CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.

8000 SERIES
4 STAGE MAST
4,500 LB. BASIC CAPACITY

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

CATALOG R398
R10--95
CONTENTS PARTS INDEX

GENERAL INFORMATION

The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.

When ordering Mast parts or requesting technical information, the following numbers are required:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.

MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT

K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS PARTS INDEX

CONTENTS
DESCRIPTION PAGE

RAIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRIMARY CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECONDARY CYLINDER (LEFT HAND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECONDARY CYLINDER (RIGHT HAND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CHAIN ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

INTERNAL 3--WAY HOSE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

CARRIAGE, MODEL K8099 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

CATALOG R398 -- 1 -- R/10--95

CONTENTS PARTS INDEX

RAIL SYSTEM

4
3

5
6

R/10--95 -- 2 -- CATAOLG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22655--2 Outer Rail Assembly 1 K8002

1 R22655--3 Outer Rail Assembly 1 K8003
1 R22655--5 Outer Rail Assembly 1 K8005

1 R22655--6 Outer Rail Assembly 1 K8006

1 R22655--7 Outer Rail Assembly 1 K8007
1 R22655--8 Outer Rail Assembly 1 K8008
1 R22655--19 Outer Rail Assembly 1 K8019

2 R22670--2 Outer Intermediate Rail 1 K8002

2 R22670--3 Outer Intermediate Rail 1 K8003
2 R22670--5 Outer Intermediate Rail 1 K8005

2 R22670--6 Outer Intermediate Rail 1 K8006

2 R22670--7 Outer Intermediate Rail 1 K8007
2 R22670--8 Outer Intermediate Rail 1 K8008
2 R22670--19 Outer Intermediate Rail 1 K8019

3 R22685--2 Inner Intermediate Rail 1 K8002

3 R22685--3 Inner Intermediate Rail 1 K8003
3 R22685--5 Inner Intermediate Rail 1 K8005

3 R22685--6 Inner Intermediate Rail 1 K8006

3 R22685--7 Inner Intermediate Rail 1 K8007
3 R22685--8 Inner Intermediate Rail 1 K8008
3 R22685--19 Inner Intermediate Rail 1 K8019

4 R22700--2 Inner Rail Assembly 1 K8002

4 R22700--3 Inner Rail Assembly 1 K8003
4 R22700--5 Inner Rail Assembly 1 K8005

4 R22700--6 Inner Rail Assembly 1 K8006

4 R22700--7 Inner Rail Assembly 1 K8007
4 R22700--8 Inner Rail Assembly 1 K8008
4 R22700--19 Inner Rail Assembly 1 K8019

5 R206 Shim A/R ALL

6* R1 Roller 12

* Also available for replacement of R1 is a 0.015” Over--sized Roller, order Part No. R442.

CATALOG R398 -- 3 -- R/10--95

CONTENTS PARTS INDEX

PRIMARY CYLINDER

2
8

16
9

14
5 15

10

11

12

1
13

R/10--95 -- 4 -- CATALOG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22305--2 Primary Cylinder Assembly 1 K8002

1 R22305--3 Primary Cylinder Assembly 1 K8003
1 R22305--5 Primary Cylinder Assembly 1 K8005

1 R22305--6 Primary Cylinder Assembly 1 K8006

1 R22305--7 Primary Cylinder Assembly 1 K8007
1 R22305--8 Primary Cylinder Assembly 1 K8008
1 R22305--19 Primary Cylinder Assembly 1 K8019

2 R22620--3 Barrel Assembly 1 K8002

2 R22620--3 Barrel Assembly 1 K8003
2 R22620--5 Barrel Assembly 1 K8005

2 R22620--6 Barrel Assembly 1 K8006

2 R22620--7 Barrel Assembly 1 K8007
2 R22620--8 Barrel Assembly 1 K8008
2 R22620--19 Barrel Assembly 1 K8019

3 R22625--2 Piston Assembly 1 K8002

3 R22625--3 Piston Assembly 1 K8003
3 R22625--5 Piston Assembly 1 K8005

3 R22625--6 Piston Assembly 1 K8006

3 R22625--7 Piston Assembly 1 K8007
3 R22625--8 Piston Assembly 1 K8008
3 R22625--19 Piston Assembly 1 K8019

4 R22622 Plug, Base 1 ALL

5 R8452 Fuse 1
6 R62--8--10 Fitting 1
7* -- -- -- -- Seal, Wiper 1
8* -- -- -- -- Seal, Rod 1

9 R5229 Ring, Wear 2

10 R5231 Ring, Wear 1
11* -- -- -- -- ”O” Ring 1
12* -- -- -- -- Ring, Back--up 1
13 R2211--3 Wire, Lock 1

14 R2551 Screw, Button Head 1

15 R2552 Seal, Washer 1
16 R10500K Kit, Seal 1

* Included in Seal Kit R10500K (Item 16).

