CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

7600 SERIES
3 STAGE MAST
8,000 LB. CAPACITY
MODELS K7602--K7608
S/N NO. 760001 & ABOVE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG R393
R12--93
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.

MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS PARTS INDEX

CONTENTS

DESCRIPTION PAGE

RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRIMARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECONDARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CHAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

CARRIAGE, MODELS K7691, K7696 & K7697 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CARRIAGE, MODELS K7690, K7698 & K7699 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUPPLEMENT

PARTS INDEX

CATALOG R393 -- 1 -- N/12--93

CONTENTS PARTS INDEX

RAIL SYSTEM

4
5*

N/12--93 -- 2 -- CATALOG R393

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R21705--06 Outer Rail Assembly 1 K7602

1 R21705--07
1 R21705--08
1 R21705--09
1 R21705--10
1 R21705--11
1 R21705--12
Outer Rail Assembly 1 K7603
Outer Rail Assembly 1 K7604
Outer Rail Assembly 1 K7605
Outer Rail Assembly 1 K7606
Outer Rail Assembly 1 K7607
Outer Rail Assembly 1 K7608

2 R21715--06 Center Rail Assembly 1 K7602

2 R21715--07
2 R21715--08
2 R21715--09
2 R21715--10
2 R21715--11
2 R21715--12
Center Rail Assembly 1 K7603
Center Rail Assembly 1 K7604
Center Rail Assembly 1 K7605
Center Rail Assembly 1 K7606
Center Rail Assembly 1 K7607
Center Rail Assembly 1 K7608

3 R21720--06 Inner Rail Assembly 1 K7602

3 R21720--07
3 R21720--08
3 R21720--09
3 R21720--10
3 R21720--11
3 R21720--12
Inner Rail Assembly 1 K7603
Inner Rail Assembly 1 K7604
Inner Rail Assembly 1 K7605
Inner Rail Assembly 1 K7606
Inner Rail Assembly 1 K7607
Inner Rail Assembly 1 K7608

4 R22 Shim A/R

5* R2 Roller 8
6 R21763 Bolt, Socket Hd 2

* Also available for replacement of R2 Roller is a 0.015” Over--Sized Roller, Order Part No. R446.

CATALOG R393 -- 3 -- N/12--93

CONTENTS PARTS INDEX

PRIMARY CYLINDER

5*

3
8*

20
14

19 15

20
11
2 16

10* 17

18
11*

13

12

1
21

N/12--93 -- 4 -- CATALOG R393

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R14635--9 Primary Cylinder Ass’y 1 K7602

1 R14635--17 Primary Cylinder Ass’y 1 K7603
1 R14635--26 Primary Cylinder Ass’y 1 K7605
1 R14635--28 Primary Cylinder Ass’y 1 K7606
1 R14635--29 Primary Cylinder Ass’y 1 K7607
1 R14635--30 Primary Cylinder Ass’y 1 K7608

2 R14625--9 Barrel Ass’y 1 K7602

2 R14625--17 Barrel Ass’y 1 K7603
2 R14625--26 Barrel Ass’y 1 K7605
2 R14625--28 Barrel Ass’y 1 K7606
2 R14625--29 Barrel Ass’y 1 K7607
2 R14625--30 Barrel Ass’y 1 K7608

3 R7215--9 Piston Ass’y 1 K7602

3 R7215--17 Piston Ass’y 1 K7603
3 R7215--26 Piston Ass’y 1 K7605
3 R7215--28 Piston Ass’y 1 K7606
3 R7215--29 Piston Ass’y 1 K7607
3 R7215--30 Piston Ass’y 1 K7608

4 R7406 Nut, Gland 1 ALL

5* -- -- -- -- Wiper 1
6 R7404 Ring, Wear 2
7 R7402 Ring, Modular 1
8* -- -- -- -- Seal 1
9 R7443 Ring, Wear 1

10* -- -- -- -- O--Ring 1
11* -- -- -- -- Ring, Back Up 1
12 R7506 Base 1
13 R2211--7 Wire, Lock 1
14 R2551 Screw, Bleed 1
15 R2552 Washer, Seal 1

16 R7409 Protector, Excess Flow 1

17 K914 O--Ring 2
18 K62--12--14 Adapter 1
19 R12257 Stud 2
20 K33849 Nut 8
21 R7505K Seal Kit, (STD) 1

* Items Included In Seal Kit, Part No. R7505K (Item 21).

