Carwill Construction Inc.

Trinidad Greenhills,Bugac, Ma-a

Davao City, Philippines 8000

MOBILE PUMPCRETE PREVENTIVE MAINTENANCE 3 CHECKLIST

Driver’s/Operator's Name : Date of Inspection :

Equipment ID / Plate No. : Job Order No. :

Odo/Km Reading : Site/Location of Inspection :

Instructions: Evaluator’s doing inspection should initial each box () as he finds that item is properly functioning, if NOT put
remarks on space provided.
NO
OK NOT OK EVALUATORS COMMENT
.
ENGINE
1 Condition of engine oil.
2 Replace the oil filter when changing engine oil.
3 Injection pump
4 Tightness of triangle belt
5 Running noises.
6 Abnormal vibrations.
7 Engine and external pipes for leaks.
8 Condition of the clutch & the wire rope.
COOLING SYSTEM
9 Coolant amount
10 Tightness of hose clamps and flange hardware.
11 Leaks at flanges and hose connections.
12 Radiators for indications of leaks.
13 Fan shrouds and air ducts
14 Cooling fan drive attachment.
15 Air filter maintenance indicator.
16 Dust collector of air filter.
Clean the main element of air filter. Replace if the main
17
element is damage.
FUEL SYSTEM
Inspect system for leaks. Check that engine fuel delivery
18
tubing, hoses and fittings are tight.
19 Fuel level.
Fuel supply lines for secure attachment and abrasion
20
damage.
21 Fuel tank mounting attachments.
Verify that the fuel tank breather is open and
22
completely unrestricted.
Verify correct operation of fuel tank liquid level
23
indicator.
TRANSMISSION & TRANSFER CASE
24 Transmission oil level.
Condition of transmission lubricating oil. Change the oil
25
if needed.
26 Clean the pressure reduction filter element. (Fuller

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Carwill Construction Inc.
Trinidad Greenhills,Bugac, Ma-a
Davao City, Philippines 8000

MOBILE PUMPCRETE PREVENTIVE MAINTENANCE 3 CHECKLIST

transmission).
Replace the transmission/transfer case air breather if
27
needed.
28 Oil level of transfer case.
29 Condition of oil at transfer case. Change oil if needed.
FRONT AXLE
30 Oil level of final drive & wheel reducer.
Condition of oil at final drive & wheel reducer. Change
31
oil if needed.
32 Clean the air breather of front drive axle.
Check & adjust the tapered roller bearing clearance of
33
dead axle if necessary.
34 Change the hub grease (dead axle)
REAR AXLE
35 Oil level of final drive & wheel reducer.
Condition of oil at final drive & wheel reducer. Change
36
oil if needed.
37 Clean the air breather
Check & adjust the tapered roller bearing clearance of
38
hub.
39 Check the oil level of balance shaft bearing.
Check the condition of oil at balance shaft bearing.
40
Replace oil if necessary.
DRIVE SHAFT
41 Check & retighten the drive shaft bolts (if needed).
42 Visually check the connection & wear of drive shaft.
CAB
43 Check the wiper actions.
44 Retighten the cab locking handle (if needed).
45 Retighten the engine radiator cowling (if necessary).
46 Check the oil level of cab tilting hand oil pump.
47 Check the adjustment of lifting cylinder.
CHASSIS
48 Check the fixing & actions of towing hook.
49 Retighten the cross member bolts (if necessary).
Tighten the U-bolt & bracket of front & rear leaf springs
50
(if necessary).
51 Check the fixing mechanism of spare wheel.
Check & adjust if needed the side baffle clearance of the
52
leaf spring.
53 Check the tightening of wheel nuts.
54 Check the mounting of battery.
55 Check the mounting of fuel tank.

BRAKE SYSTEM
56 Drain off water from air reservoir.

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Carwill Construction Inc.
Trinidad Greenhills,Bugac, Ma-a
Davao City, Philippines 8000

MOBILE PUMPCRETE PREVENTIVE MAINTENANCE 3 CHECKLIST

Check the thickness of brake lining & if needed adjust
57
the clearance of brake.
58 Clean the wheel brake.
59 Check the scratches of brake line & hose.
60 Check the function of brake member.
Check the efficiency of service brake, parking brake &
61
exhaust brake (during run test).
ELECTRICAL
Check the working conditions of electrical system (signal
62 lamp, headlamp, clearance lamp, wiper, and ventilation
devices).
Check the level of battery electrolyte, & check the
63
voltage of each unit of battery.
Check the fixing of battery wiring terminal, & if
64
necessary apply grease to electrodes.
STEERING SYSTEM
65 Check front wheel alignment.
66 Check fluid level in the steering fluid reservoir.
67 Check the function of Steering System.
68 Check the clearance of steering lever.
69 Check bolts, joints & locking elements of steering lever.
HYDRAULICS/ PNEUMATICS
70 Hose and lines
71 Steering cylinders
72 Boom cylinders
73 Brake accumulators
74 Hydraulic pump
75 Compressor
76 Pump cylinders
Functional test
77 Concrete pump
78 Boom erecting
79 Transmission forward
PUMP INSPECTION
80 Rock valve (inlet)
81 Boom sections
82 Boom links
83 Concrete cylinders
84 Hopper
85 Concrete lines
86 Controls/remotes

PREVENTIVE MAINTENANCE 3 (PM3)

NO
INSPECT THE FOLLOWING OK NOT OK COMMENTS
.

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Carwill Construction Inc.
Trinidad Greenhills,Bugac, Ma-a
Davao City, Philippines 8000

MOBILE PUMPCRETE PREVENTIVE MAINTENANCE 3 CHECKLIST

1 Fuel lines for leaks
2 Fuel System
3 Electrical Connections
4 Electrical System
5 Steering gearbox
6 Suspensions
7 Hydraulic System
8 Brake Hose Lines
9 Brake Lining
10 Wheel Bolts
11 Tires & Rims Condition
12 Transmission
13 Differential
14 Clutch/Brake Pedal free play
15 Leaf Springs, Torque rods, Rubber dumpers & Bolts
16 Axles & Propellers
17 Battery Condition
18 Pumps & Motors
19 Engine Compartment
20 Gauges & Controls
21 Belt tensions & Condition
22 Radiator Core & Fins
23 Fan Belts & Blades
24 Mirrors
25 Lights (Tail, Head, Clearance, Signal & Brake)
26 Cooling System
27 Steering System
28 Brake System
29 Exhaust System
30 Starter Motor
31 Alternator
32 Clutch & Brake Booster
33 Fuel, Oil & Water Tanks Condition

INSPECTED & PERFOMED BY: CHECKED BY: NOTED BY:

MECHANICS/ELECTRICIAN CHIEF MECHANIC EQP’T. MONITORING ENG’R.

RECOMMENDATIONS:

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Carwill Construction Inc.
Trinidad Greenhills,Bugac, Ma-a
Davao City, Philippines 8000

MOBILE PUMPCRETE PREVENTIVE MAINTENANCE 3 CHECKLIST

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