Professional Documents
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SERIES: Parts Manual
SERIES: Parts Manual
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
805441 SERIES
3--STAGE MAST
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG 809778
R08--06
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX
GENERAL INFORMATION
The purpose of this Parts Manual is to provide illustrations for identifying and ordering Mast components/
parts. Because of the multitude of Mast Models and components utilized, the illustrations provide a general
description and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number for
the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the facto-
ry. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All Mast
modifications must be authorized by Manitou North America, Inc.) Notify the Parts Dept. of any changes that
may affect your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
The Mast Model Number is stamped on the Identification Plate located on the right side of the Outer Rail, at or
above eye level.
NOTE: Additional information can be found stamped on the Mast Assembly, such as:
1.) Individual Rail Assemblies; check the top end of the Rail Assembly for the stamped part no..
2.) Carriage Assembly; check either end of the face bars for the stamped part no. and model no..
3.) Cylinder Assemblies; check along the upper portion of the barrel for the stamped part no..
This information may be required if your parts book is out--dated or incomplete.
CONTENTS PARTS INDEX
I
N
D
E CHAIN SYSTEM 4.00 HYDRAULIC SYSTEM 5.00 HOSE KIT, SINGLE FUNCTION, RH 6.00
INDEX
PAGE HOSE KIT, SINGLE FUNCTION, LH 7.00 CARRIAGE, ITA TYPE 8.00
1
CONTENTS PARTS INDEX
CARRIAGE, SHAFT TYPE 9.00 806793 -- FORK POSITIONER, 48 IN. 10.00 804561 -- FORK POSITIONER, 72 IN. 11.00
I
N
D
E 806867 -- FORK POSITIONER, 96 IN. 12.00 DECALS 13.00
INDEX
PAGE
2
CONTENTS PARTS INDEX
RAIL SYSTEM
5, 6
4
3
INNER RAIL
1
OUTER RAIL
2
CENTER RAIL
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
4. 805441--5
1/1 RAIL SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 805076--4 Outer rail assembly 1
1 805076--5 Outer rail assembly 1
1 805076--6 Outer rail assembly 1
1 805076--7 Outer rail assembly 1
4 R2 Bearing, guide 8 8 8 8
5 R22 Shim (0.015 in.) 5 5 5 5
6 R426 Shim (0.060 in.) 20 20 20 20
1.00
CONTENTS PARTS INDEX
805369)A
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
4. 805441--5
1/1 PRIMARY CYLINDER ASSEMBLY
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805369--4 Cylinder, complete 2
805369--5 Cylinder, complete 2
805369--6 Cylinder, complete 2
805369--7 Cylinder, complete 2
3 M0000191-- Seal 1 1 1 1
236
4 M0000192-- Wear ring 1 1 1 1
681000
5 M0000193-- Wiper 1 1 1 1
04000
6 M0000194-- O--ring 1 1 1 1
244
7 M0000196-- Wear ring 1 1 1 1
721000
8 M0000204 Head 1 1 1 1
9 M0000205--244 Backup ring 1 1 1 1
10 M0000206 Lockwire 1 1 1 1
11 R8452 Flow protector 1 1 1 1
12 805369K Seal Kit (Items 3, 5, 6 & 9) 1 1 1 1
2.00
CONTENTS PARTS INDEX
805335)B
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--02 5. 805441--06
2. 805441--03 6. 805441--07
3. 805441--04
4. 805441--05
1/1 SECONDARY CYLINDER ASSEMBLY
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805335--4 Cylinder, complete 2
805335--5 Cylinder, complete 2
805335--6 Cylinder, complete 2
805335--7 Cylinder, complete 2
3 K332 O--ring 1 1 1 1
4 K8--332 Backup ring 1 1 1 1
5 M0000193--
02000 Wiper 1 1 1 1
6 M0000192--
361000 Wear ring 1 1 1 1
11 R7523 Seal 1 1 1 1
12 R7524 Ring, modular 1 1 1 1
13 R5683 Flow regulator 1 1 1 1
14 K97612 Snap ring 1 1 1 1
15 K34809 Washer 2 2 2 2
16 K20548 Bolt 2 2 2 2
17 805335K Seal kit (Items 3, 4, 5, 11 & 12) 1 1 1 1
18 R12711 Washer, coned 2 2 2 2
3.00
CONTENTS PARTS INDEX
CHAIN SYSTEM
3, 4, 5, 6
13, 14, 7, 15 7, 15
3, 4, 5, 6
SECONDARY
CHAIN
PRIMARY CHAIN ITEM 2
ITEM 1
3, 4, 5, 6 (AT CARRIAGE) 3, 4
805441)D
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
4. 805441--5
1/1 CHAIN SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 R9481--10 Primary chain 2
1 R9481--15B Primary chain 2
1 R9481--19 Primary chain 2
1 R9481--20 Primary chain 2
13 K20432 Bolt 1 1 1 1
14 M0000057 Washer 2 2 2 2
15 805344 Shaft 2 2 2 2
4.00
CONTENTS PARTS INDEX
HYDRAULIC SYSTEM
14
14
12
17, 18, 19, 20
13
1
21, 19
6, 7 12
8
9
16
15
11
8 22
10
11 11
23, 24
28
25
28
26 SECONDARY CYLINDER
