CLASSIFICATION: C0 - NON-CONFIDENTIAL

Job Hazard Analysis QFM-R-HS-FM064

(JHA) R-1

New Revised Date: 18/09/2021

Job Title : TO CARRY OUT MPI, PT TEST.

JHA No:
Job Location : Utilities Unit-53 4139-00-69-00-0195
Who Will Perform Prepared By :
The Work : MECHANICAL TEAM Shahzada Hammad Gul

Reviewed and Reviewed & Approved

approved By OA : By: PC ( If required)
Any other work
Team Member (if Reviewed & Approved
required) By Safety Authority (If
required)
Company/ DOPET Department MECHANICAL TEAM PTW No (if any) :
Organization: :

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

• infection by corona virus • Mandatory health check on all workers before mobilization to site.
Working during COVID-19 • Biological hazards • Social distancing shall always maintain.
1
situation • No overcrowding on vehicles.
• Awareness training to be given in the TBT meeting.
CLASSIFICATION: C0 - NON-CONFIDENTIAL

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

• Don’t do handshake.
• Wash hands with soap water /Alcohol based hand rub for at least 20
second.
• Wear Mask to prevent.
• Before putting on a mask, clean hand with alcohol-based hand rub
or soap and water.
• Cover mouth and nose with mask and make sure there are no gaps
between your face and mask.
• Avoid touching the mask while using it.
• Replace the mask with a new one as soon as it is damp and do not
re-use single - use masks.
• Do not touch the face /nose /Eyes by hands.
• if any symptoms such as running nose, sore throat, cough, fever they
shall be isolated and reported to QATAR COVID-19 HOTLINE #
16000 IMMEDIATELY
• Unauthorized entry to work • Obtain QP Refinery approval prior to start work.
site. • All personnel entering worksite should have Valid gate passes.
All personal should undergo QP 9 LSR training
• Safety sign boards are provided at work site.
• All the assigned personnel should have undergone the QP Refinery
Site Preparation induction and will possess a valid access pass.
2 • Instruction given to employee in TBT as not to go at restricted areas.
• Wear mandatory PPE (Coverall, toxic clip, BA set, hard hat, earmuff,
safety shoes, hand gloves & safety glass etc.)
• The Welder, fire watch, riggers/ Slingers, hole watch, confined space
entrant, first aider shall have having valid Third-party training
certificates.
• Trained personnel (crew) involved in activity
CLASSIFICATION: C0 - NON-CONFIDENTIAL
S/N Sequence of Basic Job Steps Potential Hazards
• Personnel unfamiliar with
site situation and site
regulation
• Foot injury from dropping of
materials
• Bringing prohibited item
inside plant
• Noise
• Slip trip and fall
• Improper manual handling
Recommended Preventive / Safety measures and precautions
• All the assigned personnel should have undergone the QP Refinery
induction and will possess a valid access pass
• Provide adequate instruction and supervision.
• Continuous monitoring by Site supervisor and Engineer.
• Signboard available at site for awareness.
• Trained personnel (crew) involved in task.
• Personnel shall H2S monitor to be worn.
• Handle material with care.
• Seek help if the load is more than 25 KG.
• Trained personnel (crew) involved in task.
• Area housekeeping to be maintained.
• Wear Safety shoes as mandatory PPE.
• Bringing of Lighters, knife, and non-intrinsically mobile phones and
all other (prohibited) items are strictly prohibited inside plant.
• Instruction needs to be given to employee in daily TBT meeting not
to bring any prohibited items inside plant.
• Trained personnel (crew) involved in task.
• Continuous monitoring by site supervisor and engineer.
• Wear Ear protection like earmuff while entering the plant
• All material shall be placed in designated area.
• Proper Housekeeping/segregation of materials to be done.
• Handle material with care
• Use mandatory PPE (Safety shoes, coverall, safety goggles, gloves,
Escape mask and toxic clip) and PPEs according to PTW requirement.
• Use proper manual handling techniques.
• Do not attempt to lift anything you suspect is too heavy or bulky.
• Seek advice from supervision when it is required.
• Use mechanical aid whenever required.
CLASSIFICATION: C0 - NON-CONFIDENTIAL
S/N Sequence of Basic Job Steps
Transportation of materials
3 using pick up or 3ton
Installation and Use of Gin
4 wheel
Potential Hazards Recommended Preventive / Safety measures and precautions
• Emergency – Release of H2S, • Stop the work & shut down the equipment.
Hydrocarbon Vapor, and Fire • Stay upwind. Proceed to the nearest assembly point.
etc. from the plant. • Stay there till all - clear alarm is sounded or you are asked to do so.
• Personnel H2S monitor to be worn.
• Injury by mobile • Banksman to control vehicle movement.
equipment/vehicle • Personnel to stay away from the line of fire.
• Reverse parking, reversing alarm
• Damage to plant and existing • Qualified banksman to control vehicle movement by properly
facilities assessing clearance.
• Maintain 1.5 m clearance between plant facilities.
• Banksman to be assigned for manoeuvring vehicle in congested
areas.
• Responsible supervisor to be assigned for transporting the materials.
• Inspection and TPI certification of the Gin wheel with QP BCP
approval.
• Installation by competent person/ Scaffolder.
• Failure of Gin wheel &
component • SWL shall be indicated on the Gin wheel.
• Follow SWL of use of gin wheel.
• Do not overload
• Full body harness always must be worn with 100% tie-off all the
time.
• Fall from height • All workers shall have work at heights training.
• Free fall height must consider while wearing harness
• Use inspected harness with TPI certification
• Barricade the Exclusion zone
• Canvas bag to be provided for lifting clamps
• Dropped Objects
• Tool lanyards to be used
• Material passed by hand to hand, do not throw.
CLASSIFICATION: C0 - NON-CONFIDENTIAL

