User Manual of S-type Ram BOP

User MANUAL OF RAM BOP

上海神开石油设备有限公司
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD.
 User Manual of S-type Ram BOP

Safety Guidance
This manual states the precautions for compliance to ensure the personal safety and protect the products and
equipment connected to it from damaging.
These precautions are marked with symbols and described as below according to the severity:
Note:
It indicates the possibility of death, serious personal injuries or major property damage due to improper
preventative measures.
Note:
It is used to draw your attention for the crucial information and special parts for handling the products or
documents.

Qualified Persons
Only the qualified persons can install and operate the device. Qualified persons are defined as personnel with some
job experiences of on-site well control, installing, commissioning and operating the equipment in accordance with
the established safety practice and standards.

Proper Use
Precautions:
Note:
This device and its accessories are only used for the purposes stated in the product catalogue or technical
specifications and can only connected to device or components recognized or recommended by SHENKAI
Company that are produced by other manufacturers.
Safety first for the well control device, replace the damageable metal and non-metal parts that may affect the safety
and performances of products during the test, especially the ram rubber core。
This product shall be operated and maintained as per the recommended means under the conditions of proper
transportation, storage, assembly and installation to function properly and safely.

Trademark ○
R ○
R ○
R

, and are the registered trademarks of SHENKAI

Company.
Any third party using other descriptions related to the trademark referred to herein will infringe the benefits of trademark
owner.
SHENKAI Company is entitled to the copyright of ○c 2009 and reserves all rights concerned.
No one can copy, transfer or use this manual or its contents without the expressed written authorization.
The violators will be called to account and SHENKAI Company reserves all right like patent right, utility model or
appearance design exclusive right.
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. Hereby tell the world that we have verified that the
contents herein comply with the said product; yet we cannot avoid the errors. We will review the contents in this manual and
may modify them in next version. You are welcome to file the opinion for improvement.
SHENKAI Company reserves the copyright ○c 2010 and will not notify otherwise in case of any changes.
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD.
Technical Support Department
Customer Service Hotline: +86(21)64290467 FAX: +86(21)34030004
Web-site: www.shenkai.com Zip Code: 201114
 User Manual of S-type Ram BOP

Table of Contents

1. Overview……………………………………………………………… 1 .

2. Connection and outline dimension figure ……………………… 2

3. Working Principle…………………………………………………… 4

4. Structural Features ………………………………………………… 5

5. Structures and Features of Major Parts ……………………………6

6. Method of Installation…………………………………………………… 19

7. Operation and Caution ………………………………………………… 19

8. Servicing and Maintenance………………………………………… 20

9. Common troubles and settlements …………………………………22

10. Ordering Information……………………………………………… 23

 User Manual of S-type Ram BOP

1．Overview
SHANGHAI SHENKAI PETROLEUM EQUIPMENT CO., LTD. is
a professional company engaged in manufacturing the petroleum
equipment and tools and it started to produce various kinds of BOPs since
1974, with a long history and powerful product development and
manufacturing capacity; with self-contained product quality inspecting
and testing device, it has been elected the hi-tech enterprise by Shanghai
Science Commission for years. 105Mpa BOP sets produced by it have
been entitled the Importance New Product of Shanghai Municipality and
National Importance New Product. At present, the BOP sets produced by
this company are made in series applicable for land offshore oil drill
platform.
This company employs the integral QHSE management system, the
product design and manufacturing process comply with the national
standards of API Spec 16A—Specification for Drill-through Equipment
and GB20174—Petroleum and Natural Gas Industries - Drilling and
Production Equipment - Drill-through Equipment and this company has
been certified by API Spec Q1 and ISO 9001 Certificates of Quality
Certification and get the permit of API Spec 16A product trademark.

1.1 Type shows below：

F Z

New No.：E、F、G…
Connection:
A—top、bottom flanged
B—top studded and bottom flanged
C—top flanged and bottom studded
D—top、bottom studded, omitted

D shows that pressure-containing parts are forge, casts

can be omitted
Shows the rating working pressure: e.g. “70” shows 70MPa
Bore dimension: e.g. 28 shows that Bore is 279.4mm (11″)
“FZ”
Ram BOP for short：
，Triple Ram BOP“3”
Single Ram BOP-omitted，Double Ram BOP -“2”
Example：
2FZ2870A
shows： Double Ram BOP, Bore is φ279.4, rating working pressure is
70MPa, pressure-containing parts are casts，manual-lock，top
and bottom flanged.
FZ3570DB
shows： Single Ram BOP, Bore is φ346.1，rating working pressure is
70MPa, pressure-containing parts are forge, poslock, top studded
and bottom flanged.

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 User Manual of S-type Ram BOP

1.2 Application
Ram BOP with hydraulic control is a key part of well-control equipment. It’s used for
controlling wellhead pressure during well drilling, workover and testing etc., preventing well
blowout effectively and realizing safe construction. It can be used for the following:（Figure 1）：
 With proper pipe ram sealing the annular space between casing and drilling string when there is
pipe in the hole;
 With blind ram sealing the well head completely
 When the well head is closed, use the kill manifold and choke manifold connected to the spool
and the outlet of the body doing mud circulating, choking and releasing, well killing etc.;
 Necessarily, drilling tolls can be hung on pipe ram.
 With shear/blind rams shearing the drilling tools to seal the well in some special circs.

