PRODUCTIVITY & COST

ITEM MACHINE TYPE MATERIAL VALUE SATUAN

52.30 bcm/hr
OB 63.93 lcm/hr
115.07 ton/hr
CWB45ALDN
35.57 bcm/hr
COAL 51.37 lcm/hr
46.24 ton/hr
Productivity
217.07 bcm/hr
OB 265.30 lcm/hr
477.54 ton/hr
PC400LCSE-8R
193.34 bcm/hr
COAL 279.27 lcm/hr
251.34 ton/hr
CWB45ALDN 7.95 USD/hr
Owning Cost
PC400LCSE-8R 20.71 USD/hr
CWB45ALDN 19.32 USD/hr
Operating Cost OB & COAL
PC400LCSE-8R 43.93 USD/hr
CWB45ALDN 27.27 USD/hr
Total OO Cost
PC400LCSE-8R 64.64 USD/hr

KEBUTUHAN UNIT
JENIS MATCHING INVESTMENT PRODUCTION
MACHINE TYPE QTY
PEKERJAAN FACTOR COST COST
USD/BCM
CWB45ALDN 17 $ 1,991,227 $ 0.52
OB REMOVAL 0.82
PC400LCSE-8R 5 $ 1,615,000 $ 0.32
USD/TON
CWB45ALDN 6 $ 702,786 $ 0.61
COAL PROD. 1.10
COAL PROD. 1.10
PC400LCSE-8R 1 $ 323,000 $ 0.26
 DATA CUSTOMER
1. Target Produksi
Striping Ratio : 1 : 3.5
Target Produksi
Coal 100,000 Ton/bln 1,200,000 Ton/thn
Overburden 350,000 BCM/bln 4,200,000 BCM/thn

2. Karakteristik material
Deskripsi Coal Overburden Unit
Bank Density 1.30 2.20 Ton/BCM
Loose Density 0.90 1.80 Ton/LCM
Swelling Factor 1.44 1.22 LCM/BCM

3. Jarak angkut & Hauling Speed

OVERBURDEN : 500 m (dari loading point ke waste dump)
Hauling Speed : 20 km/jam
Returning Speed : 25 km/jam
BATUBARA : 3,000 m (dari loading point ke Stockpile)
Hauling Speed : 30 km/jam
Returning Speed : 35 km/jam

4. Jadwal Kerja
Jam kerja per shift : 12 jam/shift
Jam kerja efektif per shift : 10 jam/shift
Jumlah shift per hari : 2 shift/hari
Jumlah jam kerja per hari : 20 jam/hari
Jumlah hari kerja per bulan : 25 hari/bulan
Loss days because rain, dll : 60 hari/tahun
Hari kerja efektif per tahun : 240 hari/tahun
Jam kerja efektif per tahun : 4,800 jam/tahun

5. Informasi unit
- Perhitungan Productivity
HAULER : CWB45ALDN
Payload : 20 TON
LOADER : PC400LCSE-8R
Bucket Capacity : 3.00 LCM
Cycle Time OB : 20 DETIK
Cycle Time COAL : 19 DETIK
Bucket Factor : 0.8
MACHINE AVAILABILITY FACTOR : 0.85
TIME EFFICIENCY FACTOR : 0.85
OPERATOR SKILL FACTOR : 0.85

- Perhitungan OO Cost
Working Condition : M
Harga HAULER : $ 117,131 Vessel, LOCO Jkt
Harga TIRE : $ 4,700 All tire
Harga LOADER : $ 323,000 Bucket, LOCO Jkt
Kurs 1 USD : Rp 9,300
Kurs 1 JPY : $ 0.01154
r = trade in value
KOMATSU : 30%
NON KOMATSU : 20%
Insurance : 1%
Local Fuel Cost : 7,200 Rp/ltr
Local Engine Oil Cost : 28,184 Rp/ltr
Local Transmission Oil : 28,184 Rp/ltr
Local Final Drive Oil : 26,566 Rp/ltr
Local Hydraulic Oil : 26,566 Rp/ltr
Local Grease Cost : 24,000 Rp/kg
Team AED
PT United Tractors Tbk.
Interest : 10%
Operator's Wage : 1.00 USD/hr

