/TASK 25-35-14-820-001-A01.
(f) Inspect the routing of the wiring harness at the PT100/1000 sensor.
(g) Make sure there is no stress on the wires and contact pins, the wires must be
routed without an excessively sharp bend radius (refer to Figure 5001/GRAPHIC
25-35-14-99B-069-A01).
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PART NO 4323200-91-6600, 4323201-91-6600
WIRING HARNESS
WIRING HARNESS
CABLE TIE
CABLE TIE
DRIP LOOP
INCORRECT ROUTING
CORRECT ROUTING
TPR1458_01
Wire Routing Check at the PT100/1000 sensor.

(3) Make sure that the brackets of the thermo fuses are correctly attached.
(4) Make sure that all blind rivets and riv-nuts are correctly installed.
(5) Make sure that the door seal is not damaged and correctly installed.
(6) Inspect the condition of the end piece roller as follows:
(a) Make sure that the roller pin of the end piece (9-220) is secured correctly and is not
moved from its position. Refer to Figure 5002/GRAPHIC 25-35-14-99B-070-A01.
(b) If the end piece roller is missing or damaged, or the roller pin is not secured
correctly, the end piece (9-220) must be replaced.
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PART NO 4323200-91-6600, 4323201-91-6600
ROLLER
ROLLER PIN
220
TPR1461_01
Inspection End Piece P/N 432004153

(7) Make sure that the door opens and closes correctly as follows:
(a) Close the door assembly and turn the door knob to the “LOCK” position.
(b) The door must move and lock smoothly and must be free from the door frame.
(8) Make sure that the secondary latch opens and closes correctly as follows:
(a) Turn the secondary latch to the vertical position. The lock mechanism “click” must
be heard.
(b) The door must be held in the close position when the secondary latch is in the
vertical position.
(c) The secondary latch must be pointed to the right in the horizontal position.
(9) Visual inspect all plastic parts for cracks. No cracks on plastic parts are allowed.
(10) Visual inspect the stainless steel inner door. Minor dents are allowed.
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(11) All unwanted material and contamination in the unit are removed.
(12) Inspect the V-seal (9-380) and the cover seal (9-350) for cracks and drying.
(13) Apply a new placard (5-30) on the pressure relief valve cover (9-330).
(14) Make sure to check the AC-current values in the OCM setup menu (For details, see
CMM 25-36-16).
SUBTASK 25-35-14-210-003-A01
C. Valve Inspection
NOTE: Periodic inspection is recommended to prevent any failure of the

valve assembly during operation.
(1) Inspect Valve (NC) as follows:
(a) Disassemble the valve (NC) for inspection with reference to the
(b) Check and inspect the valve, the core assemblies (12-50), the springs (12-40)
and the gaskets (12-20) for damage.
(c) Clean the valves if necessary, with reference to the CLEANING section.
(d) Use the required maintenance kit (12-900), (12-910), and (12-920) to replace the
parts when they are worn out or damaged.
(e) Inspect the strainer (12-80) of the NC Valve for contamination.
(f) Clean the strainer or replace if the strainer can not be cleaned sufficiently.
(g) Use the required maintenance kit (12-910) to replace the strainer.
(2) Inspect Valve (NO) as follows:
(a) Disassemble the valve (NO) for inspection with reference to the
(b) Check and inspect the valve, the core assemblies (13-50), the springs (13-40), the
gaskets (13-20) and the four pins (13-40) for damage.
(c) Clean the valves if necessary, with reference to the CLEANING section.
(d) Use the required maintenance kits (13-900A), (13-910), (13-920), and (13-930) to
replace the parts when they are worn out or damaged.
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PART NO 4323200-91-6600, 4323201-91-6600
(e) Inspect the over pressure relief valve of the NO Valve for contamination.
(f) Check and inspect the gaskets (13-120), the disc holder assemblies (13-110) and
the two springs (13-100) and (13-105).
(g) Clean the parts if necessary, with reference to the CLEANING section.
(h) Use the required maintenance kit (13-910) to replace the parts when they are worn
out or damaged.
SUBTASK 25-35-14-210-004-A01
D. Net-filter and OCM Connections Inspection
WARNING: MAKE SURE THAT THE POWER CABLE IS DISCONNECTED FROM THE
UNIT BEFORE YOU START THE INSPECTION PROCEDURE.
(1) Remove the rear plate, the outer case and the OCM from the unit with reference to the
(2) Do an inspection on the net-filter connections as follows:
(a) Disconnect the electrical connectors DP91 and DP92 from the net-filter. Refer to
(b) Examine the contacts and the connector housing of the connectors DJ1 and DJ2 on
the net-filter for any brown discoloration and deformation.
(c) Brown discoloration or deformation is not permitted. If any brown discoloration or

deformation is found replace the net-filter.
(d) Examine the contacts and the connector housing of the connector DP91 on the
wiring harness for any brown discoloration and deformation.
(e) Brown discoloration or deformation is not permitted. If any brown discoloration or

deformation is found, repair or replace the wiring harness.
(f) Examine the contacts and the connector housing of the connector DP92 on the
wiring harness for any brown discoloration and deformation.
(g) Brown discoloration or deformation is not permitted. If any brown discoloration or

deformation is found, repair or replace the wiring harness.
(h) If no discoloration and deformation is found, connect the electrical connectors DP91
and DP92 to the net-filter and continue with the Inspection of the OCM connections
(Step 3. C. (3).
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(3) Do an inspection on the OCM connections as follows:
(a) Examine the contacts and the connector housing of the connector DJ02 for
any brown discoloration and deformation. Refer to Figure 5003/GRAPHIC
25-35-14-99B-247-A01.
(b) Brown discoloration or deformation is not permitted. If any brown discoloration

or deformation is found, replace the connector housing of connector (Figure
5003/GRAPHIC 25-35-14-99B-247-A01-DJ02) or replace the wiring harness
assembly.
(c) Examine the contacts and the connector housing of the connector P1 for
any brown discoloration and deformation. Refer to Figure 5003/GRAPHIC
25-35-14-99B-247-A01.
(d) Brown discoloration or deformation is not permitted. If any brown discoloration or

deformation is found replace the OCM.
(e) Carefully pull the wires to make sure that the contact sockets on pin position 1, 2
and 3 (refer to Figure 5003/GRAPHIC 25-35-14-99B-247-A01- view A) can still
move in the connector housing.
(f) If one of the contact sockets is does not move or the connector housing is deformed,
replace the wiring harness assembly.
(g) If no discoloration or deformation is found, continue with subsequent procedures.
(4) Make sure that all electrical connectors are connected.
(5) Install the outer case, the rear plate and the OCM with reference to the assembly section.
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PART NO 4323200-91-6600, 4323201-91-6600
Designators
Page 5009/5010
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
REPAIR
TASK 25-35-14-99F-830-A01
1. General
A. This section has the procedures and illustrations needed to repair the Steam Oven DS3000
ARINC.
B. The item numbers in the procedures are the same as those in the ILLUSTRATED PARTS
LIST (IPL) section.
C. Component parts that have unsatisfactory results during TESTING AND FAULT
ISOLATION and/or INSPECTION/CHECK procedures must be replaced or repaired to
correct nonconformance.
D. Use standard repair shop tools for repair. When special tools are necessary, the tool
is referred to in the step. Special tools and equipment are shown in Table 6001/Table
25-35-14-99A-903-A01.
E. Materials necessary for repair are shown in Table 6002/Table 25-35-14-99A-015-A01.
F. Parts that are damaged or defective must be repaired or replaced.
TASK 25-35-14-940-807-A01
2. Repair Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94B-004-A01
A. Repair Tools, Fixtures, and Equipment
(1) The repair tools, fixtures, and equipment shown in Table 6001/Table
25-35-14-99A-903-A01 are necessary to do the repair procedures in this section.

for full details of the repair tools, fixtures, and equipment in this list.
Page 6001
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PART NO 4323200-91-6600, 4323201-91-6600
Antistatic Brush, 20mm Example: Bernstein Man. No. Commercially Available
7-422
Glue Pistol CS-710-131 B/E Aerospace, Inc. (VH0212)
HP50DS, For example Commercially Available
Insert Assembly Tool 8-32 UNC CS-710-138 B/E Aerospace, Inc. (VH0212)
Thread: 8-32 UNC
Insert Installation Tool 4-40 UNC CS-710-186 B/E Aerospace, Inc. (VH0212)
Thread: 4-40 UNC
Repair Tools, Fixtures, and Equipment Cont.

Table 6001/Table 25-35-14-99A-903-A01
Page 6002
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Insert Installation Tool 6-32 UNC CS-710-187 B/E Aerospace, Inc. (VH0212)
Thread: 6-32 UNC
Micro Blasting System For example: SWAM-Blaster® Commercially Available

Model MV-2L Micro Abrasive
Blaster.
Air Requirement: 5 SCFM at 100
psi max, 40 psi min.
Riv-Nut Tool For example: POP PNT110-I Commercially Available
Threaded mandrel size: 6-32 UNC
Soldering / Desoldering Station - Commercially Available

Spray Nozzle CS-710-132 B/E Aerospace, Inc. (VH0212)
M50DS, For Example Commercially Available
Repair Tools, Fixtures, and Equipment Cont.

Table 6001/Table 25-35-14-99A-903-A01
Page 6003
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
UV-Light CS-710-525 B/E Aerospace, Inc. (VH0212)
For example: INOVA® X5® UV

Alternative: Night Searcher Man. Commercially Available
No: NSNUVLED395
Repair Tools, Fixtures, and Equipment

Table 6001/Table 25-35-14-99A-903-A01
SUBTASK 25-35-14-94A-006-A01
B. Repair Materials
(1) The repair materials shown in Table 6002/Table 25-35-14-99A-015-A01 are necessary
to do the repair procedures in this section.

for full details of the repair materials in this list.
NUMBER
Anti-Static Masking Tape For Example: Katco® Commercially Available
Polymide Film
Araldite® 2014-1, CS-600-01 B/E Aerospace, Inc. (VH0212)
Heat Resistance Adhesive Commercially Available (Araldite®
2014-1)
Conformal Coating CS-621-01 B/E Aerospace, Inc. (VH0212)
Dymax Multi Cure 984-LVUF Commercially Available
Humiseal® Type: 1B73 Acrylic CS-622-01 B/E Aerospace, Inc. (VH0212)
Coating MIL-I-46058C Commercially Available
(Humiseal® Type: 1B73)
Repair Materials Cont.

Table 6002/Table 25-35-14-99A-015-A01
Page 6004
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PART NO 4323200-91-6600, 4323201-91-6600
NUMBER
Loctite®, 243 Thread Locker CS-604-01 B/E Aerospace, Inc. (VH0212)
Commercially Available (Loctite®,
243)
Loctite®, 620 Thread Locker CS-604-03 B/E Aerospace, Inc. (VH0212)
Commercially Available (Loctite®,
620)
Lubricant, Molycote DOW CS-660-01 B/E Aerospace, Inc. (VH0212)
CORNING® 111 Commercially Available (DOW
CORNING® 111)
Soldering Tin CS-700-08 B/E Aerospace, Inc. (VH0212)
SnPb 60%/40% Commercially Available
Solvent For Example: DRG SCC3 Commercially Available
Remover Gel
Repair Materials
Table 6002/Table 25-35-14-99A-015-A01
TASK 25-35-14-300-801-A01
3. Repair Procedures
SUBTASK 25-35-14-350-001-A01
A. Standard Repair Procedures
(1) Error Log Analysis
(a) In order to make a better failure analysis of the defective oven, always download
and save the error logs from the OCM with reference to section 1000. The *.txt error
log file can be sent together with the oven or the defective part.
(2) Tighten the parts as follows:
(a) Tighten the fasteners and parts with the necessary torque value as shown in the
torque tables in FITS AND CLEARANCES section.
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(3) Replace O-rings as follows:
(a) Inspect and clean the O-ring after the disassembly.
(b) Check closely for slices, cracks, or rough spots. It is recommended to replace the
O-ring with a new one, however the old O-ring may be reused if it is still in good
condition.
(c) Make sure to lubricate the O-ring with DOW CORNING® 111 P/N CS-660-01 prior
to installation. Follow the subsequent steps to lubricate an O-ring, refer to Figure
6001/GRAPHIC 25-35-14-99B-091-A01:
1 Apply some lubricant on the tips of your forefinger and thumb.
2 Pick up the O-ring between your finger tips.
3 Rub the lubricant on the O-ring and install the O-ring in the correct position.
TPR1465_01
Lubricate new O-ring

Page 6006
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PART NO 4323200-91-6600, 4323201-91-6600
(4) Replace the wiring as follows:
NOTE: Refer to the general SCHEMATIC AND WIRING DIAGRAMS (Section

2000) for wire codes and destinations.
(a) If the wiring must be replaced, make sure that the dimension of the wire and the
routing of the wiring harness is not changed. Wiring can be ordered by mentioning
the wire identification code, refer to Figure 6002/GRAPHIC 25-35-14-99B-237-A01.
WIRE DESTINATION
WIRE AWG SIZE
SEQUENCE
HE - 16 - 016N
WIRE CODE
TPR1466_01
Wire Identification Code

(5) Fasteners and parts applied with thread locker Loctite® 243 P/N CS-604-01 or Loctite®
620 P/N CS-604-03.
(a) Clean the threads of the fastener or part of contamination. If the fastener or part
was disassembled and applied with thread locker. Follow the subsequent steps to
clean the threads:
1 Remove the thread locker with a soft scraper and wipe the surface clean.
2 Make sure to clean the surface before the application of new thread locker.
(b) Apply thread locker to the male threads starting one to two threads from the end.
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(c) Assemble the fastener or part correctly as usual and tighten with the necessary
torque value.
(d) Fasteners and parts installed with:
1 Permanent thread locker Loctite® 620 may require heat or power tools for
removal. Apply localized heat (232°C (450°F) for five minutes). Remove
fastener or part while hot.
2 Removable thread locker Loctite® 243 can be disassembled with a hand tool.
(6) Connect the ground connections as follows:
(a) To make sure a correct ground connection, sandpaper the area below the ground
connection. Connect the ground connection and apply P/N CS-622-01 Humiseal®
Type: 1B73. Use the UV-Light P/N CS-710-525 to make sure that the Humiseal®
Lacquer is applied correctly around the ground connection.
(7) Order an ID-placard as follows:
(a) ID-Placards with P/N CS-980-02 can be ordered by mentioning the type number,
part number, serial number and manufacturing date of the unit.
(8) Order a new ID-PCB as follows:
(a) The ID-PCB Part Number (P/N) 438005039 contains equipment specific information
such as part number, serial number, type of equipment, error logs and safety
margins. If the ID-board must be replaced, a new ID-board can be ordered as
follows:
1 Remove and identify the ID-board with the part number, serial number and the
manufacturing date of the unit.
2 Return the ID-board to B/E Aerospace, Nieuwegein (VH0212) for replacement.

After receipt of the defective ID-board, the ID-board will be exchanged.
(9) Clear blockage from plumbing system as follows:
CAUTION: BLOCKAGES IN THE WATER SYSTEM MAY CAUSE UNEXPECTED

ERROR MESSAGES. ENSURE THAT THERE ARE NO
BLOCKAGES IN THE WATER LINE.
(a) Locate any blockages in the water system.
(b) Remove the hoses and clean obstruction and check for damages. If necessary
replace the hoses of the water system.
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(10) Repair an overturned insert as follows:
(a) Turn the insert assembly tool (refer to Table 6003/Table 25-35-14-99A-904-A01)
into the insert.
(b) Pull the insert from the plastic part and remove the insert from the tool. Discard
the insert.
(c) Turn a new insert on the insert assembly tool. Refer to Figure 6003/GRAPHIC
25-35-14-99B-238-A01.
(d) Use the glue pistol P/N CS-710-131 and the spray nozzle P/N CS-710-132 to apply
some Araldite 2014-1, Heat Resistance Adhesive P/N CS-600-01 on the outer
thread of the insert.
(e) Turn the insert into the plastic part and let the glue to dry for:
6.5 hours at 23ºC (73.4ºF).

1.5 hours at 40ºC (104ºF).
25 minutes at 60ºC (140ºF).
INSERT THREAD INSERT ASSEMBLY TOOL

CS-169-02 8-32 UNC CS-710-138
CS-169-03 4-40 UNC CS-710-186
CS-169-04 6-32 UNC CS-710-187
Insert Assembly Tool Applicability

Table 6003/Table 25-35-14-99A-904-A01
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TPR1483_01
Insert Repair Procedure Example

(11) Replace a riv-nut as follows:
(a) Drill out the riv-nut as follows:
1 Determine the correct size for your drill (For details, see Table 6004/Table
25-35-14-99A-905-A01). Use a same size drill used to make the original hole.
PART NUMBER NOMENCLATURE DRILL SIZE

CS-177-03 Riv-Nut, 6-32 UNC Diameter: 5.08 mm (0.2 in.)
Riv-Nut Drill Size Reference

Table 6004/Table 25-35-14-99A-905-A01
2 Use a little force to drill out the riv-nut.
3 Remove the shank of the riv-nut from the unit. Make sure that all debris
and contamination are cleaned up after work is completed. Refer to Figure
6004/GRAPHIC 25-35-14-99B-246-A01.
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PART NO 4323200-91-6600, 4323201-91-6600
(b) Install the Riv Nut as follows:
1 Loosen the stroke adjustment screw (Item A in Figure 6005/GRAPHIC

25-35-14-99B-240-A01) in counterclockwise direction (Step 1 in Figure
6005/GRAPHIC 25-35-14-99B-240-A01).
2 Make sure that the threaded mandrel (Item B Figure 6005/GRAPHIC

25-35-14-99B-240-A01) has the same type of thread as the riv-nut.
3 Screw the riv-nut in position over the threaded mandrel (Item B in Figure
6005/GRAPHIC 25-35-14-99B-240-A01) until 1 to 2 pitches of thread stick out
the riv-nut (Step 2 in Figure 6005/GRAPHIC 25-35-14-99B-240-A01).
4 Fasten the stroke adjustment screw (Item A in Figure 6005/GRAPHIC

25-35-14-99B-240-A01) in clockwise direction (Step 3 in Figure 6005/GRAPHIC
25-35-14-99B-240-A01).
5 Put the riv-nut (Item C in Figure 6005/GRAPHIC 25-35-14-99B-240-A01) in

position and compress the riv-nut tool to attach the riv-nut (Step 4 in Figure
6005/GRAPHIC 25-35-14-99B-240-A01).
6 Carefully unscrew the threaded mandrel (Item B in Figure 6005/GRAPHIC

25-35-14-99B-240-A01) in counterclockwise direction from the riv-nut (Step 5
in Figure 6005/GRAPHIC 25-35-14-99B-240-A01).
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PART NO 4323200-91-6600, 4323201-91-6600
TPR1484_01
Riv-nut Removal
Page 6012
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PART NO 4323200-91-6600, 4323201-91-6600
1 2 3
A
A
C
S
4 5
B
TPR1485_01
Riv-Nut Installation
Page 6013
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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-350-002-A01
B. Replacement of Contacts and Terminals
(1) Hand Crimp Tools
(a) Make sure that the correct hand crimp tools and/or positioner is determined
for the terminal or contact that is being used (Refer to Table 6005/Table
25-35-14-99A-906-A01).
(b) Make sure that the crimp settings of the crimp tool or positioner is set to the correct
wire size.
(c) Make sure that the crimp tool is calibrated periodically, dependant on use.
(d) Make sure that the crimp tool operation is fully closed before release to ensure a
reliable crimp.
(2) Insertion and Extraction Tools
NOTE: Insert and extraction tools make the job easier by properly setting or
removing typical contacts from their housing.
(a) Make sure that the insertion or extraction tool is in good condition.
(b) Always use the correct insertion or extraction tool (Refer to Table 6005/Table
25-35-14-99A-906-A01).
(c) Do not use excessive force to reach the crimp contact in the housing. This can
damage the contact housing.
(d) Do not rotate the insertion or extraction tool in the connector. This can damage
the retention tines.
(3) Remove the contact or terminals as follows:
(a) Use a proper wire cutter and cut the end of the wire near the contact or terminal to
prevent the wire becomes too short to use.
NOTE: If the wire becomes too short the wire must be replaced (For
details, refer toHow to replace the wiring).
(4) Wire Gauge (AWG)
(a) The size of the wire is important to the efficient flow of electricity. Make sure that
you select a larger wire to use for more electric current.
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(b) The wire size is specified by American Wire Gauge (AWG). AWG is a reverse
numbering system where the larger numbers refers to the smaller wires for example
AWG18 is smaller than an AWG14 wire.
(5) Wire Strip Length and Preparation
(a) Wires need to have a specific length of insulation removed before being crimped
to a terminal or contact. The strip length is determined by the type of terminal
or contact that is being used.
(b) Wire preparation involves selecting the correct wire gauge, cutting it to the proper
length and removing a specific length of insulation so that the ends of the wire can
be crimped for an electrical connection.
(c) Always use a proper stripping tool that is in good condition, and do not use scalpels
or knives to strip wire insulation.
(d) Make sure that the wire strands are not scraped, nicked, severed or otherwise
damaged.
(e) Make sure that the wire strands are not flattened, untwisted, buckled, kinked or
otherwise deformed.
(f) Make sure that the wire insulation are neatly trimmed with no signs of pinching,
pulling, discoloration or burning.
(6) Tooling Table References
(a) The subsequent Table 6005/Table 25-35-14-99A-906-A01 shows the recommended

crimp, extraction and insertion tools for each contact or terminal applicable to this
unit in order to determine the proper tools. The tools are commercially available at
worldwide suppliers and manufacturers.
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PART NO 4323200-91-6600, 4323201-91-6600
P/N (MANUFACTURER) CRIMP HAND TOOLS PART EXTRACTION TOOLS PART INSERTION TOOLS PART POSITIONERS & DIES PART
P/N B/E (OLD B/E P/N) WIRE GAUGE AWG
NOMENCLATURE NUMBER (MANUFACTURER) NUMBER (MANUFACTURER) NUMBER (MANUFACTURER) NUMBER (MANUFACTURER)
CS-224-08 350689-2 18-24 90548-1 1804030-1 455830-1 -
(TE Connectivity) (TE Connectivity) (TE Connectivity) (TE Connectivity)
CS-224-09 350690-2 18-24 90548-1 1804030-1 455830-1 -
CS-224-28 696422-5 16-22 47386-4 - - -
(TE Connectivity) (TE Connectivity)
59250
(TE Connectivity)
CS-224-35 170262-1 20-26 91556-1 - - -
CS-224-36 FC422N7 22 AFM8 (M22520/2-01) 9081-3-0-0 (M81969/18-02) K1383
(POSITRONIC) (DMC) POSITRONIC) (POSITRONIC) (DMC)
CS-224-37 FC116N2-1565.0 16-18 AF8 (M22520/1-01) 9081-8-0-0 (M81969/18-01) TH4 (M22520/1-03)
(POSITRONIC) (DMC) (POSITRONIC) (DMC) (DMC)
CS-224-38 350550-1 14-20 90546-1 1804030-1 455830-1 -
CS-224-39 350218-1 14-20 90546-1 1804030-1 455830-1 90546-2

(TE Connectivity) (TE Connectivity) (TE Connectivity) (TE Connectivity) (TE Connectivity)
CS-224-43 FC120N2-1565.0 20-24 AF8 (M22520/1-01) 9081-4-0-0 DAK123 TH4
(POSITRONIC) (DMC) (TE Connectivity) (M81969/18-01) (M22520/1-03)
(DMC) (DMC)
CS-224-44 1-770988-0 22-26 90759-1 189727-1 455830-1 -
CS-224-45 1-770985-0 22-26 91529-1 189727-1 455830-1 -
CS-224-52 617250 12-16 AF8 (M22520/1-01) DRK337 - TH1A
(RADIALL) (DMC) (M81969/28-02) (M22520/1-02)
(DMC) (DMC)
CS-224-57 FC422N8/AA 22 AFM8 9081-3-0-0 (POSITRONIC) CS-710-255 K1383
(POSITRONIC) (M22520/2-01) (B/E Aerospace) (DMC)
(DMC)
Crimp, Extraction and Insertion Tool References Cont.

Table 6005/Table 25-35-14-99A-906-A01
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PART NO 4323200-91-6600, 4323201-91-6600
P/N (MANUFACTURER) CRIMP HAND TOOLS PART EXTRACTION TOOLS PART INSERTION TOOLS PART POSITIONERS & DIES PART
P/N B/E (OLD B/E P/N) WIRE GAUGE AWG
NOMENCLATURE NUMBER (MANUFACTURER) NUMBER (MANUFACTURER) NUMBER (MANUFACTURER) NUMBER (MANUFACTURER)
CS-224-80 FC422N8/AA 22 AF8 M22520/1-01 9081-3-0-0 DAK123-22A K1383
(POSITRONIC) (DMC) (POSITRONIC) M81969/18-02 (DMC)
(DMC)
CS-224-81 FC114N2/AA-1565.0 14-16 AF8 M22520/1-01 9081-4-0-0 9099-0-0-0 TH4 M22520/1-03
FC116N2/AA-1565.0 (DMC) (POSITRONIC) (POSITRONIC) (DMC)
(POSITRONIC) 16-18
CS-224-82 FC120N2/AA-14- 1565.0 20-24 AF8 M22520/1-01 9081-4-0-0 9099-0-0-0 TH4 M22520/1-03
(POSITRONIC) (DMC) (POSITRONIC) (POSITRONIC) (DMC)
CS-224-86 35047-2 14-20 90546-1 1804030-1 455830-1 90546-2
(TE Connectivity) (TE Connectivity) (TE Connectivity) (TE Connectivity) (TE Connectivity)
CS-224-201 323067 12-10 59461 - - -
CS-224-202 323069 12-10 59461 - - -
CS-224-207 322733 16-14 46447 - - -
CS-224-402 D-436-38 12-18 M22520/37-01 - - -
(TE Connectivity) GMT232
(DMC)
Crimp, Extraction and Insertion Tool References

Table 6005/Table 25-35-14-99A-906-A01
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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-350-003-A01
C. Repair of Printed Circuit Boards (PCB)
CAUTION: WARRANTY VOID IN CASE OF UNAUTHORIZED REPAIR TASKS.
CAUTION: REPAIRS OF PRINTED CIRCUIT BOARDS IS NOT RECOMMENDED.

WHEN REPAIR IS NECESSARY, REPLACEMENT OF PRINTED
CIRCUIT BOARD IS RECOMMENDED.
CAUTION: PRINTED CIRCUIT BOARDS CONTAIN ESD-SENSITIVE COMPONENTS.

ALWAYS WEAR A GROUNDED WRIST STRAP WHEN HANDLING
THE PRINTED CIRCUIT BOARDS.
(1) Remove the conformal coating as follows:
(a) Clean the area around the repair location.
(b) Apply masking tape to protect the circuit board surface and other components.
(c) Remove the unwanted conformal coating layer from the surface.
(d) Clean the area with an antistatic brush.
(e) Examine the cleaned area with a Ultra Violet (UV) light to make sure that the
conformal coating layer is fully removed from the surface and the components.
(2) Repair the PCB as follows:
(a) Use desoldering tools or a desoldering braid to unsolder defective components.