Annular BOP

Double Ram BOP

Drilling Spool

Single Ram BOP

Figure 1 sketch map for installation of Ram BOP

2．Connection and outline dimension figure（Figure 2、Figure3）

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User Manual of S-type Ram BOP

Figure2

Figure 3

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 User Manual of S-type Ram BOP
3. Working Principle
Ram BOP consists of some main parts such as
body, side door, cylinder, piston, ram shaft, locking
shaft, cylinder head, and ram assembly etc.（Figure 4）
3.1 Principle of Opening and Closing Operation
When pressure oil of hydraulic pressure system
is pumped into the closing cavity of left and right
cylinder, it pushes the piston with ram shaft and ram
assembly to move to the center along the orbit limited
by the guide rid in the ram chamber to realize well
sealing. When it pumped into the opening cavity of
left and right cylinder, it pushes the piston with ram
shaft and ram assembly to move to the center to open
the wellhead. The conversion valve of hydraulic
pressure system controls the ram switch; Ram switch
force is direct ratio with the forced area of piston and
the hydraulic pressure on this area.
Side Door Seal
Side Door
Piston
Locking Shaft Seal
Locking Shaft
Ram Shaft
Ram Shaft Seal
Figure 4 The Consist parts of Ram BOP
3.2 Principle of Sealing
Ram BOP has 4 sealing parts in order to seal the
wellhead effectively. The ram top seal and body
seal; sealing between ram front seal and the pipe;
sealing between the body and the side door; sealing
between ram and the side door. Produce of ram
sealing divided into 2 steps. First when closing the
ram, ram shaft affected by hydraulic oil pushes ram
front seal rubber to press the front part of sealing
distorted and seal off pipe string or well hole forming
front sealing, over compression between the top seal
rubber and the body seal the top part, forming top
sealing and accomplishes primary sealing. Second
when there is pressure in the well, it pushes the ram
front seal from back part of ram to extrude distortion
more deeply, at the same time, the ram up against the
body seal face, thus forming reliable sealing. This is
called well pressure assisting sealing.
Ring Groove
Side Door Bolt
Side Outlet
Cylinder Head
Cylinder
Pipe Ram Assembly
Blind Ram Assembly
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 User Manual of S-type Ram BOP

4．Structure Features
4.1 Main pressure-containing parts such as body and
side door are cast with high-quality alloy steel, the
material conform to NACE MR-01-75 specification,
apply to the working condition of acid medium and
speci`ally heat treatment. The pressure-containing
parts has do the hydrostatic test in accordance to
the specification of API 16A to ensure safety during
operating under working pressure.
4.2 There are high supporting rib and oblique plane for
settling and sloping to the well hole at the bottom of the
ram cavity of the body, de-sanding automatically when
opening and closing the ram, prevent blocking and
reducing friction of the ram. It is also helpful for well
pressure assisting ram seal.

4.3 Using floating ram scaling can reduce the

resistance force of opening and closing the ram,
wearing of ram rubbers, prolonging ram life and
preventing rust between body and ram, accessible
for changing.

4.4 There is a guide-block on the front end of ram, it

can plug in the groove of the opposite ram and the
slope of guide-block can move grilling tool toward
well bore during closing rams, ensure reliable
sealing between the ram and drilling tool.

4.5 The BOP using the inner flow to avoid

damaging the pipe during installing, transporting
and operating.

4.6 Load hinges separate from the fluid hinges, they

are equipped with self-lubricated diametrical needle
bearings and thrust bearings to support the full weight
of the side door grow quick and easy opening and
closing, the up and down positions of the side door
4.8 When the rated working pressure is more than
can be adjusted with load hinges. Middle fluid hinges
105Mpa, door seal use floated sealing assembly.
only connect oil lines and seal oil pressure, don’t
support the weight of side door then increase the seals
service life. It also can change seals directly on the
body without disassembling the side door.（Except
FZ35-70、2FZ35-70）

4.7 Ensure to seal well more safety and reliable, there

is a manual-operated control system. If the control
system of BOP is out of control, you can use the
manual-operated one to close the ram. If you want to
seal well for a long time, then you can use
manual-operated control system. （Figure 3 ）
4.9 Ram shaft seal use the lip type seal structure.
4.10 Top, bottom and flange outlet connection
dimensions conform to Specification for Drilling
Through Equipment API Spec 16A.

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 User Manual of S-type Ram BOP

5 Structure and feature of main part(s)

5.1 Ram: Model S ram（figure 4）、Model HF ram（figure 5）、Model H ram（figure 6） Shear ram（figure 7）

5.1.1 Type S Ram：

Structure feature of Type S ram:（see figure 5）
Top and bottom of ram are symmetric. When top surface of the ram rubber has been worn seriously, another
side can be used to prolong rubber life. Ram assembly consists of ram block, holder, rubber and retracting screw.
Floating performance of the ram is good. Because the ram seat (ram holder) and the ram body (block) are
separated, the ram can move slightly in the holder to ensure positive alignment of the rubber faces as face seal
contact occurs. There is 3mm installing clearance between the ram body and the ram seat. When shutting off the
ram, the holder extruded top rubber distorted to bulge up to enhance effectiveness of sealing and reduces the wear of
the ram rubbers.

5
Procedure of changing rubber for Type S ram
Unscrew the two ram bolts and take down the holder.
4
Remove the two ram rubber bolts.
Take out the top seal from the groove of the ram block
2
with a screwdriver.
Remove the whole rubber from the rams.
1
Before installing, clear the ram block, the holder, the
rubber and retracting screw and smear oil unit. The procedure
3
of assembling is in the opposite order. Don’t push out the top
seal rubber excessively and avoid wearing and scratching the
ram rubber rapidly.

