Optimization of Supercritical Carbon Dioxide Extraction of Sweet Paprika (Capsicum Annuum L.) Using Response Surface Methodology

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Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51

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Chemical Engineering Research and Design

journal homepage: www.elsevier.com/locate/cherd

Optimization of supercritical carbon dioxide


extraction of sweet paprika (Capsicum annuum L.)
using response surface methodology

Dorota Kostrzewa ∗ , Agnieszka Dobrzyńska-Inger, August Turczyn


˛
Łukasiewicz Research Network – New Chemical Syntheses Institute, Al. Tysiaclecia Państwa Polskiego 13A, 24-110
Puławy, Poland

a r t i c l e i n f o a b s t r a c t

Article history: In this work, the design of experiments (DOE) and response surface methodology (RSM)
Received 11 December 2019 were applied to investigate the effect of process parameters including pressure (25–45 MPa),
Received in revised form 1 May 2020 temperature (313.15–333.15 K) and time (10–60 min) on supercritical carbon dioxide extrac-
Accepted 4 May 2020 tion of sweet paprika. Based on the achieved results, statistically significant mathematical
Available online 16 May 2020 models were developed to describe the effect of independent variables on the yield and
quality of the extract. The developed models were used for the optimization of the extrac-
Keywords: tion process. Using the desirability function, the sets of parameters were determined for
Sweet paprika which optimization assumptions were met: maximization of the extraction yield and the
Carotenoids content of carotenoids in the extract. Moreover, the yield and chemical composition of the
Supercritical fluid extraction extract obtained using supercritical carbon dioxide were compared to the results of paprika
Box–Behnken design extraction using the organic solvent.
Optimization © 2020 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

1. Introduction also for their significant role in human health (Arimboor


et al., 2015; Stahl and Sies, 2005). Studies showed that the
Paprika (Capsicum L.) is the plant belonging to the Solanaceae increased consumption of carotenoids leads to decreasing
family. Its fruits are used globally as fresh vegetables and the risk of cardiovascular disease, cancer and chronic dis-
spices adding the color and taste to food (Arimboor et al., 2015). eases, and it has a beneficial effect on eyesight (Arimboor
Paprika is a valuable source of natural carotenoids, vitamins et al., 2015; Maoka et al., 2001; Márkus et al., 1999; Matsufuji
E and C, pro-vitamin A, B-vitamins, phenols, fats, micro and et al., 1998). The protective effect of carotenoids is related
macro elements (Alvarez-Parrilla et al., 2011; Arimboor et al., to their antioxidant properties and scavenging of free rad-
2015). Furthermore, it contains a significant amount of car- icals which damage lipids, protein and DNA (Aizawa and
bohydrates, folic acid, nicotinic acid, organic acids, vegetable Inakuma, 2009; Matsufuji et al., 1998; Stahl and Sies, 2005).
protein, mineral salts (iron, phosphorus, calcium, magnesium, Carotenoids identified in paprika such as capsanthin and
potassium), and routine. The content of the main carotenoids capsorubin show a significant effect of neutralization of
in red paprika ranges from 0.1 to 1.3 g/100 g of dry mass the singlet oxygen as well an inhibiting effect on lipid
(Cervantes-Paz et al., 2014; Márkus et al., 1999). Due to its peroxidation (Maoka, 2009). Moreover, it was shown that
rich composition, products obtained from paprika are widely capsanthin is an effective scavenger of free radicals and it
applied in food, cosmetic and pharmaceutical industries. has an effect on the cholesterol level in plasma increas-
Carotenoids present in paprika extracts are very impor- ing the level of good cholesterol HDL (Aizawa and Inakuma,
tant compounds not only for their coloring properties but 2009).


Corresponding author.
E-mail address: dorota.kostrzewa@ins.pulawy.pl (D. Kostrzewa).
https://doi.org/10.1016/j.cherd.2020.05.005
0263-8762/© 2020 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
40 Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51

