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Shoto Lithium User Manual-V3.7
Shoto Lithium User Manual-V3.7
Shoto Lithium User Manual-V3.7
User Manual
(V3.7)
1
8.1.2 Scaffolding installation ........................... 20
8.1.3 Installation of equipment cabinet ........... 24
8.1.4 Installation of wall-hung type ............. 25
8.2 On system electricity operation ........................ 29
8.2.1 Activate system ...................................... 29
8.2.2 System standby .......................................... 29
8.3 Warning explanation and processing ................. 30
8.4 Communication breakdown .............................. 32
8.5 Protection breakdown ........................................ 32
8.5.1 Over charge protection ........................... 33
8.5.2 Current protection ................................... 33
8.5.3 Other breakdown .................................... 33
8.6 Particular circumstance processing ................... 33
8.6.1 Power outage .......................................... 33
8.6.2 Cataclysm accident ................................. 33
8.7 Normal operation and maintenance of lithium
iron phosphate battery ................................................ 34
8.8 Stable and reliable switching power supply ...... 34
9. Packaging transportation and storage ............................. 35
9.1 Packaging .......................................................... 35
9.2 Transportation.................................................... 35
9.3 Storage ............................................................... 35
10. Environment protection request ................................... 36
11. Safety iessues needing attention ................................... 36
2
1. Brief introduction
2. Production feature
(1) Battery positive pole using LiFePO4 material with high cycling
life and good security.
(2) The battery group using high performance battery management
system(BMS), avoid suffers surcharge, abnormal discharge, overflow
current and unusual high temperature, at the same time the battery
system has a good telecommunication with lord equipment.
3
(3) The battery system charging and discharging can be automatic
controlled and the monitoring unit automatic survey its discharge
current, and the battery system floating charge and balance-charge also
can be managed.
(4) This system after the city electricity power failure can seamless
turning on,when discharge voltage below the battery establishes in
advance warning parameter it will automatically warn ,when discharge
voltage below the protect voltage the battery will automatically knock
off.
(5) The battery system has a good electromagnetic compatibility.
(6) Entire intelligent design, the disposition has the centralism
monitoring module, it has telemeters, telesignalisation, remote
regulating, remote control function, realizing computer management,
corresponding with the far-end central monitoring center through the
data connection.
(7) The organic combination of the power source control technology
and the computer may the real-time monitors and controls each kind of
parameter and the condition.
(8) Using the self-cooling method, the system occupies the extremely
low noise.
4
3. Product advantages
5
temperature : +15 ~ + 35 ℃ ), which greatly reduce the
equipment acquisition cost and power consumption cost;
(7) Li-Fe cell adopts leakproof structure, it can be put anywhere
with no harmful gas release, non-pollution, green product.
(8) Li-Fe battery has very good rate discharge performance, low
capacity Li-Fe battery system can adapt to the large current
discharge occasion.
(9) Allocation flexible: muti-Li-Fe battery modules in parallel,
make the high capacity Li-Fe battery system into practical
become true, not only enhance the output power of the
system,but also prolong the reserve time of the system.
Suggest
Nominal Nominal maximum
dimension (mm) weight
Model voltage capacity load remarks
(wide×high×deep) (kg)
(DC V) (Ah) current
(A)
SDA10-4850 48 50 50 442×133×400(3U) 24kg module
6
1) Battery support parallel , but paralleling can just
prolong the reserve time, maximum load current can’t
increase as the amount of the paralleled batteries.
2) The size of the table above is only for the battery
system, excluding cabinet, rack, terminal, handle,rain
box, etc.
Ambient temperature:-0~+55℃(suggest
temperature:+15-+35℃);
Storage temperature:-40~+70℃;
Relative humidity:5%~85%RH;
Hight:not exceeding 4000m;
No conductive dust and corrosive gas place.
7
6.2 Battery output terminal
“1”shows the output port of the battery; Specification model
adopts 2 cores binding post, the same as 48V batteries, mainly
considering the battery module cascading, 4 pins of the binding
post from left to right are defined as battery-、battery-、battery+、
battery+.
