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Productivity & Cost Item Machine Type Material Value Satuan
Productivity & Cost Item Machine Type Material Value Satuan
KEBUTUHAN UNIT
JENIS MATCHING INVESTMENT PRODUCTION
MACHINE TYPE QTY
PEKERJAAN FACTOR COST COST
USD/BCM
CWB45ALDN 16 $ 1,874,096 $ 0.49
OB REMOVAL 0.96
PC300SE-8 5 $ 1,075,000 $ 0.26
USD/TON
CWB45ALDN 6 $ 702,786 $ 0.61
COAL PROD. 0.64
COAL PROD. 0.64
PC300SE-8 2 $ 430,000 $ 0.28
DATA CUSTOMER
1. Target Produksi
Striping Ratio : 1 : 3.5
Target Produksi
Coal 100,000 Ton/bln 1,200,000 Ton/thn
Overburden 350,000 BCM/bln 4,200,000 BCM/thn
2. Karakteristik material
Deskripsi Coal Overburden Unit
Bank Density 1.30 2.20 Ton/BCM
Loose Density 0.90 1.80 Ton/LCM
Swelling Factor 1.44 1.22 LCM/BCM
4. Jadwal Kerja
Jam kerja per shift : 12 jam/hari
Jam kerja efektif per shift : 10 jam/hari
Jumlah shift per hari : 2 shift/hari
Jumlah jam kerja per hari : 20 jam/hari
Jumlah hari kerja per bulan : 25 hari/bulan
Loss days because rain, dll : 60 hari/tahun
Hari kerja efektif per tahun : 240 hari/tahun
Jam kerja efektif per tahun : 4,800 jam/tahun
5. Informasi unit
- Perhitungan Productivity
HAULER : CWB45ALDN
Payload : 20 TON
LOADER : PC300SE-8
Bucket Capacity : 2.30 LCM
Cycle Time OB : 18 DETIK
Cycle Time COAL : 17 DETIK
Bucket Factor : 0.8
MACHINE AVAILABILITY FACTOR : 0.85
TIME EFFICIENCY FACTOR : 0.85
OPERATOR SKILL FACTOR : 0.85
- Perhitungan OO Cost
Working Condition : M
Harga HAULER : $ 117,131 Vessel, LOCO Jkt
Harga TIRE : $ 4,700 All tire
Harga LOADER : $ 215,000 Bucket, LOCO Jkt
Kurs 1 USD : Rp 9,300
Kurs 1 JPY : $ 0.01154
r = trade in value
KOMATSU : 30%
NON KOMATSU : 20%
Insurance : 1%
Local Fuel Cost : 7,200 Rp/ltr
Local Engine Oil Cost : 28,184 Rp/ltr
Local Transmission Oil : 28,184 Rp/ltr
Local Final Drive Oil : 26,566 Rp/ltr
Local Hydraulic Oil : 26,566 Rp/ltr
Local Grease Cost : 24,000 Rp/kg
Team AED
PT United Tractors Tbk.
Interest : 10%
Operator's Wage : 1.00 USD/hr
Team AED
PT United Tractors Tbk.
PRODUCTIVITY ESTIMATION OF CWB45ALDN
C x 60 x E
HAULING TP =
(n x ct) + J/V1 + J/V2 + t1 + t2
LOADING AMOUNT n - 6 12
CORRECTION FACTOR
BUCKET FACTOR : 0.80 0.80
LOADER BUCKET CAPACITY (lcm) : 2.30 2.30
JOB EFFICIENCY : 0.61 0.61
MACHINE AVAILABILITY FACTOR : 0.85 0.85
TIME EFFICIENCY FACTOR : 0.85 0.85
OPERATOR SKILL FACTOR : 0.85 0.85
SPEED
HAULING SPEED : 20.00 30.00
RETURNING SPEED : 25.00 35.00
MATERIAL CHARACTERISTIC
MATERIAL DENSITY (Ton/LCM) : 1.80 0.90
SWELLING FACTOR (BCM - LCM) : 1.22 1.44
Team AED
PT United Tractors Tbk.