The most frequently applied technique for obtaining with regard to its effectiveness, i.e., the ratio between a num-
the paprika extract is extraction with organic solvents, ber of coefficients in the model and a number of experiments
e.g., n-hexane, acetone, ethyl alcohol (Dong et al., 2014; being carried out. This design is efficient and effective for test-
Fernández-Ronco et al., 2013). For paprika extraction, non- ing of numerous variables.
conventional extraction methods were also used, which There are literature reports concerning the effect of param-
combine microwave and ultrasound treatment with the tradi- eters on paprika extraction, but they refer mainly to extracts
tional extraction using organic solvents. Microwave-assisted obtained from pungency paprika (Daood et al., 2002; de Aguiar
extraction was applied for obtaining volatile compounds et al., 2013; Duarte et al., 2004; Gnayfeed et al., 2001; Perva-
from paprika using n-hexane (Gogus et al., 2015). Whereas, Uzunalić et al., 2004). These extracts contain capsaicinoids,
ultrasound-assisted extraction was used to extract capsai- the additional components, which can have an effect on
cinoids from hot paprika Capsicum annuum and Capsicum behavior and separation of other components obtained from
chinense using methyl alcohol (Barbero et al., 2008; Boonkird paprika using supercritical carbon dioxide. Moreover, studies
et al., 2008) and to extract carotenoids using n-hexane and presented in the literature are frequently carried out on a small
ethyl alcohol (Fernández-Ronco et al., 2013). scale (50 cm3 extraction vessel) or/and in an open system with-
The disadvantage of extraction using organic solvents is out closing of carbon dioxide circulation (Daood et al., 2002;
the lack of selectivity with regard to extracted components del Valle et al., 2003; Gnayfeed et al., 2001; Illés et al., 1999;
and problems related to the separation of solvent from the Perva-Uzunalić et al., 2004; Uquiche et al., 2004). Because of
extract. Separation of solvent is an energy-intensive and dan- this, some phenomena, such as water co-extraction, entrain-
gerous process. Moreover, during the evaporation of solvents, ment or aggregation of particles, may not have been noticed.
the degradation of carotenoids contained in the extract is These phenomena may be less relevant at the lab-scale, but
likely to occur (Jarén-Galán et al., 1999). Additionally, solvents they can become a significant issue at the production scale
cannot be completely removed from post-extraction residues and have a significant impact on the final results.
which can lead to losses of solvent and limitations regarding As far as we know, there are no reports regarding the opti-
the use of post-extraction residues for feeds or spice mixtures. mization of sweet paprika extraction with supercritical carbon
However, the biggest issue is the presence of volatile organic dioxide using the RSM. The RSM was only used for studies
impurities in the final product. With the increased restric- related to the extraction of capsaicinoids from hot paprika
tions in the use of organic solvents and the growing demand Capsicum frutescens L. (Duarte et al., 2004; Gouveia et al., 2006)
for natural products and the latest achievements in green and extraction of oil from red paprika seeds using supercritical
technologies, there is a growing interest in supercritical fluid carbon dioxide with modifier and using supercritical butane
extraction (SFE) to obtain high-quality bioactive compounds (Gu et al., 2017; Li et al., 2011).
(Hatami et al., 2019a, 2019b). Carbon dioxide is the most fre- The objective of this work was to determine the effect
quently applied solvent for SFE because of being non-toxic, process parameters (pressure, temperature, and time) on
chemically inert, non-explosive, inexpensive, and having low carotenoids extraction from sweet paprika using supercritical
critical parameters (pc = 7.38 MPa, Tc = 304.25 K) and being eas- carbon dioxide. The studies were carried out using RSM with
ily removable from the final product. BBD. This approach is an effective statistical method to define
For studying the effect of process parameters on SFE, con- the effects of independent variables and their interactions on
ventional methods can be used which involve the replacement the process response and to optimize the process parameters.
of one parameter with the unchanged values of other parame- The results of paprika extraction using supercritical carbon
ters (one variable at a time, OVAT) (Bezerra et al., 2008). However, dioxide were compared with the results obtained using the
these methods do not guarantee the determination of the organic solvents.
optimal process conditions (Wernimont, 1995). Monitoring of
changes of one parameter with other stable parameters does 2. Materials and methods
not allow to obtain the real effect of parameters on the stud-
ied process, and it is time-consuming. Therefore, over the 2.1. Materials
last decades, a growing application of the statistical design of
experiments is observed in numerous fields as an extremely Commercial ground red paprika Capsicum annuum L. pur-
useful method for the optimization of technological processes. chased from P.H. Royal Sp. z o.o. company (Warszawa, Poland)
This approach requires a relatively small number of experi- was used in this study. The color value of paprika was 160
ences, which reduces the use of materials and time necessary ASTA (American Spice Trade Association color value). Moisture
for carrying out experiments. content determined using analyzer Radwag MAC 50/1 was
Design of experiments (DOE) methods combined with 10.55 ± 0.28%. The sieve analysis carried out using the labo-
response surface methodology (RSM) turned out to be an effec- ratory set Multiserw – Morek LPzE-2e showed that the particle
tive statistical tool for study not only the individual effect size of raw material was <0.5 mm. Carbon dioxide (purity
of parameters on the process but also the effect of their 99.9%) was purchased from Grupa Azoty Zakłady Azotowe
interactions (Sajilata et al., 2008). This allows determining “Puławy” S.A. (Puławy, Poland) and used as the solvent. Organic
the relationships between process parameters and response solvents were of analytical quality and were purchased from
variables and effective process optimization. The RSM was Avantor Performance Materials Poland S.A. (Gliwice, Poland).
successfully applied in a number of research processes related
to food technologies and the extraction of biologically active 2.2. Extraction of paprika by Soxhlet extraction (SOE)
compounds (Dobrzyńska-Inger et al., 2016; Huang et al., 2008;
Wang et al., 2008). The most commonly used experimental 30 g of ground paprika and 300 ml of solvent were placed
designs for optimization of SFE are the Taguchi method, cen- in a Soxhlet extractor. The sample extracted until the com-
tral composite design and Box–Behnken design (BBD) (Sharif plete discoloration of the sample was achieved (Tepić et al.,
et al., 2014). The BBD has a clear advantage over other designs 2009) (extraction time 4 h, drop flow of 140 drops/min). After
Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51 41

Then, the pressure was reduced to the pressure of carbon diox-


ide condensation and the pump was switched off. In the next
step, the pressure in the extractor was lowered to the atmo-
spheric value. The extractor was opened and post-extraction
residue was removed. The obtained extracts were centrifuged
in the rotating centrifuge Rotina 420R (Hettich Zentrifugen,
Germany) to separate water from the extract. Afterward, the
weight of water and extract was measured gravimetrically.

2.4. Experimental design

The studies of sweet paprika extraction using supercritical


carbon dioxide were carried out using BBD for three indepen-
dent variables namely: pressure, temperature and extraction
time with three repetitions of the central point. Experimental
Fig. 1 – Process flow diagram of SFE system used in this points in the experimental plan were presented as normalized
study: 1 – extraction vessel, 2 – extraction valve, 3 – process variables Xi . Normalization was carried out pursuant
separator, 4 – cooling exchanger, 5 – condenser/CO2 tank, 6 to Eq. (1):
– cooling exchanger, 7 – high-pressure pomp, 8 – heat
xi − xi,0
exchanger, 9 – CO2 cylinder. Xi = (1)
xi
extraction, the solvent was removed with evaporation at
where Xi is the coded value of the independent variable; xi
reduced pressure using Rotavapor R-210 (Labortechnik AG
is the real value of the variable i; xi,0 is the real value of the
Büchi, Switzerland) at 313.15 K. The weight of the obtained
process variable at the central point; xi is the step change of
extract was measured gravimetrically, and then the extract
variable Xi . Value xi was specified according to Eq. (2).
was stored at 277.15 K until the analysis was carried out. The
extraction yield (YSOE ) was calculated as a ratio the weight xi,max − xi,min
xi = (2)
of the obtained extract and the weight of raw material used 2
in this extraction, in percentages. The extraction was per-
where xi,max is the maximal real value of process variable;
formed with n-hexane, acetone, and ethyl alcohol. Extraction
xi,min is the minimal value of process variable. The assumed
was repeated three times for each solvent and finally, their
levels of independent variables were presented in Table 1.
mean values were reported.
The total number of experiments (N) was calculated using
Eq. (3).
2.3. Supercritical fluid extractions with carbon dioxide
(SFE-CO2 )
N = 2k(k − 1) + cp (3)