Team AED
PT United Tractors Tbk.
 PRODUCTIVITY ESTIMATION OF CWB45ALDN

MACHINE MODEL : CWB45ALDN Vessel, LOCO Jkt

WORKING TYPE : HAULING COAL TO STOCKPILE
HAULING OVERBURDEN TO DISPOSAL AREA
LOADER : PC400LCSE-8R

C x 60 x E
HAULING TP =
(n x ct) + J/V1 + J/V2 + t1 + t2

DESCRIPTION SYMBOL UNIT OB COAL

ESTIMATION HAULING PRODUCTION TP bcm/hr 52.30 35.57

lcm/hr 63.93 51.37
ton/hr 115.07 46.24

PRODUCTION PER TRIP C lcm 9.60 21.60

ton 17.28 19.44

CORECTION FACTOR E - 0.61 0.61

LOADING AMOUNT n - 4 9

HAULING DISTANCE J m 500 3,000

HAULING SPEED V1 m/min 333.33 500.00
RETURNING SPEED V2 m/min 416.67 583.33

CYCLE TIME LOADER ct min 0.33 0.32

DUMPING TIME t1 min 0.50 0.50
MANUVER TIME t2 min 1.00 1.00
TOTAL CYCLE TIME CT min 5.53 15.49

CORRECTION FACTOR
BUCKET FACTOR
LOADER BUCKET CAPACITY (lcm)
JOB EFFICIENCY
MACHINE AVAILABILITY FACTOR
TIME EFFICIENCY FACTOR
OPERATOR SKILL FACTOR
: 0.80 0.80
: 3.00 3.00
: 0.61 0.61
: 0.85 0.85
: 0.85 0.85
: 0.85 0.85

SPEED
HAULING SPEED : 20.00 30.00
RETURNING SPEED : 25.00 35.00

MATERIAL CHARACTERISTIC
MATERIAL DENSITY (Ton/LCM) : 1.80 0.90
SWELLING FACTOR (BCM - LCM) : 1.22 1.44

Team AED
PT United Tractors Tbk.
 PRODUCTIVITY ESTIMATION OF PC400LCSE-8R

MACHINE MODEL : PC400LCSE-8R Bucket, LOCO Jkt

WORKING TYPE : LOADING COAL TO TRUCK
LOADING OVERBURDEN TO TRUCK

KB x bf x 3600 x E
LOADING KP =
CT

DESCRIPTION SYMBOL UNIT OB COAL

ESTIMATION LOADING PRODUCTION KP bcm/hr 217.07 193.34

lcm/hr 265.30 279.27
ton/hr 477.54 251.34

BUCKET CAPACITY KB m3 3.00 3.00

BUCKET FACTOR bf - 0.80 0.80

JOB EFFICIENCY E - 0.61 0.61

CYCLE TIME CT sec 20 19

CORRECTION FACTOR
JOB EFFICIENCY
MACHINE AVAILABILITY FACTOR
TIME EFFICIENCY FACTOR
OPERATOR SKILL FACTOR
: 0.61 0.61
: 0.85 0.85
: 0.85 0.85
: 0.85 0.85

MATERIAL CHARACTERISTIC
MATERIAL DENSITY (ton/lcm) : 1.80 0.90
SWELLING FACTOR (bcm - lcm) : 1.22 1.44

Team AED
PT United Tractors Tbk.
 ESTIMATE OWNING AND OPERATING COSTS

MACHINE MODEL : CWB45ALDN

OPERATING CONDITION : M
(L=Light, M=Medium, H=Hard)
PRICE (EXCLUDED PPN) : 117,131 (US$) Vessel, LOCO Jkt
TIRES PRICE (ESTIMATED) : 4,700 (US$) All tire
TRADE IN VALUE 20% : 22,486 (US$)
NET DEPRECIATION VALUE : 89,945 (US$)

1. OWNING COSTS :
Net. Dep. Value 89,945 (US$)
a. Depreciation : ---------------------------- : ------------------------ : 6.00 US$/hr
Dep. Period Hours 15,000 (hours)
( n-1 )( 1-r )
1 - ------------------ x Price before VAT x (I + I)
2n
b. Int. & Ins : -------------------------------------------------------------
Annual use in hours
0.73 x 117,131 (US$) x 0.110
: --------------------------------------------------------------------- : 1.95 US$/hr
4,800 hrs.
Total Owning Costs : 7.95 US$/hr