Unsolder quickly to prevent an electrical component or solder pad overheat. Use an
antistatic brush to remove contamination from the PCB.
(b) Use a soldering tool to solder the connection. Solder quickly to prevent an electrical
component or solder pad overheat.
(3) Apply Conformal Coating as follows:
(a) Make sure that the area is correctly cleaned and that the conformal coating is fully
removed from the surface and the components.
(b) Apply masking tape to protect the circuit board surface and other components.
(c) Apply the conformal coating on the repaired areas.
(d) Use a UV light to make sure that the conformal coating is correctly applied and the
complete area is covered with conformal coating.
Page 6019
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PART NO 4323200-91-6600, 4323201-91-6600
(4) Finishing and Curing Time
(a) Let the conformal coating to cure for four hours at 85°C (185°F).
Page 6020
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PART NO 4323200-91-6600, 4323201-91-6600
ASSEMBLY
TASK 25-35-14-99F-835-A01
1. General
A. This section has the procedures and illustrations needed to assemble the Steam Oven
DS3000 ARINC.
WARNING: SOLVENTS ARE TOXIC AND MUST ONLY BE USED IN WELL VENTILATED
WORK AREAS. AVOID INHALING SOLVENT FUMES OR ALLOWING
SOLVENTS TO COME INTO CONTACT WITH SKIN AND EYES. KEEP
SOLVENTS AWAY FROM ALL SOURCES OF IGNITION.
CAUTION: WORK MUST BE CARRIED OUT IN AN APPROVED WORKSHOP,

CLEANLINESS OF COMPONENTS AND TOOLS MUST BE MAINTAINED
THROUGHOUT. PROTECT ALL COMPONENTS AS THEY ARE
DISASSEMBLED AND OBSERVE THE NORMAL PRECAUTIONS
REGARDING CORRECT USE OF TOOLS. BEFORE INSTALLATION
OF ELECTRONIC COMPONENTS NOTE POLARITY AND POSITION
FOR CORRECT ASSEMBLY. FOR DETAILS REFER TO IPL FIGURES. A
REPLACEMENT COMPONENT MUST BE FITTED IN THE EXACT POSITION
FROM WHICH THE FAULTY COMPONENT WAS REMOVED.
B. The item numbers in the procedures and illustrations are the same as those in the
ILLUSTRATED PARTS LIST (IPL).
C. Do all work in a clean, ventilated room with good lighting. Use special tools, equipment and
materials as necessary to prevent damage to components.
D. Before assembly, lightly apply applicable lubricant to all threads, bearing surfaces, seals
and surfaces that pass over seals. Protect sealing and dynamic surfaces from nicks, burrs,
and scratches.
E. The assembly instructions are keyed, by item number, to the exploded-view illustrations in
the ILLUSTRATED PARTS LIST (IPL) section. Install only the components specified in the
IPL. Do not substitute components without written approval from B/E Aerospace.
F. Specified torques are referred to as they apply, in the assembly procedure. They are also
shown in the FITS AND CLEARANCES section. The specified torque given is in addition
to rundown torque.
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CAUTION: REMOVE THE PROTECTIVE PLUGS AND CAPS ONLY WHEN NECESSARY
FOR MAINTENANCE. THE PLUGS AND CAPS MUST BE INSTALLED
AT ALL OTHER TIMES TO PREVENT CONTAMINATION OF INTERNAL
COMPONENTS AND COMPONENT DAMAGE.
G. Install protective caps and plugs on ports and connectors to keep internal parts clean and to
prevent damage. Remove only when necessary for maintenance.
H. Examine all parts for clean surfaces, corrosion, distortion, or damage.
I. Threads must be free of damage or cross threading.
J. Storage materials and instructions are given in the STORAGE INCLUDING

TRANSPORTATION section.
TASK 25-35-14-940-805-A01
2. Assembly Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94B-002-A01
A. Assembly Tools, Fixtures, and Equipment
(1) The assembly tools, fixtures and equipment necessary to assemble the Steam Oven
DS3000 ARINC are listed in Table 7001/Table 25-35-14-99A-016-A01.

for full details of the assembly tools, fixtures, and equipment in this list.

NUMBER
Adjusting Tool CS-710-165 B/E Aerospace, Inc. (VH0212)
Assembly Tools, Fixtures and Equipment Cont.

Table 7001/Table 25-35-14-99A-016-A01
Page 7002
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

NUMBER
Conductive Wrist Strap CS-710-129 B/E Aerospace, Inc. (VH0212)
Extension Piece CS-710-107 B/E Aerospace, Inc. (VH0212)

Length 250 mm (9.84 in.)
Heating Element Tool CS710-178 B/E Aerospace, Inc. (VH0212)

For example: J.13LA Facom Commercially Available
13 mm (0.51 in.) Deep Socket.
Length: 55 mm (2.16 in.)
Hose Clamp Tool CS-710-214 B/E Aerospace, Inc. (VH0212)

Table 7001/Table 25-35-14-99A-016-A01
Page 7003
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PART NO 4323200-91-6600, 4323201-91-6600

NUMBER
Open End CS-710-169 B/E Aerospace, Inc. (VH0212)
For example: Facom 10.19 Commercially Available
Wrench Size: 19 mm (0.748 in.)
PT100 Tool CS-710-210 B/E Aerospace, Inc. (VH0212)

Ratchet CS-710-106 B/E Aerospace, Inc. (VH0212)

Drive Size: 9.52 mm (3/8 in.).
Socket Adapter CS-710-177 B/E Aerospace, Inc. (VH0212)

No Specific Commercially Available
6.35 mm (1/4 in.) - Hexagonal:
6.35 mm (1/4 in.) x 25 mm (0.98
in.)

Table 7001/Table 25-35-14-99A-016-A01
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PART NO 4323200-91-6600, 4323201-91-6600

NUMBER
Shaft Seal Installation Tool CS-710-245 B/E Aerospace, Inc. (VH0212)
Socket For example: S.26LA Facom Commercially Available

Socket, BI-Hexagon, 26mm (1.02
in.)
Metric AF Size: 26 mm (1.02 in.)
Socket Coupler For example: J.232 Facom Commercially Available

J.232 Socket Coupler 9.52 mm
(3/8 in.) to 12.7 mm (1/2 in.)

For example: S.757-06 Rahsol Commercially Available
Torque Range: 1 - 6 Nm

Table 7001/Table 25-35-14-99A-016-A01
Page 7005
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PART NO 4323200-91-6600, 4323201-91-6600

NUMBER
For example: J.306-50D Facom Commercially Available
Torque Range: 10-50 Nm

For Example: Facom R.304DA Commercially Available
to 44.25 in-lb)
Wire for Conductive Wrist Strap CS-710-128 B/E Aerospace, Inc. (VH0212)
Assembly Tools, Fixtures and Equipment

Table 7001/Table 25-35-14-99A-016-A01
Page 7006
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PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-94A-003-A01
B. Assembly Materials
(1) Materials necessary to assemble the Steam Oven DS3000 ARINC are listed in Table
7002/Table 25-35-14-99A-018-A01.

for full details of the assembly materials in this list.

NUMBER
Butyl Rubber, CS-607-01 B/E Aerospace, Inc. (VH0212)
SikaLastomer® -710 Commercially Available
(SikaLastomer® -710)
Lubricant, CS-660-01 B/E Aerospace, Inc. (VH0212)
Molycote DOW CORNING® 111 Commercially Available
(DOW CORNING® 111)
Release Compound CS-660-02 B/E Aerospace, Inc. (VH0212)
DOW CORNING® 7 Commercially Available
(DOW CORNING® 7)
Silicone Rubber, CS-603-02 B/E Aerospace, Inc. (VH0212)
ELASTOSIL® E 41 Commercially Available
(ELASTOSIL® E 41)
Solid Lubricant Paste CS-661-01 B/E Aerospace, Inc. (VH0212)
Molykote® 1000 Commercially Available
(Molykote® 1000)
Thread Locker, CS-604-01 B/E Aerospace, Inc. (VH0212)
Loctite®, 243 Commercially Available
(Loctite®, 243)
Thread Locker, CS-604-03 B/E Aerospace, Inc. (VH0212)
Loctite®, 620 Commercially Available
(Loctite®, 620)
Assembly Materials
Table 7002/Table 25-35-14-99A-018-A01
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PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-400-801-A01
3. Assembly Procedures
SUBTASK 25-35-14-400-001-A01
A. Oven Assembly
(1) Install the nut plates as follows:
(a) Use the six screws (2-280), the six lock-washers (2-290) and the six washers
(2-300) to install the flanges (2-310) and the nut plates (2-270).
(2) Install the thermo fuse as follows:
(a) Position the thermo fuse (3-400) exactly under the bend side of the clamp (3-440)
(refer to Figure 7001/GRAPHIC 25-35-14-99B-071-A01).
(b) Use the two screws (3-410), the two lock-washers (3-420) and the two washers
(3-430) to attach the clamp (3-440).
(c) If necessary, assemble the frame as follows:
1 Use the four screws (2-510), the four lock-washers (2-500) and the four
washers (2-490) to install the upper blocks (2-480).
2 Use the four screws (2-550), the four lock-washers (2-540) and the four
washers (2-530) to install the receptacle quick-fastener (2-520).
3 Use the two screws (2-580) to install the lower blocks (2-570) in the frame
(2-320).
4 Install the stop-disc (2-650) in the frame (2-320).
5 Install the hinge pin (2-630) in the frame (2-320).
6 Tighten the hinge pin (2-630) to 1.13 to 1.27 N.m (10.0 to 11.2 in-lb).
7 Use the screw (2-620) and the secondary latch (2-640) to install the nut plates
(2-560).
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PART NO 4323200-91-6600, 4323201-91-6600
CLAMP
SLEEVE
THERMO FUSE
SPLICE
SURFACE
WIRE
CONNECTOR
TPR1467_01
Installation of the Thermo Fuse

(3) Install the frame as follows:
(a) Install a new seal (2-110) on the inner oven (2-230) and put the frame (2-320)
in position on the inner oven (2-230).
(2-350) to install the frame (2-320) on the inner oven (2-230).
(c) Use the 12 screws (2-240), the 12 lock-washers (2-250) and the 12 washers (2-260)
to install the frame (2-330) on the inner oven (2-230).
(d) Put the two plates (3-920), the two springs (3-930) and the two door sensor pins
(3-940) in position between the frame (2-320) and the inner oven (2-230).
(e) Push the front plate (2-600) with the seal (2-610) into the frame (2-320).
(4) Install the insulation set as follows:
(a) Use binding wire (2-370) to attach the insulation blanket (2-360) around the inner
oven (2-230).
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(b) Place the smaller insulation in place on the rear side, beneath the motor.
(5) Install the bottom plate as follows:
(a) Place the bottom plate (2-180) in position.
(b) Apply a bead of SikaLastomer® around the lower block and on the bottom side of
the frame (refer to Figure 7002/GRAPHIC 25-35-14-99B-072-A01).
NOTE: Make sure that sealant, SikaLastomer® is applied around the lower
blocks and on the bottom of the frame, before the bottom plate is
installed with reference to the subsequent illustration.
(c) Install the two screws (2-220) at the lower front side to fasten the bottom plate
(2-180) to the frame (2-320).
(d) Install the six screws (2-190), the six lock-washers (2-200) and the six washers
(2-210) to fasten the bottom plate (2-180) to the back of the inner oven (2-230).
Apply sealant SikaLastomer® - 710

only at the "hatched" pattern surfaces.
TPR1486_01
Sealant Preparation Door Frame (bottom side)

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(6) Install the OCM guiding assembly as follows:
(a) Carefully place the OCM guiding assembly (2-120) in position.
(b) Lubricate the screw (2-170) with Loctite 243.
(c) Install the screw (2-170).
(d) Install the two screws (2-130), the two lock-washers (2-140) and the two washers
(2-150).
(e) Install the two screws (2-130), the two lock-washers (2-140) and the two washers
(2-160).
(f) If necessary connect a new pressure hose (4-370) to the coupling (4-160). Use
the nut (4-160) and the washer (4-170) to install the pressure hose (4-370) with the
coupling (4-160) on the OCM guiding (2-120).
(g) Use the necessary cable-ties (4-390) to attach the hose (4-370) to the tie-holders
(4-380) on the OCM guiding and inner oven.
(7) Install the mounting plate as follows:
(a) Carefully place the mounting plate (2-660) in position.
(b) Use the screw (2-720) to attach the mounting plate (2-660) to the bottom plate
(2-180).
(c) Use the three screws (2-670), the three lock-washers (2-680) and the three washers
(2-690) to attach the mounting plate (2-660) to the inner oven.
(d) Use the two screws (2-700), the two lock-washers (2-680) and the two washers
(2-710) to attach the mounting plate (2-660) to the OCM guiding assembly (2-120).
(e) Use the spacer plate (3-450), the screws (3-460), the lock-washers (3-470) and the
nuts (3-480) to install the connector (3-DJ02).
(f) Use the nut (3-540), the lock-washer (3-510) and the washer (3-520) to connect
bonding point (3-SH1).
(g) Use the two screws (3-90), the two lock-washers (3-100) and the two washers
(3-110) to install the wiring harness plate (3-80).
(h) Guide and attach the wiring of (14-DP03) with the necessary tie-holders.
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(i) Put the connectors (14-DJ61), (14-DJ74), (14-DJ76), (14-DJ41) and (14-DJ73) in
position in the brackets of the inner oven and connect the connector (3-DP74) to
the connector (14-DJ74).
(j) Use the screw (3-120), the plain washers (3-130), the lock-washer (3-140) and the
nut (3-150) to install the bonding point (3-SH2).
(8) Install the ARINC connector as follows:
(a) Push the ARINC interface PCB (3-830) into the ARINC connector (3-800).
(b) Put the ARINC connector (3-800) in position and attach the ARINC interface PCB
(3-830) to the PCB spacers (3-840).
(c) Use the two screws (3-810) and the two lock-washers (3-820) to tighten the ARINC
connector (3-800).
(d) Connect the connector (14-DP03) to the ARINC interface PCB (3-830).
(9) Install the line filter as follows:
(a) Use the four screws (3-610), the eight lock-washers (3-620) and the four washers
(3-630) to install the liner filter (3-600) and to attach (3-GND6).
(b) Connect the connectors (14-DP91 and DP92) to the line filter (3-600).
(10) Connect the bonding points as follows:
(a) Use the bolt (3-160), the washers (3-170), the lock-washer (3-180) and the nut
(3-190) to connect the bonding wires (3-DJ104/100/101) to (Item GND1 in Figure
7003/GRAPHIC 25-35-14-99B-073-A01).
(b) Use the bolt (3-200), the washers (3-210), the lock-washer (3-220) and the nut
(3-230) to connect the bonding wires (3-DJ115/102/103) to (Item GND2 in Figure
7003/GRAPHIC 25-35-14-99B-073-A01).
(c) Use the washer (3-720), the lock-washer (3-710) and the nut (3-730) to
connect the bonding wire (14-DJ105) to (Item GND3 in Figure 7003/GRAPHIC
25-35-14-99B-073-A01).
(d) Use the washer (3-670), the lock-washer (3-660) and the nut (3-680) to
connect the bonding wire (14-DJ106) to (Item GND4 in Figure 7003/GRAPHIC
25-35-14-99B-073-A01).
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PART NO 4323200-91-6600, 4323201-91-6600
OCM
SH2
GND1
GND6
GND2
GND3
GND4
DP01B
TPR1474_01
Ground Cable Route

(11) Install the valve plate as follows:
(a) If the valve plate was disassembled, do the assembly of the valve plate assembly
as follows:
1 If necessary use the tie-holders (11-80) to install the wiring harness on the
mounting plate (11-10).
2 Connect a new water hose (4-200) with a new hose clamp (4-210) to the valves
NC (11-20).
3 Use the two screws (11-30), the two lock-washers (11-40) and the two washers
(11-50) to install the valves NC (11-20).
4 Slide the two coils (12-90) over the sol. base sub-assembly (12-30) and use
the two clips (12-100) to secure the coils (12-90).
5 Slide the two coils (13-140) over the sol. base sub-assembly (13-30) and use
the two clips (13-150) to secure the coils (13-140).
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6 (PRE SB No. 3000ARINC-25-0003) Use the two screws (11-220), the two
lock-washers (11-230) and the washers (11-240) to install the valve NO
(11-210).
7 (POST SB No. 3000ARINC-25-0003) Use the two screws (11-220A), the

two lock-washers (11-230) and the washers (11-240) to install the valve NO
(11-210A).
8 Use the nut (11-280) to connect the water hose (11-250) with the insert
(11-260) and the ferrule (11-270) on the valves NO (11-210).
9 Use the screw (11-150), the lock-washer (11-160) and the washer (11-170) to
install the clamp (11-140) and the condenser assembly (11-900).
10 Use the necessary cable-ties (11-295) to install the sleeve (11-290) around the
water hose (11-250).
(b) Lightly lubricate the O-ring (4-100) with DOW CORNING® 111 and place the O-ring
(4-100) in position into the inlet of the Valve NO (11-210).
(c) Place the valve plate assembly (4-10) in position in front of the insulation and with
the inlet of the Valve NO (11-210) through the inner oven.
(d) At the top, install the screw (4-20), the lock-washer (4-30) and the washer (4-40) to
attach the water unit to the OCM guiding assembly.
(e) Install the four screws (4-50), the four lock-washers (4-60) and the four washers
(4-70) to attach the water unit to the inner oven.
(f) Connect the coupling (4-90) on the valve NO (11-210) inside the oven cavity. Torque
the coupling (4-90) to 14.1 to 15.9 N.m (124.8 to 140.7 in-lb).
(g) Install a new filter (4-110) on the coupling (4-90).
(h) Connect the connector (11-DP61) on the wiring harness assembly.
(i) Connect the water hose (4-120/220) together with the inserts (4-130/300) and
the ferrules (4-140/280).
(12) Install the door sensor as follows:
(a) If the door sensor (3-890) was removed from the door sensor block (3-860), use
the screw (3-900) and the washer (3-910) to install the door sensor (3-890) on
the door sensor block (3-860).
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PART NO 4323200-91-6600, 4323201-91-6600
(3-885) to install the door sensor (3-890).
(c) Connect the connector (14-DJ21) to the door sensor.
(d) Use the adjusting tool P/N CS-710-165 to adjust the door sensor with reference
to FITS AND CLEARANCES, Section.
(e) Use the necessary cable-ties to attach the wire in the OCM compartment.
(13) Install the ID PCB as follows:
(a) Use the four screws (3-570), the four lock-washers (3-580), the four washers (3-590)
and the four spacers (3-560) to install the ID PCB (3-550).
(b) Connect the connector (14-DP31) to the ID PCB (3-550).
(14) Install the cooling fan as follows:
(a) Put the four spacers (3-280) in position on the cooling fan (3-270).
(b) Put the four screws (3-290) and the four washers (3-300) in position in the cooling
fan (3-270).
(c) Apply some Loctite on the thread of the screws (3-290).
(d) Put the cooling fan (3-270 VIEW N) in proper position (outgoing air flow).
(e) Tighten the four screws (3-290) to attach the cooling fan (3-270).
(f) Connect the connector (3-DP81) of the cooling fan (3-270) on the wiring harness.
(15) Attach all the necessary wires to the tie-holders as follows:
(a) Use the necessary cable-ties to attach the wires to the tie-holders on top of the
OCM guiding assembly (2-120).
(16) Install the motor shaft seal, O-ring and motor flange as follows:
(a) If necessary, install the motor shaft seal (2-400) (refer to Figure 7017/GRAPHIC
25-35-14-99B-081-A01).
(b) Lubricate the O-ring (2-390) with DOW CORNING 111.
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PART NO 4323200-91-6600, 4323201-91-6600
(c) Apply some Solid Lubricant Paste on the thread of the motor disc (2-410)
with reference to the subsequent illustration. refer to Figure 7004/GRAPHIC
25-35-14-99B-074-A01.
(d) Fasten the motor disc (2-410) with the motor shaft seal (2-400) and motor flange
(2-380) hand tight.
(e) Tighten the motor disc (2-410) to 14.1 to 15.9 N.m (124.8 to 140.7 in-lb).
TPR1476_01
Application of Solid Lubricant Paste on Motor Disc Thread

(17) (PRE SB No. 3000ARINC-25-0006) Install the motor as follows:
(a) If necessary, follow the next steps to install the bearings of the motor (3-750).
1 Put the spacer (10-120) and the plain washer (10-125) on the rotor (10-115).
2 Put the motor bearings (10-135) and (10-130) on the rotor (10- 115).
3 Install the motor seal (10-100) into the front bracket (10-85).
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4 Put the waved spring washer (10-140) and the washers (10-145) into position
of the motor housing (10-150).
5 Install the rotor assembly (10-110) into the motor housing (10-150).
6 Use the four screws (10-90) to install the front bracket (10-85) of the motor
housing (10-150).
(b) Slide the shaft of the motor (3-750) through the motor disc (2-410).
(c) Use the four screws (3-760) and the four lock- washers (3-770) to install the motor
(3-750).
(d) Connect the two motor connectors (10-DP41 and DP73) to the wiring harness.
(18) (POST SB No. 3000ARINC-25-0006) Install the motor as follows:
(a) If necessary, follow the next steps to install the bearings of the motor (3-750B):
1 Put the spacer (10A-180) and the spacer (10A-190) on the rotor sub assembly
(10A-170).
2 Put the front bearing (10A-150) and rear bearing (10A-160) on the rotor sub
assembly (10A-170).
3 Install the motor seal (10A-120) into the front bracket (10A-90).
4 Put the waved spring washer (10A-220) and the washer (10A-230) in position
on the rear bracket (10A-240).
5 Install the rotor assembly (10A-140) into the stator assembly (10A-200).
6 Use the four screws (10A-110) and the four lock-washers (10A-100) to install
the insulation disc (10A-130) and the front bracket (10A-90) on the stator
assembly (10A-200).
(b) Slide the shaft of the motor (3-750B) through the motor disc (2-410).
(c) Use the four screws (3-760) and the four lock- washers (3-770) to install the motor
(3-750B).
(d) Connect the two motor connectors (10A-DP41 and DP73) to the wiring harness.
(19) Install the heating element as follows:
(a) Place the heating element (3-320) with a new gasket (3-340) on the inner oven.
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(b) Lubricate the nuts (3-330) with some Solid Lubricant Paste.
(c) Use tool P/N CS710-178 and the nuts (3-330) to attach the heating element (3-320).
Tighten the nuts (3-330) to 14.1 to 15.9 N.m (124.8 to 140.7 in-lb).
(d) Use a new clamp (4-210) to install the hose (4-200) on the heating element.
1 Slide the hose clamp (4-210) over the water hose (4-200).
2 Place the water hose (4-200) with the hose clamp (4-210) onto the hose nipple.
NOTE: To obtain a better grip of the water hose, use e.g. a piece
of sand paper or Scotch-Brite™.
3 Before pinching the hose clamp (4-210) check first if the pinching tip of the
hose clamp is pointed downwards.
4 Place the tip of the installation tool P/N CS-710-214 at the pinching tip of the
hose clamp according. refer to Figure 7005/GRAPHIC 25-35-14-99B-075-A01.
5 Squeeze the installation tool gently until the hose clamp is circular settled
properly around the water hose.
(e) Install the red water hose (4-370) on the heating element (3-320).
(f) Use the six nuts (3-350), the six lock-washers (3-360) and the six washers (3-370)
to connect the wiring (3-DJ107/DJ108/DJ109/DJ110/DJ111/DJ112) to the heating
element (3-320).
(g) Tighten the nuts (3-350) to 1.13 to 1.27 N.m (10.0 to 11.2 in-lb).
Page 7018
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
HOSE CLAMP
HOSE
HOSE PILLAR
HOSE CLAMP
INSTALLATION TOOL
TPR1477_01
Hose Clamp Installation

(20) Install the PT100/1000 as follows (PRE SB No. 3000ARINC-25-0012 /

3000ARINC-25-0013):
(a) Lubricate the O-rings (3-260) with DOW CORNING® 111.
(b) Position the new O-rings (3-260) and the new washers (3-250) in the correct order
(3-VIEW K) on the PT100/1000 shaft (3-240).
(c) Lubricate the thread of the PT100 (3-240) with solid Lubricant Paste.
(d) Install the PT100/1000 (3-240) hand tight.
(e) Use the special tool P/N CS-710-210 to tighten the PT100/1000 (3-240) to 1.13 to
1.27 N.m (10.0 to 11.2 in-lb).
(f) Connect the connector (3-DP76) of the PT100/1000 (3-240) to the wiring harness.
Page 7019
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PART NO 4323200-91-6600, 4323201-91-6600
(21) Install the PT100/1000 as follows (POST SB No. 3000ARINC-25-0012 /

3000ARINC-25-0013):
CAUTION: DO NOT TIGHTEN OR LOOSEN THE NUT AFTER APPLYING THE

SILICONE RUBBER. THE SILICONE RUBBER HAS A CURING TIME
OF 12 TO 20 HOURS AT ROOM TEMPERATURE.
(a) Lubricate the two O-rings (3-260) with Lubricant, Molykote Dow Corning® 111.
(b) Put the new two O-rings (3-260) and the two new washers (3-250) in the correct
position on the PT100/1000 shaft (3-240A).
(c) Apply some Solid Lubricant Paste Molykote® 1000 on the thread of the PT100/
1000 (3-240A).
(d) Use the PT100 Installation Tool P/N CS-710-210 to tighten the PT100/1000
(3-240A) with the required torque value. Refer to Non Standard Torque Values
in FITS AND CLEARANCES section.
(e) Put the three PT100/1000 wires through the grommet to the top side of the
oven.Figure 7006/Graphic 25-35-14-99B-254-A01
(f) Guide the three PT100/1000 wires to the connector DJ02. Figure 7007/Graphic
25-35-14-99B-255-A01
(g) Install the PT100/1000 wires into the connector postion DJ02-39, DJ02-38 and
DJ02-29. Figure 7008/Graphic 25-35-14-99B-256-A01
(h) Use the necessary cable ties to join and attach the wires of the PT100/1000 sensor
(3-240A) and the wiring harness. Start at the connector DJ02, Figure 7007/Graphic
25-35-14-99B-255-A01 and work down, for details, Figure 7006/Graphic
25-35-14-99B-254-A01
(i) Use the two cable ties (3-60) to attach the wiring of the PT100/1000 sensor
assembly to the left side of the connector bracket. Figure 7009/Graphic
25-35-14-99B-257-A01
(j) Use some 3M VHB Surface Cleaner to degrease the nut and the shaft of the
PT100/1000 sensor.
(k) Apply some Silicone Rubber, ELASTOSIL® E 41 on the nut and the shaft
of the PT100/1000 sensor to lock the nut, Refer to Figure 7010/Graphic
25-35-14-99B-258-A01
Page 7020
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
GROMMET
TPR9021_01
PT100/1000 Sensor Routing (Rear)

Page 7021
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
DJ02
GROMMET
TPR9022_01
PT100/1000 Sensor Routing (Top)

Page 7022
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PIN NO. 1 PIN NO. 39
PIN NO. 2 PIN NO. 29 PIN NO. 38
SHRINK SLEEVE
PIN COLOR WIRE ID
29 RED PT1000
38 N/A PT_GND
39 BLACK PT100
TPR9025_01
Contact Socket Connector Locations

Page 7023
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
CABLE TIE
TPR9020_01
PT100/1000 Sensor Assembly Wiring Attachment

Page 7024
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TPR9026_01
Apply Silicone Rubber P/N CS-603-02