The SITEC unit (SITEC-Sieber Engineering AG, Switzerland)


where k is number of independent variable; cp is number of
was used for the extraction of paprika using supercritical car-
repetitions of the central point.
bon dioxide (Fig. 1). For every run, 200 g of ground paprika was
For three independent variables and three repetitions of the
placed in the extraction vessel (a volume of 1145 ml). After
central point, the total number of experiments was 15 in our
closing, the extraction vessel was purged with gaseous carbon
plan. The effect of independent variables on response vari-
dioxide and then the pressure was increased to the condenser
ables was approximated with the second-order polynomial
pressure. The circulation of heating and cooling media was
regression model expressed by Eq. (4).
started. Afterward, the pressure in the system was increased
using a high-pressure pump and carbon dioxide circulated
y = ˇ0 + ˇ1 X1 + ˇ2 X2 + ˇ3 X3 + ˇ12 X1 X2 + ˇ13 X1 X3 + ˇ23 X2 X3
omitting the extractor (CO2 flow through the by-pass). After
the required parameters were achieved (static time of 10 min), + ˇ11 X12 + ˇ22 X22 + ˇ33 X32 (4)
carbon dioxide started to flow through the extractor. The tem-
perature and pressure were set in the range of 313.15–333.15 K where y is response variable; X1 , X2 and X3 are the levels of the
and 20–50 MPa, and dynamic extraction time (CO2 flowing in independent variables; ˇ is coefficient of equation expressing:
the extractor) in the range of 10–60 min. The CO2 flow rate equation constant (ˇ0 ), major effects of parameters (ˇ1 , ˇ2 , ˇ3 ),
of carbon dioxide was kept constant of 15 kg/h. The CO2 flow their interactions (ˇ12 , ˇ23 , ˇ13 ), quadratic coefficients (ˇ11 , ˇ22 ,
rate is measured by a Coriolis mass flow meter (MASS 2100, ˇ33 ).
SITRANS FC MASSFLO, Siemens, Denmark) located at the end The regression analysis and optimization were carried
of the extraction line. The specific extraction parameters range out using the software Design Expert (Version 9.0.6.2, Stat-
were selected based on the preliminary studies (Kostrzewa Ease Inc., MN, USA). For statistical evaluation of the obtained
et al., 2019; Rój et al., 2013). It has shown that pressure above results, analysis of variance (ANOVA) was applied. The F test
20 MPa has a positive effect on the extraction of carotenoids. was carried out to evaluate the significance of the estimated
The use of high temperatures is limited due to the thermola- coefficients in the model. The test of statistical significance
bility of carotenoids (Arimboor et al., 2015; Fernández-Ronco was based on error criteria with confidence level 95%. The
et al., 2010). It is well known that high temperatures can cause coefficient of determination R2 , adjusted coefficient of deter-
degradation and isomerization of carotenoids. mination R2 , predicted coefficient R2 , lack of fit (LOF) were used
After extraction, the system was switched back to the by- to evaluate the accuracy of adjusting the experimental data to
pass to wash out extracts deposits left in the plant (20 min). the model.
42 Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51

Table 1 – Coded and uncoded values of the independent variables applied in the experimental design.
Independent variables Symbols Levels

Uncoded Coded Uncoded Coded

25 −1 (low)
Pressure, MPa p X1 35 0 (center)
45 1 (high)

313.15 −1
Temperature, K T X2 323.15 0
333.15 1

10 −1
Time, min t X3 35 0
60 1

2.5. Determination of total carotenoid content and where Cr is the concentration of red carotenoids fraction in
color value extract (␮g/ml); Cy is the concentration of yellow carotenoids
fraction in extract (␮g/ml); A508 is absorbance of the solution
The total content of carotenoids in paprika extract and the at 508 nm; A472 is absorbance of the solution at 472 nm.
color value of extract were determined using the spectropho-
tometric method. This methodology was described in the 3. Results and discussion
previous paper (Kostrzewa et al., 2019; Rój et al., 2013). For the
color value of post-extraction residue determining, each post- 3.1. Extraction of paprika using the organic solvents
extraction residues (0.1000 g) were extracted with 100 cm3 of
acetone and shaken at 300 rpm for 2 min in Shaker ORBIT 1000 The Soxhlet extraction was applied to determine the amount
(Labnet International Inc., USA). The solution prepared this of extractable compounds in raw material and to check the
way was left at room temperature (without access to light) for effect of the type of solvent on the yield of paprika extraction
approx. 16 h. After this time, flask with the sample was shaken and the quality of the obtained extract. For paprika extrac-
again for 2 min and the solution was filtered through a 0.45 ␮m tion was selected n-hexane because the Hildebrand solubility
filter. Measurement of absorbance was carried out with refer- parameter of n-hexane is similar to the solubility parameter of
ence to acetone at 460 nm using the spectrophotometer JASCO carbon dioxide. This allows a comparison of these two types
V-650 UV-Vis. Each measurement was repeated three times. of extraction (McHugh and Krukonis, 1994). Moreover, acetone
The color value was calculated according to Eq. (5). and ethyl alcohol were used which have different polarities
than n-hexane and supercritical carbon dioxide. Results of
16.4A460 f paprika extraction using the above-mentioned solvents were
ASTA = (5)
mp
presented in Table 2.
The highest yield (YSOE ) was achieved in the case of
where ASTA is the American Spice Trade Association color
extraction using ethyl alcohol. However, the total content of
value; A460 is absorbance of the solution at 460 nm; f is the
carotenoids in the extract (Ck ) was then not high. The yield
coefficient of correction of optical path length; mp is sample
of Soxhlet extraction using acetone was 15.10% and it fell into
weight (g); 16.4 is the calculator factor.
the medium range between the yield obtained using n-hexane
and ethyl alcohol. The highest color value of extract (Be ) and
2.6. Determination of red and yellow carotenoids the highest total content of carotenoids in the extract (Ck ) were
concentration achieved using n-hexane.
Studies confirmed that the polarity of the solvent plays an
The concentration of red and yellow fractions of carotenoids important role in the extraction process. The yield of paprika
was determined according to the methodology described by extraction grew with the increase of solvent polarity, whereas
Fernández-Ronco et al. (2010). Each extract (approx. 0.1000 g) the concentration of carotenoids decreased. It indicates that
was weighed and dissolved in acetone (50 cm3 ). The solu- paprika subjected to extraction contained many intermedi-
tion was shaken in Shaker ORBIT 1000 (Labnet International ate to high polarity components. These components were
Inc., USA) at 300 rpm for 2 min and left at room temperature extracted using polar solvents. The obtained results are in
for 2 min. A volume of 10 cm3 of extract solution was trans- agreement with the results obtained by Jarén-Galán et al.
ferred to a 100 cm3 volumetric flask, dilute to volume with (1999). Authors showed that the yield of paprika extraction
acetone and it was mixed. The absorbance of the solution was using acetone (15.60%) was higher than the yield obtained for
measured at 508 nm and 472 nm using the spectrophotometer n-hexane (9.40%), however, the total content of carotenoids
JASCO model V-650 UV-Vis. Each measurement was repeated was lower.
three times. The concentration of red and yellow fractions of
carotenoids in the extract was calculated according to Eqs. (6)
3.2. The yield of the supercritical extraction process
and (7).