Chart 6-1 different specification of batteries, the output port
connection configuration instructions
Battery model Battery capacity screw specification Wiring request Line nose
8
Battery is in standby or working condition, press
shutdown/dorma this key continue for 3S, the battery is dormant,
2
nt the LED indicator lights up in turn, into the
dormant state;
After the battery is in standby or working
condition, the battery is reset, and the internal
3 Reset
data will be restored to the factory state after
pressing this key and continuing for 6S,
1、8 RS485-B
2、7 RS485-A
3、6 earth
4、5 NC
9
6.5 Dial switch
“4” represents the dial switch,on the panel there are 4 numerals
to dial the code switch which can be used to hypothesis the model
address, in accordance with the system address from 0 to 15, the code
switch from left to right is assigned as follows:
10
Chart 6-4 code switch address
Address NO code switch 4 code switch 3 code switch 2 code switch 1
0 OFF OFF OFF OFF
1 OFF OFF OFF ON
2 OFF OFF ON OFF
3 OFF OFF ON ON
4 OFF ON OFF OFF
5 OFF ON OFF ON
6 OFF ON ON OFF
7 OFF ON ON ON
8 ON OFF OFF OFF
9 ON OFF OFF ON
10 ON OFF ON OFF
11 ON OFF ON ON
12 ON ON OFF OFF
13 ON ON OFF ON
14 ON ON ON OFF
15 ON ON ON ON
The default dial switch position is 0, which is 0000
6.6 LED signal introduction
11
right are bright; when capacity is 25%, 3 lights on the left, and the first
light from right is bright.
(2)System running indicator light(RUN, green)
RUN light, green, is always on during charging, and is on for 0.5
second and off for 0.5 second during discharging.
(3) Alarm indicator light(ALM, red)
ALM light, red, it’s bright when the system breaks down.The
definition of specific indicator light, as shown in the following chart:
Chart 6- 5 LED signal introduction
Operation RUN ALM LED
System state Explanation
state ● ● ● ● ● ●
Shut down Dormancy ext ext ext ext ext ext All extinguish
Normal Shit1 ext ext ext ext ext Standby
Standby
Alarm ext Shi 3 ext ext ext ext low voltage
According capacity to According
Normal Bri ext
signal capacity Shi 2
Charge
Protect Bri ext Bri Bri Bri Stop charge
Bri
Normal shi3 ext According
According capacity to
capacity to bright
Alarm shi3 shi3 signal
Discharge signal
Protect ext Bri ext ext ext ext Stop charge
12
6.7 Dry contact
“8” represents the dry contact, which is a a product of the external
protection signal for the protection panel of the lithium battery. When
the BMS has a protection or warning signal, the dry contact sends the
switch signal through the corresponding port.
Chart 6-7 Characters of the Dry contact
13
7.System working principle and parameter
14
supplies the load working current and at the same time charging the
back up battery module; when electrical network cut-off, the back up
battery system supplies the load direct current to guarantee direct-
current power supply system normal operation, which realized the
uninterrupted power supply. This battery system and the electrical
network coordination have the uninterrupted power supply function,
when the battery system voltage excessively is low, the battery
management system will automatically cut-off power supply to protect
the battery life.
7.2 Charge parameter
Chart 7-1 Charge parameter
Charge voltage(DC V)
Charge current(A)
Model Mini Typical Maxi
mum value mum
Charge limited
current, 0.1C~0.2C
SDA10-4850 53.2 54.0 56.4
optional, default
0.2C
Note: Switching power supply for iron lithium battery
parameters settings.
(1) 15 string lithium iron battery float voltage and charging
voltage and lead-acid battery float voltage and the charging voltage
are consistent;
(2) 16 string lithium iron battery float voltage 55.2V, charging
voltage 57.6V, charging current 0.2C, are to ensure that the lithium
iron battery can be fully charged;
15
(3) If there is a "16S" in the top right corner of the front panel of
the 4850 battery module, the yellow warning label "special alert!"
should be attachedto the front panel of the 4850 series 16 battery
modules. At the same time, floating charge voltage and average
charge voltage of switching power supply should be adjusted to 55.2V
and 57.6V, respectively.