Figure 5 Type S Ram

Sheet 2 Type S Ram Assembly Parts List
FZ28-35 2FZ28-35

Ram Type S

Item Number 1 2 3 4 5

Description Assembly Retracting Screw Holder Rubber Retaining Screw Block

Quantity 2 1 1 2 1

Ram Size Part Number

27/8″ DFZ2835-01B-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01B. 01-00 GB70-76 M12×60 DFZ2835-01B-02

31/2″ DFZ2835-01C-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01C. 01-00 GB70-76 M12×60 DFZ2835-01C-02

41/2″ DFZ2835-01D-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01D. 01-00 GB70-76 M12×60 DFZ2835-01B-02

5″ DFZ2835-01E-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01E. 01-00 GB70-76 M12×60 DFZ2835-01E-02

7″ DFZ2835-01G-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01G. 01-00 GB70-76 M12×60 DFZ2835-01G-02

Blind Ram DFZ2835-01H-00 DFZ2835-01B-05 DFZ2835-01B-03 DFZ2835-01H. 01-00 GB70-76 M12×60 DFZ2835-01H-02

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 User Manual of S-type Ram BOP

Sheet 3 Type S Ram Assembly Parts List

Be applicable to ： FZ35-35 2FZ35-35 FZ35-70 2FZ35-70

Ramtype Type S

Item 1 2 3 4 5

Description Assembly Retracting Screw Ram Holder Rubber Retaining Screw Block

Qty. 2 1 1 2 1

Ram Size Part Number

27/8″ DFZ1310.01G-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01G-01-00 GB70-76 M12×65 DFZ1310.01G-02

31/2″ DFZ1310.01C-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01C-01-00 GB70-76 M12×65 DFZ1310.01C-02

41/2″ DFZ1310.01B-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01B-01-00 GB70-76 M12×65 DFZ1310.01B-02

5″ DFZ1310.01A-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01A-01-00 GB70-76 M12×65 DFZ1310.01A-02

51/2″ DFZ1310.01H-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01H-01-00 GB70-76 M12×65 DFZ1310.01H-02

7″ DFZ1310.01D-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01D-01-00 GB70-76 M12×65 DFZ1310.01D-02

95/8″ DFZ1310.01F-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01F-01-00 GB70-76 M12×65 DFZ1310.01F-02

BlindRam DFZ1310.01E-00 DFZ1310.01A-04 DFZ1310.01A-02 DFZ1310.01E-01-00 GB70-76 M12×65 DFZ1310.01E-02

※ ※ ※ ※ ※ ※ ※ ※ ※ ※ ※

5.1.2 Model HF Ram：

1
Structure feature：（figure 6）
Ram assembly has an integral design. 2
The ram rubber is composing seal. Ram
assembly consists of ram block, face seal and 3
top seal.

Procedure of changing rubber for

model HF ram：
Prize out the top seal and then face seal.
Smear grease before the new installation.
Install the face seal rubber (pay attention to
the face direction) and then install the top seal Figure 6 Model HF Ram
into the ram block.

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 User Manual of S-type Ram BOP

Sheet 4 Type HF Ram Assembly Parts List

FZ5414, FZ2335

Ram Type HF

Item Number 1 2 3

Description Assembly Top Seal Block Face Seal

Quantity 1 1 1

Ram Size Part Number

2 7/8″ 2S23.01A.00 2S23.01A.03-00 2S23.01A.02-00 2S23.01A.01-00

3 1/2″ 2S23.01B.00 2S23.01A.03-00 2S23.01B.02-00 2S23.01B.01-00

4 1/2″ 2S23.01C.00 2S23.01A.03-00 2S23.01C.02-00 2S23.01C.01-00

FZ23-35
5″ 2S23.01D.00 2S23.01A.03-00 2S23.01D.02-00 2S23.01D.01-00

5 1/2″ 2S23.01E.00 2S23.01A.03-00 2S23.01E.02-00 2S23.01E.01-00

Blind Ram 2S23.01F.00 2S23.01A.03-00 2S23.01F.02-00 2S23.01F.01-00

5″ DFZ5414 . 47B-00 DFZ5414 . 47A. 03-00 DFZ5414 . 47B-01 DFZ5414 . 47B . 02-00

FZ54-14 13 3/8″ DFZ5414 . 47C-00 DFZ5414 . 47A. 03-00 DFZ5414 . 47C-01 DFZ5414 . 47C . 02-00

Blind Ram DFZ5414 . 47A-00 DFZ5414 . 47A. 03-00 DFZ5414 . 47A-01 DFZ5414 . 47A . 02-00

5.1.3 Model H Ram：

Structure feature：(figure 7)
 The ram rubber is single-face composing seal in which the top seal and the face seal are separated.
Ram assembly consists of ram block, holder, face seal, top seal and retracting screw.
 It reserves the advantage of good floating performance of model s ram.
 Top seal and face seal that are separated can be changed independently depending on different
damage situation. So it’s easy to assemble and disassemble.
 For various size drilling tools, only need to change relevant top seal and face seal including
shear/blind ram, other element are universal.

Procedure for changing rubber 5

and disassembly procedure:
 Unscrew the two retracting 3
screw, remove the holder.
 Take down the top seal. 2
 Take out the face seal.
 Procedure for assembling is in 1
the opposite order (pay
attention to the face direction).
Installation requirements are
the same as model s ram.

Figure 7 Model H Ram

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 User Manual of S-type Ram BOP

Sheet 5 Type H Ram Assembly Parts List

FZ28-70 FZ23-35

RamType H

Item 1 2 3 4 5

Description Assembly Retracting Screw Ram Holder Block Top seal Face seal

Qty. 2 1 1 1 1

Ram Size Part Number

FZ18-35 2FZ1835.04B-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ1835.04B.01-00 2FZ1835.04A.02-00 2FZ1835.04B.02-00

23/8″ 2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02A.

FZ28-70 2FZ2870. 02A-02 2FZ2870. 02A-05
02A-00 02A-04 02A-03 01-00

FZ18-35 2FZ1835.04C-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ1835.04C.01-00 2FZ1835.04A.02-00 2FZ1835.04C.02-00

27/8″ 2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02B.