2144A508 − 403.3A472 During paprika extraction using supercritical carbon dioxide,


Cr = (6) the effect of water co-extraction with paprika extract was
270.9
observed. The water co-extraction phenomenon has not been
1724.3A472 − 2450.1A508 frequently described in the literature, and it has not been
Cy = (7)
270.9 described and discussed so far for paprika extraction. This is
Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51 43

Table 2 – Results of Soxhlet extraction using organic solvents.


Solvent Polarity index Tw (K) YSOE (%) Be (ASTA) Ck (%)

n-Hexane 0.0 342.15 9.70 ± 0.04 1612.00 ± 8.06 4.73 ± 0.03


Acetone 5.1 329.45 15.10 ± 0.08 1139.00 ± 5.70 3.34 ± 0.03
Ethyl alcohol 5.2 351.45 42.70 ± 0.21 297.60 ± 1.49 0.87 ± 0.01

due to the fact that tests on lab-scale are carried out using very describing dependencies between variables, i.e., best fitting
small amounts of raw material, and therefore the amount of to empirical data and characteristics of high prediction value
obtained extract and water is small. The lower the mass of of response variable. The step-by-step method was applied
extract, the more difficult this effect is to see (Prado et al., to the reduction of the quadratic models. The reduction of
2011). However, the phenomena apparently absent or insignif- statistically insignificant factors leads to the improvement of
icant at the lab-scale may become very significant in the case predicted R2 for response Yc and Yw (0.96 for Yc and 0.88 for
of scale-up. In present studies, the weight of raw material Yw ). The reduced regression models are highly statistically sig-
used for extraction (200 g) was even tens of times higher than nificant (p < 0.0001), and lack of fit is statistically insignificant
the weight of raw material used in studies presented in the (p > 0.05). This means that the developed regression models
literature, and therefore these phenomena could be noticed. can be used to predict total extraction yield and yield of water
The complete matrix of experimental plan and yield results extraction for the assumed range of independent factors vari-
obtained during the carrying out of the BBD were presented in ability.
Table 3. Due to the effect of water co-extraction, the following It can be concluded from the statistical analysis of regres-
response variables were taken into account: Yc – total extrac- sion coefficients that total extraction yield (Yc ) depends
tion yield expressed as the ratio of total extract weight (paprika linearly on extraction temperature (X2 ), time (X3 ), and interac-
extract + water) to the weight of raw material, Ye – extract yield tion between temperature and time (X2 X3 ) as well as between
expressed as the ratio of weight of paprika extract after separa- pressure and time (X1 X3 ). Moreover, significant terms of the
tion of water to the weight of raw material, Yw – yield of water model include quadratic terms of pressure (X12 ) and temper-
extraction expressed as the ratio of weight of water separated ature (X22 ). Whereas for the yield of water extraction (Yw ),
from extract to the weight of raw material. significant terms of the model are linear terms of pressure (X1 ),
In the regarded experimental area of independent vari- temperature (X2 ) and extraction time (X3 ) and quadratic terms
ables, total extraction yield (Yc ) ranged from 7.24% to 11.66%, of pressure (X12 ) and temperature (X22 ). Interactions of the stud-
whereas extract yield ranged from 6.46% to 8.89%. The yield ied independent variables and quadratic term of time (X32 ) were
of water extraction was the lowest and it ranged from 0.05% regarded as statistically insignificant. The final reduced math-
to 2.76%. The highest yield values were achieved for paprika ematical models for response variables Yc and Yw in coded
extraction carried out under the pressure of 35 MPa and the form are given below.
temperature of 333.15 K for 60 min. Supercritical extraction
efficiency was then 92% in reference to Soxhlet extraction Yc = 8.67 + 0.91X2 + 1.35X3 − 0.21X1 X3 + 0.35X2 X3
using n-hexane.
+ 0.42X12 + 0.46X22 (8)
Maximum extract yield (Ye ) in present work was lower than
yield achieved by Daood et al. (11.4–11.5%) and Tepić et al.
(10.6%) and higher than yield achieved by Gnayfeed et al. (7.9%)
and Illés et al. (7.2%) (Daood et al., 2002; Gnayfeed et al., 2001;
Yw = 0.88 − 0.18X1 + 0.66X2 + 0.70X3 + 0.50X12 + 0.367X22 (9)
Illés et al., 1999; Tepić et al., 2009). The cause of higher yield
achieved by Daood et al. and Tepić et al. was greater content of
Model significant terms for the extract yield (Ye ) involve
lipid compounds in the raw material, it was 12.4% and 12.8%
linear effects of pressure (X1 ), temperature (X2 ) and extrac-
respectively (Daood et al., 2002; Tepić et al., 2009). However,
tion time (X3 ), interactions of these variables (X1 X2 , X1 X3 ,
total extraction yield (Yc ) in the present study was the highest
X2 X3 ) and quadratic term of time (X32 ). For the quadratic
probably due to the effect of water co-extracted which has an
model demonstrating the effect of the independent variable
impact on the final yield of extraction.
on response variable Ye , no reduction of the model was carried
Based on the experimental data presented in Table 3, the
out because the attempt to reduce factor for which the value
statistical analysis of the second-order polynomial equation
p > 0.05 caused deterioration of model parameters including
for response variables Yc , Ye and Yw were carried out and
coefficient of determination R2 and predicted R2 . Although the
regression coefficients were determined. Results of statistical
quadratic term of temperature (X22 ) was statistically insignif-
analysis for full quadratic models were presented in Table 4.
icant, it improved the accuracy of the predicted response to
The obtained regression models in the form of the second-
a large extent. The final mathematical model for response
order polynomial equation were statistically significant which
variables Ye in coded form is given below.
is evidenced with the p-value (p < 0.05). The determination
coefficient R2 for each model was higher than 0.9 which
Ye = 7.86 + 0.29X1 + 0.25X2 + 0.65X3 + 0.12X1 X2 − 0.17X1 X3
indicates a high correlation between input and output data.
Moreover, the p-value specified for lack of fit was statisti- + 0.21X2 X3 − 0.097X12 + 0.087X22 − 0.12X32 (10)
cally insignificant (p > 0.05). Due to the fact that some factors
of the full quadratic models were statistically insignificant
(p > 0.10), the model reduction was effected taking into account The best way to visualize the effect of independent vari-
the effect of all the statistically significant factors. The objec- ables on the response variables is the development of response
tive of this was to develop the mathematical model which surfaces diagrams for two variables, whereas the third one is
with its not-extended structure gives the regression equation to be maintained on a fixed level. The effect of process param-
44 Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51