2. OPERATING COSTS :
a. Fuel : 15.00 lts/hr x 0.774 US$/ltr : 11.61 US$/hr
b. Engine oil : 0.107 lts/hr x 3.031 US$/ltr : 0.32 US$/hr
c. Transmission oil : 0.019 lts/hr x 3.031 US$/ltr : 0.06 US$/hr
d. Differential g. oil : 0.032 lts/hr x 2.857 US$/ltr : 0.09 US$/hr
e. Hydraulic oil : 0.010 lts/hr x 2.857 US$/ltr : 0.03 US$/hr
f . Grease : 0.001 kgs/hr x 2.581 US$/kg : 0.00 US$/hr
g. Filter : 0.500 x (b+c+d+e) : 0.25 US$/hr
Sub total costs for fuel, lubricant, grease and filters : 12.37 US$/hr
h. Repair and Maintenance Cost
Basic repair cost x extended life multiplier
4.88 x 1.10 : 5.37 US$/hr
Est. Tires Price 4,700 US$
i. Tires : ------------------------ = ---------------------- : 0.59 US$/hr
life time in hours 8,000 hours
j. Operator's wage : 1.00 US$/hr
Total Operating Costs : 19.32 US$/hr

3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) : 27.27 US$/hr

Notes :
n = economic life time (years) : 3.13 Years
r = trade in value = 20% interest = 10%
Insurance = 1% 1 US$ = 9,300 (Rp)
Local Fuel Cost = 7,200 Rp/ltr
Local Engine Oil Cost = 28,184 Rp/ltr
Local Transmission Oil = 28,184 Rp/ltr
Local Final Drive Oil = 26,566 Rp/ltr
Local Hydraulic Oil = 26,566 Rp/ltr
Local Grease Cost = 24,000 Rp/kg

Team AED
PT United Tractors Tbk.
 ESTIMATE OWNING AND OPERATING COSTS

MACHINE MODEL : PC400LCSE-8R

OPERATING CONDITION : M
(L=Light, M=Medium, H=Hard)
PRICE (EXCLUDED PPN) : 323,000 (US$) Bucket, LOCO Jkt
TRADE IN VALUE 30% : 96,900 (US$)
NET DEPRECIATION VALUE : 226,100 (US$)
1. OWNING COSTS :
Net. Dep. Value 226,100 (US$)
a. Depreciation : ---------------------------- : ------------------------ : 15.07 US$/hr
Dep. Period Hours 15,000 (hours)
( n-1 )( 1-r )
1 - ------------------ x Price before VAT x (I + I)
2n
b. Int. & Ins : -------------------------------------------------------------
Annual use in hours
0.76 x 323,000 (US$) x 0.110
: ------------------------------------------------------------------------ : 5.64 US$/hr
4,800 hrs.
Total Owning Costs 20.71 US$/hr

2. OPERATING COSTS :
a. Fuel : 35.00 lts/hr x 0.774 US$/ltr : 27.10 US$/hr
b. Engine oil : 0.080 lts/hr x 3.031 US$/ltr : 0.24 US$/hr
c. Transmission oil : 0.020 lts/hr x 3.031 US$/ltr : 0.06 US$/hr
d. Final drive oil : 0.011 lts/hr x 2.857 US$/ltr : 0.03 US$/hr
e. Hydraulic oil : 0.050 lts/hr x 2.857 US$/ltr : 0.14 US$/hr
f . Grease : 0.120 kgs/hr x 2.581 US$/kg : 0.31 US$/hr
g. Filter : 0.500 x (b+c+d+e) : 0.24 US$/hr
Sub total costs for fuel, lubricant, grease and filters : 28.12 US$/hr
h. Repair and Maintenance Costs
Basic repair cost x extended life multiplier
13.46 x 1.10 : 14.80 US$/hr
i. Operator's wage : 1.00 US$/hr
Total Operating Costs : 43.93 US$/hr

3. TOTAL OWNING AND OPERATING COSTS ( O & O COSTS ) : 64.64 US$/hr

Notes :
n = economic life time (years) = life time in hours/annual use in hours 3.13 Years
r = trade in value = 30% interest = 10%
Insurance = 1% 1 US$ = 9,300 (Rp)
Local Fuel Cost = 7,200 Rp/ltr
Local Engine Oil Cost = 28,184 Rp/ltr
Local Transmission Oil = 28,184 Rp/ltr
Local Final Drive Oil = 26,566 Rp/ltr
Local Hydraulic Oil = 26,566 Rp/ltr
Local Grease Cost = 24,000 Rp/kg

Team AED
PT United Tractors Tbk.