CATALOG R398 -- 5 -- R/10--95

CONTENTS PARTS INDEX

SECONDARY CYLINDER (LEFT HAND)

7
8

18

10

2
6
11

3 12

13

14

15

16
1
17
4

R/10--95 -- 6 -- CATALOG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22175--2 Secondary Cyl. Assembly, (L.H.) 1 K8002

1 R22175--3 Secondary Cyl. Assembly, (L.H.) 1 K8003
1 R22175--5 Secondary Cyl. Assembly, (L.H.) 1 K8005

1 R22175--6 Secondary Cyl. Assembly, (L.H.) 1 K8006

1 R22175--7 Secondary Cyl. Assembly, (L.H.) 1 K8007
1 R22175--8 Secondary Cyl. Assembly, (L.H.) 1 K8008
1 R22175--19 Secondary Cyl. Assembly, (L.H.) 1 K8019

2 R23085--2 Barrel Assembly 1 K8002

2 R23085--3 Barrel Assembly 1 K8003
2 R23085--5 Barrel Assembly 1 K8005

2 R23085--6 Barrel Assembly 1 K8006

2 R23085--7 Barrel Assembly 1 K8007
2 R23085--8 Barrel Assembly 1 K8008
2 R23085--19 Barrel Assembly 1 K8019

3 R22635--2 Piston Assembly 1 K8002

3 R22635--3 Piston Assembly 1 K8003
3 R22635--5 Piston Assembly 1 K8005

3 R22635--6 Piston Assembly 1 K8006

3 R22635--7 Piston Assembly 1 K8007
3 R22635--8 Piston Assembly 1 K8008
3 R22635--19 Piston Assembly 1 K8019

4 R22639 Plug 1 ALL

5 K62--10 Adaptor 1
6 R12256 Fitting, Hose 1
7 R22176 Fitting 1
8* -- -- -- -- Seal, Wiper 1
9 R5222 Ring, Wear 1

10* -- -- -- -- Seal (3 pieces) 1

11 R13459 Modular Ring 1
12* -- -- -- -- Seal, Piston 1
13 R10519 Ring, Wear 1
14 R10529 Snap Ring 1

15* -- -- -- -- ”O” Ring 1

16* -- -- -- -- Ring, Back--up 1
17 R4573--2 Wire, Lock 1
18 R10515K Kit, Seal 1

* Included In Seal Kit R10515K (Item 18).

CATALOG R398 -- 7 -- R/10--95

CONTENTS PARTS INDEX

SECONDARY CYLINDER (RIGHT HAND)

18

10

2
7
11

3 12

13

14

15

16
1
17
4 6

R/10--95 -- 8 -- CATALOG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22170--2 Secondary Cyl. Assembly, (R.H.) 1 K8002

1 R22170--3 Secondary Cyl. Assembly, (R.H.) 1 K8003
1 R22170--5 Secondary Cyl. Assembly, (R.H.) 1 K8005

1 R22170--6 Secondary Cyl. Assembly, (R.H.) 1 K8006

1 R22170--7 Secondary Cyl. Assembly, (R.H.) 1 K8007
1 R22170--8 Secondary Cyl. Assembly, (R.H.) 1 K8008
1 R22170--19 Secondary Cyl. Assembly, (R.H.) 1 K8019

2 R22630--2 Barrel Assembly 1 K8002

2 R22630--3 Barrel Assembly 1 K8003
2 R22630--5 Barrel Assembly 1 K8005

2 R22630--6 Barrel Assembly 1 K8006

2 R22630--7 Barrel Assembly 1 K8007
2 R22630--8 Barrel Assembly 1 K8008
2 R22630--19 Barrel Assembly 1 K8019

3 R22640--2 Piston Assembly 1 K8002

3 R22640--3 Piston Assembly 1 K8003
3 R22640--5 Piston Assembly 1 K8005

3 R22640--6 Piston Assembly 1 K8006

3 R22640--7 Piston Assembly 1 K8007
3 R22640--8 Piston Assembly 1 K8008
3 R22640--19 Piston Assembly 1 K8019

4 R22639 Plug 1 ALL

5 K62--10 Adaptor 1
6 R5138 Fuse 1
7 R12256 Fitting, Hose 1
8* -- -- -- -- Seal, Wiper 1
9 R5222 Ring, Wear 1

10* -- -- -- -- Seal (3 pieces) 1

11 R13459 Modular Ring 1
12* -- -- -- -- Seal, Piston 1
13 R10519 Ring, Wear 1
14 R10529 Snap Ring 1

15* -- -- -- -- ”O” Ring 1

16* -- -- -- -- Ring, Back--up 1
17 R4573--2 Wire, Lock 1
18 R10515K Kit, Seal 1

* Included In Seal Kit R10515K (Item 18).