FZ28-70 2FZ2870. 02B-02 2FZ2870. 02A-05
02B-00 02A-04 02A-03 01-00

FZ18-35 2FZ1835.04D-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ1835.04D.01-00 2FZ1835.04A.02-00 2FZ1835.04D.02-00

31/2″ 2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02C.

FZ28-70 2FZ2870. 02C-02 2FZ2870. 02A-05
02C-00 02A-04 02A-03 01-00

2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02D.

FZ28-70 4 1/2" 2FZ2870. 02D-02 2FZ2870. 02A-05
02D-00 02A-04 02A-03 01-00

2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02E.

FZ28-70 5" 2FZ2870. 02E-02 2FZ2870. 02A-05
02E-00 02A-04 02A-03 01-00

2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02F.

FZ28-70 5 1/2" 2FZ2870. 02F-02 2FZ2870. 02A-05
02F-00 02A-04 02A-03 01-00

2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02G.

FZ28-70 7″ 2FZ2870. 02G-02 2FZ2870. 02A-05
02G-00 02A-04 02A-03 01-00

FZ18-35 2FZ1835.04E-00 2FZ1835.04A-05 2FZ1835.04A-01 2FZ1835.04E.01-00 2FZ1835.04A.02-00 2FZ1835.04E.02-00

全封 2FZ2870. 2FZ2870. 2FZ2870. 2FZ2870. 02H.

FZ28-70 2FZ2870. 02H-02 2FZ2870. 02A-05
02H-00 02A-04 02A-03 01-00

5.1.4 Variable Bore Ram

Some BOP is featured variable bore ram, which can seal

different size drilling tools in stated range without opening
BOP. So far, provide 3-1/2″～5 ″（13-5/8″－70Mpa），
structure model is H（figure 6）. Disassembly and assembly,
also rubber change are the same as model H ram.

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5.1.5 Shear/Blind Ram:（figure 8）

1 2 3 4 5 6 7 8 9 10 11
The function of shear/blind
ram：
When blowout is
happening, shear/blind ram
can shear tube in the well in
order to shut off the well
completely. It can be used as
blind ram also in working
order.
In model F35-70 ram
BOP, fit model SR3570
shear/blind ram assembly
which can shear 5 inches，
19.5 pound per inch, S（135）
grade rig and completely
shut off the well. 12

Figure 8 Shear/Blind Ram 13

Sheet 6 Parts List Of Shear Ram

Item Description SR3570 SR2870 Procedure for changing rubber
No. Part Number Part Number and disassembly procedure：
1 Upper Holder SR3570-01 SR2870-01 1  Remove the retainer ，
2 Upper Rubber SR3570.02-00 SR2870.02-00 1 unscrew the screw，remove
3 Upper Block SR3570-03 SR2870-03 1 the lower ram.. If it’s
4 Shear Blade SR3570-05 SR2870-05 difficult to remove, use
GB3452.1-82 GB3452.1-82 copper stick to strike the
5 O Ring 6
28×2.65 28×2.65 holder.
6 Copper Washer SR3570-06 SR2870-06 6  Remove the rubber.
7 Nylok Screw SR3570-.07-00 SR2870.07-00 6  Remove the nylok screw,
8 Lower Rubber SR3570.09-00 SR2870.09-00 1 remove the shear blade.
9 Lower Block SR3570-08 SR2870-08 1  The procedure of
GB3452.1-82 GB3452.1-82 disassembling upper ram is
10 O Ring 6
51.5×5.3 48.7×5.3 the same as the lower ram.
11 Lower Holder SR3570-10 SR2870-10 1  The procedure of assembling

Retainer the upper and lower ram is

12 SR3570.04-00 SR2870.04-00 6
Screw the opposite order. Clean

Retainer GB893.1-86 GB893.1-86 each part and smear grease

13 6
Ring φ63 φ62 before installation.

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5.2 Manual-lock System

5.2.1 Ram Manual-lock System
All ram BOPs are equipped with manual-lock system. Manual-lock system closes and locks the ram by the
manual wheel, it consist of locking shaft, ram shaft, manual-operated rod and hand wheel etc. （Figure 8）
Its applications as follows: when hydraulic system is fail, rams can close by manual system timely to seal well
head; when sealing well for a long time, lock rams in closing position after close ram with hydraulic pressure. Turn
the hand wheel to the right, drive the locking shaft rotating through operating rod, because the locking shaft
shoulder presses against the cylinder head, it can’t go back, thus it can only drive the ram shaft to move toward the
well head center and locking the rams. (Figure 8 Ram)

Note：
Manual-lock system can only
close the rams, can’t open. If you want
to open rams closed by manual system,
you must unlock the system to original
position and then open the ram with
hydraulic pressure. It is the only
method to open rams, operation
procedure as following:
 Turn the wheel hand to the left
untilmanual-lock
end, then turnsystem
back 1/8~1/4 circle
to avoid the locking shaft blocking at
the unlocking position when the
temperature changes.
 Open the rams with hydraulic
pressure.

5.2.2 Automatically Radial Hydraulic Locking System：

 Principle：
Automatically radial hydraulic locking system pushes the dowel pin to lock the ram shaft
(figure 9) by oil pressure in the locking cylinder, which is installed behind the main cylinder, and
vertically ram shaft. Since the oil piping of both the locking cylinder and the main cylinder are
shunt-wound，dowel pin will lock the ram shaft automatically when close the ram. Because the
incline angle can lock by itself, the ram won’t become loose along the ram shaft if there is no oil
press to unlock the locking cylinder.
Only hydraulic take effect if the ram is to be opened. At first, unlock the locking cylinder, the
ram shaft reback and through the hole in the middle of dowel pin, then the ram open completely.
Ram open and close, lock and unlock is isochroous with the main cylinder’s open and close ram.
Needn’t other operation.