Table 3 – The BBD matrix and total extraction yield (Yc ), extract yield (Ye ) and yield of water extraction (Yw ).
Run order Independent variables Dependent variables

Pressure Temperature Time Ye (%) Yw (%) Yc (%)

X1 p, MPa X2 T, K X3 t, min

1 0 35 1 333.15 1 60 8.89 2.76 11.66


2 0 35 0 323.15 0 35 7.83 1.11 8.94
3 0 35 0 323.15 0 35 7.92 0.66 8.58
4 −1 25 1 333.15 0 35 7.76 2.62 10.38
5 1 45 0 323.15 1 60 8.50 1.87 10.37
6 −1 25 −1 313.15 0 35 7.47 1.03 8.50
7 0 35 −1 313.15 −1 10 7.19 0.05 7.24
8 0 35 −1 313.15 1 60 7.99 1.09 9.08
9 −1 25 0 323.15 1 60 8.15 2.45 10.60
10 1 45 1 333.15 0 35 8.48 2.05 10.53
11 1 45 0 323.15 −1 10 7.47 0.47 7.94
12 −1 25 0 323.15 −1 10 6.46 0.86 7.32
13 0 35 1 333.15 −1 10 7.24 1.19 8.43
14 0 35 0 323.15 0 35 7.84 0.75 8.59
15 1 45 −1 313.15 0 35 7.70 1.17 8.87

Table 4 – Regression coefficients of full quadratic models with their statistical significance and model parameters for
response variables Yc , Ye and Yw .
Source Ye (%) Yw (%) Yc (%)

ˇ p-Value ˇ p-Value ˇ p-Value

Model <0.0001 0.0009 <0.0001


Lack of fit 0.1943 0.7683 0.7315
ˇ 7.860 0.840 8.700
X1 0.290 0.0002 −0.180 0.0481 0.110 0.1165
X2 0.250 0.0004 0.660 0.0002 0.910 <0.0001
X3 0.650 <0.0001 0.700 0.0001 1.350 <0.0001
X1 X2 0.120 0.0372 −0.180 0.1240 −0.055 0.5454
X1 X3 −0.170 0.0117 −0.047 0.6397 −0.210 0.0542
X2 X3 0.210 0.0040 0.130 0.2163 0.350 0.0094
X12 −0.097 0.0796 0.510 0.0037 0.410 0.0056
X22 0.086 0.1086 0.370 0.0139 0.460 0.0036
X32 −0.120 0.0386 0.064 0.5455 −0.057 0.5494
R2 0.9928 0.9807 0.9939
Adjusted R2 0.9799 0.9458 0.9828
Predicted R2 0.8983 0.8561 0.9511

p < 0.0001 very highly significant, p < 0.01 very significant, p < 0.05 significant, p > 0.10 not significant.

eters on extract yield (Ye ) and water extraction yield (Yw ) were The response Ye also increased with the increase of tem-
presented in Fig. 2. perature despite the reduction of carbon dioxide density and
The extract yield (Ye ), an important variable having the the dominant factor is the increase of solute vapor pressure
impact on process economics, increased with increasing pres- (Couto et al., 2009). With increasing temperature, the density
sure at a given temperature. It can be explained by the of the solvent decreases, which can cause a decrease in solu-
increased density of the solvent (Hatami et al., 2012). At a con- bility, whereas the solute vapor pressure increases, which can
stant temperature, the density of supercritical carbon dioxide cause an increase in solubility (Hatami et al., 2014; Kostrzewa
increases with increasing pressure, and this induces higher et al., 2019). Furthermore, the high temperature could increase
solvating capacity in supercritical carbon dioxide (Jash et al., the mass transfer. From Fig. 2, it can be seen that for experi-
2020). Consequently, more dissolution of extract takes place ments carried out under the pressure of 45 MPa, higher values
at a higher pressure. Moreover, with the increase of den- of response Ye were recorded with the increase of tempera-
sity, the distance between molecules decrease and interaction ture than for experiments under 25 MPa. The highest increase
between extract components and carbon dioxide increase of response Ye is observed in the high-pressure region at tem-
which also lead to greater extract components solubility in peratures ranging from 323.15 to 333.15 K. A similar trend was
carbon dioxide (Salea et al., 2014). The obtained results con- also reported in the literature on supercritical fluid extraction
firmed the significant effect of pressure on paprika extract of pequi (Johner et al., 2018).
yield reported in the literature (Ambrogi et al., 2002; Daood As can be seen (Fig. 2), extraction time is a highly sig-
et al., 2002; Gnayfeed et al., 2001; Jarén-Galán et al., 1999; nificant factor having the effect on response Ye . It can be
Uquiche et al., 2004). At temperature 333.15 K, the significantly caused by the time required for the solvent to penetrate into
higher increase in extract yield was observed with the increase the sample, dissolve the extract and diffuse out from the
in pressure that at 313.15 K. material. The positive effect of the contact time on response
Ye is especially visible in the case of extractions carried out
Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51 45