CATALOG R398 -- 9 -- R/10--95

CONTENTS PARTS INDEX

CHAIN ASSEMBLIES

24
25
26

19,20
17,18 3

21,20,22,18 SHOWN 27
23,16,22,18 OPP. END 25 26
4
1
2 5

8,9

10,11,12,13 SHOWN
14,11,12,13 OPP. END

15,16,17,18

R/10--95 -- 10 -- CATALOG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R9481--8 Chain, Primary 1 K8002

1 R9481--10 Chain, Primary 1 K8003
1 R9481--12 Chain, Primary 1 K8005
1 R9481--14 Chain, Primary 1 K8006
1 R9481--15 Chain, Primary 1 K8007
1 R9481--17 Chain, Primary 1 K8008
1 R9481--11 Chain, Primary 1 K8019

2 R34--48B Chain, Secondary 2 K8002

2 R34--49B Chain, Secondary 2 K8003
2 R34--12B Chain, Secondary 2 K8005
2 R34--55B Chain, Secondary 2 K8006
2 R34--13B Chain, Secondary 2 K8007
2 R34--58B Chain, Secondary 2 K8008
2 R34--51B Chain, Secondary 2 K8019

3 R22137--30 Chain, Tertiary 2 K8002

3 R22137--35 Chain, Tertiary 2 K8003
3 R22137--41 Chain, Tertiary 2 K8005
3 R22137--42 Chain, Tertiary 2 K8006
3 R22137--37 Chain, Tertiary 2 K8007
3 R22137--38 Chain, Tertiary 2 K8008
3 R22137--34 Chain, Tertiary 2 K8019

4 R9475 Sheave, Primary Chain 1 ALL

5 R22310 Cross Head Assembly 1
6 R22742 Shaft, Chain Sheave 1
7 R18668 Clip 2
8 K20428 Bolt, Hex 2
9 K34807 Washer, Lock 2

10 R9482 Chain Anchor 1

11 R32 Nut, Lock 2
12 R189--3 Chain Pin 2
13 K72016 Cotter Pin 4
14 R9484--4 Chain Anchor 1
15 R22692 Chain Anchor 2

16 K97527 Snap Ring 4

17 K71B2166 Chain Pin 4
18 K72004 Cotter Pin 16
19 R9193--3 Chain Anchor 2
20 R227 Nut, Lock 4
21 R22147--1 Chain Anchor 2

22 R9054 Chain Pin 4

23 R23938 Chain Anchor 2
24 R23202 Sheave 2
25 R5183 Washer, Retaining 4
26 R5846 Screw, Flat Hd Socket 4
27 R9762 Sheave 2

CATALOG R398 -- 11 -- R/10--95

CONTENTS PARTS INDEX

HYDRAULIC SYSTEM

10 11,12

13,14

6,7,8,9

3,4,5

15

16

17 23
18 19 20,21,22 18

R/10--95 -- 12 -- CATALOG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1741 Hose Assembly K8002

1 B760--1710 Hose Assembly K8003
1 B760--1742 Hose Assembly K8005
1 B760--1743 Hose Assembly K8006

1 B760--1744 Hose Assembly K8007

1 B760--1745 Hose Assembly K8008
1 B760--1746 Hose Assembly K8019

2 R19881 Hose Sheave 1 ALL

3 R2362 Bushing 1
4 R7332 Snap Ring, Internal 2
5 R7333 Snap Ring, External 1

6 K45534 Bolt, Hex 2

7 R22652 Clip, Primary Cylinder 2
8 K34807 Washer, Lock 2
9 K33799 Nut, Hex 2

10 R5288 Spacer A/R

11 R5224 Bushing 2
12 R5847 Screw, Socket Head 2
13 R22668 Clip, Secondary Cylinder 2
14 R2381 Screw, Cap 2

15 K97533 Snap Ring, External 2

16 K62--10 Adapter 2
17 K71--10 Fitting, Elbow 2
18 K66--10 Fitting, Elbow 2
19 R22745 Tube Assembly 2

20 R5217 Flow Regulator 1

21 R8857--8 Snap Ring, Internal 2
22 R5003 Flow Regulator Body 1
23 K72--10 Fitting 1

CATALOG R398 -- 13 -- R/10--95

CONTENTS PARTS INDEX

INTERNAL 3--WAY HOSE KIT

9
10

11,12,13

16
1 18
15 19
14 17
3 20
4
21

22

23

24

25,26
5
7 6
8
27

28
29,30

31
32
29
TOP
34 FACEBAR
33

R/10--95 -- 14 -- CATALOG R398

CONTENTS PARTS INDEX

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 B760--1720 Hose Assembly 2 K8003