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Main cylinder Ram shaft Dowel pin Locking cylinder

Display device

Figure 9 Automatically radial hydraulic locking system

 Debug：
Normally, hydraulic locking location has been
debugged before leaving factory. If the ram is wearing a
bit after using, repair the ram shaft tail’s incline and
dowel pin’s incline.

5.3 Side Door Seal System

When the rated working pressure is more than 70MPa, door seal can use advanced
floated seal system（Fig 10、Sheet 7）, it can make the door stud’s torque less than general door
seal about 20％～30％, ensure the seal reliable when it is working. The labour strength is also
obviously decline when we open the side door.
When the rated working pressure is less than 70MPa, side door seal can use steel
grouping seal rings.

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Sheet 7 Float Sealing Setting

FZ35105 FZ28105 1
Be applicable to ：
2FZ35105 2FZ28105

Item
Description Quantity Part Number
2
Number

1 骨架 1 2FZ35105A.03-01 FZ2870X-08-12
3
2 Upper Seal Ring 1 GB3452.1-82 487×7 FZ2870-D-02-07

3 Door Seal Ring 2 2FZ35105A.03-10 GB1235-76 460×5.7 Figure 10 Floated seal system

5.4 Ram Shaft Seal Structure and Ram Shaft Secondary Seal System
Seal structure of ram shaft are double directions seal to prevent medium in well flowing into the hydraulic which protects
hydraulic oil from being polluted and leaked, and reduce the wear of pump-valve element. The secondary seal system is
installed at ram shaft, when medium in well leaks out from the weep-hole; the normal seal failed and shall apply
secondary seal to remedy. Unscrew the plug in secondary seal hole, clockwise turn the piston screw with proper tool,
force the lower clubbed plastics seal grease into the sealing surface through the radial hole of the separation copper case,
forming the forced seal. Inject the seal grease until nothing leaks out from the weep hole, the capacity of injection should
not be over, and otherwise it will increase the wear of ram shaft and the resistance of opening and closing ram. If the
hydraulic oil in the cylinder leaks out from the weep hole, the sealing element in the ram shaft cylinder has failed, the
sealing element shall be changed.
Sheet 8 FZ28105 Ram Shaft Seal Assembly
The secondary seal is only used under the ram shaft seal
Item
has leaked seriously, as an emergency measure. If possible, Description FZ28-105
Number
the ram shaft seal shall be changed at once and cannot
1 Back-up Ring FZ28105DA.04-10
depend on the secondary seal to contain the well pressure
2 Wiper Ring 2FZ35105.03-11
for a long time.
3 Wiper Adapter FZ2870X-08-17

4 Lipring (cover) FZ2870X-08-18

5 Lip ring (front) FZ2870X-08-19

6 Lip ring (back) FZ2870X-08-21

7 Seal Back-up Ring FZ2870X-08-22

8 Septum ring FZ2870X-08-20

9 Washer FZ28105DA.04-6

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 User Manual of S-type Ram BOP

1 2 3 4 5 6 7 8 9

Figure 11 FZ28105 Ram Shaft Seal Parts

1 2 3 4 5 6 7 8 9

Figure 12 Ram Shaft Seal Body diagram

Sheet 9 Ram Shaft Seal Assembly of Various models
Item
Description FZ23-35 FZ28-35 FZ28-70 FZ35-35 FZ35-70 FZ35105 FZ54-14
Number

F03-35 Back-up F03-35 Back-up

1 Back-up Ring DFZ5414-33 GB/T893.1 130 SFZ1310-48A DFZ5414-33
Ring120 Ring 120

2 Wiper Ring Q/ZB336 90 Q/ZB336 90 Q/ZB336 100 Q/ZB336 100 2FZ35105A.03-11 Q/ZB336 100

3 Wiper Adapter 2FZ2821D-05 2FZ2821D-05 2FZ5414B-07 2FZ5414B-07 2FZ35105A.03-12 2FZ5414B-07

4 Lipring (cover) 2FZ2821D-04 2FZ2821D-04 2FZ5414B-05 2FZ5414B-05 FZ2870X-08-18 2FZ5414B-05

5 Lip ring (front) 2FZ2835DD.02.04-00 2FZ2835DD.02.04-00 2FZ5414B.06-00 2FZ5414B.06-00 FZ2870X-08-19 2FZ5414B.06-00

GB3452.1 GB1235
6 O Ring GB3452.190X3.55 GB3452.1 90X3.55 GB3452.1 136X3.55 GB1235 105X3.1
100X3.55 105X3.1

Support
7 2S23.03-03 2FZ2835DD.02-05 2FZ2870.03-03 DFZ5414-31 SFZ1310-20 DFZ5414-31
ring

GB3452.1 GB1235
8 O Ring GB3452.1 103X3.55 GB3452.1 103X3.55 GB3452.1 150X3.55 GB1235 120X3.1
112X3.55 120X3.1

9 Lip ring (back) 2FZ2835DD.02.04-00 2FZ2835DD.02.04-00 2FZ5414B.06-00 2FZ5414B.06-00 FZ2870X-08-21 2FZ5414B.06-00

10 Back-up Ring 2FZ2821D-03 2FZ2821D-03 DFZ5414-28 DFZ5414-28 2FZ35105A.03-13 DFZ5414-28

F03-35 Back-up F03-35 Back-up

1 Back-up Ring DFZ5414-33 GB/T893.1 130 SFZ1310-48A DFZ5414-33
Ring120 Ring 120

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 User Manual of S-type Ram BOP

5.5 Locking Shaft Seal Structure

The locking shaft seal is installed on the cylinder head, preventing the hydraulic oil leaking out
and preventing the dust getting into the cylinder.（Figure 13、Table 10）

Figure 13 Locking Shaft Seal

Sheet 10 Locking Shaft Seal Assembly
FZ2835
2FZ2835
FZ3570 FZ3535 FZ2870 FZ5414
Be applicable to：
2FZ3570 2FZ3535 2FZ2870 2FZ5414
FZ35105
2FZ35105
Item Description Quantity Part Number
1 Retainer Ring 2（4） Retainer Ring 95
2 Thrust Bushing 2（4） SFZ1310-21 2FZ3535-17A DFZ5414-26
3 Packing 6（12） SFZ2835-18 DFZ5414-25
4 BackingHydraulicseal 2（4） SFZ2835-17 DFZ5414-24
5 Wiper Adapter 2（4） SFZ1310-22 DFZ5414-23
6 Wiper Ring 2（4） SFZ1310-23 DFZ5414-22
Note: Quantities shown for single-ram Bop. Quantities in the parentheses shown for double-ram BOP.