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

• Chin straps to be worn

• Dropped Objects • Barricade the Exclusion zone
• Canvas bag with SWL to be provided for lifting clamps
• Weekly inspection of the Canvas bag to be done by the scaffolding
supervisor and to be recorded
• Tool lanyards to be used
• Material passed by hand to hand, do not throw.
• Hand bowling methodology should be followed while passing the
Raising and lowering of
materials
5 materials using Gin wheel • Zig zag methodology should be used to pass the materials from one
level to another
• Chin straps to be worn by all crew
• Damage tools and • Inspect all tools before use,
equipment’s • Use tool lanyards for all tools
• Improper Manual handling • Aware of manual handling technique,
• Proper communication in between the group
• Use mechanical device as possible
• Wear double eye protection,
• Injury due to flying particles.
• Barricade the work area.
Surface Conditioning and using • Provide MSDS and follow the safety instructions.
wire brush prior to PT, MPI test. • The crew should have chemical handling training.
• Proper rubber nytril hand gloves and PPE should be worn as
• Skin /eye irritation. described in the MSDS.
6 • MSDS should be communicated to the crew prior to start the job.
Post clean up using hand tools • Storage usage and disposal as per MSDS.
and lint free clothes by wiping it • Refer MSDS in detail to wash hands and eyes if contacted.
in one direction only. • Provide adequate ventilation
• Inhalation of chemical vapor.
• Use MSDS recommended respiratory protection.
• Plastic sheets to be used underneath the work area
• Spillage to land.
• Dispose chemically contained clothes and wipes as per MSDS.
CLASSIFICATION: C0 - NON-CONFIDENTIAL
S/N Sequence of Basic Job Steps Potential Hazards
• Slip trip and fall.
• Noise.
• Pinch point/Line of fire.
• Incompetent person
performing the task.
• Skin or eye irritation.
Penetrant Test.
7
• Inhalation of chemical vapor.
• Fire
Recommended Preventive / Safety measures and precautions
• Clean and remove unwanted materials.
• Maintain obstruction free access
• Safe cable routing and protection.
• Wear adequate hearing protection.
• Provide sufficient sign boards in the work area indicating the high
noise.
• Keep body parts away from pinch points/line of fire.
• Stay away from line of fire position
• Use impact hand gloves for the job.
• PT technicians should be approved by QP.
• Personnel engaged in PT should have medical eye examination for
Acuity and color Contrast differentiation and FTW to work and
approved by the QP. (QP-OHH-STD-011).
• Personnel engaged in PT should have personal certification in Non-
destructive Testing NDT level II in PT. (QP-STD-R-008-1).
• Provide MSDS and follow the Safety instruction
• Use chemical gloves, safety goggles, face shield and disposable
coverall.
• Refer MSDS for details to wash hand and eye if contacted.
• Storage, usage, and disposal as per MSDS
• Provide adequate ventilation
• Use MSDS recommended respiratory protection
• Provide fire extinguishers at site.
• No storage of penetrant at the site at the end of the shift.
• No OPEN flame activity shall be performed in the vicinity of the work
area.
• No storge of the penetrant under the direct sunlight.
• Always maintain good housekeeping in the work area.
• The work area should be free of combustible/flammable materials
from work area.
CLASSIFICATION: C0 - NON-CONFIDENTIAL
S/N Sequence of Basic Job Steps Potential Hazards