2 B760--1721 Hose Assembly 2 K8003
3 B760--1719 Hose Assembly 1 K8003
4 B760--1722 Hose Assembly 1 K8003
5 R4858 Screw, Socket Hd 2 ALL
6 R22802 Stub Shaft, Hose Sheave 2

7 R23959 Washer, Flat 2

8 R22916 Sheave, Hose 2
9 R22875 Bracket, Hose Sheave 2
10 R22806 Sheave, Hose 2
11 R2362 Bearing, Hose Sheave 1
12 R7332 Snap Ring, Internal 2

13 K97529 Snap Ring, External 1

14 R22870 Tube Assembly 1
15 R22865 Tube Assembly 1
16 K108--6 Fitting, Blkhd Elbow 2
17 K71--6 Fitting, Elbow 2
18 K104--6 Blkhd Union 1

19 R22808 Blkhd Brkt 1

20 R22860 Blkhd Brkt 1
21 R12734--6 Bar 1
22 R13723--21 Channel, Hose Guide 1
23 R13723--22 Channel, Hose Guide 1
24 R22861 Bracket 1

25 K20348 Bolt, Hex 2

26 K34807 Washer, Lock 2
27 R22809 Block, Mounting 1
28 R22855 Tube Assembly 1
29 K108--6 Fitting, Blkhd Elbow 2
30 K71--6 Fitting, Elbow 1

31 R22872 Blkhd Brkt 1

32 R22871 Blkhd Brkt 1
33 K108--6 Fitting, Blkhd Elbow 2
34 R9118 Blkhd Brkt 2

CATALOG R398 -- 15 -- R/10--95

CONTENTS PARTS INDEX

CARRIAGE, MODEL K8099

1 2

3,4,5
2

6,7,8

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R22730--1 Carriage Weldment 1 ALL

2* R1 Roller 10
3 R206 Shim A/R
4 R2389 Thrust Washer 2

5 R1811 Screw, Socket Hd 2

6 R3561 Eccentric Shaft 4
7 R3564 Lock Bolt 4
8 K97535 Snap Ring 4

* Also available for replacement of R1 is a 0.015” Over--Sized Roller, order Part No. R442.

R/10--95 -- 16 -- CATALOG R398

CONTENTS PARTS INDEX

DECALS

1
1

ROUGH TERRAIN
MAST 48” 2, 3

INDUSTRIAL
MAST 57”

2, 3

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
CONTENTS PARTS INDEX

PARTS INDEX R12734---6, 15 R22692, 11 R34---, 11

R13459, 7, 9 R227, 11 R3561, 16
PART NO., PAGE
R13723---21, 15 R22700---, 3 R3564, 16
B760---, 13, 15 R13723---22, 15 R22730---1, 16 R4573---2, 7, 9
K104---6, 15 R1811, 16 R22742, 11 R4858, 15
K108---6, 15 R18668, 11 R22745, 13 R5003, 13
K20348, 15 R189---3, 11 R22802, 15 R5138, 9
K20428, 11 R19881, 13 R22806, 15 R5183, 11
K33799, 13 R206, 3, 16 R22808, 15 R5217, 13
K34807, 11, 13, 15 R2211---3, 5 R22809, 15 R5222, 7, 9
K45534, 13 R22137---, 11 R22855, 15 R5224, 13
K62---10, 7, 9, 13 R22147---1, 11 R22860, 15 R5229, 5
K66---10, 13 R22170---, 9 R22861, 15 R5231, 5
K71---10, 13 R22175---, 7 R22865, 15 R5288, 13
K71---6, 15 R22176, 7 R22870, 15 R5846, 11
K71B2166, 11 R22305---, 5 R22871, 15 R5847, 13
K72---10, 13 R22310, 11 R22872, 15 R5902, 11
K72004, 11 R22620---, 5 R22875, 15 R62---8---10, 5
K72016, 11 R22622, 5 R22916, 15 R7332, 13, 15
K97527, 11 R22625---, 5 R23085---, 7 R7333, 13
K97529, 15 R22630---, 9 R23202, 11 R8452, 5
K97533, 13 R22635---, 7 R2362, 13, 15 R8857---8, 13
K97535, 16 R22639, 7, 9 R2381, 13 R9054, 11
R1, 3, 16 R22640---, 9 R2389, 16 R9118, 15
R10500K, 5 R22652, 13 R23938, 11 R9475, 11
R10515K, 7, 9 R22655---, 3 R23959, 15 R9481---, 11
R10519, 7, 9 R22668, 13 R2551, 5 R9482, 11
R10529, 7, 9 R22670---, 3 R2552, 5 R9484---4, 11
R12256, 7, 9 R22685---, 3 R32, 11 R9762, 11