27 27 VENT LINES
805441)D
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
4. 805441--5
1/2 HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 R19452--1 Elbow 1 1 1 1
3 R5003 Body 1 1 1 1
4 R5217 Flow regulator 1 1 1 1
5 K97612 Snap ring 2 2 2 2
6 B2236--8 Clamp 1 1 1 1
7 806316 Flat (Welding certification required) 1 1 1 1
8 805622 Connector 1 1 1 1
9 805276 Tee 2 2 2 2
10 805620 Hose assembly 1 1 1 1
11 R19587 Connector 3 3 3 3
21 K20472 Bolt 2 2 2 2
22 B760--1428 Hose x 25.5 in. 1 1 1 1
5.00
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
4. 805441--5
2/2 HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
23 805356 Reducer 1 1 1 1
24 B2236--1 Hose clamp 1 1 1 1
25 M0000258 Hose 1 1 1 1
26 M0000097 Tee 1 1 1 1
27 805354--4 Hose 2 2 2 2
27 805354--5 Hose 2 2 2 2
27 805354--6 Hose 2 2 2 2
27 805354--7 Hose 2 2 2 2
28 M0000098 Elbow 2 2 2 2
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX
HOSE KIT, RH
806031)A
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 4. 805441--5
2. 805441--3 5. 805441--6
3. 805441--4 6. 805441--7
5 805850 Angle 1 1 1 1
6 K20308 Bolt 1 1 1 1
7 K20556 Bolt 1 1 1 1
8 K34806 Washer 1 1 1 1
9 K44879 Washer 1 1 1 1
10 M0000075 Bulkhead elbow 6 6 6 6
6.00
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 4. 805441--5
2. 805441--3 5. 805441--6
3. 805441--4 6. 805441--7
16 803026 Connector 2 2 2 2
17 806318 Guide 2 2 2 2
18 61975 Screw 4 4 4 4
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX
HOSE KIT, LH
806040)A
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 4. 805441--5
2. 805441--3 5. 805441--6
3. 805441--4 6. 805441--7
5 805850 Angle 1 1 1 1
6 K20308 Bolt 1 1 1 1
7 K20556 Bolt 1 1 1 1
8 K34806 Washer 1 1 1 1
9 K44879 Washer 1 1 1 1
10 M0000075 Bulkhead elbow 6 6 6 6
7.00
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 4. 805441--5
2. 805441--3 5. 805441--6
3. 805441--4 6. 805441--7
16 803026 Connector 2 2 2 2
17 806318 Guide 2 2 2 2
18 61975 Screw 4 4 4 4
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX
805444)B
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
1/1 CARRIAGE, ITA TYPE 4. 805441--5
2 K302257 Screw 8 8 8 8 8 8
3 K34806 Washer 16 16 16 16 16 16
4 R19745 Roller assembly 4 4 4 4 4 4
5 R2 Bearing, guide 4 4 4 4 4 4
6 R22 Shim (0.015 in) 4 4 4 4 4 4
7 R2393 Washer 8 8 8 8 8 8
8 R2394 Shim (0.025 in.) 24 24 24 24 24 24
9 R4098 Shaft 4 4 4 4 4 4
10 R426 Shim (0.06 in) 4 4 4 4 4 4
12 K44742 Washer 4 4 4 4
13 K45754 Bolt 4 4 4 4
8.00
CONTENTS PARTS INDEX
805653)C
CONTENTS PARTS INDEX
QTY/MODEL
1. 805441--2 5. 805441--6
2. 805441--3 6. 805441--7
3. 805441--4
4. 805441--5
1/1 CARRIAGE, SHAFT TYPE
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
805653--48 Carriage assembly, shaft type, 48 in. complete 1 1 1 1 1 1
805653--60 Carriage assembly, shaft type, 60 in. complete 1 1 1 1 1 1
805653--72 Carriage assembly, shaft type, 72 in. complete 1 1 1 1 1 1
805653--84 Carriage assembly, shaft type, 84in. complete 1 1 1 1 1 1
5 K20552 Bolt 4 4 4 4 4 4
6 K34809 Washer 4 4 4 4 4 4
7 K45548 Bolt 2 2 2 2 2 2
8 K45770 Bolt 8 8 8 8 8 8
9 K55748 Nut 2 2 2 2 2 2
10 R13188 Shim (0.03 in) 4 4 4 4 4 4
9.00
CONTENTS PARTS INDEX
48” ITA Hook Type Non--Side Shift Hyd. Fork Positioner with 48” Load Backrest
(For use with Carriage: 805444--48 & extra Hose Kit).
PARTS LIST:
806793)REL
10.00
CONTENTS PARTS INDEX
72” ITA Hook Type Non--Side Shift Hyd. Fork Positioner with 72” x 48” Load
Backrest (For use with Carriage: 805444--72 & extra Hose Kit).
PARTS LIST:
804561)REL
11.00
CONTENTS PARTS INDEX
Non--Side Shifting Integral Fork Positioner 96” wide (Includes 60” Pin Forks & Load Backrest)
PARTS LIST:
1 -- 806868 CASCADE FORK POSITIONER, INTEGRAL, 96 IN., NON S/S, 10K, W/LBR, W/ 60 IN. FORKS
8 -- K45770 BOLT, 3/4 x 2
4 -- R13188 SHIM
4 -- R13189 SHIM
4 -- R13495--4 ROLLER AS.
4 -- R2 BEARING, GUIDE
4 -- R22 SHIM
4 -- R426 SHIM
806867)REL
12.00
CONTENTS PARTS INDEX
CONTENTS PARTS INDEX
All Models
DECALS
2*
ROUGH TERRAIN
MAST 48”
INDUSTRIAL
MAST 57”
2*
QTY/MODEL
ALL MODELS
1/1 DECALS
ITEM PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12
1 B6108 Decal, fork safety, 2 3/4 x 8 1/2” A/R
1 426641 Decal, fork safety, 2 1/4 x 5” A/R
2 426642 Decal, pinch point, 1 1/2 x 2 3/4” A/R
2 426643 Decal, pinch point, 2 1/2 x 4 1/2” A/R
3 24653 Decal, hook here A/R
4 R40 Decal, never lower forks A/R
13.00
CONTENTS PARTS INDEX
- 1-