(22) Install the motor fan as follows:
(a) Place the motor fan (2-420) on the motor shaft and push the motor fan (2-420)
as far as possible on the motor shaft.
(b) Install the washer (2-450), the lock-washer (2-440) and the nut (2-430) hand tight.
(c) Use the torque wrench P/N CS-710-103 together with a socket of 8.0 mm (0.31 in.)
to tighten the nut (2-430) to 2.35 to 2.65 N.m (23.4 to ).
(23) Install the baffle plate as follows:
(a) Place the baffle plate (2-460) in position and make sure that the “TOP” sign is
pointed to the top.
(b) Use the four screws (2-470) to attach the baffle plate (2-460) to the inner oven.
(24) Install the outer case as follows:
(a) Slide the outer case (2-10) on the unit.
Page 7025
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PART NO 4323200-91-6600, 4323201-91-6600
(b) Use the 12 screws (2-20) to install the outer case (2-10).
(c) Apply some Loctite on the thread of the screws (4-240).
(d) Use the screw (4-240), the washer (4-250), the cable-tie (4-230), the lock-washer
(4-260) and the nut (4-270) to attach the hose (4-220) to the inside of the outer
case (2-10).
(25) Install the rear plate as follows:
(a) Place the rear plate (2-30) in position.
(b) Use the three screws (2-40) with the three lock-washers (2-50) and the three
washers (2-60) and the six screws (2-70) to attach the rear plate (2-30) to the
outer case (2-10).
NOTE: The position of the condenser hose at the rear side must be pointed
out through the grommet and the rear cover.
(26) Install the OCM as follows:
CAUTION: INSTALLATION OF THE OCM WITHOUT PULLING THE

CIRCUIT BREAKER(S) CAN CAUSE SERIOUS DAMAGE
TO THE OCM COMPONENTS.
(a) Gently slide the OCM into the OCM guiding (2-120) and tighten the two quick
release screws at the front of the OCM.
(27) Install the door assembly as follows:
(a) Apply some silicone lubricant, DOW CORNING® 7 on the door hinges
(2-630)/(9-100).
(b) Hold the door in the 135 degrees position and bring the door onto the upper hinge
pin.
(c) Push in the lower door hinge and place the door on the lower stop disc (2-650) until
the lower hinge pin is locked into the hinge hole. refer to Figure 7011/GRAPHIC
25-35-14-99B-076-A01.
Page 7026
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PART NO 4323200-91-6600, 4323201-91-6600
PRESS
TPR1478_01
Door Installation
SUBTASK 25-35-14-400-002-A01
B. Assemble the Valves
(1) Assemble the valve (NC)
(a) Lightly lubricate the new gaskets (12-20) and the new O-rings (12-70) DOW
CORNING 111.
NOTE: If the core spring has been removed from the core assembly (12-50),
be sure to install the end of the spring (12-40) with the smaller diameter
first. The core spring must snap in place and remain engaged.
(b) Install the O-ring (12-70), the filter (12-80) and the plug (12-60).
(c) Tighten the plug (12-60) to 1.3 to 1.7 N.m (11.5 to 15.0 in-lb).
(d) Install the core assembly (12-50) and the spring (12-40).
Page 7027
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(e) Slide the gasket (12-20) and the cover (12-10) over the solenoid base subassembly
(12-4) and secure it with the four mounting screws (12-11). Torque the four mounting
screws (12-11) in a crisscross manner to 0.75 to 0.85 N.m (6.6 to 7.6 in-lb).
(f) Install the coil (12-90) over the solenoid base sub-assembly (12-30).
(g) Install the clip (12-100) to secure the coil (12-90).
(h) Re-connect the coil lead wires on the wiring harness.
(2) (POST SB No. 3000ARINC-25-0003) Assemble the Valve (NO) Assembly as follows:
(a) Re-assemble in reverse order of disassembly.
(b) Lightly lubricate the new gaskets (13-20) and the new O-rings (13-120) with DOW
CORNING 111.
NOTE: If the core spring has been removed from the core assembly (13-50),
be sure to install the end of the spring (13-40) with the smaller diameter
first. The core spring must snap in place and remain engaged.
(c) Install the O-ring (13-120), the disc holder assemblies (13-110), the springs
(13-100) and (13-105) and the end caps (13-90).
(d) Use the tools P/N CS-710-180 and P/N CS-710-169 to tighten the end caps (13-90)
to 1.8 to 2.2 N.m (15.9 to 19.5 in-lb).
(e) Make sure that the pins (13-60) are properly installed.
(f) Install the core assembly (13-50) and the spring (13-40).
(g) Slide the gasket (13-20) and the cover (13-10) over the sol. base sub-assembly
(13-50) and secure it with the four mounting screws (13-11). Torque the four
mounting screws (13-11) in a crisscross manner to 0.4 to 0.8 N.m (3.54 to 7.1 in-lb).
CAUTION: TO PREVENT WRONG INSTALLATION OF THE SPRINGS,

PAY PARTICULAR ATTENTION ON THE LENGTH OF THE
SPRINGS DURING INSTALLATION.
(h) Install the coil (13-140) over the sol. base sub-assembly (13-30).
(i) Install the clip (13-150) to secure the coil (13-140).
(j) Re-connect the coil lead wires on the wiring harness.
(3) (POST SB No. 3000ARINC-25-0003) Assemble the Valve (NO) Assembly as follows:
Page 7028
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PART NO 4323200-91-6600, 4323201-91-6600
(a) Put the core (13A-65) with the spring (13A-70) and the solenoid base sub assembly
(13A-75) in position.
NOTE: If the spring (13A-70) was removed from the core (13A-75), make sure
to install the end of the spring (13A-70) with the smaller diameter first.
The spring (13A-70) must snap in place and stay engaged.
(b) Use the screws four (13A-86) to install the cover set (13A-85) with the gasket
(13A-80). Make sure to tighten the screws (13A-86) to 0.6 Nm ± 0.2 Nm (5.31
lbf.in ± 1.77 lbf.in).
(c) Put the core (13A-105) with the spring (13A-110) and the solenoid base sub
assembly (13A-115) in position.
NOTE: If the spring (13A-110) was removed from the core (13A-105), make sure
to install the end of the spring (13A-110) with the smaller diameter first.
The spring (13A-110) must snap in place and stay engaged.
(d) Use the four screws (13A-126) to install the cover set (13A-125) with the gasket
(13A-120). Make sure to tighten the screws (13A-126) to 0.4 to 0.8 N.m (3.54
to 7.1 in-lb).
(e) Put the pins (13A-110) and (13A-60) in position into the body (13A-5).
(f) Use the standard tools P/N CS-710-169 and P/N CS-710-180 for the next steps to
tighten the cap ends (13A-15) and (13A-35).
1 Install the new cap end (13A-15) with the spring (13A-20), the disc-holder
(13A-25) and the O-ring (13A-30). Make sure to tighten the cap end (13A-15)
to 1.8 to 2.2 N.m (15.9 to 19.5 in-lb).
2 Install the new cap end (13A-35) with the spring (13A-40), the disc-holder
(13A-45) and the O-ring (13A-50). Make sure to tighten the cap end (13A-35)
to 1.8 to 2.2 N.m (15.9 to 19.5 in-lb).
SUBTASK 25-35-14-400-003-A01
C. Assemble the door assembly
(1) Precautions and Preparations before assemble the door.
CAUTION: MAKE SURE THE DOOR IS POSITIONED ON A FLAT WORK SURFACE

DURING THE ASSEMBLY OF THE DOOR. A FLAT WORK SURFACE
IS ESSENTIAL TO PREVENT DEFORMATION OF THE DOOR.
(a) Make sure that the door is positioned on a flat work surface during the assembly of
the door. Refer to Figure 7012/GRAPHIC 25-35-14-99B-077-A01.
Page 7029
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PART NO 4323200-91-6600, 4323201-91-6600
DOOR POSITION WITHOUT DOOR KNOB

DOOR ASSEMBLY
WORK BENCH
DOOR POSITION WITH DOOR KNOB
DOOR ASSEMBLY
WORK BENCH
TPR1479_01
Precautions Before Assemble the Door

(2) Install the hinge set as follows:
(a) At the bottom side, position the compression spring (9-110) into the hinge opening
of the door (9-10).
(b) Slide the hinge pin (9-100) into the hinge plate (9-80) and use the screw (9-90) to
tighten the hinge plate (9-80) on the door (9-10).
(c) At the top, position the compression spring (9-70) and the washer (9-60) into the
hinge opening of the door (9-10).
(d) Use the screw (9-50) to install the hinge plate (9-40) on the door (9-10).
(3) Install the pivot and retainer ring as follows (refer to Figure 7013/GRAPHIC
25-35-14-99B-078-A01:
(a) Use a pair of pliers to pre-bend the retainer ring (9-200) and use the screw (9-190)
to attach the pivot (9-180) and the retainer ring (9-200) to the door. Make sure that
the screw (9-190) is correctly tightened.
Page 7030
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PART NO 4323200-91-6600, 4323201-91-6600
(b) Use a chisel and a hammer and lightly tap the small end of the retainer ring (9-200)
along the door rib.
(c) Use a pair of pliers and bent one side of the retainer ring against the screw (9-190).
(d) Use a chisel and a hammer and lightly tap the retainer ring more against the screw
(9-190).
Page 7031
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PART NO 4323200-91-6600, 4323201-91-6600
1 2
TPR1487_01
Retainer Ring Installation

Page 7032
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PART NO 4323200-91-6600, 4323201-91-6600
(4) Install the door rod as follows:
(a) Place the door rod (9-210) in position in the door (9-10).
(b) Install the end piece (9-220) on the door rod (9-210).
NOTE: Before installing the fixing blocks (9-20/120), make sure that the upper
and lower door rod (9-210) are adjusted and is pointing in proper
position. Refer to Section 8000 to adjust the door rods.
(c) Use the two screws (9-30) to install the fixing blocks (9-20).
(d) Use the two screws (9-130) to install the fixing blocks (9-120).
(5) Install the door insulation set as follows:
(a) Place the insulation set (9-290) into the door (9-10).
(6) Install the door cover as follows:
(a) Apply a bead of silicone glue around the pressure relief valve area with reference to
(b) Position the support washer (9-275) on the door (9-10).
(c) Install a new O-ring (9-280) around the inner door (9-230) and put the inner door in
position.
(d) Position the 12 new screws (9-240) hand tight by following the correct sequence of
the numbers as indicated in Figure 7015/GRAPHIC 25-35-14-99B-080-A01.
(e) Tighten the 12 screws (9-240) by following the correct sequence of the numbers as
indicated in to 1.88 to 2.12 N.m (16.6 to 18.8 in-lb).
(f) Use the three nuts (9-250), the three lock-washers (9-260) and the three washers
(9- 270) to attach the door cover (9-230) to the front.
(g) Apply a new placard (5-20) on the door.
Page 7033
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PART NO 4323200-91-6600, 4323201-91-6600
TPR1480_01
Apply Glue Pressure Relief Valve Area

Page 7034
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
3 7
11 8
9
1 2
5 10
6 12
TPR1481_01
Tightening Sequence Door Screws

(7) Install the V-seal and Pressure Relief Valve as follows:
(a) Make sure that the V-seal (9-380) is not cracked or dried. Replace the V-seal
(9-380) if damaged.
(b) Lightly lubricate the V-seal (9-380) with DOW CORNING 111.
(c) Install the V-seal (9-380) on the pressure relief valve (9-370).
(d) Use the four screws (9-340) to install the cover (9-330) with the seal (9-350) on
the door (9-10).
(e) Apply a new placard (5-30) on the cover (9-330).
(8) Install the door bearings as follows:
(a) Apply some Loctite®, 260 on the thread of the screws (9-310).
(b) Use the two screws (9-310) to install the two bearing (9-300) with the washers
(9-320) on the door rod (9-210).
Page 7035
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PART NO 4323200-91-6600, 4323201-91-6600
(9) Install the door knob as follows:
(a) Lubricate the door knob (9-140) with DOW CORNING 111.
(b) Use the screw (9-150), the lock-washer (9-160) and the shaft washer (9-170) to
install the door knob (9-140).
(10) Install door seal as follows (POST SB No: 3000ARINC-25-0014):
(a) Make sure that the seal area is cleaned with assert lemon or a local cleaning
detergent.
CAUTION: MAKE SURE THAT THE DOOR IS ON A FLAT SURFACE

DURING THE NEXT STEP. A FLAT SURFACE IS NECESSARY
TO PREVENT DEFORMATION OF THE DOOR.
(b) Make sure that the 12 screws in the seal area are tightened with the correct torque
value of 2.0 Nm ± 6% (17.7 lbf.in ± 6%).
(c) Apply a drop of silicone rubber on each screw head (9-240) and in the four corners
of the inner door (9-230).
(d) Install a new door seal (9-390A) with the “H” identification on the hinge side of the
door. Make sure that the recesses of the door seal are on the screw heads (9-240).
Figure 7016/Graphic 25-35-14-99B-263-A01
(e) Close the door assembly (2-100) to the lock position.
(f) Let the silicone rubber to dry for minimum 20 minutes.
Page 7036
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PART NO 4323200-91-6600, 4323201-91-6600
Door Seal Position Indication

SUBTASK 25-35-14-400-004-A01
D. Installation of the Motor Shaft Seal
(1) Put the new motor shaft seal in the correct position on the shaft seal installation tool P/N
CS-710-245. Refer to Figure 7017/GRAPHIC 25-35-14-99B-081-A01.
(2) Put the motor disc and the shaft seal installation tool P/N CS-710-245 with the
motor shaft seal in position in a bench vice. Refer to Figure 7017/GRAPHIC
25-35-14-99B-081-A01.
(3) Carefully close the bench vice until the stop surface of the shaft seal installation
tool P/N CS-710-245 has reached the motor disc. Refer to Figure 7017/GRAPHIC
25-35-14-99B-081-A01.
Page 7037
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PART NO 4323200-91-6600, 4323201-91-6600
STOP
SURFACE
A
TPR1422_01
Install the Motor Shaft Seal

Page 7038
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
FITS AND CLEARANCES
TASK 25-35-14-99F-840-A01
1. General
A. This section contains data on torque values, spring test data, and service wear limits
necessary for maintenance of the Steam Oven DS3000 ARINC and its subassemblies.
B. Parts in this section are identified, by item number, to the exploded view illustrations in the
ILLUSTRATED PARTS LIST (IPL) section of this manual.
TASK 25-35-14-820-001-A01
2. Torque Values
A. Standard torque values are given in Table 8001/Table 25-35-14-99A-821-A01,Table

8002/Table 25-35-14-99A-822-A01, and Table 8003/Table 25-35-14-99A-823-A01. Standard
torque values must be used for each screw and nut as mentioned in the subsequent tables
below
TORQUE VALUE
SIZE, UNC NEWTON METERS INCH-POUND
4-40 UNC 0.75 to 0.85 6.6 to 7.52
6-32 UNC
1.13 to 1.27 10.0 to 11.2
8-32 UNC
Standard Torque Values (Size, UNC)

Table 8001/Table 25-35-14-99A-821-A01
TORQUE VALUE
SIZE, METRIC NEWTON METERS INCH-POUND
M1.6 0.094 to 0.106 0.83 to 0.94
M2 0.14 to 0.16 1.24 to 1.42
M2.5 0.28 to 0.32 2.47 to 2.83
M3 0.75 to 0.85 6.64 to 7.52
M4 1.13 to 1.27 10.0 to 11.2
M5
Standard Torque Values (Size, Metric) Cont.

Table 8002/Table 25-35-14-99A-822-A01
Page 8001
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PART NO 4323200-91-6600, 4323201-91-6600
TORQUE VALUE
SIZE, METRIC NEWTON METERS INCH-POUND
M10 14.1 to 15.9 124.8 to 140.7
Standard Torque Values (Size, Metric)

Table 8002/Table 25-35-14-99A-822-A01
TORQUE VALUE
SIZE, (UNC/UNF) NEWTON METERS INCH-POUND
6-32 UNC 1.13 to 1.27 10.0 to 11.2
8-32 UNC 2.17 to 2.43 19.2 to 21.5
10-32 UNC 3.19 to 3.61 28.3 to 31.9
0.250-28 UNF 9.39 to 10.71 83.1 to 94.8
Standard Torque Values (Ground Connections)

Table 8003/Table 25-35-14-99A-823-A01
B. Torque values for the Steam Oven DS3000 ARINC are shown in Table 8004/Table
25-35-14-99A-820-A01.
NOTE: Torque values listed are not applicable to hardware in which its mechanism
requires special friction/adjustment in accordance with TESTING.
NOMENCLATURE IPL/ITEM NUMBER NEWTON METERS INCH-POUND

Motor Disc (Oven 2-410 14.1 to 15.9 124.8 to 140.7
Cavity)
Nut, Motor Fan (Oven 2-430 2.35 to 2.65 20.8 to .23.4
Cavity)
Pin, Hinge (Door Frame) 2-630 1.13 to 1.27 10.0 to 11.2
PT100 Assembly 3-240 1.13 to 1.27 10.0 to 11.2
(Heating Element)
Nut, M10 (Heating 3-330 14.1 to 15.9 124.8 to 140.7
Element)
Nut, M4 (Heating 3-350 1.13 to 1.27 10.0 to 11.2
Element)
Torque Values Cont.

Table 8004/Table 25-35-14-99A-820-A01
Page 8002
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PART NO 4323200-91-6600, 4323201-91-6600
NOMENCLATURE IPL/ITEM NUMBER NEWTON METERS INCH-POUND

Coupling, Male (Oven 4-90 14.1 to 15.9 124.8 to 140.7
Cavity)
Screw, PNH, 9-240 1.88 to 2.12 16.64 to 18.76
Self-Locking, 6-32 UNC
x 6.35 (Inner Door)
Screw, M3 x 6 (Valve NC 12-11 0.75 to 0.85 6.6 to 7.6
Assembly)
Plug, M12 x 1 (Valve NC 12-60 1.3 to 1.7 11.5 to 15.0
Assembly)
Cap, End (Valve NO 13-90 1.8 to 2.2 15.9 to 19.5
Assembly) 13A-15
13A-35
Screw, M3 x 8 (Valve 13-11 0.4 to 0.8 3.54 to 7.1
NO Assembly) 13A-86
13A-126
Torque Values
Table 8004/Table 25-35-14-99A-820-A01
TASK 25-35-14-820-801-A01
3. Procedures
SUBTASK 25-35-14-820-001-A01
A. Tightening Hose Fittings
(1) Install a new hose on a fitting as follows:
NOTE: For details, refer to Figure 8001/GRAPHIC 25-35-14-99B-243-A01.
(a) Put the nut and the ferrule on the hose, and install the insert into the hose opening.
(b) Position the hose with the insert into the fitting body.
NOTE: Make sure that the small tapered end of the ferrule is correctly
put into the fitting.
(c) Tighten the nut with your hand (only 3/4 turn is sufficient).
(d) Put a mark on the nut and the fitting to help to count the number of turns.
(e) Tighten the nut with a wrench 1-1/4 turns. Use a second wrench to prevent the
fitting body from turning.
Page 8003
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PART NO 4323200-91-6600, 4323201-91-6600
(2) Remove a hose from a fitting as follows:
(a) Make sure to put a mark on the nut and the fitting.
(b) Remove the hose assembly with a wrench. Use a second wrench to prevent the
fitting body from turning.
(3) Re-install a hose assembly as follows:
(a) Make sure that the hose assembly is correctly put into the fitting.
(b) Turn the nut with your hand.
(c) Tighten the nut with a wrench to the position mark. Use a second wrench to prevent
the fitting body from turning. You can feel the mechanical resistance which indicate
that the ferrule is into the correct sealing position.
NOTE: Only after some time you must turn the nut a small distance
past the original mark.
Page 8004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Hose Connection Instruction View

Page 8005
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SUBTASK 25-35-14-820-002-A01
B. Door Rods and Optical Door Sensor Adjustment Procedures
NOTE: Do the adjustment of the door rods and the optical door sensor together
to have a correct operation of the door sensor.
(1) This procedure gives the instructions to adjust the door rods and the optical door sensor.
(2) The special tools required to do the adjustment of Steam Oven DS3000 ARINC are
listed in Table 8005/Table 25-35-14-99A-2435-A01.
NOMENCLATURE PART OR SOURCE (CAGE) USE

SPECIFICATION
NUMBER
Adjusting Tool CS-710-165 B/E Aerospace, Inc. Used to adjust the optical
(VH0212) door sensor.
Special Tools
Table 8005/Table 25-35-14-99A-2435-A01
Page 8006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
220
30
20
A
TPR1431_01
Door Rod Adjustment

Page 8007
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(3) Door rod adjustment
(a) Remove the OCM and the cover from the unit. Refer to DISASSEMBLY.
(b) Remove and discard the screws (ITEM 30 of Figure 8002/GRAPHIC

25-35-14-99B-242-A01) and remove the fixing blocks (Figure 8002/GRAPHIC
25-35-14-99B-242-A01-20) from the oven door.
CAUTION: USE THE SELF-LOCKING SCREWS ONLY ONCE. THE SCREWS HAVE
AN EXTERNAL RED-COLORED SELF-LOCKING PATCH MATERIAL AND
ARE NOT EFFECTIVE FOR LOCKING IF USED MORE THAN ONCE.
(c) Turn the door knob in lock position and adjust as follows:
NOTE: Turn the end piece of the door rod clockwise to decrease the length
or counter clockwise to increase the length.
1 Adjust the end piece (ITEM 220 of Figure 8002/GRAPHIC

25-35-14-99B-242-A01) at the top side to 15 mm ± 1 mm (0.59 in ± 0.0394 in).
2 Adjust the end piece (ITEM 220 of Figure 8002/GRAPHIC

25-35-14-99B-242-A01) at the bottom side to 12 mm ± 1 mm (0.47 in ± 0.0394
in).
(d) Put the fixing blocks (ITEM 20 of Figure 8002/GRAPHIC 25-35-14-99B-242-A01)

in position and use new self-locking screws (ITEM 30 of Figure 8002/GRAPHIC
25-35-14-99B-242-A01) to attach the fixing blocks (ITEM 20 of Figure
8002/GRAPHIC 25-35-14-99B-242-A01) on the door assembly.
(e) Make sure that the door opens and closes correctly.
(4) Optical Door Sensor Adjustment
(a) Check
1 Open the door (9-10) of the oven.
2 Measure the distance between the optical sensor (3-890) and the tip of the door
sensor pin (3-940). Use the adjusting tool Part Number (P/N) to measure the
distance 9 mm ± 0.2 mm (0.35 in ± 0.008 in) (See Figure 8003).
(b) Adjust
1 Make sure that the door assembly is in the open position.
2 Loosen the two screws of the door sensor block (3-860).
Page 8008
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
3 Put the adjusting tool P/N CS-710-165 in position between the optical sensor
(3-890) and the tip of the door sensor pin (3-940).
4 Move the door sensor block (3-860) with the adjusting tool P/N against the tip of
the door sensor pin (3-940).
5 Tighten the screws of the door sensor block (3-860) and remove the adjusting
tool P/N from the optical sensor (3-890).
(c) Install the OCM and the cover to the unit, refer to ASSEMBLY.
ADJUSTING
TOOL
MOUNTING BLOCK
OPTIAL DOOR
SENSOR
DOOR SENSOR
PIN
TPR1433_01
Adjustment drawing
SUBTASK 25-35-14-820-003-A01
C. End Pieces Adjustment Procedure (POST SIL H0212-25-0275)
(1) Make sure that the fixing blocks are removed.
(2) Adjust the end pieces to the position in which the roller touches the angled surface
of the frame block.
(3) Turn the end piece in clockwise direction to move the end piece into the door, or in
counter clockwise direction to move the end piece out of the door.
Page 8009
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(a) The minimum height of the end pieces must be 11 mm (0.43 in.) Figure
8004/Graphic 25-35-14-99B-260-A01
NOTE: Slamming is guaranteed if the center of the roll is lower than the vertical
part of the frame block. If the center of the roll is higher than the vertical
part of the frame block, the door bounces against the frame block.
(4) Close the door.
(5) Turn the door knob to the “SAFE” position.
(6) Visually inspect the position of the upper and lower end piece.
(a) The center line of the end piece roll must be in the upper frame block / lower frame
block. Figure 8006/Graphic 25-35-14-99B-262-A01
(b) If the center line is visible, adjust the end piece out of the door (counter clockwise).
(c) Do the visual inspection again and if necessary, adjust the end pieces.
(7) Install the fixing blocks (9-20/120)
NOTE: Before installing the fixing blocks (9-20/120), make sure that the upper and
lower door rod (9-210) are adjusted and is pointing in proper position. Refer to
Figure 8005/Graphic 25-35-14-99B-261-A01.
Refer to Subtask 3.B/SUBTASK 25-35-14-820-002-A01 to adjust the door rods.
(8) Do the “Slam and Lock Test” to make sure that the end pieces are correctly adjusted.
Refer to Subtask 5.D/SUBTASK 25-35-14-700-023-A01
Page 8010
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Minimum Height
Page 8011
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Frame Block
Page 8012
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
FRAME BLOCK
CENTER LINE OF ROLL
CENTER LINE OF ROLL IN BLOCK
BELOW BLOCK
CENTER LINE
OF ROLL
TPR9029_01
End Piece Roll Position

Page 8013/8014
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS
TASK 25-35-14-99F-845-A01
1. General
A. The special tools, fixtures, equipment, and materials shown in this section are necessary for
maintenance of the Steam Oven DS3000 ARINC and its components. Unless specified, the
special tools, fixtures and equipment shown in Table 9001/Table 25-35-14-99A-973-A01 and
the materials shown Table 9003/Table 25-35-14-99A-974-A01 can be ordered from:
B/E Aerospace, Inc

TELEPHONE: +31 (0) 306029200
INTERNATIONAL: +31 (0) 306036949
E-Mail: Repair_Nieuwegein@beaerospace.com
TASK 25-35-14-94B-851-A01
2. Special Tools, Fixtures, and Equipment
A. Special tools, fixtures, and equipment used on the Steam Oven DS3000 ARINC are shown
in Table 9001/Table 25-35-14-99A-973-A01. Equipment Manufacturers are shown in Table
9002/Table 25-35-14-99A-868-A01.
PARTS/SPEC.
NOMENCLATURE NO. SOURCE (CAGE) USE
Air Exhaust Test Set 439005137 B/E Aerospace, TESTING AND FAULT
Inc. (VH0212) ISOLATION
Airline Setting Package 439109015 B/E Aerospace, TESTING AND FAULT

• Airline Setting Database Inc. (VH0212) ISOLATION
(CS-826-66)
(POST SB No. OCM
3000ARINC-25-0007)
(POST SB No. OCM3000ARINC-
25-0025)
Special Tools, Fixtures, and Equipment Cont.

Table 9001/Table 25-35-14-99A-973-A01
Page 9001
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Antistatic Brush, 20mm Example: Commercially REPAIR
Bernstein Man. Available
No. 7-422
Bracket 439004063 B/E Aerospace, TESTING AND FAULT
(POST SB 3000ARINC-25-0014) Inc. (VH0212) ISOLATION
Conductive Wrist Strap CS-710-129 B/E Aerospace, DISASSEMBLY

Inc. (VH0212) ASSEMBLY
For example: Commercially
35100750 Available
Romex
Digital Low Resistance Tester For Example: Commercially TESTING AND FAULT
DLRO10 Available ISOLATION
MEGGER®
Min. range
0.001Ω - 0.200Ω
Digital Stopwatch For Example: Commercially TESTING AND FAULT

ATP ATM-136 or Available ISOLATION
equivalent.