7.3 Discharge parameter
Chart 7-2 Series products charge parameter
Discharge voltage Discharge
(DCV) current(A)
Model
Mini Typical Maxi Typical Maxi
mum value mum value mum
SDA10-4850 40 48.0 53.0 0.2C3 1C3
Default value
No Protection project
15 string system
Alarm value 54.00V
system total
Alarm recovery value 52.5V
voltage high
1 Protection value 57V
protection
Protection Recovery 50.1V
and recover
value Discharge
system total Alarm value 42V
2
voltage low Alarm recovery value 43.2V
16
protection Protection value 42
and recover Protection Recovery
Charge
value
Short-circuit
3 Protection value ≥300A
protection
Alarm value 3.0V
Cell voltage
Alarm recovery value 3.1V
low
4 Protection value 2.7V
protection
and recover Protection Recovery
Charge
value
Alarm value 3.60V
Cell voltage
Alarm recovery value 3.34V
high
5 Protection value 3.65V
protection
Protection Recovery
and recover Discharge
value
Charge over Alarm value 28A
current Alarm recovery value 25A
protection Protection value 60A
6
(no charge
Protection Recovery
limited Discharge
current) value
Alarm value 55A
Discharge Alarm recovery value 50A
7 over current Protection value 60A
protection Protection Recovery
Charge
value
Charge high
temperature protection 75℃
value
Cell high
Charge high
temperature
8 temperature recovery 60℃
protection
value
and recover
Discharge high
temperature protection 75℃
value
17
Discharge high
temperature recovery 65℃
value
Charge low temperature
-10℃
protection value
Charge low temperature
-5℃
Cell low recovery value
temperature Discharge low
9
protection temperature protection -25℃
and recover value
Discharge low
temperature recovery -20℃
value
High temperature alarm
65℃
value
Low temperature alarm
-20℃
value
The
High temperature
environment 75℃
protection value
10 temperature
High temperature
protection 65℃
recovery value
and recovery
Low temperature
-25℃
protection value
Low temperature
-20℃
recovery value
Note : The table above is the default parameters, specific setting
parameters of some models may vary according to the actual needs of
customers. Please refer to our actual product parameters.
18
442±2mm
583±2mm
400±2mm
19
connected to the strap through cables, and the battery terminal of the
power supply is connected by the strap.
8.1.2 Scaffolding installation
Hight 3U is the overall dimension 50Ah Li-Fe battery system ,it
can be paralleled to be 48V series of products specifications and model
as shown in chart 4-1.
The installation is as follows:
(1) The installation of scaffolding 100Ah Li-Fe communication
battery system.
As shown in Pic. 8-2,use above 25.0mm2, 0.7m red and a black
two flexible wires to connect each 4U lithium iron battery system
chassis battery output terminals "+" "-" pole with "+" "-" terminals on
the confluence copper platoon, respectively, and compose a 100Ah Li-
Fe system.
20
Pic. 8-2 The connection diagram of the 100Ah Li-Fe communication
battery
(2) The installation of scaffolding 150Ah Li-Fe
communication battery system
As shown in Pic. 8-3, use above 25.0mm², 0.7m red and black two
flexible wires to connect the output terminals “+” “-” pole in the three
groups of 50Ah Li-Fe system’s chassis with the “+”
“-”in holder's
confluence respectively and compose a 150Ah Li-Fe system.
21
Connect the switching power supply
22
Connect the switching power supply
23
Pic.8-5 The sketch map of installing 300Ah Li-Fe communication
battery
24
(1) Use more than 25 mm ², 0.7m of red and black two soft lines
to connect battery system's +、- “electrode” to the copper bar which is
connected in parallel in the equipment cabinet , red line connects “+”,
and black line connects “-“;
(2) Arrange every battery modules on the equipment cabnet
tray, use M6 bolts to fix all the hangers of the battery modules on the
holders of equipment cabinet;
(3) Grounding from the right grounding hole on battery
system's back panel with 2.5mm2 yellow green soft line,ensure good
grounding;
(4) Extend two lines of total positive and total negative from
the cabinet's bus-bar .Connect the lines to the switch power supply or
equipment's positive and negative poles.