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 User Manual of S-type Ram BOP

5.6 Hinge Structure Sheet 11 Hinge Bracket Assembly（FZ35105）

Item Description Quantity Part Number
：
Type A Hinge Structure（Figure 14）
Door hinge are designed that the hinge
1 Hinge Pin 4（8） 2FZ2870.01-01
2 O Ring 4（8） GB3452.1-82 63×3.55
separates from the fluid hinge. This
structure has following features: 3 Hinge (2) 2（4） 2FZ35105A.06.01-00

1. Load hinges support the full weight of 4 O Ring 12（24） GB3452.1-82 48.7×3.55
doors; self-lubricated radial needle 5 Hinge Bracket 4（8） 2FZ35105A.06-02
bearing and palm thrust are installed on 6 Bearing 4（8） GB301-64 8107
the load hinges for quick and easy Washer,
opening and closing the doors. 7 8（16） 2FZ2870.01-04
Adjust
2. The fluid hinges only connect with oil
8 NeedleBearing 4（8） GB290-64 941/30
pipe and seal oil pressure, they don’t
9 O Ring 4（8） GB3452.1-82 20×2.65
support the weight of the side door, the
10 O Ring 4（8） GB3452.1-82 33.5×3.55
can prolong the life of seal assembly and
Hydraulic
change the seal assembly directly on the 11 4（8） 2FZ35105A.06-03
Connection
body without disassembly the side door.
12 Spring 4（8） 2FZ2870.01-06
3. The up and down position of side
Hinge 2FZ35105A.12.01-00
door can be adjusted with load hinges. 13 2（4）
Bracket (2) 2FZ35105A.06.04-00
14 Hinge (1) 2（4） 2FZ35105A.06.05-00
Note: Quantities shown for single-ram Bop. Quantities in the
parentheses shown for double-ram BOP.

3
5
6
Figure 15 Type B Hinge Structure

Figure 14 Type A Hinge Structure

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 User Manual of S-type Ram BOP

Figure 16 Type C Hinge Structure

sheet12 Type C Hinge Structure Part List（FZ2335）
Item Quantit
Description Part Number
Number y
1 Hinge Block 4（8） 2S23-13
2 O Ring 8（16） GB3452.1-2005 33.5×3.55
Side entrance 2（4） 2S23.03-01 right
3
2S23.04-01 left
4 Screw 16（32） GB70-85 M16×70
Parallel pins with 8（16） GB120-86 B16×80
5
internal thread
Note: Quantities shown for single-ram Bop. Quantities in the parentheses
shown for double-ram BOP.

Sheet 13 Hinge Bracket Assembly

FZ2835 FZ2870 FZ3535 FZ5414
Be applicable to:
2FZ2835 2FZ2870 2FZ3535 2FZ5414

序号 Description Qty. Part Number

1 Hinge (2) 2（4） SFZ2835.30-00 2FZ2870.01.08-00 2FZ3535.11.07-00 DFZ5414.02-00

2 Hydraulic Hinge SFZ2835-33 2FZ2870.11.01-00(右) 2FZ3535.12.01-00(右) DFZ5414-50

2（4）
Bracket (2) 2FZ2870.01.07-00(左) 2FZ3535.11.02-00(左)
3 Spring 4（8） SFZ2835-31 2FZ2870.01-06 2FZ3535.11-03 SFZ2835-31

4 HydraulicConnection 4（8） SFZ2835-32 2FZ2870.01-05 2FZ3535.11-04 DFZ5414-37

5 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76

4（8）
35×3.1 33.5×3.55 40×3.1 30×3.1

6 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76

4（8）
25×3.1 20×2.65 25×2.4 30×3.1

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 User Manual of S-type Ram BOP

7 Needle Bearing GB290-64 GB290-64 GB290-64 GB290-64

4（8）
941/35 941/30 941/30 942/30

8 Washer, Adjust 8（16） … 2FZ2870.01-04 2FZ3535.11-05 …

9 单向推力球轴承 4（8） … GB301-64 8107 GB301-64 8107 …

10 Hinge Bracket 4（8） SFZ2835-29 2FZ2870.01-03 2FZ3535.11-05 DFZ5414-05

11 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76

8（16）
50×3.1 48.7×3.55 55×3.1 60×3.1

12 Hinge (1) 2（4） SFZ2835.26-00 2FZ2870.01.08-00 2FZ3535.11.01-00 DFZ5414.01-00

13 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76

4（8）
63×3.1 63×3.55 70×3.1 68×3.1

14 Hinge Pin 4（8） SFZ2835-28 2FZ2870.01-01 2FZ3535.11-08 DFZ5414-03

15 O Ring GB1235-76 GB3452.1-82 GB1235-76 GB1235-76

4（8）
45×3.1 48.7×3.55 55×3.1 45×3.1

Note: Quantities shown for single-ram Bop. Quantities in the parentheses shown for double-ram BOP.