Table 9001/Table 25-35-14-99A-973-A01
Page 9002
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Digital Torque Wrench CS-710-652 B/E Aerospace, TESTING AND FAULT
(POST SB No. 3000ARINC-25- Inc. (VH0212) ISOLATION
0014) For example: Commercially
Check-Line Available
(Electromatic)
ETW-PR-10
Torque Range:
0.99 - 9.94 Nm
(8.8 - 88 lbf.in)
Drive Size: 1/4
in.
Door Release Tool CS-710-248 B/E Aerospace, DISASSEMBLY

Door Pressure Test Set 439005135 B/E Aerospace, TESTING AND FAULT
Door Pressure Test Set 439005149 B/E Aerospace, TESTING AND FAULT

Table 9001/Table 25-35-14-99A-973-A01
Page 9003
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Electrostatic Discharge MIL-STD-1686C Commercially INSPECTION/CHECK
Sensitive (ESDS) Workstation Available CLEANING
Extension Piece CS-710-107 B/E Aerospace, DISASSEMBLY
J.215 Facom Available
Drive Size: 9.5
mm (3/8 in.);
Length 250 mm
(9.84 in.)
Fan Removal Tool CS-710-242 (NP) DISASSEMBLY
(RPLD BY P/N CS-710-249) ASSEMBLY
Fan Removal Tool CS-710-249 B/E Aerospace, DISASSEMBLY

(RPLS P/N CS-710-242) Inc. (VH0212) ASSEMBLY

Table 9001/Table 25-35-14-99A-973-A01
Page 9004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Glue Pistol CS-710-131 B/E Aerospace, REPAIR
Inc. (VH0212)
HP50DS Available
Glass, Magnifying 10X Commercially INSPECTION/CHECK

Magnification, Available
Minimum
Hanging Scale CS-710-349 B/E Aerospace, TESTING AND FAULT
For Example: Commercially
KERN HDB Available
10K-2XL
Hook Diameter
Range: 4mm to
8mm.
Force Range:
Min. 150 N.
Heating Element Tool CS710-178 B/E Aerospace, DISASSEMBLY

J.13LA Facom Available
13 mm (0.51 in.)
Deep Socket.
Drive Size: 9.5
mm (3/8 in.);
Length: 55 mm
(2.16 in.)

Table 9001/Table 25-35-14-99A-973-A01
Page 9005
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
HIPOT/Flash & IR Tester None Commercially TESTING AND FAULT
Dielectric Available ISOLATION
Strength
Max. Output
Current: 20 mA
Insulation
Resistance 50kΩ
- 200GΩ at 500
VDC.
HV - Switch Tool CS-710-510 B/E Aerospace, TESTING AND FAULT
HV Test Adapter Cable CS-710-596 B/E Aerospace, TESTING AND FAULT

(POST SIL H0212-25-0160) Cable Length: Inc. (VH0212) ISOLATION
600 mm (23.62
in.)
Inner Oven Pressure Test Set 439005136 B/E Aerospace, TESTING AND FAULT
(POST SIL H0212-25-0125) Inc. (VH0212) ISOLATION

Table 9001/Table 25-35-14-99A-973-A01
Page 9006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Insert / Extract Tool CS-710-170 B/E Aerospace, DISASSEMBLY
Radial P/N: 282 Available
521 004
Insert Installation Tool 4-40 UNC CS-710-186 B/E Aerospace, REPAIR

Thread: 4-40 Inc. (VH0212)
UNC
Insert Installation Tool 6-32 UNC CS-710-187 B/E Aerospace, DISASSEMBLY

Thread: 6-32 Inc. (VH0212)
UNC
Inspection light No Specific Commercially INSPECTION/CHECK

Available

Table 9001/Table 25-35-14-99A-973-A01
Page 9007
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
IrDA® Infrared Device (ACTiSYS CS-720-14 B/E Aerospace, TESTING AND FAULT
IrDA®) Inc. (VH0212) ISOLATION
Integral 4-foot cable with DB9F Example: Commercially
connector. Type: IR220L Available at
No external power required. V1JNZ3
RS232 port power only.
IR-driver built into Windows XP
Magnifying Glass 10X Commercially INSPECTION/CHECK

Magnification Available
Minimum
Micro Blasting System For example: Commercially REPAIR
SWAM-Blaster® Available
Model MV-2L
Micro Abrasive
Blaster.
Air Requirement:
5 SCFM at 100
psi max, 40 psi
min.
Manometer + Bellow Set 439005134 B/E Aerospace, TESTING AND FAULT
(POST SIL H0212-25-0125) Range: 0 - 150 Inc. (VH0212) ISOLATION
mbar (0 - 2.18
psi)
Accuracy: ±
(1.0% RDG +
1 digit)

Table 9001/Table 25-35-14-99A-973-A01
Page 9008
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
OCM Loader Software V6 CS-800-08_06 B/E Aerospace, TESTING AND FAULT
File Name: Inc. (VH0212) ISOLATION
CS-800-08_06_
X64.zip
CS-800-08_06_
X86.zip
See User Manual
43201-UM-01
OCM Loader Software V6.0.1 CS-800-08_07 B/E Aerospace, TESTING AND FAULT
(POST SIL H0212-25-0239) Inc. (VH0212) ISOLATION
File Name:
CS-800-08_07_X64.zip
CS-800-08_07_X86.zip
Open End CS-710-169 B/E Aerospace, DISASSEMBLY
Facom 10.19 Available
Wrench Size: 19
mm (0.748 in.)
Drive Size: 9 x
12 mm

Table 9001/Table 25-35-14-99A-973-A01
Page 9009
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Personal Computer None Commercially TESTING AND FAULT
System Available ISOLATION
Requirements:
1.0-GHz (or
higher) Intel
Pentium or a
compatible AMD
processor.
Windows XP
Professional
Windows XP
Home Edition.
256 MB of RAM
or higher.
150 MB hard
disk space.
CD-ROM drive.
One USB 1.1
port or higher.
One serial
RS232 port.
For details, see
User Manual
43201-UM-01
Power Cable - Test Bench 439005052 B/E Aerospace, TESTING AND FAULT

Table 9001/Table 25-35-14-99A-973-A01
Page 9010
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Pressure Hand Pump CS710-531 B/E Aerospace, TESTING AND FAULT
max pressure: Inc. (VH0212) ISOLATION
15 bar (217 psi)
Pressure Relief Valve / Proof 439009074 B/E Aerospace, TESTING AND FAULT
Pressure Test Kit Inc. (VH0212) ISOLATION
Pressure Test Kit • 439005134 Inc. (VH0212) ISOLATION
(POST SIL H0212-25-0125) • 439005135
• 439005136
• 439005137

Table 9001/Table 25-35-14-99A-973-A01
Page 9011
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Pressure Test Kit • 439005134 Inc. (VH0212) ISOLATION
(POST SIL H0212-25-0278) • 439005149
• 439005136
• 439005137
Primary Latch Test Tool CS-710-642 B/E Aerospace, TESTING AND FAULT
Drive Size: 1/4 Inc. (VH0212) ISOLATION
in.
PT100 Tool CS-710-210 B/E Aerospace, DISASSEMBLY

Drive Size: 6.35 Inc. (VH0212) ASSEMBLY
mm (1/4 in.)
Ratchet CS-710-106 B/E Aerospace, DISASSEMBLY

J.372 Facom Available
Drive Size: 9.52
mm (3/8 in.)

Table 9001/Table 25-35-14-99A-973-A01
Page 9012
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Riv-Nut Tool For example: Commercially REPAIR
POP PNT110-I Available
Threaded
mandrel size:
6-32 UNC
Shaft Seal Installation Tool CS-710-245 B/E Aerospace, ASSEMBLY

Inc. (VH0212)
Shaft Seal Removal Tool CS-710-246 B/E Aerospace, DISASSEMBLY

Inc. (VH0212)
Socket For example: Commercially DISASSEMBLY

S.26LA Facom Available ASSEMBLY
Socket, BI-
Hexagon, 26mm
(1.02 in.)
Drive Size: 12.7
mm (1/2 in.)
Metric AF Size:
26mm (1.02 in.)

Table 9001/Table 25-35-14-99A-973-A01
Page 9013
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Socket Coupler For example: Commercially DISASSEMBLY
J.232 Facom Available ASSEMBLY
J.232 Socket
Coupler 9.52
mm (3/8 in.) to
12.7 mm (1/2 in.)
Stroboscope None Commercially TESTING AND FAULT

Minimum range Available ISOLATION
0..10000 rpm
Socket Adapter CS-710-177 B/E Aerospace, DISASSEMBLY

No Specific Commercially
6.35 mm (1/4 Available
in.) - Hexagonal:
6.35 mm (1/4 in.)
x 25 mm (0.98
in.)
Soldering / Desoldering Station No Specific Commercially REPAIR
Available
Spray Nozzle CS-710-132 B/E Aerospace, REPAIR
Inc. (VH0212)
M50DS, For Commercially
Example Available

Table 9001/Table 25-35-14-99A-973-A01
Page 9014
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Torque Wrench CS-710-103 B/E Aerospace, DISASSEMBLY
S.757-06 Rahsol Available
Drive Size: 6.35
mm (1/4 in.)
Torque Range: 1
- 6 Nm
J.306-50D Available
Facom
Torque Range:
10-50 Nm

For Example: Commercially
Facom R.304DA Available
Torque Range:
1-5 Nm (8.85 -
44.25 lbf.in.)
Drive Size: 9 x
12 mm

Table 9001/Table 25-35-14-99A-973-A01
Page 9015
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Test Bench 240536 B/E Aerospace, TESTING AND FAULT
WATER INDICATOR
0-10 BAR
AIR PR ESSURE INDI CATOR
0-16 BAR
FLOW INDICATOR Power Supply Inc. (VH0212) ISOLATION
3x115/200 VAC -
AM PEREM ETER VOL TMETER TEMPER ATU REMETER
400Hz.
L1 L2 L3
AM PEREM ETER
DC-Volt meter:
AUX. CIRCUIT AUX. CIRCUIT 115 V
28VDC ON 230V 50HZ SELEC TION
Accuracy 0.5%
230V/ 50H Z
MAIN SWITCH PLU G SOC KET
full scale (40 V).

PLU G SOC KET 28VD C 230V 50HZ 115V 400HZ
SELEC T I ON AU XI LI AR Y AU XI LI AR Y SELEC T I ON
SWI T C H 50H Z SW IT C H SW IT C H SW IT C H
1 1 1 1 2
0 0 0 0
80272
10 /16A
1P5 4
250 V
115V/ 400H Z
M AI N C ON N EC T OR
SU PPLY POI N T
5F 5
SU PPLY POI N T
5F 7
T EM P
C ON N EC T OR
DC-Amp meter:
15 15
Accuracy 2.5%
full scale (7.5 A).
AC-Amp meter:
Accuracy 2.5%
full scale (20 A).
Water Supply:
Connection:
Hansen 2-KL-F.
Press. Range:
0.5-3.8 bar (7-55
psi).
Temperature
Meter:
Min. range 0 -
250°C (32 - 482
°F)
Accuracy ±
0.4%.
Test Cable - Bonding Test 439005044 B/E Aerospace, TESTING AND FAULT

Table 9001/Table 25-35-14-99A-973-A01
Page 9016
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Test Cable - Dielectric 500V 439005043 B/E Aerospace, TESTING AND FAULT
Test Cable - Dielectric 1500V / 439005046 B/E Aerospace, TESTING AND FAULT
Insulation Resistance Test Inc. (VH0212) ISOLATION
Thermocouple CS-710-585 Commercially TESTING AND FAULT

Available ISOLATION
UV-Light CS-710-525 B/E Aerospace, REPAIR
Inc. (VH0212)
INOVA® X5® UV Available
Alternative:
Night Searcher
Man. No:
NSNUVLED395
Wire for Conductive Wrist Strap CS-710-128 B/E Aerospace, DISASSEMBLY
35400900 Available
Romex

Table 9001/Table 25-35-14-99A-973-A01
Page 9017
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
PARTS/SPEC.
Water Coupling 235677 B/E Aerospace, TESTING AND FAULT
Hansen Type: Commercially
2-KL-F Available
Water Hose CS-710-526 B/E Aerospace, TESTING AND FAULT

Special Tools, Fixtures, and Equipment

Table 9001/Table 25-35-14-99A-973-A01
MANUFACTURER ADDRESS
B/E Aerospace B/E Aerospace, Inc
(CAGE: H0212) Interior Systems - Oven Products
Equipment Manufacturers
Table 9002/Table 25-35-14-99A-868-A01
TASK 25-35-14-94A-971-A01
3. Materials
A. Consumable materials used on the Steam Oven DS3000 ARINC are shown in Table
9003/Table 25-35-14-99A-974-A01.
NOMENCLATURE PARTS/SPEC. NO. SOURCE (CAGE) USE

Anti-Static Masking For Example: Katco® Commercially Available REPAIR
Tape Polymide Film
Materials Cont.
Table 9003/Table 25-35-14-99A-974-A01
Page 9018
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Araldite® 2014-1, CS-600-01 B/E Aerospace, Inc. REPAIR
Heat Resistance (VH0212)
Adhesive Interior Systems - Oven
Products,
Galvanibaan 5, 3439 MG,
Nieuwegein, The
Netherlands
Commercially Available
(Araldite® 2014-1)
Butyl Rubber, CS-607-01 B/E Aerospace, Inc. ASSEMBLY
SikaLastomer® -710 (VH0212)
Interior Systems - Oven
Products,
Nieuwegein, The
Netherlands
(SikaLastomer® -710)
Conformal Coating CS-621-01 B/E Aerospace, Inc. REPAIR
(VH0212)
Products,
Nieuwegein, The
Netherlands
Dymax Multi Cure Commercially Available
984-LVUF
Ecolab® Greasestrip No Specific Commercially Available at CLEANING
Plus Henkel-Ecolab
(www.ecolab.com)
Materials Cont.
Table 9003/Table 25-35-14-99A-974-A01
Page 9019
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Ecolab® Lime-A-Way® CS633-01 B/E Aerospace, Inc. CLEANING
Extra (VH0212)
Products,
Nieuwegein, The
Netherlands
Henkel-Ecolab
(www.ecolab.com)
Ecolab® Assert Lemon CS634-01 B/E Aerospace, Inc. CLEANING
(VH0212)
Products,
Nieuwegein, The
Netherlands
Henkel-Ecolab
(www.ecolab.com)
Humiseal® Type: 1B73 CS-622-01 B/E Aerospace, Inc. ASSEMBLY
Acrylic Coating MIL-I-46058C (VH0212) TESTING AND FAULT
Interior Systems - Oven ISOLATION
Products,
Nieuwegein, The
Netherlands
(Humiseal® Type: 1B73)
Loctite®, 243 Thread CS-604-01 B/E Aerospace, Inc. REPAIR
Locker (VH0212) ASSEMBLY
Products,
Nieuwegein, The
Netherlands
(Loctite®, 243)
Materials Cont.
Table 9003/Table 25-35-14-99A-974-A01
Page 9020
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Loctite®, 620 Thread CS-604-03 B/E Aerospace, Inc. REPAIR
Locker (VH0212) ASSEMBLY
Products,
Nieuwegein, The
Netherlands
(Loctite®, 620)
Lubricant, CS-660-01 B/E Aerospace, Inc. ASSEMBLY
Molycote DOW (VH0212)
CORNING® 111 Interior Systems - Oven
Products,
Nieuwegein, The
Netherlands
(DOW CORNING® 111)
Release Compound CS-660-02 B/E Aerospace, Inc. ASSEMBLY
DOW CORNING® 7 (VH0212)
Products,
Nieuwegein, The
Netherlands
(DOW CORNING® 7)
Soldering Tin CS-700-08 B/E Aerospace, Inc. REPAIR
SnPb 60%/40% (VH0212)
Products,
Nieuwegein, The
Netherlands
Solvent For Example: DRG Commercially Available DISASSEMBLY
SCC3 Remover Gel
Materials Cont.
Table 9003/Table 25-35-14-99A-974-A01
Page 9021
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Silicone Rubber, CS-603-02 B/E Aerospace, Inc. ASSEMBLY
ELASTOSIL® E 41 (VH0212)
Products,
Nieuwegein, The
Netherlands
(ELASTOSIL® E 41)
Solid Lubricant Paste CS-661-01 B/E Aerospace, Inc. ASSEMBLY
Molykote® 1000 (VH0212)
Products,
Nieuwegein, The
Netherlands
(Molykote® 1000)
Materials
Table 9003/Table 25-35-14-99A-974-A01
Page 9022
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
ILLUSTRATED PARTS LIST (IPL)

TASK 25-35-14-99F-889-A01
1. General
A. Purpose
(1) This Illustrated Parts List (IPL) illustrates and lists authorized replacement parts. It
includes an equipment designator index, a numerical part number index, and a detailed
parts list referenced to detail component illustrations.
B. How to Use This Illustrated Parts List
(1) This Illustrated Parts List is broken down into six sections:
• Manufacturer's Code, Name, and Address Index;
• Equipment Designator Index;
• Numerical Index;
• Optional Vendor Index;
• Detailed Parts List;
• Equipment Designator Prefixes.
C. Manufacturer's Code, Name, and Address Index
(1) This index gives vendor data for the vendors shown in the Detailed Parts List. It includes
the manufacturer’s code, name, and address data.
(a) MFR CODE Column - Commercial And Government Entity (CAGE) codes are
shown in sequence by number.
(b) MANUFACTURER’S NAME AND ADDRESS Column - Gives the related

manufacturers’ names and addresses.
D. Equipment Designator Index
(1) To find the illustration for a part if the equipment designator is known, refer to the
Equipment Designator Index to find the equipment designator. Then go to the Detailed
Parts List to find the figure and index number shown in the index.
(a) EQUIPMENT DESIGNATOR Column - Equipment designators are shown in

alphanumeric sequence.
Page 10001
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(b) FIG-ITEM Column - Numbers before the dash refer to the figure numbers. Numbers
after the dash are item numbers.
E. Numerical Index
(1) To find the illustration for a part if the part number is known, refer to the Numerical
Index to find the part number. Go to the Detailed Parts List to find the first figure and
the index number shown in the Numerical Index for that part. If this figure shows a part
of the equipment other than the one that is necessary, refer to the Numerical Index
for other figure numbers.
(a) PART NUMBER Column - Part numbers are shown in alphanumeric sequence.
(b) AIRLINE PART NO Column - Part numbers will be included by the airlines when
necessary.
(c) FIG-ITEM Column - Numbers before the dash refer to figure numbers. Numbers
after the dash are item numbers.
(d) TTL REQ Column - The total quantity of parts or assemblies that are in the Detailed
Parts List.
F. Optional Vendor Index
(1) This index gives alternative vendors to the vendors shown in the Detailed Parts List. To
find more vendors, find the B/E Aerospace part number and then refer to the Optional
Vendor Index. If a part has only one vendor, it is shown in the Detailed Parts List section.
(a) PART NUMBER Column - Shows the part numbers in sequence by number.
(b) VENDOR PART NO Column - Shows the part numbers that have a select-from-range
grouping.
(c) VENDOR CODE Column - Shows the related CAGE codes.
(d) TTL REQ Column - Shows the total quantity of parts or assemblies that are in
the Detailed Parts List.
Page 10002
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-950-801-A01
2. Explanation of Detailed Parts List Entries
A. To find a known part number in an assembly, identify the illustration that shows the parts
of the assembly. On illustrations that contain a GEO LOC table, the components with
reference designators are not shown with a leader. Mechanical components are shown with
a leader. Use the GEO LOC table (vertical and horizontal location) or the index number on
the illustration to find a part. Refer to the Equipment Designator Index to find the figure and
index number for electrical parts. Refer to the Detailed Parts List to find the description
of the part and the part number.
NOTE: Use B/E Aerospace part numbers to get parts from B/E Aerospace.
(1) FIG-ITEM Column - Numbers before the dash refer to figure numbers. Numbers after
the dash are item numbers given in sequence to agree with numbers on the illustration.
(2) PART NUMBER Column - Shown are the MIL standard, the vendor, or the B/E
Aerospace part numbers. If a MIL standard or a vendor part number is shown, the
equivalent B/E Aerospace part number will be in the NOMENCLATURE Column.
(3) AIRLINE PART NO Column - Part numbers will be included by the airlines when
necessary.
(4) INDENT Column - Items are coded 1, 2, 3, etc., to show the relationship to the next
higher assembly.
(5) NOMENCLATURE Column - Items in this column are:
• Noun name
• Modifier
• Descriptive data
• CAGE code (federal manufacturer's code)
• Attaching part
• Reference to other figures
(6) EFFECT CODE Column - Parts used in a group of equipment are identified by a letter
code (A, B, C, etc.). When a code is not shown, the part applies to all models.
(7) UNITS PER ASSY Column - Quantities specified are for each item number. Letters
AR show the selection of parts “as required”. Letters RF refer to a fully assembled
component in a different figure and illustration.
Page 10003
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TASK 25-35-14-955-801-A01
3. Parts Replacement Data
A. If parts are interchangeable, the way the parts relate to each other will be identified in the
NOMENCLATURE column. A list of the terms used and their definition is listed in below table.
ABBREVIATION TERM DEFINITION

ALT Alternate The part fully meets functional
and structural specifications, but
is different in external dimensions,
connection installation, and/or
mounting provisions. Rework or
possible modifications can be
necessary.
OPT Optional The part is fully interchangeable
in form, fit and function with the
subject part number. This gives
a choice of parts for procurement
and support functions.
PRFD Preferred The part is preferred over other
alternate or optional parts shown.
REPLD BY Replaced by This part is replaced by and
interchangeable with the item
number shown.
REPLS Replaces The part replaces and is
number shown.
SUPSD BY Superseded by The part is replaced by and is
not interchangeable with the item
number shown.
SUPSDS Supersedes The part replaces and is not
number shown.
S/B PRE Service Bulletins Identifies when a service bulletin
has an effect on a part. The use
of PRE shows the condition of the
part before the work in the service
bulletin is done.
Page 10004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
ABBREVIATION TERM DEFINITION

S/B POST — Identifies when a service bulletin
has an effect on a part. The use of
POST shows the condition of the
part after the work in the service
bulletin is done.
S/B RWK — Identifies when a service bulletin
has an effect on a part. The use of
RWK shows the part is reworked
by the service bulletin.
B. A proprietary item is shown with “(-P)” in the nomenclature column for the part. This item is
also identified by the component manufacturer's source controlled part number for parts
procurement.
TASK 25-35-14-950-802-A01
4. Equipment Designator Prefixes
A. Equipment designator prefixes are shown with the name, part number, figure-item number,
and revision level at the time of print.
NAME/PREFIX B/E AEROSPACE PART FIG-ITEM CI/REV LTR

NUMBER
Steam Oven DS3000 4323200-91-6600 1-1 AB
(ARINC) LH
Steam Oven DS3000 4323201-91-6600 1-1A AB
(ARINC) RH
Mechanical Assembly 432001043 2-1 AB
DS3000 (ARINC) LH
Mechanical Assembly 432001050 2-1A AB
DS3000 (ARINC) RH
Electrical Assembly 432001044 3-1 AC
DS3000 (ARINC) LH /
RH
Plumbing Assembly 432001045 4-1 AC
DS3000 (ARINC) LH -
RH
Placard Installation 432011002 5-1 AA
Placard Installation 432011030 5-1A A
Placard Installation 432011033 5-1B A
Bottom Plate Assembly 432004136 6-1 Issue 8
Page 10005
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
NAME/PREFIX B/E AEROSPACE PART FIG-ITEM CI/REV LTR

NUMBER
OCM Guiding Assembly 432004140 7-1 Issue 4
Outer Case Assembly 432004138 8-1 Issue 4
Door Assembly 432006023 9-1 AA
Motor, Brushless DC CS-201-301 10-1 Issue 3
With Conical Shaft
Motor, Brushless DC CS-201-304 10a-1 C
With Conical Shaft
Valve Plate Assembly 432005065 11-1 AB
Valve Assembly (NC) CS-300-08 12-1 Issue 7
Valve Assembly (NC) CS-300-80 12A-1 B
Valve Assembly (NO) CS-300-09 13-1 AA
Valve Assembly (NO) CS-300-15 13A-1 Issue 1
Valve Assembly (NO) CS-300-85 13B-1 Issue B
Wiring Harness 432005038 14-1 Issue 5
Assembly
Wiring Harness 432005099 14A-1 B
Assembly
Coated ID-PCB 438005039 15-1 Issue 3
Line Filter PCB 432005060 16-1 Issue 3

ARINC Interface PCB 432005041 17-1 Issue 2
Frame Assembly 432006008 18-1 Issue 2
Baffle Plate Assembly 432004022 19-1 AA
Page 10006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
5. Manufacturer’s Code, Name, and Address Index
MFR MANUFACTURER’S MFR MANUFACTURER’S

CODE NAME AND ADDRESS CODE NAME AND ADDRESS
80205 NATIONAL AEROSPACE STANDARDS
1250 EYE ST NW
WAHINGTON DC 20005
96906 MILITARY STANDARDS
PROMULGATED BY MILITARY DEPARTMENTS
UNDER AUTHORITY OF DEFENCE
STANDARDIZATION MANUAL 4120 3-M 25
Page 10007/10008
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
6. Equipment Designator Index
EQUIPMENT FIG- EQUIPMENT FIG- EQUIPMENT FIG-

DESIGNATOR ITEM DESIGNATOR ITEM DESIGNATOR ITEM
8007P1 15-85 DJ73 14-350 DP81 3-310
C1 15-20 14A-310 DP91 14-220
16-55 DJ74 14-160 14A-220
17-15 14A-160 DP92 14-420
C2 15-30 DJ81 14-190 14A-380
C2 16-55 DJ81 14A-190 F1 15-40
17-20 DJ100 14-530 F2 15-40
C3 15-25 14A-480 GND1 3-852
16-55 DJ101 14-640 GND2 3-852
17-20 14A-650 GND3 3-856
C4 15-25 DJ102 14-535 GND4 3-856
17-20 14A-490 GND6 3-600
C5 15-25 DJ103 14-660 L1 15-45
17-20 14A-680 16-60
C6 15-25 DJ104 14-700 17-35
C6 17-20 DJ104 14A-740 L2 15-45
C7 15-30 DJ105 14-640 16-60
17-20 14A-650 L3 15-45
C8 15-30 DJ106 14-660 16-60
17-20 14A-680 L4 15-45
C9 15-30 DJ107 14-590 P1 17-40
17-20 14A-550 P3 17-45
C10 15-30 DJ108 14-590 R1 15-50
17-20 14A-550 17-50
C11 15-30 DJ109 14-590 R2 15-50
C11 17-20 DJ109 14A-550 R2 17-50
C12 15-30 DJ110 14-590 R3 15-55
17-20 14A-550 17-55
C13 17-20 DJ111 14-590 R4 15-60
C14 17-20 14A-550 17-55
C15 17-20 DJ112 14-590 R5 15-55
C16 17-20 14A-550 17-55
C17 17-20 DJ113 14-690 R6 15-65
C18 17-20 14A-730 17-55
C19 17-20 DJ114 14-690 R7 15-65
C20 17-20 DJ114 14A-730 R7 17-55
C21 17-20 DJ115 14-610 R8 15-55
C22 17-20 14A-620 17-55
C23 17-25 DJ116 14-620 R9 15-55
D1 15-35 14A-630 17-55
D1 17-30 DP01 3-800 R10 17-55
D2 15-35 DP01A 3-830 R11 17-55
DJ1 3-600 DP01B 14-470 R12 17-55
16-15 14A-430 R13 17-55
16-35 DP03 14-380 R14 17-55
DJ2 3-600 DP03 14A-340 R15 17-55
DJ02 14-80 DP31 14-30 R16 17-55
14A-80 14A-30 R17 17-55
DJ03 3-830 DP41 10-10 R18 17-55
DJ21 14-10 10A-10 R19 17-55
DJ21 14A-10 DP61 11-120 R20 17-55
DJ31 3-550 11-120A R21 17-55
DJ41 3-310 DP73 10-40 R22 17-55
DJ61 14-120 10A-40 R23 17-55
14A-120 DP76 3-241 R24 17-55
Page 10009
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Equipment Designator Index
EQUIPMENT FIG- EQUIPMENT FIG- EQUIPMENT FIG-