8.1.4 Installation of wall-hung type
(1) installation of battery system
As the Pic. 8-6 showing , the installation of height of 3U battery
system is using four M8 expansion screws to fix two hangers on the
wall, the distance between them is 445mm, and using two M8
25
expansion screws to fix the lampstand under the battery, it can
support the battery.
26
Pic. 8-7 The sketch map of battery and dc switch install on the
wall
Pic. 8-8 The sketch map of battery and ac switch power-supply wiring
27
As Pic. 8-9 showing ,use four M8 expansion screws to fix
hangers of the 6U hang wall component on the wall, the distance
between them is 445mm, hang 2U switch power supply and 4U battery
system on the hanger's bayonet nuts with M6 bolts, battery and ups
panel all upwards, then use two M8 expansion screws to fix the
lamstand under them,as 8-9 and 8-10 showing.
Pic.8-9 The sketch map of battery and UPS hang on the wall
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of battery system, dc integration and ac integrationWe should
cap dust covers on the panels, they can prevent the dust from
obstructing fan and exhaust opening of the equipement after the
system working a long time .
8.2 On system electricity operation
When system installation finished it’s at the dormant state, after
simply on system electricity operation the system put into normal work.
8.2.1 Activate system
During storage and transportation process, or with no external
power source and non-load 24 hours later, the battery system is in the
dormant state.After adding the 48V voltage , the battery system is
activated,turn into the normal running state, can be charged and
discharged, or turn into the waiting state.What must be specially explain
is that if the battery system turn into the dormant state ,the switch DC
power source must turn off its reverse connect protection function,then
after interflow recover, a 48V voltage will activate the battery system.
8.2.2 System standby
After the system being activated, if wipe out its external power
source and load, battery system will automatically turn into the ready
mode. Under this state power lose is extremely low, the run light shine
show the battery system are in ready mode. After 24 hours, the battery
system will automatically turn into dormant state.Under this state,
29
power lose will be lower, all the lights in the panel are out ,which shows
the battery system is in dormant state.
8.3 Warning explanation and processing
When a system failure occurs, alarm signal will be given according
to the condition of fault, forms of giving an alarm of all of the faults are
sound and light alarm and the writing tip.When warning, the monitoring
unit’s red warning light will shin, and send warning information to far-
end monitoring center.
When a system warning occurs, far-end monitoring center will
receive the warning information, and accendant should instantly inspect
the corresponding equipment according to the information, confirm
breakdown type and the position, and take the corresponding
countermeasure.
8.3.1 When abnormal conditions that influence system output
occurs,such as single cell over charge, over current ,low voltage
protection, temperature protection, etc, please process according to
chart 8-1.
Chart 8-1 Warning and protection
The warning
State Alarm value Processing
instructed
Stop charge ,
Charge Cell over Search
ALM bright
state voltage breakdown
reason
30
Stop charge ,
Charge over Search
ALM bright
current breakdown
reason
Charge
temperature ALM bright Stop charge
protection
Stop charge ,
Discharge
Search
over current ALM bright
breakdown
protection
reason
Discharge
temperature ALM bright Stope discharge
Discharge protection
state Total voltage
ALM
low voltage Charge
shinning
protection
Cell low
ALM
voltage Charge
shinning
protection
31
are as following chart 8-2 shows.
Chart 8-2 Warning without protection
Warning Mos - Warning Countermeasure
FET signal
action
Total low No ALM Stop discharge
voltage shinning
warning
Cell voltage No ALM Stop discharge
low warning shinning
8.4 Communication breakdown
That the protection state and system state can be read on position
machine software, which help us to analysis the breakdown concrete
reason.