：
Type B Hinge Structure（Fig 15）
Side door hinge is connect with
side door, long hinge pin through
the top and bottom hinge （Fig 16）,
the route of hydraulic oil pump into Sheet 14 Type B Hinge Structure Part List
the cylinder as following: Be applicable to: FZ3570 2FZ3570
Hinge end hole Item Description Qty. Part Number
Hinge pin 1 Plug 4（8） SFZ1310-04
Hinge 2 Hinge Pin 2（4） SFZ1310-03
Side door buried oil way 3 Oil Cup 2（4） GB1152-79 M10×1
Oil pipe（cylinder） 4 HingeBracket 2（4） SFZ1310-05（L）SFZ1310-40（R）
Cover of cylinder 5 Door 2（4） SFZ1310-26（L）SFZ1310-41（R）
Cylinder 6 O Ring 16（32） GB1235-76 60×5.7
All along side the oil way use the Note: Quantities shown for single-ram Bop. Quantities in the parentheses
“O” seal ring. shown for double-ram BOP.

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 User Manual of S-type Ram BOP
6． Method of Installation
6.1 Installation：
 Ram BOP shall be sealing tested under rated
working pressure before use and be transported
to well site after the test is good.
 Install it according to well control specification
requirements of BOP combination form.
 Installation orientation should be: The hand
wheel and operation rod of manual-lock system
should be located at the two sides of the derrick
door. The outlet flange of the body should face
side door in order to observe the leaking of the
ram shaft packing leaking export.
 Manual-lock system shall be fully installed and
fixed and put a card on the hand wheel to note
the closing circles.
 Ram size used in the BOP must be complying
with the drill tool used in the well and mark the
ram size on the driller’s console and remote
control platform to avoid from wrong
installation.
7．Operation and Caution
7.1 The ram BOP is used to seal off the drill’s tool,
which has the same size with pipe ram or the blind
ram during the blowout. Closing well for a long time,
lock ram with locking system hand-control locking
situations shall be marked on control platform to
prevent wrong operation.
7.3 Prohibit releasing well pressure by opening ram.
Before opening ram BOP, check if the manual-lock
system kept in unlocking position each time. And
after that, check if the ram remaining fully opened
(fall back to the body) and it cannot stay in the
middle position to prevent ram from drilling tool
bumping.
7.5 When there is drilling tool in the well, prohibit
closing the blind ram.
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6.2 Pressure Test Running after Installation:
 The installed ram BOP and the assembled well
equipment are performed hydraulic pressure test
for inspecting the reliability of all connections
and the seal characteristics; it can be used after
the test is good.
 Each ram should be checked by closing and
opening twice for each controlled by the driller’s
console and remote control platform to inspect
correspondence of opening and closing with
practical operation and correctness of lines
connections. And air in the oil line should be
removed.
 Test the manual lock system to close and lock the
rams for inspecting their flexibility and
reliability. Note that manual –lock system can
only close the rams, but cannot open the rams, if
you want to open the rams you must unlock the
system manually and then open the ram with
hydraulic pressure. Before manually closing, the
relevant hydraulic control valves must be turned
to their “closed” position. When locking and
unlocking, turn the hand wheel to the left or right
until dead end, then turn back 1/8~1/4 circle, and
put a card on the hand-wheel to note the circles.
7.2 When open or close side door, controlling
main-fold hydraulic pressure must be released to
protect hinge bracket O-ring. Ram movement is
not permitted on the side door bolt released to
protect ram, ram shaft and hinge from damage. For
protecting wellhead, no matter ram BOP is fixed
on wellhead flange or not. The two side doors
cannot be opened simultaneously.
7.4 Only the ram shaft-sealing element is leaking
seriously, the secondary seal system is used to
inject the seal grease when emergency. The seal
grease of injection is not over but stop leakage to
prevent the ram shaft and the sealing element from
damaging. If possible, the ram shaft seal element
shall be changed at once, can not depend on the
secondary seal to contain the well pressure for a
long time
 User Manual of S-type Ram BOP

7.6 After reaching objective interval, the rams

should be opened and closed one time ever day to
see if they are flexible. After the drill string is
pulled out of the well, should check whether blind
ram open and close is flexible, whether manual
lock system is in gear.
7.8 After usage of BOP, keep BOP ram opened
fully for easy repair.
7.7 When the rams cannot closed or opened under
the normal control pressure, can treat with on the
base of analyzing reason seriously. When
requirement, you can open the passby vavle of
control system main-fold to increase the pressure
and use directly accumulator pressure 21MPa to
control it. Under the specific circumstance, use
gas-fluid pump to inflate directly the pressure to
31.5MPa to control it. Before using the hinge
pressure, turn off the stop valve and cannot use it
for a long time.

7.9 At least one set spare ram which has the same
size with the being used ram should be prepared at
well site to change the damaged ram in time.
7.10 Note: Keep hydraulic oil clean.

8．Servicing and Maintenance

8.1 Maintenance Notes:

 After every testing at site, remove the hydraulic pipes of ram BOP and block off
bore with blockage. Clear outside of BOP and ram house completely and coat
surface of bolt hole, ring groove, top sealing of ram, bottom and side supporter
and guide ribs, door hinge with water-proof lubricating oil.
 Gather and case the connections such as gasket, bolt, nut and special tools to
prevent being lost.
 Screw tightly the stud nuts in timely in case loose stud nuts.
 Keep hydraulic oil clean and prevent dirty into the cylinder, which avoid to
damage cylinder and piston.