DESIGNATOR ITEM DESIGNATOR ITEM DESIGNATOR ITEM
R25 17-55
R26 17-55
R27 17-55
R28 17-55
R29 17-55
R30 17-55
R31 17-55
R32 17-55
R33 17-55
R34 17-55
R35 17-55
R36 17-55
R37 17-55
R38 17-55
R39 17-55
R40 17-55
R41 17-60
SH1 3-854
SH2 3-852
SP1 14-680
SP1 14A-710
SP2 14-685
14A-720
U1 15-70
17-65
U2 15-75
17-65
U3 15-80
17-70
U4 17-70
U5 17-70
Page 10010
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
7. Numerical Index
PART AIRLINE FIG- TTL PART AIRLINE FIG- TTL

NUMBER PART NO ITEM REQ NUMBER PART NO ITEM REQ
AS22759/10-10 14A-640 AR CS-175-01 2-268 4
14A-670 AR
14A-700 AR CS-175-02 2-269 4
14-630 AR
14-650 AR CS-177-03 6-170 5
14-670 AR 7-25 4
7-150 13
AS22759/10-12 14A-470 AR
14-520 AR CS-181-09 2-520 2
AS22759/10-16 14-500A AR CS-187-01 3-640 4
AS22759/10-22 14A-460 AR CS-201-301 3-750 1

14A-500 AR 10-1 RF
14-500 AR
14-540 AR CS-201-3011 10-100 1
10A-120 1
AS22759-10-16 14A-510 AR
14-550 AR CS-201-3012 10-90 4
CS-1001-30 9-240 12 CS-201-3013 10-135 1
CS-1003-53 9-30 2 CS-201-3014 10-130 1

9-50 1
9-90 1 CS-201-302 3-750A 1
9-130 2
CS-201-304 3-750B 1
CS-152-101 2-450 1 10A-1 RF
CS-154-03 3-530 1 CS-201-3041 10A-110 4
CS-154-05 3-690 1 CS-201-3042 10A-150 1

3-740 1 10A-160 1
CS-169-02 9-11 6 CS-204-04 3-270A 1

18-10 4
CS-214-11 11-300 1
CS-169-03 9-12 4
18-15 4 CS-218-03 14A-530 AR
14-570 AR
CS-169-04 9-13 12
18-20 22 CS-222-702 15-85 1
CS-170-04 6-60 14 CS-222-704 17-45 1

6-90 4
6-130 2 CS-223-08 3-310 1
10-40 1
CS-170-05 7-20 4
7-90 11 CS-223-09 14A-200 2
7-140 4 14A-330 1
3-311 1
CS-171-01 19-40 2 10-60 1
10A-60 1
CS-173-01 6-70 10 14-200 2
6-110 6 14-370 1
6-150 16
7-40 8 CS-223-10 3-312 1
7-120 6 10-50 1
8-30 3 10A-50 1
8-45 2
8-45A 3 CS-223-11 14-190 2
14A-190 2
Page 10011
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

CS-223-11 14A-310 1 CS-223-63 14-430 1
14-350 1
CS-223-64 14A-260 1
CS-223-201 17-40 1 14A-420 1
14-260 1
CS-223-224 14A-430 1 14-460 1
14-470 1
CS-223-65 14A-220 1
CS-223-38 10-10 1 14A-380 1
14-220 1
CS-223-39 14A-280 1 14-420 1
10-20 1
10A-20 1 CS-223-66 16-15 1
14-320 1 16-35 1
CS-223-40 10-30 1 CS-223-67 3-434 1

10A-30 1
CS-223-68 3-431 1
CS-223-41 14A-270 1
14-310 1 CS-223-69 14A-160 1
14-160 1
CS-223-42 11-120 1
CS-223-77 14A-340 1
CS-223-43 14A-150 1 14-380 1
11-130 1
14-150 1 CS-223-78 14A-360 1
14-400 1
CS-223-44 11-100 1
CS-223-82 3-241 1
CS-223-45 14A-120 1
14-120 1 CS-223-83 3-245 1
CS-223-47 14A-10 1 CS-223-87 14-270 1

14-10 1
CS-2230-22 10A-40 1
CS-223-48 14A-80 1
14-80 1 CS-2230-25 10A-10 1
CS-223-59 14A-40 4 CS-2230-31 11-120A 1

14A-170 2
14A-370 8 CS-224-08 14A-210 2
3-243 3 14A-290 2
3-432 2 14A-320 2
14-40 4 14-210 2
14-170 2 14-330 2
14-290 3 14-360 2
14-410 8
CS-224-09 3-313 2
CS-223-60 14A-70 1 10-70 4
14-70 1 10A-70 4
CS-223-61 14A-50 2 CS-224-201 14A-610 1

3-244 1 14A-630 1
14-50 2 14A-730 1
14-300 1 14-600 1
14-620 1
CS-223-62 14A-30 1 14-690 1
14-30 1
CS-224-202 14A-480 1
CS-223-63 14A-230 1 14A-490 1
14A-390 1 14A-620 1
14-230 1 14A-650 1
Page 10012
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

CS-224-202 14A-660 1 CS-224-44 14-390 8
14A-680 1
14A-690 1 CS-224-45 14A-180 2
14-530 1 14-180 2
14-535 1 14-280 3
14-610 1
14-640 1 CS-224-52 14A-440 5
14-645 1 14-480 5
14-660 1
14-665 1 CS-224-57 14-90A 21
CS-224-207 14A-740 1 CS-224-80 14A-90 21

14-700 1 14-90B 21
CS-224-28 14A-550 1 CS-224-81 14A-100 17

14A-560 1
14A-570 1 CS-224-82 14A-110 2
14A-580 1
14A-590 1 CS-224-86 12A-90 2
14A-600 1 12A-135 2
14-590 1 13B-96 2
14-591 1 13B-136 2
14-592 1 10A-80A 4
14-593 1
14-594 1 CS-234-101 15-55 4
14-595 1
CS-234-105 15-50 2
CS-224-35 14A-20 3
14-20 3 CS-234-135 15-60 1
CS-224-36 14-90 21 CS-234-146 15-65 2
CS-224-37 14-100 17 CS-234-827 17-60 1
CS-224-38 14A-140 8 CS-234-835 17-50 2

14A-240 3
14A-300 4 CS-234-846 17-55 38
14A-400 3
14-140 8 CS-242-25 16-55 3
14-240 3
14-340 4 CS-245-08 17-25 1
14-440 3
CS-245-104 15-25 4
CS-224-39 10-80 4
10A-80 4 CS-245-114 15-30 7
12-130 4
13-160 4 CS-245-119 17-15 1
13A-96 2
13A-136 2 CS-245-14 17-20 21
CS-224-402 14A-710 1 CS-246-104 15-20 1

14A-720 1
14-680 1 CS-251-18 16-60 3
14-685 1
CS-251-201 15-45 4
CS-224-43 14-110 2
CS-251-402 17-35 1
CS-224-44 14A-60 4
14A-350 8 CS-253-201 15-40 2
3-242 3
3-433 2 CS-257-16 3-240 RF
14-60 4
Page 10013
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

CS-257-29 3-240A RF CS-300-26 13A-80 1
14-710 1 13A-120 1
14A-750 1
CS-300-28 12-30 2
CS-257-30 3-960A 1 13-30 2
13A-75 1
CS-261-103 17-30 1 13A-115 1
CS-261-604 15-35 2 CS-300-29 12-50 2

13-50 2
CS-265-30 17-70 3
CS-300-30 12-40 2
CS-265-306 15-70 1 13-40 2
13A-70 1
CS-265-308 15-75 1 13A-110 1
CS-265-31 17-65 2 CS-300-34 13-900 2
CS-266-106 15-80 1 CS-300-35 13B-910 1

13-910 1
CS-298-204 3-320 1 13A-910 1
CS-300-06 12-900 2 CS-300-36 12A-905 1

12-910 1
CS-300-08 11-20 1
12-1 RF CS-300-38 12A-45 1
12-120 1
CS-300-09 11-210 1
13-1 RF CS-300-39 12A-30 1
12-60 1
CS-300-15 11-210A 1
13A-1 RF CS-300-40 12A-40 1
12-80 1
CS-300-20 12-90 2
13-140 2 CS-300-41 12A-35 1
13A-90 1 12-70 1
13A-130 1
CS-300-42 13B-5 1
CS-300-21 12A-85 1 13-80 1
12A-130 1 13A-5 1
13B-95 1
13B-135 1 CS-300-43 13B-55 2
12-100 2 13-70 2
13-150 2 13A-55 2
13A-95 1
13A-135 1 CS-300-44 13-90 2
CS-300-24 12A-50 1 CS-300-45 13B-30 1

12A-95 1 13B-50 1
13B-85 1 13-120 2
13B-125 1 13A-30 1
12-10 2 13A-50 1
13-10 2
13A-85 1 CS-300-46 13B-25 1
13A-125 1 13B-45 1
13-110 2
CS-300-26 12A-60 1 13A-25 1
12A-105 1 13A-45 1
13B-80 1
13B-120 1 CS-300-47 13B-60 2
12-20 2 13B-100 2
13-20 2 13-60 4
Page 10014
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

CS-300-47 13A-60 2 CS-300-68 13B-900 2
13A-100 2
CS-300-69 13B-905 2
CS-300-48 13B-20 1
13-100 1 CS-300-80 12A-1 RF
13A-20 1 11-20A 1
CS-300-49 13B-40 1 CS-300-85 11-210B 1

13-105 1 13B-1 RF
13A-40 1
CS-301-002 13B-10 1
CS-300-50 12A-910 1 13A-10 1
12-920 1
CS-301-004 13-130 1
CS-300-51 13B-915 1
13-920 1 CS-301-161 4-290 1
13A-920 1
CS-301-204 12A-15 1
CS-300-54 13-930 1 12-110 1
CS-300-56 13-900A 2 CS-302-01 4-130 1

13A-900 1 4-280 1
CS-300-57 13-50A 2 CS-303-101 4-350 1

13A-65 1
13A-105 1 CS-304-01 12A-25 1
4-150 RF
CS-300-58 13A-930 1 4-320 1
12-112 1
CS-300-59 13B-15 1
13B-35 1 CS-304-02 13B-13 1
13-90A 2 11-280 RF
13A-15 1 13-131 1
13A-35 1 13A-13 1
CS-300-60 12A-80 1 CS-306-01 12A-20 1

12A-125 1 4-140 RF
13B-90 1 4-310 1
13B-130 1 12-111 1
13-140A 2
12-90A 2 CS-306-02 13B-12 1
11-270 RF
CS-300-62 12A-65 1 13-132 1
12A-110 1 13A-12 1
13B-75 1
13B-115 1 CS-307-01 4-210 1
11-70 1
CS-300-63 13B-65 1
13B-105 1 CS-307-02 11-190 1
11-285 1
CS-300-64 12A-70 1
12A-115 1 CS-311-01 4-370 1
13B-70 1
13B-110 1 CS-311-02 4-120 1
4-200 RF
CS-300-65 12A-5 1 4-220 RF
11-60 1
CS-300-66 12A-75 1
12A-120 1 CS-311-04 11-250 AR
CS-300-67 12A-900 2 CS-330-03 4-160 1
Page 10015
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

CS-390-02 11-200 1 CS-933-05 4-390 4
11-90 12
CS-390-101 4-110 1 11-295 2
11-310 2
CS-445-01 2-370 1 14-510 4
14-560 96
CS-510-01 11-290 1
11-330 1 CS-933-06 4-230 1
CS-510-02 14-720 1 CS-938-01 3-70 47

14A-760 1 4-380 4
11-80 10
CS-614-01 6-190 1
CS-939-02 2-590 1
CS-640-01 9-380 1
CS-980-01 5-40 1
CS-641-03 4-100 1
4-340 1 CS-980-02 5-10 1
CS-641-04 3-260 2 CS-980-05 5-50 1
CS-641-06 2-390 1 CS-980-10 5-15 1

3-780 RF
CS-981-02 15-10 1
CS-641-08 4-300 1 15-90 1
16-7 1
CS-6411-01 4-360 1 16-65 1
17-7 1
CS-643-02 2-110 1 17-75 1
CS-643-03 9-280 1 DIN125A-M3-A2 2-530 4

3-910 1
CS-644-02 2-400 1 16-25 4
3-790 RF 16-45 4
CS-647-02 2-90 1 DIN125A-M4-A2 2-60 3

3-10 1 2-150 2
2-210 6
CS-673-02 3-340 1 2-260 12
2-300 6
CS-910-101 8-80 1 2-350 2
2-490 4
CS-910-13 9-70 1 2-690 3
3-110 2
CS-910-16 9-360 1 3-130 3
3-300 4
CS-910-19 9-110 1 3-370 6
3-430 2
CS-910-20 3-930 2 3-520 2
3-590 4
CS-920-01 9-300 2 3-630 4
3-885 2
CS-929-02 3-560 4 4-70 2
4-260 1
CS-929-10 3-280 4 9-60 1
9-270 3
CS-929-101 3-840 2 9-320 2
11-50 2
CS-933-05 14-730 2 11-170 1
14A-520 AR 11-240 2
11-335 4 19-15 1
3-60 AR 19-30 1
Page 10016
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

DIN125A-M6-A2 3-170 4 ISO7046-2-M3X6-A2-70-H 12A-55 4
3-210 4 12A-100 4
3-670 2
3-720 2 ISO7046-2-M3X8-A2-70-H 13B-86 4
13B-126 4
DIN127B-M10-A2 7-60 2
MS21060-08 2-265 2
DIN127B-M3-A2 2-540 4 6-140 8
7-30 4
DIN127B-M4-A2 2-50 3
2-140 4 MS21266-1 3-490 1
2-200 6
2-250 12 MS21919WCH28 11-140 1
2-290 6
2-340 2 MS24693-C24 8-60 6
2-500 4
2-680 5 MS24693-C26 2-170 1
3-100 2 2-220 2
3-140 1 2-580 2
3-360 6
3-420 2 MS24693-C4 9-340 4
3-510 2
3-580 4 MS24693-C49 2-20 12
3-620 8 2-70 6
3-770 4 2-470 4
3-820 2 2-720 1
3-880 2
4-30 1 MS24693-C50 4-240 1
4-60 2
9-160 1 MS27488-12 14A-450 1
9-260 3 11-110 1
11-40 2 14-490 1
11-160 1
11-230 2 MS27488-16 14A-130 1
14A-250 1
DIN127B-M5-A2 2-440 1 14A-410 1
14-130 1
DIN127B-M8-A2 6-30 2 14-250 1
14-450 1
DIN1481-1X6-A2 8-90 1
MS35308-307 3-160 1
DIN9021-M4-A2 2-160 2 3-200 1
2-710 2 3-650 1
4-40 1 3-700 1
DIN917-M5-A4 2-430 1 MS35338-134 3-470 2
DIN93-4.3X14-A2 9-200 1 MS35338-139 3-180 1

3-220 1
DIN934-M10X1-A2 7-70 2 3-660 2
3-710 2
DIN934-M4-A2 3-350 6
MS35649-224 3-480 2
DIN934-M8-A2 6-40 2
MS35649-244 16-30 2
DIN965-M3X6-A2 12-11 8 16-50 2
DIN965-M3X8-A2 13-11 8 MS35649-264 3-150 1

13A-86 4 3-540 2
13A-126 4
MS35649-284 4-270 1
ISO4026-M4X5-A2 12A-10 2 9-250 3
Page 10017
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

MS35650-3254 3-190 1 NONPROC 10-145 2
3-230 1 10-125 1
3-680 2 10A-90 1
3-730 2 10A-100 4
10A-130 1
MS51957-14 2-550 4 10A-140 1
10A-170 1
MS51957-15 16-20 2 10A-180 1
16-40 2 10A-190 1
10A-200 1
MS51957-17 3-900 1 10A-210 1
10A-220 1
MS51957-26 2-240 12 10A-230 1
2-670 3 10A-240 1
3-410 2 10A-250 1
10A-260 1
MS51957-27 3-610 4 10A-270 1
10A-280 1
MS51957-28 2-40 3
2-130 4 235959 14A-540 4
2-190 6 4-400 1
2-510 4 14-580 4
2-700 2
3-90 2 236136 4-170 1
3-120 1
4-20 1 239038 19-5 1
4-50 2 19-20 1
MS51957-30 2-330 2 239465 9-140 1

3-760 4
11-150 1 239477 9-310 2
19-10 1
19-25 1 239484 9-180 1
MS51957-32 3-500 1 239485 9-170 1

3-570 4
3-810 2 239584 11-260 1
3-870 2
239679 9-140A 1
MS51957-36 3-290 4
239757 9-40 1
MS51957-41 11-30 2 9-80 1
11-220 2
430009011 5-20 1
MS51957-42 11-220A 2
430009012 5-30 1
MS51957-43 9-150 1
430009022 5-20A 1
MS51957-46 2-280 6
432001043 1-20 1
MS51957-7 3-460 2 2-1 RF
NAS1802-08-8 9-190 1 432001044 1-30 1

3-1 RF
NAS603-9 2-620 1
432001045 1-40 1
NONPROC 10-85 1 4-1 RF
10-110 1
10-115 1 432001050 1-20A 1
10-120 1 2-1A RF
10-125 1
10-140 1 432004022 2-460 1
Page 10018
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

432004022 19-1 RF 432006007 9-10 1
432004053 9-230 1 432006008 2-320 1

18-1 RF
432004054 2-263 2
432006023 2-100 1
432004061 6-200 2 9-1 RF
432004074 11-10 1 432006024 2-100A 1

9-1A RF
432004077 7-10 1
432006041 2-100B 1
432004136 2-180 1 9-1B RF
3-856 RF
6-1 RF 432006042 2-100C 1
9-1C RF
432004138 2-10 1
8-1 RF 432006043 9-140B 1
432004139 2-30 1 432006044 9-140C 1
432004140 2-120 1 432007038 8-20 1

3-854 RF 8-40A 1
7-1 RF
432007091 2-630 1
432004141 2-230 1
3-852 RF 432007093 6-10 2
432004153 9-220 2 432007105 2-380 1
432004156 9-210 2 432007108 2-410 1
432004165 2-660 1 432007109 3-860 1
432004168 2-420 1 432007110 3-920 2
432004178 2-640 1 432007121 9-370 1
432004184 2-640A 1 432007143 3-440 1
432004242-01 1-60 1 432007144 7-50 2
432004252 9-220A 2 432007159 2-650 1
432005038 3-850 1 432007162 8-50 1

14-1 RF
432007164 4-90 1
432005041 3-830 1
17-1 RF 432007172 7-80 1
432005043 3-400 1 432007175 2-570 2
432005059 3-270 1 432007176 2-480 2

3-950 RF
432005060 3-600 1
16-1 RF 432007178 2-560 2
432005065 4-10 1 432007179 8-70 1

11-1 RF
432007182 3-940 2
432005099 3-850A 1
14A-1 RF 432007255 9-20 1
Page 10019
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

432007255 9-120 1 432009046 2-80 1
432007271 8-40 1 432009111 2-600 1
432007283 3-450 1 432009112 2-610 1
432007350 8-10 1 432009116 11-180 1
432007353 7-130 1 432009137 9-390A 1
432007354 6-100 1 432011002 1-50 1

5-1 RF
432007391 6-160 1
432011030 1-50A 1
432007392 6-50 1 5-1A RF
432007393 6-120 1 432011033 1-50B 1

5-1B RF
432007404 6-180 2
432105001 17-5 1
432007405 3-800 1
432105007 16-5 1
432007408 6-80 2
432108001 17-10 1
432007422 3-330 2
432108007 16-10 1
432007424 3-80 1
4323200-91-6600 1-1 RF
432007434 4-330 1
4323201-91-6600 1-1A RF
432007435 4-250 1
438005039 3-550 1
432007453 9-100 1 15-1 RF
432007466 2-270 2 438008013 15-15 1
432007467 2-310 2 438105035 15-5 1
432007595 2-570A 2 4383200-91-6600 1-10 1
432007596 2-480A 2 439001157 9-920 1

3-950A RF
439004015 11-900 1
432007597 9-120A 1
9-20A 1 439009002 9-900 1
432009004 9-350 1 439009012 9-910 1
432009030 9-390 1 439009026 2-900 1
432009032 7-110 2 439009027 5-900 1
432009033 9-290 1 439009035 3-970 1
432009035 18-5 1 439009092 4-930 1
432009036 2-360 1 439009160 3-960 1
432009039 9-330 1 439009164 4-900 1
432009045 3-890 1 439009165 4-910 1

11-910 RF
Page 10020
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
Numerical Index

439009166 4-940 1
439009172 4-920 1
439009174 3-990 1
439009186 3-980 1
439009201 9-930 1
439009202 9-940 1
439009234 3-990A 1
439009242 3-990B 1
439009251 9-930A 1
439009252 9-940A 1
439009253 5-900A 1
439009268 9-930B 1
439009269 9-940B 1
609744 6-20 4
9-275 1
611317 19-35 1
612205 3-250 2
Page 10021/10022
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
8. Optional Vendor Index
PART VENDOR VENDOR TTL PART VENDOR VENDOR TTL

NUMBER PART NO CODE REQ NUMBER PART NO CODE REQ
Page 10023
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
9. Detailed Parts List
10
TPR1434_01
General Assembly DS3000 (ARINC) Series (P/N 4323200-91-6600, 4323201-91-6600)

Figure IPL 1/GRAPHIC 25-35-14-99B-004-A01
Page 10024
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
FIG- PART PART N EFFECT PER
ITEM NUMBER NUMBER T NOMENCLATURE CODE ASSY
1 -1 4323200-91-6600 1 STEAM OVEN DS3000 (ARINC) LH A RF

1A 4323201-91-6600 1 STEAM OVEN DS3000 (ARINC) RH B RF
10 4383200-91-6600 2 OVEN CONTROL MODULE 3000 (ARINC) 1
(FOR DETAILS SEE CMM 25-36-16)
20 432001043 2 MECHANICAL ASSEMBLY DS3000 (ARINC) LH A 1
(SEE FIG IPL 2 FOR DET BKDN)
(NP)
20A 432001050 2 MECHANICAL ASSEMBLY DS3000 (ARINC) RH B 1
(NP)
30 432001044 2 ELECTRICAL ASSEMBLY DS3000 (ARINC) LH- RH 1
(NP)
40 432001045 2 PLUMBING ASSEMBLY DS3000 (ARINC) LH- RH 1
(NP)
50 432011002 2 PLACARD INSTALLATION 1
(REPLACED BY ITEM 50A)
(NP)
50A 432011030 2 PLACARD INSTALLATION (PRE SB 3000ARINC-25-0009) 1
(REPLACED BY ITEM 50B)
(REPLACES ITEM 50)
(NP)
50B 432011033 2 PLACARD INSTALLATION 1
(POST SB 3000ARINC-25-0009)
(REPLACES ITEM 50A)
(NP)
60 432004242-01 2 HOLDER, MEAL CARD (POST SB 3000ARINC-25-0008) 1
-ITEM NOT ILLUSTRATED
Page 10025
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
B A
G 80
10
30
20
40
50
60
70
90
20
100
A
TPR1437_01
Mechanical Assembly (P/N 432001043, 432001050)

Figure IPL 2 (Sheet 1 of 5)/GRAPHIC 25-35-14-99B-005-A01
Page 10026
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
320
130 (4 PL)
140 (4 PL)
150 (4 PL)
170
120
260
250
240
110
260
250
240 C
230
270
F
190
220 200
210
D
360
370
180
210
200
B 190 TPR1437_02

Page 10027
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
E
700
680
710
01 410 400
02 390
380
900
690
680 400
660 670
02 390
720
270
310
C 300
NOTE: 290
280
01 APPLY SOLID LUBRICANT PASTE P/N CS-661-01
02 APPLY SILICONE LUBRICANT P/N CS-660-01
F
TPR1437_03

Page 10028
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
269
265
263
420
440
450
430
269
(REF)
265
(REF)
263
(REF)
460
470
G
TPR1437_04

Page 10029
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
520
600
610
K 620
550
530 540
02 630
490
500
510
560 480
02 650
640
570 01
590
580
H K
NOTE:
01 APPLY BUTYL SEALANT P/N CS-607-01
02 APPLY SILICONE LUBRICANT P/N CS-660-01 TPR1437_05

Page 10030
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
2 -1 432001043 1 MECHANICAL ASSEMBLY DS3000 (ARINC) LH A RF

(SEE FIG IPL 1-20 FOR NHA)
(ORDER DETAILED PARTS) (NP)
-1A 432001050 1 MECHANICAL ASSEMBLY DS3000 (ARINC) RH B RF
(SEE FIG IPL 1-20A FOR NHA)
10 432004138 2 CASE ASSEMBLY, OUTER 1
- - - ATTACHING PARTS - - -
20 MS24693C49 2 SCREW, CS 8-32 UNC X 11.1 (V96906) 12
(TRUE P/N MS24693-C49)
------*------
30 432004139 2 PLATE, REAR 1
40 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 3
50 DIN127BM4A2 2 WASHER, LOCK Ø4.3 X Ø7.6 X 1.0 - M4 3
(TRUE P/N DIN127B-M4-A2)
60 DIN125AM4A2 2 WASHER, PLAIN Ø9 X Ø4.3 X 0.8 - M4 3
(TRUE P/N DIN125A-M4-A2)
------*------
80 432009046 2 PLUG, Ø38.2 1
90 CS647-02 2 SEAL, GROMMET 1
(TRUE P/N CS-647-02)
100 432006023 2 DOOR ASSEMBLY, LH (STEAM) A 1
(PRE SB 3000ARINC-25-0015)
(BUY P/N 439009201) (NP)
-100A 432006024 2 DOOR ASSEMBLY, RH (STEAM) B 1
(PRE SB 3000ARINC-25-0015)
(REPLACED BY ITEM 100C)
(BUY P/N 439009202) (NP)
-100B 432006041 2 DOOR ASSEMBLY, LH (STEAM) A 1
(REPLACES ITEM 100)
-100C 432006042 2 DOOR ASSEMBLY, RH (STEAM) B 1
(REPLACES ITEM 100A)
110 CS643-02 2 O-RING, 395 X 4 1
(NP)
120 432004140 2 GUIDING ASSEMBLY, OCM 1
130 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 4
160 DIN9021M4A2 2 WASHER, PLAIN Ø12 X Ø4.3 X 1 2
(TRUE P/N DIN9021-M4-A2)
------*------
Page 10031
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
2 180 432004136 2 PLATE ASSEMBLY, BOTTOM 1