• Spillage to land
• Incompetent person
performing the task.
• Electrocution.
Magnetic particle test.
8 •
• Skin /Eye irritation.
• Inhalation of chemical vapor
• Fire incident.
Recommended Preventive / Safety measures and precautions
• Barricade the work area with appropriate signages.
• Collect all spillages and store separately
• Dispose chemically contaminated clothes/wipes as per MSDS.
• Plastic sheets to be used underneath the work area
• MP technicians should be approved by the QP.
• Personnel engaged in MPT should have medical eye examination for
Acuity and color Contrast differentiation and FTW to work and
approved by the QP. (QP-OHH-STD-011).
• All work shall be carried out in accordance with manufactures
recommendations and site requirements.
• Personal shall have level 3 with 5 years’ experience in accordance
with (QP-STD-R-008-1)
• Ensure the electromagnetic yoke is properly calibrated.
• Check the tool condition before use.
• Remove damaged cables and faulty portable power tools.
• Dual earthing to be provided for the generator.
• Install 30 ma GFCI or ELCB in the power supply circuit.
Use only approved 3 Crore armored cables.
• Daily inspection for any damage or improper connections.
• Provide MSDS and follow the Safety instruction
• Use chemical gloves, safety goggles, face shield and disposable
coverall.
• Refer MSDS for details to wash hand and eye if contacted.
• Storage, usage, and disposal as per MSDS
• Provide adequate ventilation
• Use MSDS recommended respiratory protection
• Provide fire extinguishers at site.
• No storage of penetrant at the site at the end of the shift.
• No OPEN flame activity shall be performed in the vicinity of the work
area.
CLASSIFICATION: C0 - NON-CONFIDENTIAL

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

• Always maintain good housekeeping in the work area.

• Spillage of land.
• Hand Injury
Using of Hand Tools
9.
• Damaged Tools
• Chances of Line of Fire
• Fall from height
Working over the scaffolding
10. platform
• Falling objects
• The work area should be free of combustible/flammable materials
from work area.
• Barricade the work area with appropriate signages
• Collect all spillages and store separately
• Dispose chemically contaminated clothes/wipes as per MSDS.
• Plastic sheets to be used underneath the work area
• Wear hand Gloves
• Use Non spark potential tools inside the Plant.
• No handmade tools shall be used.
• Inspect the tools before use.
• Be vigilant at pinch points
• Brass Hammer should be used to avoid spark potential and finger
saver should be using for every hammering activity.
• Use scaffold access for ascending and descending.
• Provide adequate arrangement for anchoring and maintaining 100%
tie off.
• All persons to be trained for Work at height
• Anchoring arrangements to be inspected daily.
• 100% tie-off is mandatory at all the time.
• Only one person at a time can anchor safety harness to an
anchorage point.
• Anchor point shall have capacity of 22 KN per person.
• Do not carry any material while ascending / descending.
• Tool lanyard must be used.
• Chin straps to be worn by the crew.
• No storage of loose material at elevated area.
• Remove unwanted materials immediately
• All loose materials shall be placed in a container.
• All materials lowering and raising to elevated area shall be by means
CLASSIFICATION: C0 - NON-CONFIDENTIAL

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

of, a certified gin wheel, rope and lifting bag.