8.2 All rubber spare parts shall be
stored reasonably as following:
 Edit number according the time
transported in the storehouse and
always use the oldest rubbers first.
 Rubber must be stored in a free
state in dark and dry room,
prohibit putting them in the open
air. Rubber cannot be compressed.
It is better to put the rubber in a
wooden box. O-ring cannot be
hung on the wooden post.
 Rubber cannot contact corrosive,
away from electric motor and high
voltage equipment, because these
can easily produce ozone to
corrode rubber.
8.3 Replacement of ram assembly and ram sealing
rubber:
Ram assembly and ram sealing rubber are the key
part sealing well in a BOP. If damaged, BOP is
useless in sealing well. So it is very important to keep
it well and replace it in time if there is damage in
sealing surface. Procedures of ram rubber
replacement:
 Open the ram completely with hydraulic oil.
 Remove bolts that retain the side door. Note
when BOP installed on well side, door bolt
cannot be removed if pressure exciting in hole.
 Pull out ram assembly from ram shaft tail.
 About ram rubber replacement refers to 5.1
introduction of ram assembly replacement.

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 User Manual of S-type Ram BOP

8.4 Repair and maintenance of oil cylinder

assembly:
Procedures of cylinder assembly disassembly:
 Open the rams completely through hydraulic
pressure first. If side door is in opened state,
close side door and at least screw a bolt at the
opposite side of hinge bracket.
 Put a clean basin under cylinder to prevent oil
from flowing on ground.
 Remove cylinder cover studs and nuts, screw
off cylinder cover, take out retainer ring and
take down locking shaft-sealing ring in
cylinder cover.
 Drive out locking shaft from cylinder cover
(refer to fig 8 Ram Locking Structure)
 Remove cylinder.
 Release fixed screw in piston locking cap.
 Remove piston lock-cap and pull out piston Fig 17 Structure of Piston Locking Sealing
lightly.
 Open side door, take off ram, and pull out
piston rod (ram shaft). 8.5 Checking and repair after cylinder disassembly
 Remove retainer and take out ram shaft  Inner wall of cylinder
sealing ring. When wearing exceeds limit 0.4mm or emerging
vertical scratch and coating peeling off in cylinder inner
wall, it cannot prevent leaking oil even if changing a
8.6 Cylinder assembly installation:
new piston seal ring. It should be changed with a new
Installation step are reversal disassembly steps
cylinder. At the same time, check piston related parts
of it. But note the following items: and find out scratching reasons and solve the troubles. If
 Check if there are burrs and sharp edges on scratch is shallow lined or dotted, amend them with
parts. If there is, get rid of them to prevent abrasive paper and abrasive stick.
seal ring from scratch and keep parts clean.  The outer diameter of sealing surface of ram shaft

 When set seal ring, lubricate sealing ring area and locking shaft

and related area for easy assembly. When there is scratch on sealing surface, use the
same inspection and treatment method as the cylinder. If
 Take care lip seal ring’s direction; ensure lip
coating peeling off, that will cause leakage, change them
mouth against pressure side. Ensure seal ring
with the new parts.
passing through thread part smoothly.
 Seal ring
Check sealing parts edges to ensure no scratch,
wear and tear, scar and aging first. If there is, change
them.
 Piston

When outer diameter wearing exceeds limit 0.25

mm, repair or change it.

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 User Manual of S-type Ram BOP
9．Common troubles and settlements
The reasons and settlements of troubles refer to Sheet 15.
Sheet 15 The reasons and settlements of troubles
Item
Trouble
Number
1 The medium inside well
flows out from the
clearance between the
body and door.
Ram movement direction
2
is not conformance with
nameplate mark of
control valve.
Hydraulic system is in
3 
order, but ram can not
closed fully.
The medium inside well
4 piston piston rod seal
flows into the cylinder
and there contains water
in cylinder oil.
5 BOP hydraulic part
cannot hold pressure.
6 There is leakage on side
door hinge connections.
7 It cannot hold pressure
when ram closed.
8 Control pipe is in order,
but ram cannot he
opened with hydraulic
pressure.
Cause Settlement
 Seal ring between the  Change damaged
body and side door is seal ring.
damaged.  Screw up all
 Connection bolts released connection bolts.
between the body and side  Remove surface dust
door. and repair damaged
 There is dust or damage parts.
on the body and side door
seal surface.
 The pipelines between  Reverse pipes that
control panel and BOP
connect BOP.
have been connected
wrongly.
 There are foreign materials,
Wash ram and side
sand and mud on ram
contact ends. door.
 Piston rod seal ring  Change damaged
damaged.
ring.
 Piston rod distortion or
 Repair the damaged
surface scratch. piston rod.
 BOP cylinder, piston, piston  Replace all damaged
seal rings and repair
rod, seal ring damaged,
seal surface scratched seal surface or
change it with the
new parts.
 Seal surface scratched,  Repair seal surface
seal ring worn. and replace seal ring.
 Ram seal rubber damaged.  Change ram seal
 Upper seal surface of the
rubber.
ram chamber damaged.
 The ram size is not in  Repair seal surface.
accordance with the  Change the relevant
drilling tool in the well. size ram.
 The locking shaft isn’t  Unlock locking shaft.
unlocked. If damaged, change it.
 Ram plugged with sand  Remove sand and
and mud. mud. Increase control
 Piston seal ring damaged. pressure.
 Change piston seal ring.
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 User Manual of S-type Ram BOP

10．Ordering Information

When ordering ram BOP, please show following content:

 Model and size of single or double ram BOP.
 Connection of upper and lower main bore.
 Size of rams inside (other size of rams are ordered
otherwise)
 Manual locking structure.
 Working temperature range.
 Ring groove requires corrosion-resistant overlay or not.
 Spare parts and other accessories needed.
 Other special requirements.
Note: If the orders do not show above-mentioned contact,
then refer to the manufactory’s standard supplying.

Company: Shanghai ShenKai Petroleum & Chemical Equipment Co. Ltd.

Address: No.1769 PuXing Road MinHang Shanghai
Post Code: 201114
Tel: 021-56650478（Marketing Apartment）
Fax：021-56560478

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