PRODUCTIVITY ESTIMATION OF PC300SE-8
KB x bf x 3600 x E
LOADING KP =
CT
CORRECTION FACTOR
JOB EFFICIENCY : 0.61 0.61
MACHINE AVAILABILITY FACTOR : 0.85 0.85
TIME EFFICIENCY FACTOR : 0.85 0.85
OPERATOR SKILL FACTOR : 0.85 0.85
MATERIAL CHARACTERISTIC
MATERIAL DENSITY (ton/lcm) : 1.80 0.90
SWELLING FACTOR (bcm - lcm) : 1.22 1.44
Team AED
PT United Tractors Tbk.
ESTIMATE OWNING AND OPERATING COSTS
1. OWNING COSTS :
Net. Dep. Value 89,945 (US$)
a. Depreciation : ---------------------------- : ------------------------ : 6.00 US$/hr
Dep. Period Hours 15,000 (hours)
( n-1 )( 1-r )
1 - ------------------ x Price before VAT x (I + I)
2n
b. Int. & Ins : -------------------------------------------------------------
Annual use in hours
0.73 x 117,131 (US$) x 0.110
: --------------------------------------------------------------------- : 1.95 US$/hr
4,800 hrs.
Total Owning Costs : 7.95 US$/hr
2. OPERATING COSTS :
a. Fuel : 15.00 lts/hr x 0.774 US$/ltr : 11.61 US$/hr
b. Engine oil : 0.107 lts/hr x 3.031 US$/ltr : 0.32 US$/hr
c. Transmission oil : 0.019 lts/hr x 3.031 US$/ltr : 0.06 US$/hr
d. Differential g. oil : 0.032 lts/hr x 2.857 US$/ltr : 0.09 US$/hr
e. Hydraulic oil : 0.010 lts/hr x 2.857 US$/ltr : 0.03 US$/hr
f . Grease : 0.001 kgs/hr x 2.581 US$/kg : 0.00 US$/hr
g. Filter : 0.500 x (b+c+d+e) : 0.25 US$/hr
Sub total costs for fuel, lubricant, grease and filters : 12.37 US$/hr
h. Repair and Maintenance Cost
Basic repair cost x extended life multiplier
4.88 x 1.10 : 5.37 US$/hr
Est. Tires Price 4,700 US$
i. Tires : ------------------------ = ---------------------- : 0.59 US$/hr
life time in hours 8,000 hours
j. Operator's wage : 1.00 US$/hr
Total Operating Costs : 19.32 US$/hr
Notes :
n = economic life time (years) : 3.13 Years
r = trade in value = 20% interest = 10%
Insurance = 1% 1 US$ = 9,300 (Rp)
Local Fuel Cost = 7,200 Rp/ltr
Local Engine Oil Cost = 28,184 Rp/ltr
Local Transmission Oil = 28,184 Rp/ltr
Local Final Drive Oil = 26,566 Rp/ltr
Local Hydraulic Oil = 26,566 Rp/ltr
Local Grease Cost = 24,000 Rp/kg
Team AED
PT United Tractors Tbk.
ESTIMATE OWNING AND OPERATING COSTS PC300SE-8
2. OPERATING COSTS :
a. Fuel : 25.00 lts/hr x 0.774 US$/ltr : 19.35 US$/hr
b. Engine oil : 0.070 lts/hr x 3.031 US$/ltr : 0.21 US$/hr
c. Transmission oil : 0.017 lts/hr x 3.031 US$/ltr : 0.05 US$/hr
d. Final drive oil : 0.010 lts/hr x 2.857 US$/ltr : 0.03 US$/hr
e. Hydraulic oil : 0.040 lts/hr x 2.857 US$/ltr : 0.11 US$/hr
f . Grease : 0.100 kgs/hr x 2.581 US$/kg : 0.26 US$/hr
g. Filter : 0.500 x (b+c+d+e) : 0.20 US$/hr
Sub total costs for fuel, lubricant, grease and filters : 20.22 US$/hr
h. Repair and Maintenance Costs
Basic repair cost x extended life multiplier
8.96 x 1.10 : 9.85 US$/hr
i. Operator's wage : 1.00 US$/hr
Total Operating Costs : 31.08 US$/hr
Team AED
PT United Tractors Tbk.