Fig. 2 – Response surface plots for extract yield (Ye ) and yield of water extraction (Yw ) in the function of extraction
parameters.

under lower pressure. For these experiments, extraction time but the mass participation of yellow carotenoids was high
with higher values of yield was significantly longer than for (69.21%). A similar effect of the increased content of red
experiments carried out under higher pressure. However, a carotenoids with the pressure increase was achieved by Tepić
significant increase in time and pressure led only to a slight et al. (2009). Concentrations of red and yellow carotenoids in
increase in extract yield. extracts and their participation changed depending on the
The time and temperature are very significant (p < 0.01) extraction parameters applied (Tepić et al., 2009).
extraction parameters that also have an effect on the yield of Extracts studied in this work were characteristic of signif-
water extraction (Yw ). As can be observed (Fig. 2), the amount icantly higher carotenoid content compared to many paprika
of water extracted from paprika increases with the increase extracts described in the literature (Daood et al., 2002;
of temperature and extraction time at a given pressure. It is Gnayfeed et al., 2001; Illés et al., 1999). For example, Tepić et al.
related to the solubility of water in supercritical carbon dioxide achieved over three times lower concentration of carotenoids
which depends strongly on temperature (Sabirzyanov et al., in the extract obtained from paprika using supercritical carbon
2002). In turn, the pressure is a factor negatively correlated dioxide (20–40 MPa) (Tepić et al., 2009).
with the response variable Yw and smaller statistically signif- Based on results presented in Table 5, the statistical anal-
icance (p < 0.05). ysis of the second-order polynomial equation for response
variables Be , Ck , Cr , Cy and Bp were carried out and regres-
3.3. Extraction of carotenoids from paprika sion coefficients were determined. The results of the statistical
analysis for full quadratic models were presented in Table 6.
Extracts obtained during SFE-CO2 of paprika were subjected to The p-value for each model was less than 0.05. This means that
analysis in order to specify the effect of independent variables the quadratic models are statistically significant. However, the
on the quality of the extract. Table 5 presents results of the analysis showed that some factors of the full quadratic model
spectrophotometric analysis: the color value of extract (Be ), the for variables Be , Ck , Cr , Cy , and Bp were statistically insignifi-
total content of carotenoids in extract (Ck ), the concentration cant (p > 0.10). Therefore, the step-by-step reduction of these
of red (Cr ) and yellow (Cy ) carotenoid as well as results of the factors was carried out in the subsequent stage. The results of
color value of post-extraction residues (Bp ). the statistical analysis for reduced mathematical models were
The total content of carotenoids in extract ranged from presented in Table 7.
0.81% to 4.65%. Result analysis showed that the highest con- The reduced quadratic models for all response variables
tent of carotenoids was achieved for extract obtained under (Table 7) are highly statistically significant (p < 0.001). For the
conditions of 45 MPa, 323.15 K and 60 min (Run 5). The recov- analyzed models, high values of determination coefficient R2
ery of carotenoid was then approx. 86%. For the discussed and adjusted R2 were achieved that inform about the high
experiment, the highest concentration of red and yellow correlation between input and output data. The reduction of
carotenoids was achieved. The red fraction constituted 60.81% statistically insignificant factors led to the improvement of
of carotenoids in this extract and was slightly higher than in predicted R2 for the variables Be , Ck , Cr , Cy , and Bp to 0.9666,
paprika extract obtained using n-hexane Soxhlet extraction 0.9664, 0.9292, 0.8990 and 0.9580, respectively. The predicted
(59.77%). Extract with the lowest concentration of carotenoids R2 for each model was in good agreement with the adjusted R2 .
was obtained under conditions of 25 MPa, 323.15 K and 10 min. Moreover, the p-value of the lack of fit was statistically insignif-
Then the lowest recovery of carotenoid was noticed (11.37%), icant (p > 0.05). This confirmed that the reduced quadratic
46 Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51

Table 5 – Results of spectrophotometric analysis of paprika extracts and color value of post-extraction residues.
Run order Be (ASTA) Ck (%) Cr (mg/g) Cy (mg/g) Bp (ASTA)

1 1469.22 4.31 23.10 15.55 33.00


2 1049.18 3.08 14.25 13.21 82.00
3 991.45 2.91 13.19 12.47 88.00
4 717.00 2.10 7.84 10.88 105.00
5 1584.00 4.65 25.26 16.28 19.00
6 637.85 1.87 7.18 8.86 121.00
7 512.07 1.50 6.03 7.24 126.00
8 1294.09 3.80 19.68 14.27 54.00
9 977.00 2.87 12.75 12.60 101.00
10 1527.27 4.48 24.42 15.88 34.00
11 862.72 2.53 11.53 10.94 99.00
12 277.70 0.81 2.19 4.93 144.00
13 749.93 2.20 8.46 11.08 102.00
14 988.51 2.90 13.37 12.41 79.00
15 1308.34 3.84 19.71 14.69 60.00

Table 6 – Regression coefficients of full quadratic models with their statistical significance and model parameters for
response variables Be , Ck , Cr , Cy and Bp .
Source Be (ASTA) Ck (%) Cr (mg/g) Cy (mg/g) Bp (ASTA)