CATALOG R393 -- 5 -- N/12--93

CONTENTS PARTS INDEX

SECONDARY CYLINDER

24
25

23

22

21

20 3

19

4
18 5
16*

6*

17*
7

8
16*
9*

15

2 10*
14

11
12
13

N/12--93 -- 6 -- CATALOG R393

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R7520--9 Secondary Cylinder Assy 1 K7602

1 R7520--17
1 R7520--31
1 R7520--26
1 R7520--28
1 R7520--29
1 R7520--30
Secondary Cylinder Assy 1 K7603
Secondary Cylinder Assy 1 K7604
Secondary Cylinder Assy 1 K7605
Secondary Cylinder Assy 1 K7606
Secondary Cylinder Assy 1 K7607
Secondary Cylinder Assy 1 K7608

2 R7525--9 Barrel Assy 1 K7602

2 R7525--17 Barrel Assy 1 K7603
2 R7525--31 Barrel Assy 1 K7604
2 R7525--26 Barrel Assy 1 K7605
2 R7525--28 Barrel Assy 1 K7606
2 R7525--29 Barrel Assy 1 K7607
2 R7525--30 Barrel Assy 1 K7608
3 R7530--9 Piston Assy 1 K7602
3 R7530--17 Piston Assy 1 K7603
3 R7530--31 Piston Assy 1 K7604
3 R7530--26 Piston Assy 1 K7605
3 R7530--28 Piston Assy 1 K7606
3 R7530--29 Piston Assy 1 K7607
3 R7530--30 Piston Assy 1 K7608
4 R7521--4 Spacer 1 K7602
4 R7521--17 Spacer 1 K7603
4 R7521--23 Spacer 1 K7604
4 R7521--30 Spacer 1 K7605
4 R7521--33 Spacer 1 K7606, K7607, K7608
5 R7524 Ring, Modular 1 ALL
6* -- -- -- -- Seal 1
7 R7519 Bearing 1
8 R7514 Ring, Snap 1
9* -- -- -- -- O--Ring 1

10* -- -- -- -- Ring, Back Up 1

11 R7522 Base 1
12 R5138 Protector, Excess Flow 1
13 R7502 Connector 1
14 R2211--6 Wire, Lock 1

15 K87914 Fitting, Grease 1

16* -- -- -- -- Ring, Back Up 2
17* -- -- -- -- O--Ring 1
18 R7528 Ring, Wear 1
19* -- -- -- -- Wiper 1
20 R10328 Shim 1
21 B531 Shim 1
22 K44736 Washer 1
23 K34809 Washer 1
24 K20392 Bolt 1
25 R7520K Seal Kit (STD) 1

* Items Included In Seal Kit Part No. R7520K (Item 25).

CATALOG R393 -- 7 -- N/12--93

CONTENTS PARTS INDEX

CHAIN SYSTEM
UPPER CENTER
RAIL (REF)

3
5 6
4 7

10

LOWER INNER RAIL

(REF)
3
4
11 1
PRIMARY
8 CHAIN
8
9
2
SECONDARY
CHAIN 8
12
9
UPPER OUTER RAIL
(REF)

PRIMARY
CYLINDER
(REF)
11
9
PRIMARY 10
CYLINDER BACKREST,
INNER RAIL (REF)

CARRIAGE
(REF) 11

N/12--93 -- 8 -- CATALOG R393

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R9481--07 Chain, Primary 2 K7602

1 R9481--11 Chain, Primary 2 K7603
1 R9481--13 Chain, Primary 2 K7604
1 R9481--16 Chain, Primary 2 K7605

1 R9481--17 Chain, Primary 2 K7606

1 R9481--21 Chain, Primary 2 K7607
1 R9481--23 Chain, Primary 2 K7608

2 R9481--25 Chain, Secondary 2 K7602

2 R9481--33 Chain, Secondary 2 K7603
2 R9481--37 Chain, Secondary 2 K7604
2 R9481--42 Chain, Secondary 2 K7605

2 R9481--46 Chain, Secondary 2 K7606

2 R9481--54 Chain, Secondary 2 K7607
2 R9481--58 Chain, Secondary 2 K7608

3 R186 Sheave, Chain 4 ALL

4 K97541 Ring, Snap 4
5 R10720 Cross Head Assembly 1
6 K33797 Nut, Hex 4
7 R10722 Pin, Guard 4

8 K72016 Pin, Cotter 16

9 R189--3 Pin, Chain 8
10 R9482 Anchor, Chain 6
11 R32 Nut, Hex 8
12 R9483 Anchor, Chain 2

CATALOG R393 -- 9 -- N/12--93

CONTENTS PARTS INDEX

HYDRAULIC SYSTEM
23 25
27
23

26
SECONDARY 24 22
CYLINDER
(REF.)
9

PRIMARY
CYLINDER 8
(REF.)

7 10

3 5 6
2

21
SECONDARY
19 CYLINDER
20 (REF.)

21
17

11
18 15
16
14 13
12

N/12--93 -- 10 -- CATALOG R393

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--722 Hose Assembly 1 K7602

1 B760--723 Hose Assembly 1 K7603
1 B760--860 Hose Assembly 1 K7604
1 B760--724 Hose Assembly 1 K7605
1 B760--725 Hose Assembly 1 K7606
1 B760--726 Hose Assembly 1 K7607
1 B760--727 Hose Assembly 1 K7608

2 R6502 Sheave, Hose 1 ALL

3 R7332 Ring, Snap 2
4 R2362 Bearing 1
5 R19418 Washer 1

6 R1811 Screw, Flathead 1

7 K52--12 Nut, Lock 2
8 K108--12 Elbow, Bulkhead 2
9 R21750 Tube Assy 1

10 B760--853 Hose Assembly 1 K7602

10 B760--854 Hose Assembly 1 K7603
10 B760--855 Hose Assembly 1 K7604
10 B760--856 Hose Assembly 1 K7605
10 B760--857 Hose Assembly 1 K7606
10 B760--858 Hose Assembly 1 K7607
10 B760--933 Hose Assembly 1 K7608