(1) When communication breakdown occurs in RS232 , eliminate
according to following steps:
a. Check communication circuit;
b. Press master pack “RESET” key;
c. To parallel system may exchange the master pack and slave
pack to diagnose.
(2) When communication breakdown occurs in RS485 , eliminate
according to following steps:
a. Check communication circuit;
b. Press Slave pack “RESET” key;
c. Exchange slave pack address set to diagnose.
8.5 Protection breakdown
32
8.5.1 Over charge protection
When using the standard charging voltage, internal cell overcharge
commonly won’t occur,only if there is a greater imbalance between the
cell. If the voltage is greatly unbalanced, total voltage is low even
though there is cell overcharge, protection will appear, now need to
check single cell voltage.
8.5.2 Current protection
When the system electric current quite is small,also current
protection, needs to examine the instruction condition, and whether the
fuse is burnt down.
8.5.3 Other breakdown
If protect warning appears and the battery can not charge and
discharge, accendant needs to examine voltage, temperature and system
condition instruction, confirm the reason of breakdown.
8.6 Particular circumstance processing
33
Cataclysm accidents include:thunder stroke, flood, earthquake,
fire ect disaster which can create the communication facility break
down. The measure for those disasters which may seriously influence
communications security is to prevent and control but prevents
primarily. The communication agency station should have the
countermeasure and the corresponding manpower physical resource to
prevent these disasters, at the same time should have the emergency act
of administration and the significant accident emergency regulations.
8.7 Normal operation and maintenance of lithium iron
phosphate battery
After installation and debugging project system, if City Electric is
not accessed or the system is not open, please be sure to disconnect the
lithium iron phosphate batteries open. Should be quick accessed to the
city power, and add electricity to the battery, to avoid the battery pack
for a long time in a state of loss, to avoid battery failure.
8.8 Stable and reliable switching power supply
Switching power supply used to adapt to the wide range of voltage
fluctuations in the city, or use the same time to meet the requirements
of the 110V and 220V dual switching power supply. To avoid switching
power supply output DC voltage instability in the condition of poor
condition of power supply. Timely to find fault, timely maintenance or
replacement, use reliable quality and stable switching power supply.
34
9. Packaging transportation and storage
9.1 Packaging
The system carries on the overall packing, to prevernt the product
in the transporting, the storage from any noxious gas, chemistry
pollution, the static electricity, moist and the mechanical damage.
Packing case indication: product name, type module ,production date,
quantity and batch number.
9.2 Transportation
Should handle with care in the transporting process, cannot cause
it to be under the fierce impact. In the laying aside process must strictly
the direction laying aside which shows according to the packing paper
box, in order to avoid shakes badly the product.
9.3 Storage
System should be kept in dry warehouse, not sun and rain. In the
warehouse it is not allowed to have harmful gases, flammable,
explosive products and corrosive chemicals, avoid mechanical impact,
weight and strong magnetic field, avoid direct sunlight, the distance
from heat source must not be less than 2m, packing box should be pad
away from the ground at least 20cm high, from the wall, window or air
inlet at least 50cm. Under the conditions of these provisions, storage
period of more than 3 months of the product need to carry out a
supplementary electric, storage period of more than 6 months of the
product must be carried out capacity verification test, storage period of
35
more than 1 years of product must be re-inspection, qualified before use.
(1) Battery is forbidden in the water or rain, and keep the battery
in a cool dry surrounding.
(2) Prohibit using and shelving the battery beside the high
temperature source.
(3) Please according to the charge and discharge parameters
specified in this manualto use the system.
(4) Prohibit directly connecting the system with the power source
plug.
(5) Forbid discarding the battery into fire or heater.
(6) Forbid breaking up the battery and the part.
(7) Forbid to rap, stomp and throw the battery.
(8) Exchanges the power failure, this system still had the voltage
output, when using had to avoid receiving an electric shock or short-
circuiting.
(9) Please read the product manual carefully before using.
36
(10) For use in high temperature areas, the battery must be used
37