01 - When & Why Stress Analysis Metric

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Piping Systems to be Analyzed (metric units)

from Introduction to Pipe Stress Analysis by Sam Kannappan, P.E.


published by ABI Enterprises, Inc, 2008, page 183.
1. Lines 80 mm and larger that are:
a) connected to rotating equipment
b) subject to differential settlement of connected equipment and/or supports, or
c) with temperatures less than -5 C
2. Lines connected to reciprocating equipment such as suction and discharge lines to
and from reciprocating compressors
3. Lines 100 mm and larger connected to air coolers, steam generators, or fired
heater tube sections
4. Lines 150 mm and larger at a design temperature of 120 C and higher
5. All size lines with temperatures of 300 C and higher
6. Lines 400 mm and larger
7. All alloy lines
8. High pressure lines (over 14,000 kPa). Although systems over 10,000 kPa are
sometimes a problem, particularly with restraint arrangements
9. Lines subject to external pressure
10. Thin-walled pipe or duct of 450 mm diameter and over, having an outside diameter
over wall thickness ratio (d/t) of more than 90
11. Lines requiring proprietary expansion devices, such as expansion joints and
Victaulic couplings
12. Underground process lines. Pressures >7000 kPa in underground piping
inevitably generates high thrust forces, even at very low expansion temperature
differentials. Attention is required on burial techniques, changes in direction,
ground entry/exit, or connection to equipment or tanks. Other examples include
pump/booster stations, terminals, meter stations and scraper traps
13. Internally lined process piping & jacketed piping
14. Lines in critical service
15. Pressure relief systems. Also relief valve stacks with an inlet pressure greater than
1100 kPa
16. Branch line tie-ins of matched size, particularly relief systems tied together or
large, branch piping of similar size as piping being connected

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