11 K72--12 Tee 1 ALL

12 K72--10--10--12 Tee 1
13 R21722 Tube Assy 1
14 K62--12 Fitting 1
15 R17236 Regulator, Flow 1
16 B3698--21 Clamp 1

17 K34806 Washer, Lock 1

18 K20346 Bolt, Hex 1
19 K66--12 Elbow 1
20 R21721 Tube Assy 1
21 K97545 Snap Ring 2
22 R12256 Nipple, Hose 1

23 B2236--1 Clamp 3
24 B760--942 Hose 1
25 R8540--6 Adapter 2
26 R9698--2 Tee 1
27 B760--334 Hose 1
28 R12257 Stud 2
29 K33849 Nut, Hex 8

CATALOG R393 -- 11 -- N/12--93

CONTENTS PARTS INDEX

CARRIAGE, MODELS K7691, K7696 & K7697

5 7
4
6

2
3

1 2

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R11615 Carriage Weldment 1 K7691

1 R10725--2 Carriage Weldment 1 K7696
1 R10725--3 Carriage Weldment 1 K7697

2 R22 Shim A/R

3* R2 Roller 4
4 R3564 Bolt. Lock 4
5 R3561 Shaft, Eccentric 4
6** R1 Roller 4
7 K97535 Ring, Snap 4

* Also available for replacement of R2 Roller is a 0.015” Over--Sized Roller, Order Part No. R446.
** Also available for replacement of R1 Roller is a 0.015” Over--Sized Roller, Order Part No. R442.

N/12--93 -- 12 -- CATALOG R393

CONTENTS PARTS INDEX

CARRIAGE, MODELS K7690, K7698 & K7699

10 11
9
8

6
7

5
1 2

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R16650 Carriage Weldment 1 K7690
1 R11200 Carriage Weldment 1 K7698
1 R10745 Carriage Weldment 1 K7699
2 R1187--10 Implement Bar 1 K7690
2 R1187--3 Implement Bar 1 K7698
2 R1187--2 Implement Bar 1 K7699
3 K45548 Bolt, Hex 1
4 K34807 Washer, Lock 1
5 K33799 Nut, Hex 1
6 R22 Shim A/R
7* R2 Roller 4
8 R3564 Bolt. Lock 4
9 R3561 Shaft, Eccentric 4
10** R1 Roller 4
11 K97535 Ring, Snap 4
* Also available for replacement of R2 Roller is a 0.015” Over--Sized Roller, Order Part No. R446.
** Also available for replacement of R1 Roller is a 0.015” Over--Sized Roller, Order Part No. R442.

CATALOG R393 -- 13 -- N/12--93

CONTENTS PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

N/12--93 -- 14 -- CATALOG R393

CONTENTS PARTS INDEX

DECALS

1
1

ROUGH TERRAIN
MAST 48” 2, 3

INDUSTRIAL
MAST 57”

2, 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
CONTENTS PARTS INDEX

PARTS INDEX K97535, 14, 15 R2211---6, 9

K97541, 11 R2211---7, 5
PART NO., PAGE
K97545, 13 R2362, 13
426641, 17 R2551, 5
426642, 17
426643, 17
R R2552, 5
R32, 11
R1, 14, 15 R3561, 14, 15
B R10328, 9 R3564, 14, 15
R10720, 11 R5138, 9
B2236---1, 13
R10722, 11 R6502, 13
B3698---21, 13
R10725---2, 14 R7215---, 5
B531, 9
R10725---3, 14 R7332, 13
B760---, 13
R10745, 15 R7402, 5
R11200, 15 R7404, 5
K R11615, 14 R7406, 5
K108---12, 13 R1187---, 15 R7409, 5
K20346, 13 R12256, 13 R7443, 5
K20392, 9 R12257, 5, 13 R7502, 9
K33797, 11 R14625---, 5 R7505K, 5
K33799, 15 R14635---, 5 R7506, 5
K33849, 5, 13 R16650, 15 R7514, 9
K34806, 13 R17236, 13 R7519, 9
K34807, 15 R1811, 13 R7520---, 7
K34809, 9 R186, 11 R7520K, 9
K44736, 9 R189---3, 11 R7521---20, 7
K45548, 15 R19418, 13 R7522, 9
K52---12, 13 R2, 3, 14, 15 R7524, 9
K62---12, 13 R21705---, 3 R7525---, 7
K62---12---14, 5 R21715---, 3 R7528, 9
K66---12, 13 R21720---, 3 R7530---, 7
K72---10---10---12, 13 R21721, 13 R8540---6, 13
K72---12, 13 R21722, 13 R9481---, 11
K72016, 11 R21750, 13 R9482, 11
K87914, 9 R21763, 3 R9483, 11
K914, 5 R22, 3, 14, 15 R9698---2, 13