190 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 6
------*------
230 432004141 2 OVEN, INNER 1
240 MS51957-26 2 SCREW, 6-32 UNC X 6.35 (V96906) 12
------*------
263 432004054 3 PLATE HOLDER ASSEMBLY, AIR GUIDING 2
(NP)
265 MS21060-08 4 NUT, FLOATING, .164-32 UNJC-3B (V96906) 2
-268 CS175-01 4 DELETED 4
(INCORRECT PART NUMBER)
269 CS175-02 4 RIVET, CTSK, ø2.4 x 4.9 4
------*------
270 432007466 2 NUT PLATE 2
280 MS51957-46 2 SCREW, 8-32 UNC X 15.88 (V96906) 6
------*------
310 432007467 2 FLANGE 2
320 432006008 2 FRAME 1
330 MS51957-30 2 SCREW, 6-32 UNC X 12.7 (V96906) 2
------*------
360 432009036 2 SET, INSULATION 1
370 CS445-01 2 WIRE, BINDING (7 MTR / 275.59 IN.) 1
------*------
380 432007105 2 FLANGE, MOTOR 1
390 CS641-06 2 O-RING, 45.7 X 2.62 1
400 CS644-02 2 SEAL, SHAFT MOTOR 1
Page 10032
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
2 410 432007108 2 DISC, MOTOR 1

420 432004168 2 FAN, MOTOR 1
430 DIN917M5A4 2 NUT, LOW TYPE CAPPED HEX, CRS 1
450 CS152-101 2 WASHER, PLAIN 1
(TRUE P/N CS-152-101)
------*------
460 432004022 2 PLATE ASSEMBLY, BAFFLE 1
------*------
480 432007176 2 BLOCK, UPPER 2
-480A 432007596 2 BLOCK, FRAME, UPPER 2
(REPLACES ITEM 480)
510 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 4
------*------
520 CS181-09 2 RECEPTACLE, QUICK FASTENER 2
530 DIN125AM3A2 2 WASHER, PLAIN Ø3.2 X Ø7 X 0.5 - M3 4
550 MS51957-14 2 SCREW, 4-40 UNC X 7.92 (V96906) 4
------*------
560 432007178 2 NUTPLATE, SECONDARY LATCH 2
570 432007175 2 BLOCK, LOWER 2
-570A 432007595 2 BLOCK, FRAME, LOWER 2
(REPLACES ITEM 570)
------*------
590 CS939-02 2 PLUG 1
600 432009111 2 PLATE, FRONT 1
610 432009112 2 SEAL, FRONT 1
620 NAS603-9 2 SCREW, 10-32 UNJF X 14.2 (V80205) 1
630 432007091 2 PIN, HINGE 1
640 432004178 2 LATCH ASSEMBLY A 1
-640A 432004184 2 LATCH ASSEMBLY B 1
650 432007159 2 STOP-DISC 1
660 432004165 2 PLATE, MOUNTING 1
Page 10033
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
2 - - - ATTACHING PARTS - - -
670 MS51957-26 2 SCREW, 6-32 UNC X 6.35 (V96906) 3
700 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 2
710 DIN9021M4A2 2 WASHER PLAIN, Ø12 X Ø4.3 X 1 2
------*------
900 439009026 2 MOTOR SEAL REPLACEMENT KIT 1
Page 10034
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
10
90
S
100
110
Q N
P
80
C
D A
B
TPR1475_01
Electrical Assembly (P/N 432001044)

Page 10035
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
850
852 130
130
150
140
120 130
850
850 230
170 220
210
160
830
170 210
850 DJ102
170
190
200 180
170
210
850
210 850
840
850 800
A
820
810
730
710
720 850
730
740
B 680 720
660 710
670 700
680
850
670
690
660
600
650
856
850
630
620
640 620
610
D TPR1475_02

Page 10036
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
790 780 990
770
760
750
750
F
E
F
340
J 320
H 330 01
370
360
350
H
G 340
980
1110
260
250
260
250
NOTE:
320
J
01 APPLY SOLID LUBRICANT PASTE P/N CS-661-01
TPR1475_03

Page 10037
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
240
02 260
250 L
02 260
250 960
240
970
260
250
260
250
PRE SB NO. 3000ARINC-25-0012 L

K
02 260
250
02 260
250
L
240A
960A
L
POST SB NO. 3000ARINC-25-0012
K
NOTE:
TPR8901_02

Page 10038
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
280
440
300
290
270
430
310
311
312 70
420 313
400 410
N
431
432
433
550
434 M 570
580
590
560
P
850
450
R
520 854
500 510 530
540
460
850
490 520
510
540
470
480
Q R
TPR1475_04

Page 10039
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
870
880
890
910
885
860
940
900
920
Eff. A
930
950
Eff. B
Eff. B
Eff. A
TPR1475_05

Page 10040
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
3 -1 432001044 1 ELECTRICAL ASSEMBLY DS3000 (ARINC) LH / RH RF

10 CS647-02 2 SEAL, GROMMET 1
60 CS933-05 2 TIE, CABLE - STANDARD, COLOR (BLACK), T18R AR
70 CS938-01 2 HOLDER, TIE 47
80 432007424 2 PLATE, WIRING HARNESS 1
90 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 2
------*------
120 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 1
150 MS35649-264 2 NUT, HEX 6-32 UNC (V96906) 1
160 MS35308-307 2 BOLT, HEX, 0.250-28 UNF-3A X 22.2 (V96906) 1
170 DIN125AM6A2 2 WASHER, PLAIN Ø12.5 X Ø6.4 X 1.6 - M6 4
180 MS35338-139 2 WASHER, LOCK Ø6.7 X Ø12.4 X 1.7 (V96906) 1
190 MS35650-3254 2 NUT, HEX 0.250-28 UNF-2B (V96906) 1
230 MS35650-3254 2 NUT, HEX 0.250-28 UNF-2B (V96906) 1
240 CS257-16 2 PT100/1000 ASSEMBLY (PRE SB 3000ARINC-25-0012) RF
(SUPSD BY ITEM 240A)
(NP)
-240A CS257-29 2 PT100/1000 ASSEMBLY (POST SB 3000ARINC-25-0012) RF
(SUPSDS ITEM 240)
-241 CS223-82 3 HOUSING, CONNECTOR, MATE -N LOK™, (AMP) 1
(794805-1) (PRE SB 3000ARINC-25-0012)
DP76
-242 CS224-44 3 SOCKET, CONTACT, MATE -N - LOK™, (AMP) 3
(1-770986-0) (PRE SB 3000ARINC-25-0012)
-243 CS223-59 3 SEAL, WIRE, MATE -N - LOK™, (AMP) (794758-1) 3
(PRE SB 3000ARINC-25-0012)
-244 CS223-61 3 SEAL, CAVITY, MATE -N - LOK™, (AMP) (794995-1) 1
(PRE SB 3000ARINC-25-0012)
-245 CS223-83 3 SEAL, INTERFACE, MATE -N - LOK™, (AMP) (794772-4) 1
(PRE SB 3000ARINC-25-0012)
250 612205 2 WASHER, PLAIN 2
Page 10041
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
3 260 CS641-04 2 O-RING, 5 X 1 2

270 432005059 2 FAN, COOLING (PRE SB 3000ARINC-25-0001) 1
(NP)
-270A CS204-04 2 FAN ASSEMBLY, COOLING 1
(REPLACES ITEM 270)
280 CS929-10 2 SPACER, Ø8 X Ø4.2 X 17 4
290 MS51957-36 2 SCREW, 4-40 UNC X 38.1 (V96906) 4
------*------
-310 CS223-08 3 HOUSING, CONNECTOR, MATE -N - LOK™ 1
2F, (AMP) (1-480698-0)
DP81 DJ41
-311 CS223-09 3 SEAL, WIRE, MATE -N - LOK™ 2P, (AMP) (794270-1) 1
-312 CS223-10 3 SEAL, INTERFACE, MATE -N - LOK™ 2P, 1
(AMP) (794269-1)
-313 CS224-09 3 CONTACT, PIN, MATE -N - LOK™, (AMP) (350690-2) 2
320 CS298-204 2 ELEMENT, HEATING, 200V-3600W 1
(TRUE P/N CS-298-204)
330 432007422 2 NUT, M10 X 1 2
------*------
340 CS673-02 2 GASKET 1
350 DIN934M4A2 2 NUT, HEX M4 6
400 432005043 2 FUSE, THERMO 1
410 MS51957-26 2 SCREW, 6-32 UNC X 6.35 (V96906) 2
------*------
431 CS223-68 3 HOUSING, CONNECTOR, MATE -N - LOK™ 1
2P, (AMP) (794894-1)
432 CS223-59 3 SEAL, WIRE, MATE -N - LOK™, (AMP) (794758-1) 2
433 CS224-44 3 SOCKET, CONTACT, MATE -N - LOK™, 2
(AMP) (1-770986-0)
Page 10042
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
3 434 CS223-67 3 SEAL, INTERFACE, MATE -N - LOK™ MU 1

2P, (AMP) (794772-2)
440 432007143 2 PLATE, CLAMP 1
450 432007283 2 PLATE, SPACER 1
460 MS51957-7 2 SCREW, 2-56 UNC X 12.7 (V96906) 2
480 MS35649-224 2 NUT, HEX 2-56 UNC (V96906) 2
------*------
490 MS21266-1 2 SEAL, GROMMET (V96906) 1
500 MS51957-32 2 SCREW, 6-32 UNC X 19 (V96906) 1
530 CS154-03 2 WASHER, CUPAL 1
540 MS35649-264 2 NUT, HEX 6-32 UNC (V96906) 2
550 438005039 2 ID-PCB, COATED 1
DJ31
560 CS929-02 2 SPACER, Ø6 X Ø3.6 X 10 4
570 MS51957-32 2 SCREW, 6-32 UNC X 19 (V96906) 4
------*------
600 432005060 2 FILTER, LINE, COATED 1
DJ1 DJ2 GND6
610 MS51957-27 2 SCREW, 6-32 UNC X 7.9 (V96906) 4
640 CS187-01 2 STANDOFF, THREADED 4
------*------
680 MS35650-3254 2 NUT, HEX 0.250-28 UNF-2B (V96906) 2
690 CS154-05 2 WASHER, CUPAL Ø12 X Ø6.5 X 0.7 1
730 MS35650-3254 2 NUT, HEX 0.250-28 UNF-2B (V96906) 2
Page 10043
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
3 740 CS154-05 2 WASHER, CUPAL Ø12 X Ø6.5 X 0.7 1

750 CS201-301 2 MOTOR, BRUSHLESS DC WITH CONICAL 1
SHAFT (PRE SB 3000ARINC-25-0004)
(PRE SB 3000ARINC-25-0006)
(TRUE P/N CS-201-301)
(NP)
-750A CS201-302 2 MOTOR, BRUSHLESS DC WITH CONICAL SHAFT 1
(TRUE P/N CS-201-302)
(NP)
-750B CS201-304 2 MOTOR, BRUSHLESS DC WITH CONICAL SHAFT 1
(REPLACES ITEM 750)
(SEE FIG IPL 10A FOR DET BKDN)
760 MS51957-30 2 SCREW, 6-32 UNC X 12.7 (V96906) 4
------*------
780 CS641-06 2 O-RING, 45.7 X 2.62 RF
790 CS644-02 2 SEAL, SHAFT MOTOR RF
800 432007405 2 CONNECTOR, ARINC 1
DP01
810 MS51957-32 2 SCREW, 6-32 UNC X 19 (V96906) 2
------*------
830 432005041 2 PCB, ARINC INTERFACE 1
DJ03 DP01A
840 CS929-101 2 SPACER, PCB 2
(TRUE P/N CS-929-101)
------*------
850 432005038 2 HARNESS ASSEMBLY, WIRING 1
(PRE SB 3000ARINC-25-0013)
(NP)
-850A 432005099 2 HARNESS ASSEMBLY, WIRING 1
(SUPSDS ITEM 850)
852 432004141 2 OVEN, INNER RF
GND1 GND2 SH2
854 432004140 2 GUIDING ASSEMBLY, OCM RF
SH1
856 432004136 2 PLATE ASSEMBLY, BOTTOM RF
GND3 GND4
860 432007109 2 BLOCK, DOOR SENSOR 1
Page 10044
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
3 - - - ATTACHING PARTS - - -
870 MS51957-32 2 SCREW, 6-32 UNC X 19 (V96906) 2
------*------
890 432009045 2 SENSOR, OPTICAL 1
900 MS51957-17 2 SCREW, 4-40 UNC X 12.7 (V96906) 1
910 DIN125AM3A2 2 WASHER, PLAIN Ø3.2 X Ø7 X 0.5 - M3 1
------*------
920 432007110 2 PLATE, RETAINING 2
930 CS910-20 2 SPRING, COMPRESSION 2
940 432007182 2 PIN, DOOR SENSOR 2
950 432007176 2 BLOCK, UPPER RF
-950A 432007596 2 BLOCK, FRAME, UPPER RF
(REPLACES ITEM 950)
960 439009160 2 PT100/1000 REPLACEMENT KIT 1
(PRE SB 3000ARINC-25-0012)
(NP)
960A CS257-30 2 PT100/1000 SENSOR ASSEMBLY 1
(SUPSDS ITEM 960)
970 439009035 2 O-RING REPLACEMENT KIT FOR PT100 1
980 439009186 2 HEATING ELEMENT REPLACEMENT KIT 1
990 439009174 2 MOTOR REPLACEMENT KIT 1
(PRE SB 3000ARINC-25-0004)
(PRE SB 3000ARINC-25-0006)
(REPLACED BY ITEM 990A AND 990B)
(NP)
-990A 439009234 2 MOTOR REPLACEMENT KIT 1
(REPLACES ITEM 990)
(NP)
-990B 439009242 2 MOTOR REPLACEMENT KIT 1
(REPLACES ITEM 990)
Page 10045
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
370
380
390
20
30
40
50
60
70 10
50
60
70
TPR1495_01
Plumbing Installation (P/N 432001045)

Page 10046
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
170
370
160
B
400
110 130
140
90
150
120
E
210
100 200
260 230
240
A 270 B
250
320
310
290 220
280
300
330
340
350
360
C TPR1495_02

Page 10047
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
370
400
910
220
320 210
210
310
280
200
900
920
160 930
940
110
110
360
310 90
170 100
TPR1495_03

Page 10048
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
4 -1 432001045 1 PLUMBING ASSEMBLY DS3000 (ARINC) RF

10 432005065 1 PLATE ASSEMBLY, VALVE 1
20 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 1
40 DIN9021M4A2 2 WASHER, PLAIN Ø12 X Ø4.3 X 1 1
50 MS51957-28 2 SCREW, 6-32 UNC X 9.5 (V96906) 2
------*------
90 432007164 2 COUPLING, MALE 1
100 CS641-03 2 O-RING, 10.51 X 1.83 1

110 CS390-101 2 FILTER, 20 X 250 1
(TRUE P/N CS-390-101)
120 CS311-02 2 HOSE, PTFE, 4.35 X 1 (220 MM (8.66 IN.)) 1
130 CS302-01 2 INSERT, 4 TIZ (.125)-SS 0.25 IN. 1
140 CS306-01 2 FERRULE, 0.25 IN. RF
150 CS304-01 2 NUT, BZ-SS, 0.25 IN. RF
------*------
160 CS330-03 2 COUPLING, MULTIPLE-MOUNT 1
170 236136 2 WASHER 1
------*------
200 CS311-02 2 HOSE, PTFE, 4.35 X 1 (150 MM (5.90 IN.)) RF
210 CS307-01 2 CLAMP, HOSE 1
------*------
220 CS311-02 2 HOSE, PTFE, 4.35 X 1 (220 MM (8.66 IN.)) RF
230 CS933-06 2 CABLE TIE WITH MOUNTING EYE, COLOR 1
(BLACK) T30MR
240 MS24693C50 2 SCREW, CS 8-32 UNC-2A X 12.7 (V96906) 1
250 432007435 2 WASHER, PLAIN 1
Page 10049
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
4 270 MS35649-284 2 NUT, HEX 8-32 UNC (V96906) 1

------*------
280 CS302-01 2 INSERT, 4 TIZ (.125)-SS 0.25 IN. 1
290 CS301-161 2 COUPLING, ELBOW 1
(TRUE P/N CS-301-161)
300 CS641-08 3 O-RING 9.25 X 1.78 1
(USED ON ITEM 290)
310 CS306-01 3 FERRULE, 0.25 IN. 1
(USED ON ITEM 290)
320 CS304-01 3 NUT, BZ-SS, 0.25 IN. 1
(USED ON ITEM 290)
330 432007434 2 COUPLING 1
340 CS641-03 2 O-RING, 10.51 X 1.83 1
350 CS303-101 2 PLUG, GAIN 1
(TRUE P/N CS-303-101)
360 CS6411-01 3 O-RING, Ø10.9 X 2.69 1
(TRUE P/N CS-6411-01)
(USED ON ITEM 350)
370 CS311-01 2 HOSE, SILICONE, 4 X 2.5 (450 MM / 17.71 IN.) 1
380 CS938-01 2 HOLDER, TIE 4
390 CS933-05 2 TIE, CABLE - STANDARD, COLOR (BLACK), T18R 4
------*------
400 235959 2 GROMMET 1
900 439009164 2 WATER HOSE REPLACEMENT KIT 1
910 439009165 2 CONDENSER REPLACEMENT KIT 1
920 439009172 2 MULTIPLE MOUNT COUPLING SET 1
930 439009092 2 FILTER REPLACEMENT KIT 1
940 439009166 2 O-RING, COUPLING REPLACEMENT KIT 1
Page 10050
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
10
30
20
15
900
50 40
20
30 A
TPR1496_01
Placard Installation (P/N 432011002, 432011030, 432011033)

Page 10051/10052
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
5 -1 432011002 1 PLACARD INSTALLATION RF

-1A 432011030 1 PLACARD INSTALLATION (PRE SB 3000ARINC-25-0009) RF
(REPLACES ITEM 1)
-1B 432011033 1 PLACARD INSTALLATION RF
(REPLACES ITEM 1A)
(SEE FIG IPL 1-50B FOR NHA)
(NP)
10 CS980-02 2 PLACARD, ID 1
15 CS980-10 2 PLACARD, AMENDMENT 1
(USED ON ITEM 1A)
20 430009011 2 PLACARD, INSTRUCTION 1
(PRE SB 3000ARINC-25-0009)
(USED ON ITEM 1 AND 1A)
-20A 430009022 2 PLACARD, DOOR (POST SB 3000ARINC-25-0009) 1
(REPLACES ITEM 20)
(USED ON ITEM 1B)
30 430009012 2 PLACARD, B/E AEROSPACE 1
40 CS980-01 2 PLACARD, ID 1
50 CS980-05 2 PLACARD, WEIGHT 1
900 439009027 2 DOOR PLACARD REPLACEMENT KIT 1
(PRE SB 3000ARINC-25-0009)
900A 439009253 2 DOOR PLACARD REPLACEMENT KIT 1
(REPLACES ITEM 900)
Page 10053
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
70
50
150 90
170
60
100
10
20
80
110 120
180
30
40
190
160 01
200
150
140
NOTE:
01 APPLY BUTYL SEALANT P/N CS-607-01
TPR1500_01
Bottom Plate Assembly (P/N 432004136)

Page 10054
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
6 -1 432004136 1 PLATE ASSEMBLY, BOTTOM RF

10 432007093 2 PIN, ADJUSTMENT 2
20 609744 2 WASHER, SUPPORT 4
40 DIN934M8A2 2 NUT, HEX M8 2
------*------
50 432007392 2 PLATE, REAR 1
60 CS170-04 2 RIVET, BLIND Ø3 X 5 14
70 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 10
------*------
80 432007408 2 BRACKET, CONNECTOR ARINC 2
90 CS170-04 2 RIVET, BLIND Ø3 X 5 4
------*------
100 432007354 2 BRACKET, REINFORCEMENT 1
110 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 6
------*------
120 432007393 2 BRACKET 1
130 CS170-04 2 RIVET, BLIND Ø3 X 5 2
------*------
150 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 16
------*------
160 432007391 2 PLATE, BOTTOM 1
170 CS177-03 2 RIV-NUT, 6-32 UNC 5
180 432007404 2 FLANGE, REINFORCEMENT 2
190 CS614-01 2 TAPE, VHB, 4943F - 12MM / 0.47 IN. (948 MM / 37.32 IN.) 1
------*------
200 432004061 2 STRIP ASSEMBLY, SLIDE 2
Page 10055
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
120
110
80
50
60
70
150
40
30
140
10
25
90
140
150
130
20
TPR1504_01
OCM Guiding Assembly (P/N 432004140)

Page 10056
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
7 -1 432004140 1 GUIDING ASSEMBLY, OCM RF

10 432004077 2 BRACKET, FAN 1
20 CS170-05 2 RIVET, ROUND HEAD 4
------*------
25 CS177-03 3 RIV-NUT, 6-32 UNC 4
(USED ON ITEM 10)
40 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 8
------*------
50 432007144 2 BUSH, GUIDING 2
70 DIN934M10X1A2 2 NUT, HEX M10 X 1 2
(TRUE P/N DIN934-M10X1-A2)
------*------
80 432007172 2 GUIDING, OCM 1
------*------
110 432009032 2 STRIP, SLIDE 2
120 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 6
------*------
130 432007353 2 COVER, OCM 1
150 CS177-03 2 RIV-NUT, 6-32 UNC 13
Page 10057
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
10
50
60
45
40
30
20
50
70 90
80
A
TPR1577_01
Outer Case Assembly (P/N 432004138)

Page 10058
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
10
50
60
45
30
40
20
50
70 90
80
TPR1758_01
Outer Case Assembly (P/N 432004138)

Page 10059/10060
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
8 -1 432004138 1 CASE ASSEMBLY, OUTER RF

10 432007350 2 COVER, OUTER 1

(NP) (BUY ITEM -1)
20 432007038 2 BRACKET (300 MM X 23.1 MM) 1
30 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 3
------*------
40 432007271 2 BRACKET (150 MM X 23.1 MM) 1
(BUY ITEM -1) (NP)
-40A 432007038 2 BRACKET (300 MM X 23.1 MM) 1
45 CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 2
-45A CS173-01 2 RIVET, BLIND Ø2.4 X 5.8 3

------*------
50 432007162 2 BLOCK, HAND GRIP 1
60 MS24693C24 2 SCREW, 6-32 UNC X 6.4 (V96906) 6
70 432007179 2 HANDLE 1
80 CS910-101 2 SPRING, TORSION 1
(TRUE P/N CS-910-101)
90 DIN1481-1X6A2 2 PIN, SLOTTED SPRING 1
(TRUE P/N DIN1481-1X6-A2)
------*------
Page 10061
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
50
40
60
11 70
(2 PL) 30
20
11
10
290
13
(12 PL) 280
01 140
230
275 240 390
(12 PL)
200
190
210
(2 PL)
120
220
130 (2 PL)
(2 PL) 110
100 A
80
90
A
NOTE:
01 APPLY SOLID LUBRICANT PASTE P/N CS-661-01 TPR1579_01
Door Assembly (P/N 4320060XX)

Page 10062
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
270
260
250
12
380 02
370
360
270
260
250
180
350
330 320
340 300 02
310 01
170
160
150
B
920
910 170
170
900
160
160 150 140B
150 140A
NOTE:
01 APPLY RETAINING ANAEOBIC ADHESIVE P/N CS-604-03
TPR1579_02
Door Assembly (P/N 4320060XX)

Page 10063/10064
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
9 -1 432006023 1 DOOR ASSEMBLY, LH (STEAM) A RF

(PRE SB 3000ARINC-25-0015)
(BUY P/N 439009201) (NP)
-1A 432006024 1 DOOR ASSEMBLY, RH (STEAM) B RF
(PRE SB 3000ARINC-25-0015)
(BUY P/N 439009202) (NP)
-1B 432006041 1 DOOR ASSEMBLY, LH (STEAM) A RF
(REPLACES ITEM 1)
-1C 432006042 1 DOOR ASSEMBLY, RH (STEAM) B RF
(REPLACES ITEM 1A)
(SEE FIG IPL 2-100C FOR NHA)
10 432006007 2 DOOR 1
11 CS169-02 3 INSERT, SELF TAPPING, 8-32 UNC X 8 6

(USED ON ITEM 10)

(USED ON ITEM 10)

(USED ON ITEM 10)
20 432007255 2 BLOCK, FIXING (PRE SB 3000ARINC-25-0014) 1

(NP)
-20A 432007597 2 BLOCK, FIXING (POST SB 3000ARINC-25-0014) 1
(REPLACES ITEM 20)
30 CS1003-53 2 SCREW, COUNTERSUNK, CRS, UNC SELF-LOCKING 2
(TRUE P/N CS-1003-53)
------*------
40 239757 2 PLATE, HINGE 1
(TRUE P/N CS-1003-53)
------*------
80 239757 2 PLATE, HINGE 1
(TRUE P/N CS-1003-53)
------*------
100 432007453 2 PIN, HINGE 1
120 432007255 2 BLOCK, FIXING (PRE SB 3000ARINC-25-0014) 1
Page 10065
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
9 -120A 432007597 2 BLOCK, FIXING (POST SB 3000ARINC-25-0014) 1

(REPLACES ITEM 120)
(TRUE P/N CS-1003-53)
------*------
140 239465 2 KNOB, DOOR (CLOCKWISE LOCK) A 1
(PRE SB 3000ARINC-25-0014)
(NP)
140A 239679 2 KNOB, DOOR (CLOCKWISE OPEN) B 1
(PRE SB 3000ARINC-25-0014)
(NP)
-140B 432006043 2 KNOB, DOOR (CLOCKWISE LOCK) A 1
(REPLACES ITEM 140)
-140C 432006044 2 KNOB, DOOR (CLOCKWISE OPEN) B 1
150 MS51957-43 2 SCREW, 8-32 UNC X 9.7 (V96906) 1
170 239485 2 WASHER, SHAFT DOOR KNOB 1
------*------
180 239484 2 PIVOT 1
190 NAS1802-08-8 2 SCREW, HEX 8-32 X 1/2 (V80205) 1
200 DIN93-4-3X14A2 2 RING, RETAINING, CRS 1
(TRUE P/N DIN93-4.3X14-A2)
------*------
210 432004156 2 ROD, DOOR 2
220 432004153 3 PIECE, END (PRE SB 3000ARINC-25-0014) 2
(USED ON ITEM 210)
(NP)
-220A 432004252 3 END PIECE, WITH ROLL (POST SB 3000ARINC-25-0014) 2
(REPLACES ITEM 220)
(USED ON ITEM 210)
230 432004053 2 DOOR, INNER 1
240 CS1001-30 2 SCREW, 6-32 UNC X 6.35, SELF-LOCKING 12
(TRUE P/N CS-1001-30)
250 MS35649-284 2 NUT, HEX 8-32 UNC (V96906) 3
275 609744 2 WASHER, SUPPORT 1
------*------
280 CS643-03 2 O-RING, 395 X 3.53 1
290 432009033 2 SET, INSULATION 1
300 CS920-01 2 BEARING 2
310 239477 2 SCREW, BEARING 2
Page 10066
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
9 320 DIN125AM4A2 2 WASHER, PLAIN Ø9 X Ø4.3 X 0.8 - M4 2