ˇ p-Value ˇ p-Value ˇ p-Value ˇ p-Value ˇ p-Value

Model <0.0001 <0.0001 0.0004 0.0002 <0.0001


Lack of fit 0.2215 0.2236 0.1024 0.4210 0.6295
ˇ 1009.7 2.92 13.60 12.70 83.00
X1 334.10 <0.0001 0.98 <0.0001 6.37 <0.0001 2.56 <0.0001 −32.38 <0.0001
X2 88.88 0.0061 0.26 0.0062 1.40 0.0332 1.04 0.0022 −10.88 0.0007
X3 365.24 <0.0001 1.07 <0.0001 6.57 <0.0001 3.06 <0.0001 −33.00 <0.0001
X1 X2 34.95 0.2611 0.10 0.2625 1.01 0.1969 −0.21 0.4528 −2.50 0.2837
X1 X3 5.49 0.8499 0.02 0.8607 0.79 0.2967 −0.58 0.0712 −9.25 0.0068
X2 X3 −15.68 0.5944 −0.05 0.5839 0.25 0.7309 −0.64 0.0538 0.75 0.7335
X12 −21.54 0.4871 −0.06 0.4819 −0.10 0.8928 −0.48 0.1282 4.5 0.0925
X22 59.44 0.0933 0.17 0.0955 1.29 0.1295 0.36 0.2284 −7.50 0.0180
X32 −62.82 0.0804 −0.18 0.0812 −0.57 0.4572 −1.03 0.0118 3.25 0.1941
R2 0.9927 0.9926 0.9870 0.9911 0.9954
Adjusted R2 0.9795 0.9794 0.9635 0.9751 0.9871
Predicted R2 0.8982 0.8980 0.8037 0.8950 0.9570

p < 0.0001 very highly significant, p < 0.01 very significant, p < 0.05 significant, p > 0.10 not significant.

Table 7 – Regression coefficients of reduced mathematical models with their statistical significance and model
parameters for response variables Be , Ck , Cr , Cy and Bp .
Source Be (ASTA) Ck (%) Cr (mg/g) Cy (mg/g) Bp (ASTA)

ˇ p-Value ˇ p-Value ˇ p-Value ˇ p-Value ˇ p-Value

Model <0.0001 <0.0001 <0.0001 <0.0001 <0.0001


Lack of fit 0.3140 0.3160 0.1151 0.2434 0.5234
ˇ 996.46 2.92 13.93 12.63 87.43
X1 334.09 <0.0001 0.98 <0.0001 6.37 <0.0001 2.56 <0.0001 −32.38 <0.0001
X2 88.88 0.0008 0.26 0.0008 1.40 0.0210 1.04 0.0034 −10.88 0.0002
X3 365.24 <0.0001 1.07 <0.0001 6.57 <0.0001 3.06 <0.0001 −33.00 <0.0001
X1 X3 −9.25 0.0046
X22 61.09 0.0446 0.18 0.0462 −8.05 0.0118
X32 −61.17 0.0443 −0.18 0.0453 −1.01 0.0290
R2 0.9890 0.9889 0.9663 0.9594 0.9883
Adjusted R2 0.9828 0.9827 0.9571 0.9432 0.9818
Predicted R2 0.9666 0.9664 0.9292 0.8990 0.9580

p < 0.0001 very highly significant, p < 0.01 very significant, p < 0.05 significant.

models can be used to predict values for the studied range cally significant were quadratic terms of temperature (X22 ) and
of variability of independent variables. time (X32 ), whereas interactions of the independent variables
The statistical analysis of regression coefficients shows (X1 X2 , X1 X3 , X2 X3 ) and quadratic term of pressure (X12 ) were
that the color value of paprika extract (Be ) and the total con- regarded as statistically insignificant (p > 0.10). For the con-
tent of carotenoids in extracts (Ck ) depend on the pressure (X1 ), centration of red carotenoids fraction in the extract (Cr ), only
temperature (X2 ) and extraction time (X3 ). Moreover, statisti- linear effects of pressure (X1 ), temperature (X2 ) and extraction
Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51 47