• Drop zone must be made around lowering area to keep personnel
out of the line of fire.
• Do not step on any the existing facilities
• Existing cables trays and all facilities to be protected using the
• Damage to the Existing scaffolding platforms
facilities • Access platform should be made above the pipe sleepers to cross
over
• Do not jump over the pipes and other facilities.
• Provide adequate cool drinking water and immediately report if any
discomfort to site supervisor/safety officer.
• High wind condition causing • All height work shall be stopped during high wind condition.
dust and poor visibility Cold • During poor visibility conditions stop the work and demobilize
weather/ workers to the rest shelter/lay down area
• Hot weather • All cases of incident shall be reported to QP emergency number
(135) & PNM’s focal point immediately.
• If possible, avoid work during rainy condition.
• Lifting operation shall not be allowed if wind speed above 25 knots
exceeded.
11. Inclement Weather Condition • Heat stress • Provide adequate rest shelter.
• Provide adequate cool drinking water/fluid and rest shelter.
• Rotation between works to be allotted. (Work Rest Cycle shall be
followed according to the Heat Index recorded at work location.)
• Flag system shall be installed indicating the current heat index.
• All employees with the preexisting medical conditions shall be
identified
• Dopet shall follow the QP standard for fitness to work.
• Report any discomfort to site supervisor/safety officer.
• All cases of heat stress incident shall be reported to Shift controller,
QP emergency number & PNM’s focal point immediately.
• Rest Shelter should be air conditioned
CLASSIFICATION: C0 - NON-CONFIDENTIAL

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

• Temperature shall be monitor and maintained Heat index log.

• Gas leak fire from nearby
facility /alarm sound
observed.
12. Emergency Preparedness
• Improper Waste Disposal
13. waste management.
• Separate shelter shall be provided for the banksman and supervisor
with air condition.
• Deployment of the shelter warden in the shelter to monitor the
temperature
• Log sheets of the persons entry and exit to the shelter must be
noted to make sure that the everyone takes adequate breaks
according to the heat index.
• Work at heights and working inside the confined space shall be
stopped when heat index reaches 49 degrees Celsius and above.
• No work during mid-day of summer unless have approval from QP
Refinery.
• All persons to be trained for the Heat stress
• Symptoms of heat stress shall be discus during daily toolbox talk.
• Hazards of heat stress shall be discus to workforce on daily toolbox
talk.
• Provide portable toilet
• Educate the workforce about emergency procedure.
• In case of any emergency all work will be stopped, shut down all
running equipment & machineries and reported to muster point.
• All Workforces shall know the muster Point location.
• Stop the work and proceed to the nearest muster point.
• Stay in muster point and wait for instruction.
• DOPET & QP Emergency Procedure shall be followed.
Emergency contact number 135 shall be made aware total site
personnel
• All waste materials shall be removed end of the shift/ day.
• All waste materials shall be disposed as per QPR waste management
procedure.
• Ensure proper segregation of waste are communicated to all
CLASSIFICATION: C0 - NON-CONFIDENTIAL

S/N Sequence of Basic Job Steps Potential Hazards Recommended Preventive / Safety measures and precautions

workers.
• Never leave the work area without the housekeeping
• Use appropriate as well as mandatory PPEs like Hand Gloves, safety
shoes, safety goggles, coverall etc.
• Slip/Trip and fall • Daily site housekeeping shall be conducted.
• Proper disposal of hazardous waste materials in line with QP
14. Housekeeping environmental procedures.
• Follow QP Refinery emergency response procedure.
• Proper coordination with QPR HSE team at all times.
CLASSIFICATION: C0 - NON-CONFIDENTIAL

Digitally signed
by Ramil Ramos
Date: 2021.09.20
05:57:01 +03'00'