------*------
330 432009039 2 COVER, PRESSURE RELIEF VALVE 1
340 MS24693C4 2 SCREW, CS 4-40 UNC -2A (V96906) 4
------*------
350 432009004 2 SEAL, COVER 1
370 432007121 2 VALVE, PRESSURE RELIEF 1
380 CS640-01 2 V-SEAL 1
390 432009030 2 SEAL, DOOR (PRE SB 3000ARINC-25-0014) 1
(NP)
-390A 432009137 2 SEAL, DOOR (POST SB 3000ARINC-25-0014) 1
(REPLACES ITEM 390)
900 439009002 2 DOOR KNOB REPLACEMENT KIT LH A 1
910 439009012 2 DOOR KNOB REPLACEMENT KIT RH B 1
-920 439001157 2 MEAL CARD HOLDER KIT (POST SB 25-1120) 1
(OPTIONAL PART FOR DOOR ASSEMBLY)
-930 439009201 2 DOOR ASSEMBLY LH (STEAM) A 1
(PRE SB 3000ARINC-25-0009)
-930A 439009251 2 DOOR ASSEMBLY LH (STEAM) A 1
(REPLACES ITEM 930)
-930B 439009268 2 KIT, REPLACEMENT , DOOR LH STEAM A 1
-940 439009202 2 DOOR ASSEMBLY RH (STEAM) B 1
(PRE SB 3000ARINC-25-0009)
-940A 439009252 2 DOOR ASSEMBLY RH (STEAM) B 1
(REPLACES ITEM 940)
-940B 439009269 2 KIT, REPLACEMENT , DOOR RH STEAM B 1
Page 10067
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
20
70
10
30
80
70
60
40
50
TPR1580_01
Motor Assembly (PRE SB No. 3000ARINC-25-0006) (P/N CS-201-301)

Page 10068
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
150
145
140
110
A
85
100
130
125
115
90
120
135
TPR1580_02
Motor Assembly (PRE SB No. 3000ARINC-25-0006) (P/N CS-201-301)

Page 10069/10070
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
10 -1 CS201-301 1 MOTOR, BRUSHLESS DC WITH CONICAL RF

SHAFT (PRE SB 3000ARINC-25-0004)
(PRE SB 3000ARINC-25-0006)
(TRUE P/N CS-201-301)
6M, (AMP) (1-480704-0)
DP41
20 CS223-39 2 SEAL, WIRE, MATE -N - LOK™ 6P, (AMP) (794276-1) 1
30 CS223-40 2 SEAL, INTERFACE, MATE -N - LOK™, (AMP) (794275-1) 1
2F, (AMP) (1-480698-0)
DP73
50 CS223-10 2 SEAL, INTERFACE, MATE -N - LOK™ 2P, 1
(AMP) (794269-1)
70 CS224-09 2 CONTACT, PIN, MATE -N - LOK™, (AMP) (350690-2) 4
80 CS224-39 2 CONTACT, PIN, AWG 20-14 MATE -N - LOK™, 4
(AMP) (350218-1)
85 N0NPR0C 3 BRACKET, FRONT 1
(NP)
90 CS201-3012 2 SCREW, PNH, TORX T10, M3 X 45 4
(TRUE P/N CS-201-3012)
100 CS201-3011 2 SEAL, MOTOR 1
(TRUE P/N CS-301-3011)
110 N0NPR0C 2 ROTOR ASSEMBLY 1
(NP)
115 N0NPR0C 3 ROTOR 1
(NP)
120 N0NPR0C 3 SPACER 1
(NP)
125 N0NPR0C 3 WASHER, PLAIN 1
(NP)
130 CS201-3014 3 BEARING, REAR 1
(TRUE P/N CS-201-3014)
135 CS201-3013 3 BEARING, FRONT 1
(TRUE P/N CS-201-3013)
140 N0NPR0C 2 WASHER, SPRING, WAVED 1
(NP)
145 N0NPR0C 2 WASHER 2
(NP)
125 N0NPR0C 2 MOTOR HOUSING 1
(NP)
Page 10071
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
230
220 240
B
250
260
270
280
210
90
200 160
100
110 170 190
140
A
180
130
150
120
A
B
C
70
20
10
30
80A
70
60
C
40
50
TPR1581_01
Motor Assembly (POST SB No. 3000ARINC-25-0006) (P/N CS-201-304)

Figure IPL 10A/GRAPHIC 25-35-14-99B-014-A01
Page 10072
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
10A -1 CS201-304 1 MOTOR, BRUSHLESS DC WITH CONICAL SHAFT RF

(TRUE P/N CS-201-304)
10 CS2230-25 2 CONNECTOR, HOUSING, 6P, MATE-N-LOK™ (350715-1) 1
(TRUE P/N CS-2230-25)
DP41
40 CS2230-22 2 CONNECTOR, HOUSING, 2P, MATE-N-LOK™ (350777-1) 1
(TRUE P/N CS-2230-22)
DP73
(AMP) (794269-1)
70 CS224-09 2 CONTACT, PIN, MATE -N - LOK™, (AMP) (350690-2) 4
-80 CS224-39 2 CONTACT, PIN, AWG 20-14 MATE-N - LOK™, 4
(AMP) (350218-1)
(SUPSD BY ITEM 80A)
(DELETED)
80A CS224-86 2 CONTACT, PIN, AWG 20-14, MATE-N-LOK™, 4
(AMP) (350547-7)
(SUPSDS ITEM 80)
90 N0NPR0C 2 BRACKET, FRONT 1
(NP)
100 N0NPR0C 2 LOCK WASHER 4
(NP)
110 CS201-3041 2 SCREW, PNH, M3 X 33 4
(TRUE P/N CS-201-3041)
------*------
120 CS201-3011 2 SEAL, MOTOR 1
(TRUE P/N CS-201-3011)
130 N0NPR0C 2 INSULATION DISC 1
(NP)
140 N0NPR0C 2 ROTOR ASSEMBLY 1
(NP)
150 CS201-3042 3 BEARING, FRONT 1
160 CS201-3042 3 BEARING, REAR 1
170 N0NPR0C 3 ROTOR SUB ASSEMBLY 1
(NP)
(NP)
(NP)
200 N0NPR0C 3 STATOR ASSEMBLY 1
(NP)
210 N0NPR0C 3 INSULATION DISC 1
(NP)
220 N0NPR0C 3 SPRING WASHER, WAVED 1
(NP)
Page 10073
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
10A 230 N0NPR0C 3 WASHER 1

(NP)
240 N0NPR0C 3 BRACKET, REAR 1
(NP)
250 N0NPR0C 3 CABLE CLAMP, FEMALE 1
(NP)
260 N0NPR0C 3 CABLE CLAMP, MALE 1
(NP)
270 N0NPR0C 3 WASHER, TOOTHED 1
(NP)
280 N0NPR0C 3 SCREW, PNH M4 X 4 1
(NP)
Page 10074
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
A
FRONT VIEW
TPR1582_01
Valve Plate Assembly (P/N 432005065)

Page 10075
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
180
190
200
910 900
ARROW MUST BE
POINTED UPWARDS.
170
160
150
180
190
140
285
200
295
250
290
900 290
250
280
220 295
230 250
240
270
295
260
210 330
A TPR1582_02

Page 10076
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
130
120
110
100
10
C
30
40 80
50
90
20
D
60
310
300
D
B
TPR1582_03

Page 10077/10078
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
11 -1 432005065 1 PLATE ASSEMBLY, VALVE RF

10 432004074 2 PLATE, MOUNTING 1
20 CS300-08 2 VALVE ASSEMBLY (NC) (PRE SB 3000ARINC-25-0011) 1
(NP)
-20A CS300-80 2 VALVE ASSEMBLY (NC) (POST SB 3000ARINC-25-0011) 1
(REPLACES ITEM 20)
30 MS51957-41 2 SCREW, 8-32 UNC X 6.35 (V96906) 2
------*------
60 CS311-02 2 HOSE, PTFE, 4.35 X 1 (150 MM / 5.90 IN.) 1
70 CS307-01 2 CLAMP, HOSE 1
80 CS938-01 2 HOLDER, TIE 10
100 CS223-44 2 SEAL, INTERFACE (AMP) 794277-1 1
110 MS27488-12 2 FILLER, WIRE HOLE, AWG12 (V96906) 1
9P, (AMP) (1-480706-0)
DP61
-120A CS2230-31 2 HOUSING, CONNECTOR, 9M, MATE-N- 1
LOK™ (350720-1)
(REPLACES ITEM 120)
(TRUE P/N CS-2230-31)
DP61
140 MS21919WCH28 2 CLAMP (V96906) 1
150 MS51957-30 2 SCREW, 6-32 UNC X 12.7 (V96906) 1
------*------
180 432009116 2 HOSE, PTFE, CURVED (90 MM / 3.54 IN.) 1
190 CS307-02 2 CLAMP, HOSE 1
200 CS390-02 2 CONDENSER 1
Page 10079
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
11 210 CS300-09 2 VALVE ASSEMBLY (NO) (PRE SB 3000ARINC-25-0003) 1

(NP)
-210A CS300-15 2 VALVE ASSEMBLY (NO) (POST SB 3000ARINC-25-0003) 1
(PRE SB 3000ARINC-25-0010)
(SUPSDS ITEM 210)
(NP)
-210B CS300-85 2 VALVE ASSEMBLY (NO) (POST SB 3000ARINC-25-0010) 1
(SEE FIG IPL 13B FOR DET BKDN)
220 MS51957-41 2 SCREW, 8-32 UNC X 6.35 (V96906) 2
(PRE SB 3000ARINC-25-0003)
-220A MS51957-42 2 SCREW, 8-32 UNC X 7.92 (V96906) 2
(SUPSDS ITEM 220)
------*------
250 CS311-04 2 HOSE, PTFE, 7 X 1 (190 MM / 7.48 IN.) AR
260 239584 2 INSERT, HOSE 1
270 CS306-02 2 FERRULE, 3/8 IN. RF
280 CS304-02 2 NUT, 3/8 IN. RF
285 CS307-02 2 CLAMP, HOSE 1
------*------
290 CS510-01 2 SLEEVE, ROUNDIT™ - 13-5 (210 MM / 9.05 IN.) 1
------*------
300 CS214-11 2 SLEEVE, PROTECTION (100 MM / 3.93 IN.) 1
------*------
330 CS510-01 2 SLEEVE, ROUNDIT™ - 13-5 (150 MM / 5.9 IN.) 1
-335 CS933-05 2 TIE, CABLE - STANDARD, COLOR (BLACK), 4
T18R (POST SB 3000ARINC-25-0010)
900 439004015 2 CONDENSER ASSEMBLY 1
(BUY P/N 439009165) (NP)
910 439009165 2 CONDENSER REPLACEMENT KIT RF
Page 10080
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
6.3 mm
20
900 40
120
50
130
11
70
910
10 80
20
20
920
30
70
40
90
50 100
A
60
70 A
80
110
111
112
TPR1583_01
Valve Assembly (NC) (P/N CS-300-08)

Page 10081/10082
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
12 -1 CS300-08 1 VALVE ASSEMBLY (NC) (PRE SB 3000ARINC-25-0011) RF

(NP)
10 CS300-24 2 COVER 2
(ORDER NHA, ITEM 1) (NP)
11 DIN965M3X6A2 2 SCREW, M3 X 6 8
------*------
20 CS300-26 2 GASKET, BODY 2
30 CS300-28 2 BASE SUB ASSEMBLY, SOLENOID 2
40 CS300-30 2 SPRING, LENGTH 6.3 MM (0.248 IN.) 2
50 CS300-29 2 CORE 2
60 CS300-39 2 PLUG, M12 X 1 1
70 CS300-41 2 O-RING, STRAINER 1
80 CS300-40 2 STRAINER 1
90 CS300-20 2 COIL ASSEMBLY, 28VDC 2
(NP)
-90A CS300-60 2 COIL ASSEMBLY, 28VDC 2
(REPLACES ITEM 90)
100 CS300-21 2 CLIP, RETAINING 2
------*------
(TRUE P/N CS-301-204)
-111 CS306-01 3 FERRULE, 0.25 IN. 1
(USED ON ITEM 110)
-112 CS304-01 3 NUT, BZ-SS, 0.25 IN. 1
(USED ON ITEM 110)
120 CS300-38 2 PILLAR, HOSE 1
(NP)
130 CS224-39 2 CONTACT, PIN, AWG 20-14, MATE -N - LOK™, 4
(AMP) (350218-1)
900 CS300-06 2 VALVE (NC) CORE KIT ASSEMBLY 2
Page 10083
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
12 910 CS300-36 2 VALVE (NC) STRAINER KIT ASSEMBLY 1

920 CS300-50 2 VALVE (NC) O-RING SET 1
Page 10084
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
125
80
100
55
95
50
105
60
110
65
115
70
75 120
30
03 35 85
40 130
5
01
15 02
20
25
90
01 45 135
02
NOTE:
01 APPLY ANAEROBIC ADHESIVE P/N CS-604-08
02
A
APPLY ACTIVATOR P/N CS-601-02
03 APPLY SILICONE LUBRICANT P/N CS-660-01 TPR8537_01
Valve Assembly (NC) (POST SB No.3000ARINC-25-0011) (P/N CS-300-80)

Page 10085/10086
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
12A -1 CS300-80 1 VALVE, ASSEMBLY (NC) (POST SB 3000ARINC-25-0011) RF

5 CS300-65 2 BODY 1
(NP)
-10 IS04026M4X5A2 2 SCREW, SET, M4 X 5 2
(TRUE P/N ISO4026-M4X5-A2)
(NP)
(TRUE P/N CS-301-204)
(NP)
20 CS306-01 3 FERRULE, 1/4 IN. 1
25 CS304-01 3 NUT, 1/4 IN. 1
30 CS300-39 2 PLUG, M12 x 1 1
(NP)
35 CS300-41 2 GASKET, STRAINER 1
(NP)
40 CS300-40 2 STRAINER 1
(NP)
45 CS300-38 2 NIPPLE, HOSE 1
(NP)
50 CS300-24 2 COVER 1
(NP)
55 IS07046-2M3X6A2 2 SCREW, CTSK, M3 x 6 4
(TRUE P/N ISO7046-2-M3X6-A2-70-H)
------*------
(NP)
65 CS300-62 2 BASE, SOLENOID, SUB ASSEMBLY 1
(NP)
70 CS300-64 2 SPRING, LENGTH 6.3 MM [0.248 IN.] 1
(BUY ITEM -900) (NP)
75 CS300-66 2 CORE, ASSEMBLY 1
------*------
90 CS224-86 3 CONTACT, PIN, AWG 20-14, MATE-N-LOK™ (350547-7) 2
(USED ON ITEM 65)
95 CS300-24 2 COVER 1
(NP)
Page 10087
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
12A - - - ATTACHING PARTS - - -

100 IS07046-2M3X6A2 2 SCREW, CTSK, M3 x 6 4
(TRUE P/N ISO7046-2-M3X6-A2-70-H)
------*------
(BUY ITEM -900 OR -910) (NP)
(BUY NHA, ITEM 1)
115 CS300-64 2 SPRING, LENGTH 6.3 MM [0.248 IN.] 1
120 CS300-66 2 CORE, ASSEMBLY 1
------*------
135 CS224-86 3 CONTACT, PIN, AWG 20-14, MATE-N-LOK™ (350547-7) 2
(USED ON ITEM 110)
-900 CS300-67 2 VALVE (NC) CORE KIT ASSEMBLY 2
-905 CS300-36 2 VALVE (NC), STRAINER KIT ASSEMBLY 1
-910 CS300-50 2 VALVE (NC), GASKET KIT ASSEMBLY 1
Page 10088
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
6.3 mm
20
40
11 900
10 140
50
20
30
160
40
15.3 mm
24.2 mm
150 120
110
910
50 A
100
60 105
A
70
20
80
130
920
120 120
120
110
110
105
100
930 60
90
90
TPR1584_01
Valve Assembly (NO) (PRE SB NO. 3000ARINC-25-0003) (P/N CS-300-09)

Page 10089/10090
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
13 -1 CS300-09 1 VALVE ASSEMBLY (NO) (PRE SB 3000ARINC-25-0003) RF

10 CS300-24 2 COVER 2
(ORDER NHA, ITEM -1) (NP)
11 DIN965M3X8A2 2 SCREW, M3 X 8 8
------*------
50 CS300-29 2 CORE (PRE SB 3000ARINC-25-0002) 2
(SUPSD BY ITEM 50A)
(ORDER ITEM 900) (NP)
-50A CS300-57 2 CORE (POST SB 3000ARINC-25-0002) 2
(SUPSDS ITEM 50)
(ORDER ITEM 900A) (NP)
60 CS300-47 2 PIN 4
70 CS300-43 2 PLUG, 1/8 IN. 2
80 CS300-42 2 BODY 1
90 CS300-44 2 CAP, END (PRE SB 3000ARINC-25-0005) 2
-90A CS300-59 2 CAP, END (POST SB 3000ARINC-25-0005) 2
(REPLACES ITEM 90)
100 CS300-48 2 SPRING, LENGTH 14 MM (0.551 IN.) 1

110 CS300-46 2 HOLDER ASSEMBLY, DISC 2
120 CS300-45 2 GASKET, CAP END 2

(TRUE P/N CS-301-004)
Page 10091
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
13 -131 CS304-02 3 NUT, 3/8 IN. 1

(USED ON ITEM 130)
-132 CS306-02 3 FERRULE, 3/8 IN. 1
(USED ON ITEM 130)
-140A CS300-60 2 COIL ASSEMBLY, 28VDC 2
(REPLACES ITEM 140)
(ORDER NHA, ITEM -1)
------*------
160 CS224-39 2 CONTACT, PIN, AWG 20-14 MATE -N - LOK™, 4
(AMP) (350218-1)
900 CS300-34 2 VALVE (NO) CORE KIT ASSEMBLY 2
(PRE SB 3000ARINC-25-0002)
-900A CS300-56 2 VALVE (NO) CORE KIT ASSEMBLY 2
(SUPSDS ITEM 900)
910 CS300-35 2 VALVE (NO) SPRING KIT ASSEMBLY 1
920 CS300-51 2 VALVE (NO) O-RING SET 1
930 CS300-54 2 VALVE (NO) PIN REPLACEMENT KIT ASSEMBLY 1
Page 10092
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
95
135 90
130
96
86
126
85
125
80
136
120
75
115
70
110
65
105
60
13
100 12
5 10
30
50
25
45
20
40
15
35
TPR1585_01
Valve Assembly (NO) (POST SB NO. 3000ARINC-25-0003) (P/N CS-300-15)

Page 10093/10094
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
13A -1 CS300-15 1 VALVE ASSEMBLY (NO) (POST SB 3000ARINC-25-0003) RF

(PRE SB 3000ARINC-25-0010)
5 CS300-42 2 BODY 1
(NP)
(TRUE P/N CS-301-002)
(NP)
12 CS306-02 3 FERRULE, 3/8 IN. 1
13 CS304-02 3 NUT, 3/8 IN. 1
15 CS300-59 2 CAP, END 1

(NP)

(NP)
35 CS300-59 2 CAP, END 1

(NP)

(NP)
-55 CS300-43 2 PLUG, 1/8 IN. 2
(NP)
60 CS300-47 2 PIN 2
(NP)
65 CS300-57 2 CORE 1
(NP)
(NP)
(NP)
(NP)
85 CS300-24 2 COVER 1
(NP)
Page 10095
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
13A - - - ATTACHING PARTS - - -

86 DIN965M3X8A2 2 SCREW, CTSK, M3 X 8 4
------*------
------*------
96 CS224-39 3 CONTACT, PIN, AWG 20-14, MATE-N-LOK™ 2
(AMP) (350218-1)
(USED ON ITEM 90)
100 CS300-47 2 PIN 2
(NP)
105 CS300-57 2 CORE 1
(NP)
(NP)
(NP)
(NP)
125 CS300-24 2 COVER 1
(NP)
126 DIN965M3X8A2 2 SCREW, CTSK, M3 X 8 4
------*------
------*------
(AMP) (350218-1)
(USED ON ITEM 130)
-900 CS300-56 2 VALVE (NO) CORE KIT ASSEMBLY 1
-910 CS300-35 2 VALVE (NO) SPRING KIT ASSEMBLY 1
-920 CS300-51 2 VALVE (NO) O-RING SET 1
-930 CS300-58 2 SPRING AND GASKET KIT 1
Page 10096
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
95
135
90
96
130
86
126 85
125 80 01
136
01 120
75
115
70
110 65
105
60
13
100 12
5 10 02
30 01
01 50
25 03
45
20
40
NOTE: 15
01 APPLY LUBRICANT MOLYKOTE, DOW 35
CORNING 111 P/N CS-660-01
02 WIND TAPE, PTFE THREAD SEAL P/N CS618-01
TPS1941_01
Valve Assembly (NO) (POST SB NO. 3000ARINC-25-0010) (P/N CS-300-85)

Figure IPL 13B/GRAPHIC 25-35-14-99B-018-A01
Page 10097/10098
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
13B -1 CS300-85 1 VALVE ASSEMBLY (NO) (POST SB 3000ARINC-25-0010) RF

5 CS300-42 2 BODY 1
(NP) (BUY NHA, ITEM 1)
(TRUE P/N CS-301-002)
12 CS306-02 3 FERRULE, 3/8 IN. 1
(USED ON ITEM 10)
13 CS304-02 3 NUT, 3/8 IN. 1
(USED ON ITEM 10)
15 CS300-59 2 CAP, END 1
(NP) (BUY ITEM 910)
(NP) (BUY ITEM 910)
(NP) (BUY ITEM 910 OR 915)
35 CS300-59 2 CAP, END 1
(NP) (BUY ITEM 910)
(NP) (BUY ITEM 910)
-55 CS300-43 2 PLUG, 1/8 IN. 2
60 CS300-47 2 PIN 2
65 CS300-63 2 CORE 1
(NP) (BUY ITEM 900)
(NP) (BUY ITEM 900, 905 OR 915)
85 CS300-24 2 COVER 1
Page 10099
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
13B - - - ATTACHING PARTS - - -

86 IS07046-2M3X8A2 2 SCREW, CTSK, M3 X 8 4
(TRUE P/N ISO7046-2-M3X8-A2-70-H)
------*------
------*------
(AMP) (350218-1)
(USED ON ITEM 90)
100 CS300-47 2 PIN 2
105 CS300-63 2 CORE 1
(NP) (BUY ITEM 900)
(NP) (BUY ITEM 900, 905 OR 915)
125 CS300-24 2 COVER 1
126 IS07046-2M3X8A2 2 SCREW, CTSK, M3 X 8 4
(TRUE P/N ISO7046-2-M3X8-A2-70-H)
------*------
------*------
(AMP) (350218-1)
(USED ON ITEM 130)
-900 CS300-68 2 VALVE (NO) CORE KIT ASSEMBLY 2
-905 CS300-69 2 SPRING AND GASKET KIT 2
-910 CS300-35 2 VALVE (NO) SPRING KIT ASSEMBLY 1
-915 CS300-51 2 GASKET KIT, VALVE (NO) 1
Page 10100
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
685
PRE SB 3000ARINC-25-0012
Wiring Harness Assembly (P/N 432005038)

Page 10101
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
10
20 600
70
80 60
50
540 40
30
B
680 685
A 120
130
190
Pin No. 1
200
210
A 140
150
180
170 591
110 580 160
100
110 595
Pin No. 20
Pin No. 21 550 592
90
Pin No. 44
560 594 590
Pin No. 45
Pin No. 46 100
593 710
Pin No. 47
720
260 730
B 250
240
230 340
220 330
660
320
670 310
665
700
460
450 350
440 360
640 370
430
650 420
645
570
510 690
500
620
410
630 400
530 390
610
380
535
520 470
480
POST SB 3000ARINC-25-0012 490
TPR8902_02

Page 10102
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14 -1 432005038 1 HARNESS ASSEMBLY, WIRING RF

(PRE SB 3000ARINC-25-0013)
10 CS223-47 2 HOUSING, CONNECTOR, EI SERIES (AMP) (171822-3) 1
DJ21
20 CS224-35 2 CONTACT, EI SERIES (AMP) 170262-1 3
30 CS223-62 2 HOUSING, CONNECTOR, MATE -N - LOK™, 1
(AMP) (794895-1)
DP31
50 CS223-61 2 SEAL, CAVITY, MATE -N - LOK™, (AMP) (794995-1) 2
(AMP) (1-770986-0)
80 CS223-48 2 CONNECTOR, (POSITRONIC) PCIH47F8000 1
DJ02
90 CS224-36 2 CONTACT, FEMALE, AWG22 (POSITRONIC) FC422N7 21
-90A CS224-57 2 CONTACT, SOCKET, AWG 22 (FC422N8/AA) 21

(PRE SB 3000ARINC-25-0012)
(REPLACES ITEM 90)
(NP)
-90B CS224-80 2 CONTACT, SOCKET, AWG 22 (FC422N8/AA-14) 21
(REPLACES ITEM 90A)
100 CS224-37 2 CONTACT, FEMALE (POSITRONIC) FC116N2-1565.0 17
110 CS224-43 2 CONTACT, FEMALE FC120N2-1565.0 2
9M, (AMP) (1-480707-0)
DJ61
140 CS224-38 2 SOCKET, MATE -N - LOK™, (AMP) (350550-1) 8
160 CS223-69 2 HOUSING, SOCKET, MATE -N - LOK™ (AMP) (794896-1) 1
DJ74
180 CS224-45 2 CONTACT, PIN, MATE -N - LOK™ 2
Page 10103
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14 190 CS223-11 2 HOUSING, CONNECTOR, MATE -N - LOK™ 2

2M, (AMP) (1-480699-0)
DJ81
210 CS224-08 2 CONTACT, SOCKET, AWG 24-18, MATE-N- 2
LOK™ (350689-2)
4P (AMP) (350779)
DP91
230 CS223-63 2 SEAL, WIRE, MATE -N - LOK™ 4P, (AMP) (794274) 1
260 CS223-64 2 SEAL, INTERFACE, MATE -N - LOK™ 4P, (AMP) (794273) 1
270 CS223-87 2 HOUSING, SOCKET, MATE -N - LOK™ 4P, 1
(PRE SB 3000ARINC-25-0012)
(PRE SB 3000ARINC-25-0012)
(PRE SB 3000ARINC-25-0012)
(PRE SB 3000ARINC-25-0012)
6M, (AMP) (1-480705-0)
LOK™ (350689-2)
2M, (AMP) (1-480699-0)
DJ73
360 CS224-08 2 CONTACT, SOCKET, AWG 24-18, MATE -N 2
-LOK™ (350689-2)
8P (AMP) (794821-1)
DP03
(AMP) (1-770986-0)
Page 10104
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14 400 CS223-78 2 SEAL, INTERFACE, MATE -N - LOK™ 8P, 1