time (X3 ) were regarded as statistically significant. Whereas for a decrease in the amount of the extracted carotenoids was
the concentration of yellow carotenoids fraction in the extract observed. This may be caused by the fact that the extraction
(Cy ), linear effects of the studied independent variables (X1 , of carotenoids in the later stage of the process is limited by
X2 , X3 ) and quadratic term of time (X32 ) were regarded as sta- diffusion processes.
tistically significant. The color value of post-extraction residue As can be observed in Fig. 3, the concentration of yel-
(Bp ) decreased with the increase of pressure, temperature and low and red carotenoids in extracts was increasing with the
extraction time. However, interactions between pressure and increase of pressure and temperature. At constant tempera-
time (X1 X3 ), and quadratic term of temperature (X22 ) were also ture, the supercritical carbon dioxide density increases with
statistically significant. The final reduced mathematical mod- increasing pressure and, accordingly, increases the solubil-
els for response variables Be , Ck , Cr , Cy , and Bp in coded form ity of the carotenoids. At constant pressure, the increase of
are given below. temperature reduces the density of solvent, thus reducing its
solvating power, but it increases the vapor pressure of solutes,
Be = 996.46 + 334.09X1 + 88.88X2 + 365.24X3 consequently increasing carotenoid solubility. However, the
effect of temperature, especially for the concentration of red
+ 61.09X22 − 61.17X32 (11)
carotenoids, is smaller. It is due to red carotenoids are less sol-
uble in supercritical carbon dioxide than yellow carotenoid,
because of their higher molecular weight and higher polarity
(Tepić et al., 2009). Also, the effect of water co-extraction, the
Ck = 2.92 + 0.98X1 + 0.26X2 + 1.07X3 + 0.18X22 − 0.18X32 (12)
solubility of which increases with increasing temperature, can
hinder the extraction of high-molecular red carotenoids, and
Cr = 13.93 + 6.37X1 + 1.40X2 + 6.57X3 (13)
consequently, lower the recoveries and concentration of red
carotenoids.
Cy = 12.63 + 2.56X1 + 1.04X2 + 3.06X3 − 1.01X32 (14)
Extraction time also shows a positive effect on concentra-
tions of these two carotenoid fractions. The concentration of
red carotenoids increases linearly with extraction time. How-
Bp = 87.43 − 32.38X1 − 10.88X2 − 33.00X3
ever, the increase of yellow carotenoid with the increase of
− 9.25X1 X3 − 8.05X22 (15) extraction time is smaller, which was expressed by a nega-
tive correlation concentration of this fraction and quadratic
term of time (X32 ). The present study shows that carotenoids
The effect of independent variables on the response vari- extracted under lower pressure contained more fractions of
able Be , Ck , Cr and Cy were presented as response surface yellow carotenoids and under higher pressure more fractions
diagrams (Fig. 3). As can be seen in Fig. 3, the pressure and tem- of red carotenoids. It is related to the solubility of carotenoids
perature are important parameters that influence the color in supercritical carbon dioxide (Tepić et al., 2009).
value of extract and total content of carotenoids in the extract.
As a result of increasing the extraction pressure from 25 MPa to 3.4. Process optimization
45 MPa at 323.15 K, a double increase of variable Be and Ck using
43.8 kg CO2 /kg raw material. Under the pressure of 45 MPa, the The major objective of optimization was to find parame-
temperature increase from 313.15 K to 333.15 K led to a 20% ters allowing the effective SFE-CO2 of sweet paprika. In the
increase of variables Be and Ck for the same consumption of first stage, optimization for each response variable was car-
carbon dioxide. ried out maximizing or minimizing its value individually. The
The obtained increase value of response variables Be and total extraction yield (Yc ), maximization of which increases
Ck with the increase of pressure at a constant temperature, as not only extract yield but also the yield of water extrac-
for extract yield, resulting from the increase of solvent den- tion (by-product), was eliminated from optimization. During
sity which led to increasing of carotenoids solubility in carbon optimization, independent variables X1 , X2 and X3 (pressure,
dioxide (Ambrogi et al., 2002; Daood et al., 2002; Gnayfeed et al., temperature, extraction time) varied in a full scope of vari-
2001; Jarén-Galán et al., 1999; Uquiche et al., 2004). A posi- ability (from −1 to 1). The obtained ranges of independent
tive effect of temperature could be the effect of the increase variables of the found sets of solutions for each response indi-
of solute vapor pressure, the rate of heat transfer between vidually were presented in Table 8.
molecules of carbon dioxide and mass transfer coefficients. Due to the mismatch between the required optimal sets
The significance of quadratic term of temperature for the total of process parameters for studied responses, there is a need
content of carotenoids in extracts can be explained by inter- to determine a combine optimum parameter solution for all
actions between the solute–solute and solute–matrix which responses. Then, the multi-criteria optimization of the extrac-
affect the solubility of the solute in the supercritical carbon tion process using the desirability function was carried out
dioxide. A positive effect of pressure and temperature on the (Derringer and Suich, 1980). During optimization, extract yield
solubility of carotenoids was reported by other authors (Jarén- (Ye ), extract color value (Be ), the total content of carotenoids
Galán et al., 1999). For example, de la Fuente et al. observed in extract (Ck ), concentration of red carotenoids (Cr ) and con-
the increase of astaxanthin solubility in supercritical carbon centration of yellow carotenoids (Cy ) were all maximized while
dioxide with the increase of temperature (313.15–333.15 K) and the yield of water extraction (Yw ) and the color post-extraction
extraction pressure (10–38 MPa) (de la Fuente et al., 2006). residue was minimized (Bp ). The weight factor of 1 and the
The increase of extract color value and the total content importance of 3 were chosen for each response in this analysis
of carotenoids in the extract as a result of increasing the because all the responses are equally important. Based on the
extraction pressure depended also on the extraction time. It multi-criteria optimization method, the desirability function
is another factor affecting positively the response variables Be was specified finding the set of solutions that meet optimiza-
and Ck . However, as extraction time was increased (35–60 min), tion criteria. The optimal paprika extraction parameters were
48 Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51

Fig. 3 – Response surface plots for the total content of carotenoids in extract (Ck ), the concentration of red (Cr ) and yellow (Cy )
carotenoid in extract and color value of extract (Be ) in the function of extraction parameters.

ranging from: p = 43–45 MPa, T = 319–323 K, t = 54–60 min (the 3.5. Validation of the model
overall desirability D > 0.83). Under the optimal conditions, the
predicted values of response Ye , Yw , Be , Ck , Cr , Cy , and Bp In order to validate the developed mathematical models
were in range 8.18–8.32, 1.63–1.69, 1562.51–1583.66, 4.58–4.65, paprika extraction was carried out three times under opti-
25.09–25.90, 16.58–16.84 and 19.06–24.34, respectively. mal conditions to achieve a high concentration of carotenoids
Chemical Engineering Research and Design 1 6 0 ( 2 0 2 0 ) 39–51 49

Table 8 – Optimal extraction parameters for each response individually.


Response variable Goal Wa Zb The optimal range of the independent variable D

p (MPa) T (K) t (min)

Ye (%) Maximize 1 3 33.83–44.93 330.69–332.99 51.01–60.00 1.0


Yw (%) Minimize 1 3 32.77–37.44 313.15–318.24 10.00–11.45 1.0
Be (ASTA) Maximize 1 3 40.08–45.00 313.03–332.96 44.66–60.00 1.0
Ck (%) Maximize 1 3 39.87–45.00 313.09–332.73 44.75–60.00 1.0
Cr (mg/g) Maximize 1 3 40.49–45.00 313.15–332.99 51.92–60.00 1.0
Cy (mg/g) Maximize 1 3 37.32–45.00 313.96–332.98 37.96–60.00 1.0
Bp (ASTA) Minimize 1 3 39.44–45.00 313.96–333.15 45.31–60.00 1.0

a
Weight: 1 – linear chance of values in the range from 0 to 1.
b
Z – Importance: 5 – high, 3 – medium, 1 – low, D – desirability.

Table 9 – Results of the validation of mathematical models (extraction parameters: 45 MPa, 323.15 K, 56 min).
Response variable Experimental valuea Predicted value Confidence interval

−95% 95%

Ye (%) 8.48 8.37 8.20 8.53


Yw (%) 1.84 1.80 1.49 2.10
Be (ASTA) 1527.80 1594.20 1525.60 1662.79
Ck (%) 4.48 4.68 4.45 4.85
Cr (mg/g) 25.20 25.82 24.10 27.54
Cy (mg/g) 16.35 17.05 16.13 17.97
Bp (ASTA) 18.70 19.56 11.40 27.73

a
The average value of three experiments.

in extract (p = 45 MPa, T = 323.15 K, t = 56 min). The achieved and reliability of BBD coupled with the desirability function
results and values predicted by the developed regression mod- methodology.
els and 95% confidence interval were presented in Table 9. As
can be noticed for the studied response variables, the obtained
Conflict of interest
results are compliant with the predicted values and they fall
within limits determined by appropriate confidence intervals.
The authors declare no competing financial interest.
This evidences the accuracy of the mathematical descrip-
tion of sweet paprika extraction using the supercritical carbon
dioxide. References

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