(AMP) (794772-8)
4P, (AMP) (350779)
DP92
470 CS223-224 2 INSERT FOR CAVITY B RECEPTACLE 1
(TRUE P/N CS-223-224)
DP01B
480 CS224-52 2 CONTACT, PIN, SIZE 12 - AWG 12-16 5
500 AS22759-10-22 2 WIRE, AWG22 PTFE AR
(TRUE P/N AS22759/10-22)
(B/E P/N CS-211-06)
-500A AS22759-10-16 2 WIRE, AWG16 PTFE AR
(REPLACES ITEM 500)
(TRUE P/N AS22759/10-16)
(B/E P/N CS-211-03)
520 AS22759-10-12 2 WIRE, AWG 12 PTFE AR
(TRUE P/N AS22759/10-12)
(B/E P/N CS-211-08)
530 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ100
535 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ102
540 AS22759-10-22 2 WIRE, AWG22 PTFE (PRE SB 3000ARINC-25-0012) AR
(TRUE P/N AS22759/10-22)
(B/E P/N CS-211-06)
(TRUE P/N AS22759/10-16)
(B/E P/N CS-211-03)
570 CS218-03 2 SHIELDING AR
580 235959 2 GROMMET 4
590 CS224-28 2 LUG, CABLE, M4 AWG 22-16, (AMP) (696422-5) 1
DJ107 DJ108 DJ109 DJ110 DJ111 DJ112
Page 10105
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14 592 CS224-28 2 LUG, CABLE, M4 AWG 22-16, (AMP) (696422-5) 1

600 CS224-201 2 LUG, CABLE, M4 AWG 12-10, (AMP) (323067) 1
(TRUE P/N CS-224-201)
610 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ115
(TRUE P/N CS-224-201)
DJ116
(TRUE P/N AS22759/10-10)
(B/E P/N CS-211-01)
640 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ101 DJ105
645 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
650 AS22759-10-10 2 WIRE AWG 10 PTFE AR
(TRUE P/N AS22759/10-10)
(B/E P/N CS-211-01)
660 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ103 DJ106
665 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
(TRUE P/N AS22759/10-10)
(B/E P/N CS-211-01)
680 CS224-402 2 SPLICE, INSULATED (AMP) (320562) 1
(TRUE P/N CS-224-402)
SP1
(TRUE P/N CS-224-402)
SP2
(TRUE P/N CS-224-201)
DJ113 DJ114
700 CS224-207 2 LUG, CABLE, M6 16-14, (AMP) (322733) 1
(TRUE P/N CS-224-207)
DJ104
710 CS257-29 2 PT100/1000 SUB-ASSEMBLY 1
(NP) (BUY P/N CS-257-30)
720 CS510-02 2 WRAP, PROTECTIVE, Ø5 MM (50 MM) 1
Page 10106
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Page 10107/10108
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14A -1 432005099 1 HARNESS ASSEMBLY, WIRING RF

10 CS223-47 2 HOUSING, CONNECTOR, EI SERIES (AMP) (171822-3) 1
DJ21
20 CS224-35 2 CONTACT, EI SERIES (AMP) 170262-1 3
(AMP) (794895-1)
DP31
(AMP) (1-770986-0)
80 CS223-48 2 CONNECTOR, (POSITRONIC) PCIH47F8000 1
DJ02
90 CS224-80 2 CONTACT, SOCKET, AWG 22 (FC422N8/AA-14) 21
100 CS224-81 2 CONTACT, SOCKET 17
110 CS224-82 2 CONTACT, SOCKET 2
9M, (AMP) (1-480707-0)
DJ61
160 CS223-69 2 HOUSING, SOCKET, MATE -N - LOK™ (AMP) (794896-1) 1
DJ74
2M, (AMP) (1-480699-0)
DJ81
LOK™ (350689-2)
4P (AMP) (350779)
DP91
Page 10109
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14A 230 CS223-63 2 SEAL, WIRE, MATE -N - LOK™ 4P, (AMP) (794274) 1
6M, (AMP) (1-480705-0)
LOK™ (350689-2)
2M, (AMP) (1-480699-0)
DJ73
320 CS224-08 2 CONTACT, SOCKET, AWG 24-18, MATE -N 2
-LOK™ (350689-2)
8P (AMP) (794821-1)
DP03
(AMP) (1-770986-0)
(AMP) (794772-8)
4P, (AMP) (350779)
DP92
430 CS223-224 2 INSERT FOR CAVITY B RECEPTACLE 1
(TRUE P/N CS-223-224)
DP01B
440 CS224-52 2 CONTACT, PIN, SIZE 12 - AWG 12-16 5
(TRUE P/N AS22759/10-22)
(B/E P/N CS-211-06)
Page 10110
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14A 470 AS22759-10-12 2 WIRE, AWG 12 PTFE AR

(TRUE P/N AS22759/10-12)
(B/E P/N CS-211-08)
480 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ100
490 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ102
(TRUE P/N AS22759/10-22)
(B/E P/N CS-211-06)
(TRUE P/N AS22759/10-16)
(B/E P/N CS-211-03)
520 CS933-05 2 TIE, CABLE - STANDARD, COLOR (BLACK), T18R AR
530 CS218-03 2 SHIELDING AR
540 235959 2 GROMMET 4
DJ107 DJ108 DJ109 DJ110 DJ111 DJ112
(TRUE P/N CS-224-201)
620 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ115
(TRUE P/N CS-224-201)
DJ116
(TRUE P/N AS22759/10-10)
(B/E P/N CS-211-01)
650 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ101 DJ105
660 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
670 AS22759-10-10 2 WIRE AWG 10 PTFE AR
(TRUE P/N AS22759/10-10)
(B/E P/N CS-211-01)
680 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
DJ103 DJ106
690 CS224-202 2 LUG, CABLE, M6, (AMP) (323069) 1
(TRUE P/N CS-224-202)
Page 10111
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
14A 700 AS22759-10-10 2 WIRE, AWG 10 PTFE AR

(TRUE P/N AS22759/10-10)
(B/E P/N CS-211-01)
(TRUE P/N CS-224-402)
SP1
(TRUE P/N CS-224-402)
SP2
(TRUE P/N CS-224-201)
DJ113 DJ114
740 CS224-207 2 LUG, CABLE, M6 16-14, (AMP) (322733) 1
(TRUE P/N CS-224-207)
DJ104
750 CS257-29 2 PT100/1000 SUB-ASSEMBLY 1
(NP) (BUY P/N CS-257-30)
760 CS510-02 2 WRAP, PROTECTIVE, Ø5 MM (50 MM) 1
Page 10112
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
15
U3
L4 F2
C1
C11
C12
F1
R2
C8
C7
C10
U1
R9
L1
R7
C9
R8
10 C2 D1 L2
C4
C6
8007P1
R5
U2
C5
C3
D2
90
R3
R1 R6 L3
R4
TPR1587_01
ID-PCB (P/N 438005039)

Page 10113/10114
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
15 -1 438005039 1 ID-PCB, COATED RF

-5 438105035 2 ID-PCB ASSEMBLY 1
10 CS981-02 2 PLACARD, SELF ADHESIVE (BLANK) 1
15 438008013 3 PCB, ID 1
-20 CS246-104 3 CAPACITOR, TANTALAN, 10?F 16V 1
(TRUE P/N CS-246-104)
C1
-25 CS245-104 3 CAPACITOR, CERAMIC, 33PF 4
(TRUE P/N CS-245-104)
C3 C4 C5 C6
-30 CS245-114 3 CAPACITOR, CERAMIC, 100NF 7
(TRUE P/N CS-245-114)
C2 C7 C8 C9 C10 C11 C12
-35 CS261-604 3 DIODE, DUAL, BAV199 2
(TRUE P/N CS-261-604)
D1 D2
-40 CS253-201 3 FUSE, 200MA 30V 2
(TRUE P/N CS-253-201)
F1 F2
-45 CS251-201 3 INDUCTOR, PASSIVE, 33?H 4
(TRUE P/N CS-251-201)
L1 L2 L3 L4
-50 CS234-105 3 RESISTOR, PASSIVE, 2E21 1% 2
(TRUE P/N CS-234-105)
R1 R2
-55 CS234-101 3 RESISTOR, PASSIVE, 0E00 1% 4
(TRUE P/N CS-234-101)
R3 R5 R8 R9
-60 CS234-135 3 RESISTOR, PASSIVE, 1K00 1% 1
(TRUE P/N CS-234-135)
R4
-65 CS234-146 3 RESISTOR, PASSIVE, 10K0 1% 2
(TRUE P/N CS-234-146)
R6 R7
-70 CS265-306 3 MEMORY, ACTIVE FRAM 1
(TRUE P/N CS-265-306)
U1
-75 CS265-308 3 MEMORY, ACTIVE EEPROM 1
(TRUE P/N CS-265-308)
U2
-80 CS266-106 3 REGULATOR, VOLTAGE, ACTIVE, 5V 1
(TRUE P/N CS-266-106)
U3
-85 CS222-702 3 HEADER, 6P, MATE -N - LOK™ MU, (8007P1) 1
(TRUE P/N CS-222-702)
8007P1
-90 CS981-02 3 PLACARD, SELF ADHESIVE (BLANK) 1
Page 10115
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
10
B/E Aerospace
L3
C2 1
C1 L2
1 C3
L1
DJ2 DJ1
65 7
TPR1588_01
Line Filter PCB (P/N 432005060)

Page 10116
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
16 -1 432005060 1 FILTER, LINE, COATED RF

-5 432105007 2 FILTER ASSEMBLY, LINE 1
10 432108007 3 PCB, LINE FILTER 1
-15 CS223-66 3 HEADER, PIN, MATE -N - LOK™ 4F 1
DJ1
-20 MS51957-15 2 SCREW, 4-40 UNC X 9.53 (V96906) 2
-25 DIN125AM3A2 2 WASHER, PLAIN Ø3.2 X Ø7 X 0.5 - M3 4
-30 MS35649-244 2 NUT, HEX 4-40 UNC (V96906) 2
------*------
-35 CS223-66 2 HEADER, PIN, MATE -N - LOK™ 4F 1
DJ1
-40 MS51957-15 2 SCREW, 4-40 UNC X 9.53 (V96906) 2
-45 DIN125AM3A2 2 WASHER, PLAIN Ø3.2 X Ø7 X 0.5 - M3 4
-50 MS35649-244 2 NUT, HEX 4-40 UNC (V96906) 2
------*------
-55 CS242-25 2 CAPACITOR, CERAMIC, 1NF / 250V 3
C1 C2 C3
-60 CS251-18 2 INDUCTOR, HIGH CURRENT, 33?H 13.5A 3
L1 L2 L3
Page 10117
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
1
25 D1
7
15 26
P1
19
L1
R31 R21 R33 R13 R23 R15 R35 R25 R17 R37 R27 R7 R29 R39 R11 R19 R5 R9
R32 R22 R34 R14 R24 R16 R36 R26 R18 R38 R28 R8 R30 R40 R12 R20 R6 R10
C18 C13 C19 C9 C14 C10 C20 C15 C11 C21 C16 C6 C17 C22 C8 C12 C5 C7
U5
1
U3 U2 C1
C3
C23
U4
C4 R41
R2 R4
C2
U1
R1 R3
4
P3
75 10
TPR1589_01
ARINC Interface PCB (P/N 432005041)

Page 10118
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
17 -1 432005041 1 PCB, ARINC INTERFACE RF

-5 432105001 2 INTERFACE ASSEMBLY, ARINC 1
-7 CS981-02 2 PLACARD, SELF ADHESIVE (BLANK) 1
10 432108001 2 INTERFACE ASSEMBLY, ARINC 1
(TRUE P/N CS-245-119)
C1
C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14
C15 C16 C17 C18 C19 C20 C21 C22
C23
-30 CS261-103 2 SURPRESSOR, VOLTAGE, BI-DIRECTIONAL, 24V 1
(TRUE P/N CS-261-103)
D1
-35 CS251-402 2 FILTER, COMMON MODE 1
(TRUE P/N CS-251-402)
L1
-40 CS223-201 2 CONNECTOR, ARINC 1
(TRUE P/N CS-223-201)
P1
-45 CS222-704 2 HEADER, PCB, 2 X 4 STRAIGHT, MATE -N - LOK™ 1
(TRUE P/N CS-222-704)
P3
-50 CS234-835 2 RESISTOR, PASSIVE, 1K 2
(TRUE P/N CS-234-835)
R1 R2
-55 CS234-846 2 RESISTOR, PASSIVE 10K (R3-R40) 38
(TRUE P/N CS-234-846)
R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16
R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28
R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40
-60 CS234-827 2 RESISTOR, PASSIVE 200R 1
(TRUE P/N CS-234-827)
R41
-65 CS265-31 2 INVERTER, NC7S14P 2
U1 U2
-70 CS265-30 2 REGISTER, SHIFT, 74HC165PW 3
U3 U4 U5
Page 10119
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
15
01
5
02
20
10
10
20
NOTE:
01 APPLY TOP COATING, FINISH MATT, RAL7035 P/N CS-620-01
02 APPLY PRIMER P/N CS-630-101

TPR1590_01
Frame Assembly (P/N 432006008)

Page 10120
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
18 -1 432006008 1 FRAME RF
5 432009035 2 FRAME 1
(BUY NHA, ITEM -1) (NP)


Page 10121
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
20
35
30 5
25
40
15
01 10
NOTE:
01 APPLY ANAEROBIC ADHESIVE P/N CS-604-05
TPR1592_01
Baffle Plate Assembly (P/N 432004022)

Page 10122
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
I
N
D
AIRLINE E UNITS
19 -1 432004022 1 PLATE ASSEMBLY, BAFFLE RF

5 239038 2 STUD 1
10 MS51957-30 2 SCREW, 6-32 UNC X 12.7 (V96906) 1
------*------
20 239038 2 STUD 1
25 MS51957-30 2 SCREW, 6-32 UNC X 12.7 (V96906) 1
------*------
35 611317 2 GRID 1
40 CS171-01 2 RIVET, RDH, Ø3 X 6 2
------*------
Page 10123/10124
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SPECIAL PROCEDURES
TASK 25-35-14-99F-855-A01
1. General
A. This section gives special procedures that are necessary because of other maintenance
tasks done to the unit. These procedures are not shown in other sections of this manual.
TASK 25-35-14-500-801-A01
2. Door Repaint Instructions
NOTE: This paragraph describes how to pre-treat and repaint small surface damages
of B/E Aerospace ULTEM© oven door.
A. Surface Pre-treatment
(1) Sandpaper the surface lightly.
(2) Before applying primer, the surface must be degreased and free from contaminants.
(3) Proceed with Alexit®-FST-Füllgrund 414-12 primer, according Mankiewicz Data Sheet
414-12.
B. Surface Repaint
WARNING: PAINT JOBS MUST BE CARRIED OUT IN A WELL VENTILATED AREA.
CAUTION: DUE TO FIRE PROPERTIES REQUIREMENTS, THE MAXIMUM

LAYER THICKNESS FOR AREAS GREATER THAN 3 INCH. X
3 INCH. IS 60 MICROMETERS.
(1) Finish with Alexit®-FST-Strukturlack 404-12, according Mankiewicz Data Sheet 404-12.
(2) Apply the lacquer smoothly and equally onto the pre-treated surface.
(3) The color of the applied Alexit®-FST-Strukturlack 404-12 is light grey, according to
color normalization RAL7035.
C. Product Information
• Alexit®-FST-Füllgrund 414-12
• Alexit®-FST-Füllgrund 414-12 is a primer which can be applied directly onto
the appropriately cleaned and/ or pretreated metal or thermoplastic substrates
with good adhesion results, even if applied in only one layer.
• Alexit®-FST-Strukturlack 404-12 (Texture Finish)
Page 11001
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
• Alexit®-FST-Strukturlack 404-12 (Texture Finish) is a two-component

paint based on Polyurethane.
D. Paint Processability
(1) For correct processability of the lacquer, refer to data sheet: Alexit®-FST-Strukturlack
404-12 (Texture Finish).
E. Safety Data Information
(1) For information such as: product identification, composition, hazard possibilities, first
aid etcetera, refer to: EC Safety Data Sheet, trade name: ALEXIT-FST Strukturlack
404-12 and Primer 414-12.
TASK 25-35-14-500-802-A01
3. Door Repaint Instructions
NOTE: A complete procedure is given how to remove the damaged paint from the
plastic oven doors, and how to apply new paint.
A. Material Information
PART NUMBER NOMENCLATURE MATERIAL DATA SHEET

Local Buy Two component based primer Technical Data: 414-12
(color white) Material Safety Data Sheet: G
ALEXIT-FST-Fullgrund 414-12 41412
Hardener 402, Thinner 62 Mankiewicz Gebr & Co
Primer information
Table 11001/Table 25-35-14-99A-000-A01

Local Buy Two component based lacquer Technical Data: 404-12
(RAL 7035) Material Safety Data Sheet: G
ALEXIT-FST-Strukturlack 404-12 40412
Hardener 400, Thinner 62 Mankiewicz Gebr & Co
Lacquer (top coat)- information

Table 11002/Table 25-35-14-99A-001-A01
Page 11002
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600

Local Buy Abrasive paper, aluminum oxide, If ALEXIT-FST-Fullgrund
80 grit 414-12 (primer) and
ALEXIT-FST-Strukturlack 404-12
(top coat) is applied.
Abrasive paper information

Table 11003/Table 25-35-14-99A-002-A01
B. Accomplishment Instructions
(1) Preparations
WARNING: BEFORE STARTING THE PAINT JOB, FOLLOW THE SAFETY DATA
PROCEDURE ACCORDING THE MATERIAL SAFETY DATA SHEETS.
CAUTION: OVEN DOORS WHICH WILL BE REPAINTED WITH ALEXIT-FST-

FULLGRUND 414-12 PRIMER AND ALEXIT-FST-STRUKTURLACK
404-12 TOP COAT, MAY NOT EXCEED 60 MICROMETERS.
CAUTION: DURING THE APPLICATION OF BOTH PRIMER AND TOP

COAT LACQUER TYPES FOLLOW THE APPLICABLE
MANUFACTURER DATA SHEETS.
CAUTION: TO APPROXIMATE THE ABOVE MENTIONED COATING THICKNESS,

USE A METAL SPECIMEN (6 IN.X 4 IN.) DURING THE PAINT PROCESS.
AFTER THE PAINT JOB THE COATING THICKNESS OF THE SPECIMEN
CAN BE MEASURED WITH A HAND-HELD COATING THICKNESS
MEASURING UNIT. DUE TO IRREGULAR OUTFLOW OF THE PAINT IT IS
IMPORTANT TO MEASURE APPROXIMATELY 1/2 IN. FROM THE EDGE.
(a) Remove the oven door assembly from the unit with reference to the applicable CMM.
(b) Remove and disassemble all parts from the door assembly with reference to the
applicable CMM.
(2) Repaint Instructions
(a) Remove the top coat and the primer layer from the plastic door by using the
applicable abrasive paper until the plastic surface becomes visible. Refer to Table
11003/Table 25-35-14-99A-002-A01.
(b) Clean and de-grease the surface with a dust free, clean cloth.
NOTE: During the cleaning process, do not use thinner or other

aggressive, harmful de-greasant.
Page 11003
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(c) Paint the surface of the oven door and the metal specimen first with the applicable
primer. Refer to Table 11001/Table 25-35-14-99A-000-A01.
(d) Only if necessary, sand the surface smooth before applying the final top coat.
(e) Paint the surface of the oven door and the metal specimen with the applicable top
coat. Refer to Table 11002/Table 25-35-14-99A-001-A01.
(f) Check the average lacquer thickness of the metal specimen, by using a hand-held
coating thickness measure unit.
(g) Assemble and install the door assembly with reference to the applicable Component
Maintenance Manual (CMM).
Page 11004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
REMOVAL
TASK 25-35-14-99F-887-A01
1. General
A. This section is not applicable to this component.
Page 12001/12002
25-35-14 Jan 23/18
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
INSTALLATION
TASK 25-35-14-99F-888-A01
1. General
Page 13001/13002
25-35-14 Jan 23/18
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
SERVICING
TASK 25-35-14-99F-886-A01
1. General
Page 14001/14002
25-35-14 Jan 23/18
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
STORAGE INCLUDING TRANSPORTATION
TASK 25-35-14-99F-875-A01
1. General
A. This section contains instructions to pack and store the Steam Oven DS3000 ARINC after
repair and assembly.
TASK 25-35-14-94A-801-A01
2. Storage Tools, Fixtures, Equipment, and Materials
SUBTASK 25-35-14-94A-005-A01
A. Storage Materials
(1) The storage materials used to store the Steam Oven DS3000 ARINC are listed in Table
15001/Table 25-35-14-99A-02433-A01.

for full details of the storage materials in this list.

NUMBER
Deleted
Cap 239700 Commercially Available
Dust Cap CS-223-227 Commercially Available
Storage Materials
Table 15001/Table 25-35-14-99A-02433-A01
TASK 25-35-14-550-801-A01
3. Storage Procedures
A. Preservation
(1) Perform a complete test.
(2) Fully clean the unit internally and externally.
(3) Use the two dust caps Part Number (P/N) CS-223-227 to cover up the electrical main
connector to give protection to the electrical contacts.
(4) Use the cap P/N 239700 to cover up the water hose connection.
Page 15001
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
P/N 239700
P/N CS-223-227
TPR1593_01
Installation of (Dust) Caps

B. Packing
NOTE: Write down the related data (type, serial number) for the identification
label before packing the unit.
CAUTION: ALWAYS USE THE ORIGINAL SHIPPING CONTAINER IN WHICH IT WAS

SUPPLIED OR USE AN EQUIVALENT SHIPPING CONTAINER (ATA 300
CATEGORY II) WITH SUFFICIENT PACKING MATERIAL TO PREVENT
DAMAGE OF THE UNIT DURING TRANSPORTATION.
(1) Carefully shove the spacer airduct (Item 5 of Figure 15002/GRAPHIC

25-35-14-99B-084-A01) back inside the gap between the rear cover plate and the
airduct shield. Make sure that the entire width of the rear side of the unit is covered.
(2) Put the spacer plate (Item 4 of Figure 15002/GRAPHIC 25-35-14-99B-084-A01) in

position at the back of the oven.
(3) Put all four spacer plates (Item 3 of Figure 15002/GRAPHIC 25-35-14-99B-084-A01) in
position at the front of the oven.
Page 15002
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(4) Carefully slide the oven into the product box (Item 1 of Figure 15002/GRAPHIC
25-35-14-99B-084-A01) and close it.
(5) If the product box was removed from the original transport box (Item 2 of Figure
15002/GRAPHIC 25-35-14-99B-084-A01), make sure to put two of the foam packaging
(Item 6 of Figure 15002/GRAPHIC 25-35-14-99B-084-A01) on each side of the transport
box, before sliding the product box into the transport box.
(6) Put the two applicable foam packaging (Item 6 of Figure 15002/GRAPHIC
25-35-14-99B-084-A01) on top of each side of the product box.
(7) Check if all original packing material is used.
(8) Apply tape to close the transport box.
(9) Also put an identification label on the outside of the product box and make sure that:
(a) The identification label has all the related data of the unit such as type and serial
number.
(b) The identification label can be read easily.
NOTE: The unit is not approved for installation if there is no

identification label attached to it.
C. Ordering Information
(1) A new box assembly P/N CS-960-64 can be ordered if parts are missing or if the box is
damaged.
D. Storage
CAUTION: MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE
CONTAINER, IF YOU USE THE STACK STORAGE METHOD. TOO MUCH
WEIGHT ON THE CONTAINER CAN CAUSE DAMAGE TO THE UNIT.
CAUTION: DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE
CORROSION OR DAMAGE AND DO NOT KEEP THE UNIT NEAR
SOURCES THAT GENERATE HEAT OR OZONE.
(1) Keep the container in a clean, dry room with a good supply of air. Keep the storage
temperature between -40 to 71.1 °C (-40 to 160 °F) with the relative humidity maintained
between zero and 85%.
Page 15003
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B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
(2) Put the containers where you can clearly read the identification label.
NOTE: When the unit has been stored for longer than six months, it is
recommended to perform a functional test.
Page 15004
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
TPR1594_01
Oven Packing
Page 15005/15006
25-35-14 May 18/20
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
REWORK
TASK 25-35-14-99F-880-A01
1. General
A. Service bulletins applicable to this equipment are shown in the Service Bulletin List in the
front of this manual. Copies of service bulletins are available from B/E Aerospace.
Page 16001/16002
25-35-14 Jan 23/18
B/E Aerospace, Inc.
PART NO 4323200-91-6600, 4323201-91-6600
APPENDIX A
TASK 25-35-14-99F-885-A01
1. General
Appendix A-1/A-2
25-35-14 Jan 23/18
523-0825648
© 2020
Printed in USA

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component

Export Classification Number for this document is 9E991.

DUE TO THE US GOVERNMENT’S IMPLEMENTATION OF EXPORT CONTROL

TO: HOLDERS OF THE STEAM OVEN DS3000 ARINC COMPONENT MAINTENANCE

DESCRIPTION OF REVISION NO 13, DATED MAY 18, 2020 HIGHLIGHTS

Replace existing copies of this manual with this Incremental Revision.

PAGE DESCRIPTION OF REVISION AND SERVICE EFFECTIVITY

10011 thru Revised Numerical Index. None All models

10096 Revised item 13A-125. None All models

10097/10098 Added new Figure IPL-13B. 3000ARINC-25- All models

component maintenance manual

This manual includes data for the equipment that follows:

B/E Aerospace, Inc.

Export Classification Number for this document is 9E991.

To send data to B/E Aerospace about this manual:

REV ISSUE DATE BY REV ISSUE DATE BY

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE BY DATE BY

SERVICE BULLETIN LIST

SERVICE ISSUE SUBJECT MANUAL MANUAL

3000ARINC- Oct 06/11 EQUIPMENT/FURNISHINGS - GALLEY 1 Nov 08/11

SERVICE ISSUE SUBJECT MANUAL MANUAL

H0212-25- Mar 29/12 INTRODUCTION OF A SHAFT 3 Apr 08/13

SERVICE ISSUE SUBJECT MANUAL MANUAL

OCM3000 Nov 13/13 EQUIPMENT/FURNISHINGS - GALLEY NO Jun 26/15

SERVICE ISSUE SUBJECT MANUAL MANUAL

OCM3000 Aug 21/15 EQUIPMENT/FURNISHINGS - GALLEY 7 Feb 01/16

SERVICE ISSUE SUBJECT MANUAL MANUAL

H0212-25- Oct 20/16 ADMINISTRATIVE CHANGE ON AIRLINE 11 Jan 23/18

SERVICE ISSUE SUBJECT MANUAL MANUAL

3000ARINC- May 03/18 EQUIPMENT/FURNISHINGS - GALLEY 13 May 18/20

SERVICE ISSUE SUBJECT MANUAL MANUAL

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE * T-1 May 18/20 * INTRO-6 May 18/20

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

* 1004 May 18/20 * 1046 May 18/20

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

DISASSEMBLY * 3001 May 18/20 * 5006 May 18/20

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

* 7018 May 18/20 * 9004 May 18/20

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

* 10023 May 18/20 * 10065 May 18/20

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

* 10107 May 18/20

B/E Aerospace, Inc.

B. Contact Technical Information Services to determine if additional or revised information is

(7) The Repair section contains special repair procedures.

(8) The Assembly section contains procedures to reassemble the component.

E. WARNING, CAUTIONS and NOTES

B. An Engineering technical review has been done on Jan 10/11.

A. Normal Revision Service

B. Temporary Revision Service

NOTE: For more information refer to MTOSS numbering system, Section

(a) Element No. 1: CHAPTER

(b) Element No. 2: SECTION

(c) Element No. 3: SUBJECT

NOTE: For more information refer to MTOSS numbering system, Section

(a) Maintenance function code 990 is expanded as follows in this CMM.